HindlePower ATevo Operating/service Instructions Manual

ATevo SERIES BATTERY CHARGER
AT SERIES BATTERY CHARGER
PRODUCT
OPERATING & SERVICE
INSTRUCTIONS
Microprocessor-Controlled Float Battery Charger
SINGLE PHASE INPUT - GROUP I (6-25 Adc)
User Notes
Manufacturer's Warranty
FIVE-YEAR WARRANTY
[applies only to product(s) delivered within United States and Canada]
Product Details:
Battery Charger Model:
Factory Ordering Code:
Battery Charger Serial Number:
Date Shipped:
Date Energized:
Standard Warranty
This product is warranted to be free from defects in material and workmanship for a period of five (5) years from date of manufacture.
During the term of the warranty period: parts, assemblies, or components deemed to be defective will be repaired or replaced at the manufacturer’s option, free of charge. All costs related to removal, reinstallation and transportation will be paid by the purchaser/ customer and/or operator of the product. Evaluation, repair and/or replacement of any defective part(s) are FOB manufacturer’s factory.
This warranty does not cover products or parts that are damaged from improper use or abuse, as determined by the manufacturer. Accessory items or additional items carry only their respective manufacturer’s warranty. Consumable items (such as fuses and electrolytic capacitors), which wear out under normal use are specifically not covered by this standard warranty. Any consequential damage due to diagnosis or repair by any party other than the manufacturer’s authorized personnel is not covered under this warranty.
ATevo
iii
Manufacturer's Warranty
Extended Spare Parts Warranty
The manufacturer’s extended warranty includes all items as mentioned in the ‘Standard Warranty’ as previously listed, plus reasonable in/ out freight costs related to a warranty claim for parts. Said freight cost is based on either standard UPS rates or common carrier only, as appropriate. Contact your sales representative for more information
& pricing regarding the extended spare parts warranty.
Magnetic Parts 25-Year Extended Warranty
(equal to 5% of the original purchase price)
Lifetime warranty (limited to 25 years from date of shipment) covers battery charger major electromagnetic components (T1 transformer, L1 inductor & L2 inductor) as applicable. Coverage is for 100% replacement of any covered magnetic component that fails during normal use. Abuse, neglect, and damage from outside sources or improper application will make this warranty null and void. The manufacturer reserves the right to make final determination regarding the application of this warranty. The manufacturer will be responsible for costs related to inbound and outbound freight of warranted magnetic components (T1, L1 & L2).
Freight cost is based on standard UPS rates or common carrier only, as appropriate. Costs related to removal and/or reinstallation of warranted magnetic components will be the responsibility of the purchaser/customer and/or operator of the product. Contact your sales representative for more information & pricing regarding the magnetic parts extended warranty.
NOTICE Requests for returns or warranty claims
via manufacturer’s Return Material Authorization (RMA) instructions and assignment. Contact your sales representative for more information & pricing regarding returns or warranty claims. Returns that do not follow this procedure will not be honored.
Election to any of the above offered extended warranties must be done within the terms of the initial standard warranty.
iv
ATevo
must
be made
SAFETY INSTRUCTIONS
PLEASE READ AND FOLLOW TO AVOID
SERIOUS INJURY OR DEATH
EQUIPMENT/MANUAL SAFETY WARNINGS
WARNING MEANING
Imminently hazardous situation, which if not avoided, WILL result in death or serious injury.
Potentially hazardous situation, which if not avoided, could result in death or serious injury.
Potentially hazardous situation, which if not avoided, could result in minor or moderate injury (e.g. minor burns, bruising from pinch points, minor chemical irritation).
May also be used to alert against unsafe practices.
ATevo
Important information not related to personal injury (e.g. messages related to equipment or property damage).
LOCKOUT TAGOUT is required before servicing.
VENTILATION MANDATORY. Maintain at least 6in / 152mm of free air on all vented surfaces for cooling. Allow sufficient clearance to open front panel for servicing.
v
SAFETY INSTRUCTIONS
PLEASE READ AND FOLLOW TO AVOID
SERIOUS INJURY OR DEATH
EQUIPMENT/MANUAL SAFETY WARNINGS
WARNING MEANING
Refer to manual.
SAFETY ALERT. Indicates that a hazardous situation exists. TO REDUCE RISK OF INJURY OR DEATH, refer to accompanying documents, and follow all steps or procedures as instructed.
DANGEROUS HIGH VOLTAGE inside product enclosure.
TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK, do not attempt to open enclosure or gain access to areas where you are not instructed to do so.
SERVICING IS TO BE DONE ONLY BY QUALIFIED SERVICE PERSONNEL.
vi
Allow at least 3 minutes for internal components to discharge to a safe level after performing lockout tagout to prevent exposure to DANGEROUS HIGH VOLTAGE.
ATevo
SAFETY INSTRUCTIONS
PLEASE READ AND FOLLOW TO AVOID
SERIOUS INJURY OR DEATH
EQUIPMENT/MANUAL SAFETY WARNINGS
WARNING MEANING
DANGER! Risk of Arc Flash
(only for ATevo units with input voltage over 416 Vac)
EXPLOSIVE GAS can be produced from batteries during normal operation.
Never smoke, use an open flame, or create arcs in the vicinity of the ATevo or the battery.
Do not operate equipment without all guards and/or covers in place.
ATevo
vii
SAFETY INSTRUCTIONS
PLEASE READ AND FOLLOW TO AVOID
SERIOUS INJURY OR DEATH
Use of equipment in a manner not specified by
manufacturer may impair protection provided by ATevo.
