Hilti C4-36-ACS, C4-36 User Manual

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C 4/36, C 4/36-ACS
Bedienungsanleitung de Operating instructions en Mode d’emploi fr Manual de instrucciones es Istruzioni d’uso it Gebruiksaanwijzing nl Brugsanvisning da Bruksanvisning no Bruksanvisning sv Käyttöohje fi Manual de instruções pt
Οδηγιες χρησεως
el Instructiuni de utilizare ro Lietoßanas pamåcîba lv Instrukcija lt Kasutusjuhend et Kulllanma Talimat› tr
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C 4/36-ACS, C 4/36
C 4/36-ACS, TPS
Company Card
TPS-Theft Protection System
TPS-K
1
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LED4 LED2
LED3 LED1
2 3
5
C 4/36-ACS, C 4/36
5
4
C 4/36-ACS, TPS
9
6
7
6
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C4/36/C4/36‑ACS charger
It is essential that the operating instructions are read before the appliance is operated for the first time.
Always keep these operating instructions together with the appliance.
Ensure that the operating instructions are with the appliance when it is given to other persons.
Contents Page
1. General information 11
2. Description 12
3. Technical data 13
4. Safety rules 14
5. Before use 15
6. Operation 15
7. Care and maintenance 18
8. Disposal 18
9. Manufacturer’s warranty - tools 19
10. EC declaration of conformity 20
1. General information
1.1 Safety notices and their meaning
WARNING
Draws attention to a potentially dangerous situation that could lead to serious personal injury or fatality.
Operating controls and parts 1
C4/36andC4/36‑ACS chargers
@
Supply cord
;
Plug
=
Battery compartment
%
Indicator LED
&
TPS indicator for the battery
(
TPS indicator for the charger
)
Signal receiving area for the TPS key
+
TPS battery activation button
§
Company Card
/
TPS key
:
CAUTION
Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage to the equipment or other property.
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NOTE
Used to draw attention to an instruction or other useful information.
1.2 Explanation of the pictograms and other information
Warning signs
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General warning
Warning: electricity
Warning:
caustic
substances
Symbols
1 These numbers refer to the corresponding illustra­tions. The illustrations can be found on the fold-out cover pages. Keep these pages open while studying the operating instructions. In these operating instructions, the designation "the appliance" always refers to the C 4/36 or C 4/36ACS charger.
Location of identification data on the appliance
The type designation and serial number can be found on the type identification plate on the appliance. Make a note of this data in your operating instructions and always refer to it when contacting your Hilti representative or service center.
Type:
Serial no.:
Read the
operating
instructions
before use.
Lock symbol For indoor use
Disposal of batteries as
municipal waste is not permissible.
only
Return waste
material for
recycling.
Equipped with
theft
protection
system
2. Description
2.1 Use of the product as directed
The appliance is designed to charge Hilti Li-ion batteries with a rated voltage of 4 to 36 volts. The working environment may be as follows: construction site, workshop, renovation, conversion or new construction. Tampering with or modification of the appliance is not permissible. Observe the information printed in the operating instructions concerning operation, care and maintenance. Observe the safety precautions and operating instructions for the accessories used. To avoid hazards, use only batteries of the approved type. The appliance is designed for professional use and may be operated, serviced and maintained only by trained, authorized personnel. This personnel must be informed of any special hazards that may be encountered. The appliance and its ancillary equipment may present hazards when used incorrectly by untrained personnel o r when used not as directed. The appliance may be operated only when connected to an electric supply providing a voltage and frequency in compliance with the information given on its type identification plate. Do not use the battery as a power source for other unspecified appliances. The C 4/36 and C 4/36ACS chargers, with their radio frequency emissionsuppression measures, are designed for use worldwide and especially in all EU and EFTA countries.