EXAMPLES OF EQUIPMENT MISUSE
SYMBOL EXAMPLE
Do not use the equipment for any purpose not described in this manual.
Do not operate this equipment without all guards and covers in place.
Do not operate this equipment from any power source that does not match voltage rating stamped on equipment.
Refer to Manufacturer’s Identification Label for operational requirements.
1. Do not touch any uninsulated parts of ATevo, especially the input and output connections, as there is the possibility of electrical shock.
2. During normal operation, batteries may produce EXPLOSIVE GAS! Never smoke, use an open flame, or create arcs in the vicinity of ATevo, or the battery.
viii
ATevo
SAFETY INSTRUCTIONS
PLEASE READ AND FOLLOW TO AVOID
SERIOUS INJURY OR DEATH
1. Before using ATevo, read all instructions and cautionary markings on: a) this equipment, b) battery, and c) any other equipment to be used in conjunction with ATevo
2. Do not use ATevo for ANY purpose not described in this manual.
3. Do not install ATevo outdoors, or in wet or damp locations, unless specifically equipped for that environment.
4. Do not operate ATevo with any power source that does not match the specified ac and dc voltage ratings. Refer to the data nameplate decal affixed to the outside panel for operational requirements.
5. Turn OFF ATevo before connecting or disconnecting the battery to avoid electrical shock hazards, arcing, burning, and/or equipment damage.
6. Do not operate ATevo with the safety shield or any other supplied guards removed or improperly installed.
7. Do not operate ATevo if it has been damaged in any way. Refer to qualified service personnel.
8. De-energize and lock out all ac and dc power sources to ATevo before servicing.
9. Do not disassemble ATevo. Only qualified service personnel should attempt repairs. Incorrect reassembly could result in explosion, electrical shock or fire.
10. Remove all jewelry, watches, rings, etc. before proceeding with installation or servicing to avoid electrical shock hazards.
1. This manual contains important safety and operating instructions, and therefore should be filed for easy access.
2. Maintain at least 6in / 152mm of free air on all vented surfaces for cooling. Allow sufficient clearance to open the front panel for servicing.
ATevo
ix
Table of Contents - ATevo
TABLE OF CONTENTS (1PH 6-25 Adc - Group I)
MANUFACTURER’S WARRANTY � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � iii
SAFETY INSTRUCTIONS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � v
1. RECEIVING & MOUNTING � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �2
1.1 Storing ATevo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Receiving ATevo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Unpacking and Inspecting ATevo . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.1 Inspection Checklist
1.4 Reporting Damage or Shortage . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Returning Damaged Equipment . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 Moving ATevo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6.1 ATevo Weight Table
1.7 Mounting ATevo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7.1 Wall-Mounting
1.7.2 Floor-Mounting
1.7.3 Rack-Mounting
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
2
3
4 6 8
2. WIRING � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �10
2.1 Mechanical Diagram and Component Location . . . . . . . . . . 10
2.1.1 Main Control Board (A1)
2.1.2 Power Board (A2)
2.1.3 Auxiliary I/O Board (A4) - optional
2.1.4 Filter Capacitor Board (A7)
2.1.5 AC Surge Suppressor MOV Board (A9)
2.1.6 Serial Communications Adapter (A12) - optional
2.1.7 Forced Loasd Shating Adapter (A13) - optional
2.1.8 Ethernet Communications Adapter (A22) - optional
2.1.9 Eliminator Capacitor (C2) - optional
2.1.10 AC Input Circuit Breaker (CB1)
2.1.11 DC Output Circuit Breaker (CB2)
2.1.12 Main Filter Inductor (L1)
2.1.13 Secondary Filter Inductor (L2)
2.1.14 Power Isolation Transformer (T1)
x
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � �
� � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
ATevo
12 12 12 12 12 12 13 13 13 13 13 13 13 13
Table of Contents - ATevo
2.2 Removing Safety Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 ATevo with Selectable Input Voltage - optional . . . . . . . . . . . . 14
2.3.1 Determining if Multi-Tap Option is Present
2.3.2 Verifying Multi-Tap AC Input Voltage Setting
2.3.3 Modifying Multi-Tap AC Input Voltage Setting
� � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � �
14 15 15
2.4 Making AC Input Connections . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5 Making DC Output Connections . . . . . . . . . . . . . . . . . . . . . . . 18
2.6 Remote Voltage Sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.7 Wiring ATevo Common Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.8 Wiring Relays on Auxiliary I/O Board . . . . . . . . . . . . . . . . . . . 21
2.9 Wiring Temperature Compensation Probe . . . . . . . . . . . . . . . 21
2.10 Wiring Serial Communications Adapters . . . . . . . . . . . . . . . 22
2.11 Wiring Ethernet Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3. CONTROLS & NAVIGATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23
3.1 Front Panel Controls and Indicators . . . . . . . . . . . . . . . . . . . . 23
3.1.1 Main ATevo Display
3.1.2 Navigation and Control Button Group
3.1.3 Operation Modes and Methods Button Group
3.1.4 Alarm Section
3.1.5 Hindle Health System (HHS) Section
3.1.6 AC Input and DC Output Circuit Breakers
3.2 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.1 Home Screen
3.2.2 Configuration Screens
3.2.3 Status Screens
3.2.4 Hindle Health System Screens
3.3 Main Menu and Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.1 MENU and ARROW Buttons
3.3.2 EDIT/ENTER Button
3.3.3 Navigation Conventions in This Manual
3.3.4 Escape (ESC) Button
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
24 24 24 24 24 24
25 26 26 26
27 28 29 30
4. STARTUP & CONFIGURATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �31
4.1 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.1 Understanding Startup Sequence
4.1.2 Factory Settings Tables
4.1.3 Checking Installation
4.1.4 Starting Up
4.1.5 Home Screen
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
ATevo
� � � � � � � � � � � � � � � � � � � � � � � � � � �
31 31 36 36 36
xi
Table of Contents - ATevo
4.2 Configuring Basic Set Points and Alarms . . . . . . . . . . . . . . . . 37
4.2.1. How to Configure General Parameter Settings
4.2.2 Setting Float Voltage
4.2.3 Setting Equalize Voltage
4.2.4 Setting Equalize Timer
4.2.5 Setting High DC Alarm Voltage
4.2.6 Setting Low DC Alarm Voltage
4.2.7 Setting Current Limit Level
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � �
4.3 Configuring Advanced Set Points and Alarms . . . . . . . . . . . . 41
4.3.1 How to Configure Advanced Settings
4.3.2 Setting High Voltage Shutdown
4.3.3 Setting High Level Detect
4.3.4 Setting End of Discharge (EOD) Alarm
4.3.5 Setting Low Voltage Level Detect
4.3.6 Setting AC Ripple Alarm
4.3.7 Setting Positive (+) Ground Fault Sensitivity Level
4.3.8 Setting Negative (-) Ground Fault Sensitivity Level
4.3.9 Setting Battery Temperature Compensation
4.3.10 Setting Battery Type for Temperature Compensation
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � �
� � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � �
4.4 Configuring System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.1 How to Configure System Settings
4.4.2 Setting System Time
4.4.3 Setting System Date
4.4.4 Setting Display Backlight Control
4.4.5 Setting Display Contrast
4.4.6 Setting Display Backlight Intensity
4.4.7 Setting Display Reverse Image Control
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � �
4.5 Configuring Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.5.1 Configuring Common Alarm Relay
4.5.2 Configuring Auxiliary I/O Board Relays
� � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � �
4.6 Disabling Alarms in Common Alarm List . . . . . . . . . . . . . . . . 49
4.7 Configuring Serial Communications Adapter . . . . . . . . . . . . . 50
4.8 Configuring Ethernet Communications Adapter . . . . . . . . . . 50
4.9 Enabling/Disabling High Level Detect . . . . . . . . . . . . . . . . . . . 51
37 38 38 39 39 39 40
41 41 42 42 42 43 43
43 44 44
45 45 46 46 46 47 47
47 49
5. BASIC OPERATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 52
5.1 ATevo Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.1.1 Changing Display Mode
5.1.2 Changing Charge Mode
5.1.3 Changing Equalize Method
5.1.4 Lamp Test & Display of Firmware Versions
5.1.5 Resetting Latched Relays (legacy method)
xii
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
ATevo
52 53 54 55 55
Table of Contents - ATevo
5.2 High Voltage Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.3 Low Level Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.4 High Level Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6. ADVANCED OPERATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 58
6.1 ATevo Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.1.1 Basic Settings Icon
6.1.2 Advanced Settings Icon
6.1.3 Save|Reset Configuration Icon
6.1.4 Event Logs Icon
6.1.5 Common Alarm Icon
6.1.6 Relays Icon
6.1.7 AUX Inputs Icon
6.1.8 Testing Icon
6.1.9 Communication Icon
6.1.10 Security Icon
6.1.11 System Settings Icon
6.1.12 System Information Icon
6.2 Alarms Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.3 Health Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.4 Security and Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.4.1 Three (3) Levels of Password Protection
6.4.2 How to Access Security Features and Password Configuration
6.4.3 Setting Passwords
6.4.4 Setting Default Access
6.4.5 Logging In to a Password Authorization Level
6.4.6 Logging Out
6.5 Optional SD Memory Card Features . . . . . . . . . . . . . . . . . . . . 65
6.5.1 Installing SD Memory Card
6.5.2 Storing Event Log File to Memory Card
6.5.3 Storing/Recalling Settings to/from Memory Card
6.5.4 Upgrading Firmware via SD Memory Card
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � �
� � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � �
59 59 59 59 59 60 60 60 60 61 61 61
62 62 63 63 64 64
65 66 67 68
7. ALARMS & INDICATORS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �70
7.1 Legacy AT10.1 Alarms and Indicators . . . . . . . . . . . . . . . . . . . 70
7.2 Common Alarm Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.2.1 Configuring Common Alarm
7.3 Alarm LED Summary Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.4 Active Alarm Bar, Alarm View, and Alarm Log . . . . . . . . . . . . 74
7.4.1 Active Alarm Bar
7.4.2 Active Alarm List
7.4.3 Alarm Logs
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
ATevo
71
74 74 74
xiii
Table of Contents - ATevo
7.5 Advanced Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
7.5.1 High Voltage Shutdown Alarm
7.5.2 Low Level Detect Alarm
7.5.3 End of Discharge (EOD) Alarm
7.5.4 High AC Ripple Alarm
7.5.5 Battery Temperature Probe Failure Alarm