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2.2 Items supplied as standard
1Charger 1 Operating instructions
2.3 Charge status of the Liion battery during charging LEDs light constantly LEDs blink Charge status in %
LED 1,2,3,4 LED 1,2,3 LED 4 75 % to 100% LED 1,2 LED 3 50 % to 75 % LED 1 LED 2 25 % to 50 %
-
-
LED 1 < 25 %
=100%
3. Technical data
Appliance C 4/36 C 4/36ACS
Cooling Cooling by convection Mains supply voltage 100 to 127 V / 220 to 240 V 100 to 127 V / 220 to 240 V Mains frequency Battery Li-ion Li-ion Output voltage Output power Length of charger supply cord Weight of appliance Dimensions(LxWxH) 168mmx165mmx92mm 168mmx165mmx92mm Control
Protection class Electrical protection class II
50 to 60 Hz 50 to 60 Hz
4to36V 4to36V 90 W 200 W Approx. 2 m Approx. 2 m
0.775 kg 0.935 kg
Electronic charging control (mi­crocontroller)
(double insulated)
Active cooling
Electronic charging control (mi­crocontroller)
Electrical protection class II (double insulated)
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Voltage Type Battery
14.4V B 144/2.6 Li-
ion 36V B 36/2.4 Li-ion Li-ion battery 63 min 28 min TE 6ALI 36V B 36/2.6 Li-ion Li-ion battery 63 min 28 min TE 6ALI 36V B 36/3.3 Li-ion Li-ion battery 93 min 44 min TE 7‑A
Li-ion battery 33 min 24 min
Charging times with C 4/36
Charging times with C 4/36­ACS
Examples for power tools
SID 144‑A
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4. Safety rules
4.1 General safety rules
WARNING! Read all instructions! Failure tofollow all
instructions listed below may result in electric shock, fire and/or serious injury. SAVE THESE INSTRUC- TIONS !
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4.1.1 Work area safety
a) Keep work area clean and well lit. Cluttered and
dark areas invite accidents.
b) Do not operate the applianceinexplosiveatmo-
spheres, such as in the presence of flammable liquids, gasesor dust. Chargers cancause sparks
which may ignite dust or fumes.
c) Keep children and other persons away from the
area while the charger is in use.
4.1.2 Electrical safety
a) The appliance’s plug must match the power out-
let. Modification of the plug in any way is not permissible. Unmodified plugs and correspond-
ing power outlets reduce the risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose the appliance to rain or wet
conditions. Water entering an electric appliance increases the risk of electric shock.
d) Do not abuse the supply cord. Never use the sup-
ply cord to carry, pull or unplug the appliance. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) Use the charger only indoors and protect it from
rain.
4.1.3 Personal safety
Do not wear jewelry such as rings or chains. Jewelry
could cause a short circuit and personal injury in the form of burns.
4.1.4 Battery charger use and care
a) Use the charger only to charge the Hilti batteries
approved for use with this charger.
b) Do not use a charger if its casing or electric
supply cord is defective.
c) Store chargers out of reach of children when
not in use. Do not allow persons to operate the appliance if they are unfamiliar with it or these instructions.. Chargers are dangerous in
the hands of untrained users.
d) Maintain the appliance carefully. Check to en-
sure that noparts are broken or damaged in such a way that the appliance can no longer func­tion correctly. If damaged, have the appliance repaired before use.
e) Use chargers and the corresponding batteries
in accordance with these instructions and as is specified for this particular model. Use of char-
gers for applications different from those intended could result in hazardous situations.
f) Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
g) Whennot inuse, keepthe batteryand thecharger
awayfrom paperclips, coins, keys, nails, screws or other small metal objects that could cause a short circuit at the battery terminals or the charging contacts. A short circuit at the battery
terminals or charging contacts could result in personal injury (burns)orfire.
h) Under abusive conditions, liquid may be ejected
from the battery, Avoid contact with it. If contact accidentally occurs, flush with water. Consult a doctor if the liquid comes into contact with the eyes. Liquids ejected from the battery may cause
irritation or burns.
4.1.5 Service
Have your appliance repaired only by qualified specialists using only genuine Hilti spare parts.
This will ensure that the appliance remains safe to use.
4.2 Additional safety precautions
4.2.1 Personal safety
a) Take care to ensure that the charger is standing
in a steady, secure position. A falling battery or
charger may present a risk of injury to yourself or others.
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b) Avoid touching the contacts. c) Batteries that have reached the end of their life
must be disposedof safely and correctly to avoid environmental pollution.
4.2.2 Battery charger use and care
a) Take care to ensure that the batteries suffer no
mechanical damage.
b) Do not charge or continue to use damaged bat-
teries (e.g. batteries with cracks, broken parts, bent or pushed-in and/or pulled-out contacts).
4.2.3 Electrical safety
5. Before use
a) Do not touch the supply cord or extension cord
if they are damaged while working. Disconnect the supply cord plug from the power outlet.
Damaged supply cords or extension cords present ariskofelectricshock.
b) Never operate the appliance when it is dirty or
wet. Under unfavorable conditions, dampness or dust adheringto thesurface of theappliance, espe­cially dust fromconductive materials, may present a risk of electric shock. Dirty or dusty appliances should thus be checked at a Hilti service center at regular intervals, especially if used frequently for working on conductive materials.
4.2.4 Work area safety
Ensure that the workplace is well lit.
discharged. Change to the second battery in good time. Recharge the battery immediately so that it is ready for reuse.
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5.1 Use the appliance only at a suitable location.
Use the appliance only indoors. The location at which the appliance is used should be clean, dry and cool but protected from frost. Theappliancemustbeabletoemitheatwhilein operation. The ventilation slots must therefore remain unobstructed. Accordingly, remove the charger from the toolbox. Do not operate the charger inside a closed container.
5.2 Battery use and care
NOTE
Battery performance drops at low temperatures. Never use the battery until the cells become fully
6. Operation
6.1 Inserting and charging the battery 23
CAUTION
This appliance is designed for use with the specified Hilti batteries.Charging otherbatteries isnot permiss­ible. A risk of personal injury or fire and irreparable
Store the battery in a cool, dry place. Never store the battery where it is exposed to the heat of the sun, on a radiator, behind a motor vehicle windscreen or at a window. Batteries that have reached the end of their life must be disposed of safely and correctly to avoid environmental pollution.
5.3 Switching the appliance on
Plug the supply cord into the power outlet.
NOTE
The green LED lights after the appliance has been plugged in. If the green LED doesn’t light or goes out during operation, unplug the supply cord from the power outlet and then plug it in again. If the green LED still doesn’t light after reconnecting it several times, return the appliance to Hilti Service for repair.
damage tothe battery and charger may otherwise res­ult. A caustic liquid may leak from defective batteries. Avoid contact with this liquid.
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NOTE
Before inserting the battery, check that the contacts are clean and free from grease.
Depending on the type of Hilti battery, push or slide the battery into the interface provided. Check that the battery and charger interfaces match
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(keyed fit). Charging begins automatically after insertion of the battery in the charger.
NOTE
- Charging does not begin automatically when the yellow TPS battery indicator lamp blinks (only on C4/36‑ACS TPS charger). Check that the battery in- terface matches thecharger interface (both interfaces are keyed to prevent insertion of incompatible types).
- The battery will suffer no damage even when left in the charger for long periods. In this case, however, it is necessary that the charger is operating (green LED on the charger must be lit). After the battery has been charged, it receives a regular trickle charge over a period of 48 hours in order to ensure that full battery capacity is maintained. The battery charge status LED goes out after 48 hours, even although the battery is fully charged. For safety reasons, it is recommended that the battery is removed from the charger after completion of the charging cycle.
6.2 Care of the Li-ion battery
Avoid entrance of moisture.
Charge the battery fully before using it for the first time. In order to achieve maximum battery life, stop dis­charging the battery as soon as a significant drop in performance is noticed.
NOTE
If use of the power tool continues, further battery discharge will be stopped automatically before the battery cells suffer damage.
Charge the battery with the Hilti charger approved for use with Li-ion batteries.
NOTE
- A conditioning charge (as is required with NiCd or NiMH batteries) is not necessary.
- Interruption of the charging procedure has no neg­ative effect on battery life.
- Charging can be started at any time with no negative effect battery life. There is no memory effect (as with NiCd or NiMH batteries).
- For best results, batteries should be stored fully charged ina cooldry place. Avoidcharging thebattery in places subject to high ambient temperatures (e.g. at a window) as this has an adverse effect on battery life and increases the rate of self-discharge.
- If the battery no longer reaches full charge, it may have lost capacity due to aging or overstressing. It is possible to continue working with a battery in this condition but it should be replaced in good time.
6.3 LED display on the charger 4
Green LED on the charger lights
6.4 LED display on the battery 5
6.4.1 Charging status display
When the green LED on the charger lights constantly, a blinking LED on the battery indicates that charging is taking place.
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Lights constantly Theappliance is connected to the electric supply and
Blinks
LED doesn’t light
is ready for use. The battery is too cold (<0°C) or too hot (>60°C)
and is thus not charging. The charger switches automaticallytochargingmodeassoonasthe battery reaches the required temperature.
Charger malfunction. Unplug the charger and then plug it in again. If the LED still doesn’t light, the appliance should be returned to Hilti Service for repair.