7.5.6 Rectifier Over Temperature Alarm
7.5.7 External Feedback Failure Alarm
7.5.8 Internal Feedback Failure Alarm
7.5.9 Open DC Circuit Breaker Alarm
7.5.10 Open AC Circuit Breaker Alarm - optional
7.5.11 DC Power Supply Failure Alarm
7.5.12 SCR Failure Alarm
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � �
75 75 76 76 76 76 76 77 77 77 77 77
7.6 Resetting Latched Alarm Relays . . . . . . . . . . . . . . . . . . . . . . . . 77
7.7 Battery Open Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.7.1 Battery Open Test Settings
7.7.2 Running Battery Open Test Periodically
7.7.3 Running Battery Open Test Manually
7.7.4 Resetting Battery Open Alarm
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � �
79 80 81 81
8. HINDLE HEALTH SYSTEM � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 82
8.1 Hindle Health System - Overview . . . . . . . . . . . . . . . . . . . . . . . 82
8.2 Hindle Health System - Components . . . . . . . . . . . . . . . . . . . . 82
8.2.1 Self-Diagnostics
8.2.2 Hindle Health Button
8.2.3 Hindle Health LED Indicators
8.3 Hindle Health System - Screens . . . . . . . . . . . . . . . . . . . . . . . . 83
8.3.1 Introduction and Warning Screens
8.3.2 Test Selection
8.3.3 Test Screens
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
82 82 83
83 84 84
9. EVENT LOGS� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 85
9.1 Event Log Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.2 Viewing Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.3 Viewing Hindle Health Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.4 Clearing Event Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.5 Copying Event Logs to SD Memory Card . . . . . . . . . . . . . . . . 87
xiv
ATevo
Table of Contents - ATevo
10. BATTERY TEMPERATURE COMPENSATION � � � � � � � � � � � � � � � � � � � � � � � � 88
10.1 ATevo Battery Temperature Compensation . . . . . . . . . . . . . . 88
10.2 Installing the TempCo Option . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.2.1 Configuring the TempCo Option
� � � � � � � � � � � � � � � � � � � � � � � � � �
91
10.3 Using the TempCo Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.3.1 Home Screen with TempCo Option
� � � � � � � � � � � � � � � � � � � � � � � �
92
10.4 Temperature Compensation Curves . . . . . . . . . . . . . . . . . . . 93
11. REMOTE SENSE � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 94
11.1 ATevo Remote Voltage Sense . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.2 Remote Sense Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.3 Procedure for Wiring Remote Sense . . . . . . . . . . . . . . . . . . . 95
11.4 Configuring Remote Sense Jumpers . . . . . . . . . . . . . . . . . . . 97
11.4.1 Locating Remote Sense Configuration Jumpers
11.4.2 Enabling Remote Sense
11.4.3 Enabling Local Sense
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � �
97 97 97
11.5 Disabling Remote Sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
12. AUXILIARY INPUTS/OUTPUTS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 99
12.1 Auxiliary Input/Output (I/O) Board . . . . . . . . . . . . . . . . . . . . 99
12.1.1 Relays
12.1.2 Binary Inputs
12.1.3 Analog Inputs
12.2 Connections to Auxiliary I/O Board . . . . . . . . . . . . . . . . . . . 101
12.2.1 System Connections
12.2.2 Wiring Relays Connections
12.2.3 Wiring Binary Input Connections
12.2.4 Wiring Analog Input Connections
12.3 Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
12.3.1 Auxiliary I/O Board Address
12.3.2 Binary Input Voltage Configuration
12.4 Software Configuration for Relays . . . . . . . . . . . . . . . . . . . . 106
12.4.1 Auxiliary I/O Board Relay Configuration
12.4.2 Auxiliary I/O Board Relay Alarm Configuration
12.4.3 Auxiliary I/O Board Relay Latch Configuration
12.4.4 Auxiliary I/O Board Relay Time Delay Configuration
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � �
� � � � � � � � � � � � � � �
� � � � � � � � � � �
99 100 100
101 101 102 104
105 106
107 108 108 109
ATevo
xv
Table of Contents - ATevo
12.5 Software Configuration for Binary Inputs . . . . . . . . . . . . . . 110
12.5.1 Binary Input Configuration
12.5.2 Binary Input Name Assignment
12.5.3 Binary Active State Assignment
12.5.4 Binary Input Alarm Enable
12.5.5 Binary Input Action Assignment
12.5.6 Factory Default Binary Input Configuration
� � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � �
110 111 111 112 112 113
12.6 Software Configuration for Analog Inputs . . . . . . . . . . . . . 113
12.6.1 Analog Input Configuration
12.6.2 Analog Input Name Assignment
12.6.3 Analog Input Primary Unit Assignment
12.6.4 Analog Input Scaling Assignment
12.6.5 Analog Input Alarm and Trigger Assignment
12.6.6 Analog Input Alarm Threshold Assignment
12.6.7 Analog Input Action Assignment
12.6.8 Factory Default Analog Input Configuration
� � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � �
114 114 115 115 116 117 119 119
13. FORCED LOAD SHARING � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 120
13.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
13.2 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
13.3 Forced Load Sharing Configuration . . . . . . . . . . . . . . . . . . . 120
13.3.1 Installing Serial Communications Adapter (A13)
13.3.2 Configuring Serial Communications Hardware
13.4 Wiring ATevo Chargers for Forced Load Sharing . . . . . . . . 122
13.4.1 Configuring ATevo for Forced Load Sharing
13.5 Forced Load Sharing Operation . . . . . . . . . . . . . . . . . . . . . . 125
13.5.1 Requirements to Maintain Forced Load Sharing