6.4.2 Indication of too high / too low temperature
If the battery is too hot or too cold, the green LED onthechargerwillblinktoindicatethis.Atthesame
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time, the LEDs on the battery indicate the charge status of the Liion battery.
6.4.3 Indication of a defective battery
When the green LED on the charger lights constantly and no LED on the battery lights, the battery should be removed from the charger. If no LED lights on the battery after activation of the charge status indicator, the battery is defective. Have the battery tested at a Hilti center.
6.5 TPS theft protection system (optional) with the C 4/36ACS TPS charger 6
NOTE
Theappliance mayfeature the optional theftprotection system. If the appliance is equipped with this feature, it can be activated and made ready for operation only by way of the corresponding activation key.
6.5.1 Activating the theft protection system for
the appliance
NOTE
Further detailed information concerning activation and use of the theft protection system can be found in the “Theft Protection System” operating instructions.
6.5.1.1 Using the Company Card to set the TPS
code
1. Check to ensure that no battery is in the charger.
2. Plug the appliance’s supply cord into the power outlet.
3. Hold the Company Card against the lock symbol on the appliance within one minute. The yellow TPS LED blinks rapidly (programming mode).
4. Removethe Company Card fromthe lock symbol.
5. End the code-setting operation by unplugging the supply cord from the power outlet and waiting until the green lamp on the charger goes out.
NOTE This may take several seconds.
6.5.1.2 Using the Company Card to cancel the code
1. Check to ensure that no battery is in the charger.
2. Plug the appliance’s supply cord into the power outlet. The yellow lamp blinks slowly.
3. Hold the C ompany Card against the lock symbol on the appliance within one minute (please refer to the operating instructions for the appliance for the position of the lock symbol). The yellow TPS lamp blinks rapidly.
4. Removethe Company Card fromthe lock symbol.
5. Hold the C ompany Card against the lock symbol on the appliance again. The yellow lamp goes out and the theft protection code is cancelled.
6. End the code-cancelling operation by unplugging the supply cordfrom the power outletand waiting until the green lamp on the charger goes out.
NOTE This may take several seconds.
6.5.2 Activation and deactivation of the battery theft protection system
6.5.2.1 Using the Company Card to activate the
TPS battery theft protection system
1. Check to ensure that no battery is in the charger.
2. Plug the appliance’s supply cord into the power outlet.
3. Hold the C ompany Card against the lock symbol on the appliance within one minute. The yellow TPS lamp blinks rapidly.
4. Removethe Company Card fromthe lock symbol.
5. Depending on the type of Hilti battery, push or slide the battery into the interface provided. The charging operation doesn’t begin.
6. Press the TPS battery activation button on the charger. The yellow TPS battery lamp on the charger lights.
7. Remove the battery from the charger.
8. Repeat steps 5 to 7 according to the number of batteries in which the code is to be set.
9. End the code-setting operation by unplugging the supply cord from the power outlet and waiting until the green LED on the charger goes out. NOTE This may take several seconds.
10. The batteries can now be charged as usual in any Hilti charger for Li-ion batteries with TPS and the corresponding code.
6.5.2.2 Using the Company Card to cancel the TPS theft protection code in the battery
1. Check to ensure that no battery is in the charger.
2. Plug the appliance’s supply cord into the power outlet.
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3. Hold the Company Card against the lock symbol on the appliance within one minute. The yellow TPS lamp blinks rapidly.
4. Removethe Company Card fromthe lock symbol.
5. Depending on the type of Hilti battery, push or slide the battery into the interface provided. The
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charging operationdoesn’t begin. The yellowTPS battery lamp lights.
6. Press the TPS battery activation button on the charger. The yellow TPS battery lamp on the charger goes out.
7. Remove the battery from the charger.
8. Repeat steps 5 to 7 according to the number of batteriesinwhichthecodeistobecancelled.
9. End the code-cancelling operation by unplugging the supply cord from the poweroutlet and waiting until the green LED on the charger goes out.
NOTE This may take several seconds.
7. Care and maintenance
CAUTION
Disconnect the supply cord plug from the power outlet.
7.1 Care of the appliance
The outer casing of the appliance is made from impact-resistant plastic. Never operatethe appliance whenthe ventilation slots are blocked. Clean the ventilationslots carefully using a dry brush. Do not permit foreign objects to enter the interior of the appliance. Clean the outside of the appliance at regular intervals with a slightly damp cloth. Do not use a spray, steam pressure cleaning equipment or running water for cleaning. This may negatively affect the electrical safety of the appliance. Always keep the grip surfaces of the appliance free from oil and grease. Donot use cleaning agents which contain silicone.