13.5.2 Virtual Independent Mode
13.5.3 Forced Load Sharing Alarms
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � �
13.6 Temperature Compensation with Forced Load Sharing . . 127
13.7 Battery Open Alarm for Forced Load Sharing . . . . . . . . . . 127
13.8 Timed Equalize with Forced Load Sharing . . . . . . . . . . . . . 127
13.9 Auto-Equalize with Forced Load Sharing . . . . . . . . . . . . . . . 128
13.10 Firmware Updates with Forced Load Sharing . . . . . . . . . . 12 8
13.11 Troubleshooting Forced Load Sharing ATevos . . . . . . . . . . 128
� � � � � � � � � � �
� � � � � � � � � � � �
� � � � � � � � � � � � � � �
� � � � � � � � � � � �
121 121
123
126 126 127
14. MAINTENANCE � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 129
14.1 Performing Routine Maintenance . . . . . . . . . . . . . . . . . . . . 129
14.1.1 Keeping ATevo Clean
14.1.2 Checking Power and Signal Connections
14.1.3 Checking Remote Sense Wiring - optional
14.1.4 Checking Temperature Compensation Probe - optional
14.1.5 Measuring Output Ripple Voltage
xvi
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � �
� � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � �
ATevo
129 129 129 130 130
Table of Contents - ATevo
14.2 Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . 130
14.3 Replacing Defective Components . . . . . . . . . . . . . . . . . . . . 130
14.3.1 Removing Safety Shield
14.3.2 Replacing Main Control Board (A1)
14.3.3 Replacing Serial Communications Adapter Board (A12/A13)
14.3.4 Replacing Ethernet Communications Adapter Board (A22)
14.3.5 Replacing Rectifier / Heat Sink Assembly (A6)
14.3.6 Replacing Power Board (A2)
14.3.7 Replacing DC Power Supply (P/S-9V)
14.3.8 Replacing Auxiliary I/O Board (A4)
14.3.9 Replacing Filter Capacitor Baord (A7 w/C1x)
14.3.10 Replacing AC Surge Suppressor MOV Board (A9)
14.3.11 Replacing Eliminator Filter Capacitor (C2) - optional
14.3.12 Replacing Circuit Breakers (CB1/CB2)
14.3.13 Replacing Power Isolation Transformer (T1)
14.3.14 Replacing Filtering Inductors (L1/L2)
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � �
� � � � �
� � � � � �
� � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � �
� � � � � � � � � � � �
� � � � � � � � � �
� � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � � � � �
131
131 132 132 132 133 133 134 135 135 136 136
137 139
15. APPENDICES & DRAWINGS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 140
Appendix A - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Appendix B - Standard Drawings . . . . . . . . . . . . . . . . . . . . . . . . . 142
ATevo Batt Chgr Outline: NEMA-1 Style-5054 Encl (JE5251-00) ATevo Batt Chgr Internal Comp Layout: Style-5054 (JE5252-00)
Appendix C - Document Control Information . . . . . . . . . . . . . . . 146
� � � � � � � �
� � � � � � �
142 144
ATevo
xvii
1 Receiving & Mounting
1.1 Storing ATevo
If you store ATevo for more than a few days before installation, store it in its original shipping container, in a temperature-controlled, dry climate. Ambient temperatures of 0 to 122 °F / -18 to 50 °C are acceptable. Storage should not exceed two (2) years due to limited shelf life of dc filter capacitors when they are not in service.
1.2 Receiving ATevo
The manufacturer does not assume any liability for damage during transportation or handling. Therefore, upon receipt of ATevo (or related products) immediately unpack, inspect for damage or shortage (per Section 1.3), and report issues found (per Section 1.4).
1.3 Unpacking and Inspecting ATevo
Carefully remove all shipping materials from ATevo, and save until you are sure ATevo is undamaged. Remove ATevo from shipping pallet. Inspect for possible damage, using checklist below. If damage found, see Section 1.4 for proper reporting.
1.3.1 Inspection Checklist
Enclosure exterior and interior are not marred or dented.
No visible damage to exterior or interior components.
Internal components are secure.
Printed circuit boards are firmly seated on their standoffs.
Hardware is tight.
Wire terminations are secure.
User’s Manual is included.
Includes all items on packing list.
1.4 Reporting Damage or Shortage
If damage or shortage is found, notify the delivery person and make notation on all copies of carrier’s receipt before signing. If such is discovered after delivery, notify carrier immediately and request an inspection. Should the products require an inspection by (or return to) the manufacturer, please contact your sales representative for further instructions.
2
ATevo
1 Receiving & Mounting
1.5 Returning Damaged Equipment
Returned material must be packed in compliance with shipping regulations. It is preferable to use original shipping materials if possible. Mark the outside of the shipping container with manufacturer’s Return Material Authorization (RMA) number.
1.6 Moving ATevo
Once you have established that ATevo is undamaged, identify the weight of the unit using the table below.
1.6.1 ATevo Weight Table
ATevo Weight by Model
Output
Voltage
24 Vdc
48 Vdc
130 Vdc
260 Vdc
6 Adc 12 Adc 16 Adc 20 Adc 25 Adc
33 lb 33 lb 88 lb 101 lb 101 lb
15 kg 15 kg 40 kg 46 kg 46 kg
83 lb 96 lb 112 lb 108 lb 108 lb
38 kg 44 kg 51 kg 48 kg 48 kg
97 lb 125 lb 125 lb 193 lb 193 lb
44 kg 57 kg 57 kg 88 kg 88 kg
128 lb 193 lb n/a n/a n/a
58 kg 88 kg n/a n/a n/a
Ampere Rating
ATevo’s Style-5054 enclosure does not feature top-lifting eyes for moving. Move ATevo with a forklift using the supplied shipping pallet. Lift ATevo into a wall-mount or rack-mount installation, using a heavy-duty sling or a scissor lift.
ATevo
3
1 Receiving & Mounting
1.7 Mounting ATevo
Mount the ATevo Style-5054 enclosure to easily access the front panel AC Input (CB1) and DC Output (CB2) Circuit Breakers. Choose from the following mounting methods:
1.7.1 Wall-Mounting
Wall-mounting is the standard method. When wall-mounting ATevo, consider the following:
1. Refer to the Style-5054 enclosure outline drawing in Appendix B.
2. The wall must be strong enough to properly support ATevo’s weight, plus a safety factor. Refer to Weight Table in Section
1.6.1. The weight of ATevo may be different, depending on the features, options, and accessories ordered with the unit.
3. Select conduit entrances with planned ac input and dc output wiring in mind. By using pre-fab knockouts on enclosure sides or bottom, the cabinet shroud can be removed for internal servicing without removing ATevo from the wall.
4. Location requirements:
» Free of drips and splatter. If falling particles and liquids are
a problem, install a NEMA Type 2 drip shield accessory.
» Between 0 and 122 °F / -18 and 50 °C, with relative humidity
between 0% and 95% non-condensing.
» Must be free of flammable or explosive materials.
5. Maintain at least 6in / 152mm of free air on all vented surfaces for cooling.
6. Allow at least 36in / 914mm front clearance for operation and maintenance.
PROCEDURE
Install four (4) 0.25in / 6.4mm anchor bolts (not supplied) rated to support ATevo’s weight plus a minimum safety factor of two (2) times, into the wall. Place ATevo onto anchor bolts, add appropriate mounting hardware, and tighten securely. Refer to the following graphics for ATevo wall-mounting pattern and specification.
4
ATevo
GRAPHICS
ENCLOSURE MOUNTING
FLANGE
FLAT WASHER
LOCKWASHER
0.25in / 6.4mm DIA BOLT
1 Receiving & Mounting
0.312in
[8.00mm]
DIA
0.750in
[19.00mm]
WALL
0.750in
[19.00mm]
DIA
RECOMMENDED MOUNTING KEYHOLE SLOT USED ON HARDWARE LOADING STYLE-5054 MOUNTING FLANGE
USE 0.25in / 6.4mm DIA BOLTS - FOUR (4) PLACES
254mm
464mm
ATevo STYLE-5054 ENCLOSURE
WALL-MOUNTING PATTERN
ATevo
5
1 Receiving & Mounting
1.7.2 Floor-Mounting
To install ATevo onto a horizontal surface, the standard enclosure does not need to be modified, but a special floor mounting accessory is required. The kit includes a set of mounting brackets that elevate the top of ATevo approximately 47in /1194mm above floor level, with provisions for floor anchoring. The kit also includes appropriate hardware and installation instructions for the floor-mounting procedure.
When floor-mounting ATevo, consider the following:
1. Locate anchor bolt holes at least 4.25in /108mm from any wall, to allow clearance behind the mounting brackets.
2. Select conduit entrances with planned ac input and dc output wiring in mind. By using pre-fab knockouts on enclosure sides or bottom, the cabinet shroud can be removed for internal servicing without removing ATevo from the floor stand.
3. Location requirements:
» Free of drips and splatter. If falling particles and liquids are
a problem, install a NEMA Type 2 drip shield accessory.
» Between 0 and 122 °F / -18 and 50 °C, with relative humidity
between 0% and 95% non-condensing.
» Must be free of flammable or explosive materials.
4. Maintain at least 6in /152mm of free air on all vented surfaces for cooling.
5. Allow 36in /914mm front clearance for operation and maintenance.
PROCEDURE
Install four (4) 0.25in / 6.4mm anchor bolts (not supplied) rated to support the unit weight plus a minimum safety factor of two (2) times, into floor.
Assemble the floor-mounting accessory on to the anchor bolts as shown. Place ATevo onto vertical posts, add appropriate mounting hardware, and tighten.
Refer to the following graphics for floor mounting patterns and enclosure footprints.
6
ATevo
GRAPHICS
19.75in
502mm
1 Receiving & Mounting
47.75in
1213mm
0.437in / 11mm
FLOOR MTG HOLE
FOUR (4) PLACES
10.00in
ATevo STYLE-5054 ENCLOSURE
FLOOR-MOUNTNG PATTERN
WALL
4.25in min.
108mm
18.25in
463mm
0.375in / 9.5mm FLOOR-MOUNTING HARDWARE FOUR (4) PLACES
ATevo
10.00in 254mm
7
1 Receiving & Mounting
1.7.3 Rack-Mounting
ATevo can be installed into most 23in/584mm and 24in/610mm relay racks with standard EIA hole spacing. ATevo’s enclosure does not need to be modified for rack mounting, but a special kit is required.
The kit includes two (2) mounting brackets, appropriate hardware, and Installation Instructions for the rack-mounting procedure.
When rack-mounting ATevo, consider the following:
1. Rack must be strong enough to properly support the unit’s weight. Refer to Weight Table in Section 1.6.1.
2. Select conduit entrances such that planned ac input and dc output conduit is accessible after rack-mounting. Note the standard pre-fab conduit knockouts located on the sides, top, and bottom of the enclosures.
3. Location requirements:
» Free of drips and splatter. If falling particles and liquids are
a problem, install a NEMA Type 2 drip shield accessory.
» Between 0 and 122 °F / -18 and 50 °C, with relative humidity
between 0% and 95% non-condensing.