10. The batteries can now be charged as usual in any Hilti charger for Li-ion batteries.
6.5.3 Before use
1. Plug the appliance’s supply cord into the power outlet. The yellow theft protection LED blinks. The appliance is then ready to receive the signal from the activation key.
2. Hold the activation key against the lock symbol. The appliance is activated and ready for use as soon as the yellow LED goes out. NOTE When thepower is disconnected for ashort time, for example, when moving to a different workplace or due to a power failure, the appliance remains activated and ready for use for approx. 5 minutes. If the power is interrupted for longer, the appliance must be reactivated by using the activation key.
7.2 Maintenance
WARNING
Repairs toelectrical parts and replacement ofthe sup­ply cord may be carried out only by trained electrical specialists.
Check all external parts of the appliance for damage at regular intervals and check that all controls op­erate faultlessly. Do not operate the appliance when parts are damaged or when the controls do not func­tion correctly. If necessary, the appliance should be repaired by Hilti Service.
7.3 Checking the appliance after care and maintenance
After carrying out care and maintenance work on the appliance, check that all protective and safety devices are fitted and that they function faultlessly.
8. Disposal
CAUTION
Improper disposal of the equipment may have serious consequences: The burning of plastic components generates toxic fumes which may present a health hazard. Batteries may explode if damaged or exposed to very high temperatures, causing poisoning, burns, acid burns or environmental pollution. Careless disposal may permit unauthorized and improper use of the equipment. This may result in serious personal injury, injury to third parties and pollution of the environment.
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CAUTION
Dispose of defective batteries without delay. Keep them out of reach of children. Do not attempt to open or dismantle batteries and do not dispose of them by incineration.
CAUTION
Dispose of the batteries in accordance with national regulations or return them to Hilti.
Most of thematerials from which Hilti toolsor appliances are manufactured can berecycled. The materials must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back old tools and appliances for recycling. Ask Hilti customer service or your Hilti representative for further information.
For EC countries only Disposal of electric tools together with municipal waste is not permissible. In observance of European Directive 2002/96/EC on waste electrical and electronic equipment
and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
9. Manufacturer’s warranty - tools
Hilti warrants that the tool supplied is free of defects in material and workmanship. This warranty is valid so long as the tool is operated and handled correctly, cleaned and serviced properly and in accordance with the Hilti Operating Instructions, and the technical system is maintained. This means that only original Hilti consumables, components and spare parts may be used in the tool.
This warranty provides the free-of-charge repair or replacement of defective parts only over the entire lifespan of the tool. Parts requiring repair or replace­ment as a result of normal wear and tear are not covered by this warranty.
Additional claims are excluded, unless mandat­ory national regulations prohibit such exclusion. In particular, Hilti is not obligated for direct, indir­ect, incidental or consequential damages, losses or expenses inconnection with, or by reasonof, the use of, or inability to use the tool for any purpose. Implied warranties of merchantability or fitness for a particular purpose are specifically excluded.
For repair or replacement, send the tool or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization provided.
This constitutes Hilti’s entire obligation with regard to warranty and supersedes all prior or contempor­aneous comments and oral or written agreements concerning warranties.
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10. EC declaration of conformity
Designation: Type: Year of design:
We declare, on our sole responsibility, that this
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product complies with the following directives and standards: 73/23/EEC, 89/336/EEC, EN 603351, EN 60335‑2‑29, EN 550141, EN 550142, EN 61000‑3‑2, EN 61000‑3‑3.
C4/36/C4/36‑ACS
Charger
2006
Hilti Corporation
Peter Cavada Dr. HeinzJoachim Schneider
Leiter Prozessund Qualitätsman­agement BA Electric Tools & Accessories Business Area Electric
03 2006 03 2006
Executive Vice President
Tools & Accessories
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*272431*
272431
Hilti Corporation
LI-9494 Schaan Tel.: +423 /234 2111 Fax: +423 /234 2965 www.hilti.com
Hilti = registered trademark of Hilti Corp., Schaan W 3159 0806 00-Pos. 1 1 Printed in Liechtenstein © 2006 Right of technical and programme changes reserved S. E. & O.
272431 / D
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