» Must be free of flammable or explosive materials.
4. Maintain at least 6in /152mm of free air on all vented surfaces for cooling.
5. Allow at least 36in /914mm front clearance for operation and maintenance.
PROCEDURE
To rack mount ATevo, first install mounting brackets into rack using proper hardware (not supplied). Second, mount ATevo onto installed brackets, using supplied kit hardware. Provide at least 6in /152mm of free air above and below ATevo for cooling. Refer to the following graphics for rack-mounting configurations.
8
ATevo
GRAPHICS
6in/153mm
COOLING
6in/153mm
COOLING
8.50in
216mm
4.00in
57mm
R A C
K
1 Receiving & Mounting
ATevo STYLE-5054 RACK-MOUNTING
4.00in
57mm
8.50in
216mm
6in/153mm
COOLING
6in/153mm
COOLING
R A C K
ATevo
0.25in/6.4mm MTG. BOLTS
9
2 Wiring
2.1 Mechanical Diagram and Component Location
ATevo has the following mechanical layout and wiring diagram screen-printed onto its patented, internal acrylic safety shield.
ATevo is composed of these components and subsections:
A1 - Main Control PC Board
A2 - Power Board
A4 - Auxiliary I/O Board - optional
A7 - Filter Capacitor (C1x) Board
A9 - AC Surge Suppressor MOV Board
A10 - Remote Temperature Probe - optional
A12 - Serial Communications Adapter(s) - optional
A13 - Forced Load Sharing Communications Adapter - optional
A22 - Ethernet Communications Adapter - optional
C2 - Eliminator Filter Capacitor - optional
CB1 - AC Input Circuit Breaker (and input terminals L1/L2)
CB2 - DC Output Circuit Breaker (and output terminals +/-)
L1 - Main Filter Inductor
L2 - Secondary Filter Inductor
T1 - Power Isolation Transformer
10
ATevo
PUSH CARD IN
TO EJECT
SD MEMORY
CARD
PORT 1
RXD/RA (-)
P1
TXD/TA (-)
JP4
RE-FLASH
A12 Serial
Adapter
GND
RTS/TB (+)
CTS/RB (+)
ATevo Silkscreen (1PH 6-25 Adc)
RIBBON CABLE TO
PRGM
NORM
ENABLE
PORT 2
P10
(EN5034-##)
SHIELD
RXD/RA (-)
P1
A12 Serial
TXD/TA (-)
CTS/RB (+)
A2 POWER BOARD
HIGH LEVEL
DETECT SHUTDOWN
DIS
EN
J1
A1 Main Control Board
PORT 3
P11
P1
(EN5034-##)
Adapter
GND
SHIELD
TXD/TA (-)
RXD/RA (-)
RTS/TB (+)
(EN5031-##)
PUSH TO
RESET
P12
(EN5034-##)
A12/13 Serial
Adapter
GND
SHIELD
RTS/TB (+)
CTS/RB (+)
P1
SW13
ETHERNET
P1
ALARM
1 2 3
C NC NO
TB6 COMMON
P2
P13
(EN5035-##)
A22 Ethernet
Adapter
J1
AC INPUT VOLTAGE SELECTION
(OPTION NOT AVAILABLE ON SINGLE INPUT UNITS)
USE BOTH JUMPERS WHEN MAKING SELECTIONS
H1 H3 H2 H5 H4 H2 H1 H3 H2 H5 H4 H2 H1 H3 H2 H5 H4 H2
H2
MAIN CONTROL CARD VIEWED FROM BACK OF DOOR
H4
H2 H5
H3
H1
T1 Transformer
120 Vac INPUT 208 Vac INPUT 240 Vac INPUT
L1 Inductor
AC INPUT
L1 / Line
L2 / Neutral
INPUT BREAKER CB1
Negative
Positive
DC OUTPUT
OUTPUT BREAKER CB2
AUX-CB2
(EN5039-##)
A9 MOV BOARD
CONTACTS
STRIP WIRE INSULATION 1/2in
USE COPPER CONDUCTOR ONLY
L2 Inductor
2 Wiring
TORQUE SCREWS TO 31 in-lb
DANGER
ATevo Series
Component Layout (6-25 Adc)
A7 Filter
Board
1 NA 2 NA 3 NA 4 NA
MOC
TB1 TB3
)+( 1B )-( 1B )+( 2B )-( 2B )+( 3B )-( 3B )+( 4B )-( 4B
S1
(EN5040-##)
A4 Aux I/O Board
TB4 TB2
1YALER
NC
NC
NO
COM
4YALER
3YALER
2YALER
NC
NC
NO
NO
NO
COM
COM
HIGH VOLTAGE
COM
(EN5038-##)
NEG
POS
NC
NO
X4
X1
L2-1
L1-2
DANGER
TBS1 TBS2
HIGH VOLTAGE
J105
P1
6YALER
5YALER
NC
NO
COM
COM
TP4 Output (+)
TP3 Output (-)
TP2 (+)
TP1 (-)
P1
RIBBON CABLE TO A1 MAIN CONTROL
JP101
(EN5037-##)
A2 Power Board
JP103 LOCAL
REMOTE SENSE
ATevo
L1-1
J104
JP104
Y2
Y1
J102
POS 1
REMOTE SENSE
TB1
CB2 POS
CB2 NEG
C2 (-)
EN5042-XX
C2 (+)
COMM
A24 DC POWER
SUPPLY
J101
EARTH
AC MOV
GROUND DETECT
ENABLED
DISABLED
SIG 1
NEG 3
GND 2
BATT TEMP
TB8
L2-2
C2 Eliminator
Capacitor
CB2
CB1
GROUND
JP102
TP4
OUTPUT
POS
TP3
OUTPUT
NEG
11
2 Wiring
2.1.1 Main Control Board (A1)
Shown on top-right of silkscreen. Mounted on the ATevo front panel door. Contains display, buttons, alarm indicators, and is responsible for battery charger controls.
2.1.2 Power Board (A2)
Shown on bottom-left of silkscreen. Mounted on heat sink along left side of ATevo. Contains most power electronic connections, and terminal blocks for remote sense and battery temperature compensation options.
2.1.3 Auxiliary I/O Board (A4) - optional
Shown at top-left of silkscreen. Bolted to heat sink on the left side, above the Power Board. Plugs directly into Power Board (A2).
six (6) relays, four (4) Binary Inputs, and four (4) Analog Inputs
relays can be configured to indicate status of six (6) different alarms
or status points
independently-isolated Binary Inputs can be configured to report ON/ OFF status of four (4) controls
Analog Inputs include input scaling and can report the status of four (4) analog controls referenced to the dc bus
2.1.4 Filter Capacitor Board (A7)
Shown near top-left of silkscreen. Bolted to top of the Power Board (A2). The capacitors (C1x) filter ‘ripple’ from the dc output.
2.1.5 AC Surge Suppressor MOV Board (A9)
Shown to left of AC Circuit Breaker (CB1) on silkscreen. Mounted to top-left side of breaker bracket. Contains ac input surge suppression and filtering. It is located for easy access, examination, and replacement in case an input transient event should occur.
2.1.6 Serial Communications Adapter (A12) - optional
Shown above Ethernet Comm. Adapter (A22) on silkscreen. Up to three (3) Serial Communications Adapter boards (A12) can be plugged into the Main Control Board (A1) at locations P10, P11, and P12. This option supports DNP3 and Modbus protocols, and can be configured to support 2-wire or 4-wire RS-232 connections, or 2-wire or 4-wire RS-485 connections.
12
ATevo
2 Wiring
2.1.7 Forced Load Sharing Comm Adapter (A13) - optional
Mounted similarly to Serial Communications Adapter (A12).
2.1.8 Ethernet Communications Adapter (A22) - optional
Shown directly to bottom-left of Main Control Board (A1) on silkscreen. Plugs into Main Board at P13. Supports DNP3 and Modbus protocols via 10/100 copper Ethernet connection.
2.1.9 Eliminator Filter Capacitor (C2) - optional
Shown below Power Board on silkscreen. Mounted on bottom-left under Power Board. Provides the additional ripple filtering, required for the ‘filtered eliminator’ option.
2.1.10 AC Input Circuit Breaker (CB1)
Located in center of ATevo, about one third from bottom. Protects ATevo ac wiring, and can be used to disconnect from ac source.
2.1.11 DC Output Circuit Breaker (CB2)
Located at bottom-center of ATevo. Protects ATevo dc wiring, and can be used to disconnect ATevo from battery and system dc load(s).
2.1.12 Main Filter Inductor (L1)
Shown in center of silkscreen. Located on bottom-left of back wall. It is part of the dc filter, lowering ripple.
2.1.13 Secondary Filter Inductor (L2)
Shown bottom-center of silkscreen. Located on bottom of back wall to right of Filter Inductor (L1). It is also part of the dc filter.
2.1.14 Power Isolation Transformer (T1)
Shown at center of silkscreen. Located on back wall above the filter inductors (L1/L2). Provides isolation and converts ac input voltage to appropriate potential, prior to rectification.
NOTICE ATevos with the multi-tap ac input option (smart part
code ‘MT1/2’), feature a terminal block (TB-H#) mounted above the AC Input Circuit Breaker (CB1) for voltage selection. Jumper positions are shown on silkscreen to right of Power Isolation Transformer (T1). See Section 2.3.
ATevo
13
2 Wiring
2.2 Removing Protective Safety Shield
! WARNING To prevent injuries, the ATevo safety shield
must always be installed when charger is in operation and/or energized.
STEPS
A standard flat blade screwdriver is required.
Open the ATevo front panel door to access safety shield.
Remove the two (2) screws that attach the safety shield to the
ATevo, one above AC Input Breaker (CB1), the other below the DC Output Breaker (CB2).
Grab the safety shield on both left and right sides, and gently lift up and off of AC Input and DC Output Circuit Breakers.
Reverse procedure for reinstalling the safety shield.
2.3 ATevo with Selectable Input Voltage - optional
ATevo may be equipped with a multi-tap ac input voltage, in two (2) options for field configuration:
120, 208 or 240 Vac 60Hz - ‘MT1’ in smart part number
115, 220, or 240 Vac 50/60Hz - ‘MT2’ in smart part number
2.3.1 Determining if Multi-Tap Option is Present
Check the ATevo nameplate. If the ac input voltage is listed as 120/208/240 or 115/220/240 Vac, the ATevo is equipped with the multi-tap option. If the nameplate is not visible:
Open the ATevo front panel door.
Behind the safety shield, look for a gray terminal block directly
above the AC Input Circuit Breaker (CB1).
» Reference the input voltage selection silk-screened on the
center-right of the safety shield.
» If this terminal block is present, the ATevo is equipped with
the multi-tap ac input voltage option.
14
ATevo
Loading...
+ 134 hidden pages