hilscher NPLC-C100 User Manual

User Manual

Slot PLC NPLC-C100

Hardware Installation

Hilscher Gesellschaft für Systemautomation mbH

www.hilscher.com

Introduction 2/36

Table of Contents

1 INTRODUCTION.........................................................................................................4

1.1 About the User Manual...............................................................................................4

1.1.1 List of Revisions ...................................................................................................4

1.1.2 Reference to Hardware, Firmware, Driver and Software.....................................5

1.1.3 Conventions in this Manual..................................................................................6

1.2 Legal Notes.................................................................................................................7

1.2.1 Copyright..............................................................................................................7

1.2.2 Important Notes....................................................................................................7

1.2.3 Exclusion of Liability.............................................................................................8

1.2.4 Warranty...............................................................................................................8

1.2.5 Export Regulations...............................................................................................9

1.2.6 Registered Trademarks........................................................................................9

1.3 Licenses......................................................................................................................9

2 SAFETY ....................................................................................................................10

2.1 Safety Instructions....................................................................................................10

2.2 Intended Use ............................................................................................................10

2.3 Personnel Qualification.............................................................................................10

2.4 References Safety....................................................................................................10

2.5 Commitment to read and understand the Manual ....................................................11

2.6 Safety Instructions to avoid Personal Injury..............................................................11

2.6.1 Electrical Shock Hazard .....................................................................................11

2.7 Labeling of Safety Instructions..................................................................................12

2.8 Safety Instructions....................................................................................................13

2.8.1 Electrical Shock Hazard .....................................................................................13

2.9 Property Damage Messages ....................................................................................13

2.9.1 Electrostatically sensitive Devices......................................................................13

3 DESCRIPTION AND REQUIREMENTS ...................................................................14

3.1 Description................................................................................................................14

3.2 System Requirements ..............................................................................................15

3.2.1 System Requirements PC..................................................................................15

3.3 Requirements for Operation .....................................................................................15

3.3.1 Slot PLC NPLC-C100-XX...................................................................................15

4 DEVICE DRAWINGS................................................................................................16

4.1 Device Drawing NPLC-C100-DP..............................................................................16

4.1.1 Cover NPLC-C100-xx.........................................................................................17

5 INSTALLING HARDWARE (SLOT PLC)...................................................................18

5.1 Safety Messages on Personal Injury........................................................................18

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5.2 Safety Advices..........................................................................................................18

5.3 Property Damage Messages ....................................................................................19

5.3.1 Device Destruction by exceeding allowed Supply Voltage ................................19

5.3.2 Device Destruction by exceeding allowed Signaling Voltage ............................19

5.3.3 Electrostatically sensitive Devices......................................................................19

5.4 Installing Battery.......................................................................................................20

5.5 Installing Slot PLC NPLC-C100-xx ...........................................................................20

6 HARDWARE .............................................................................................................21

6.1 Block Diagram ..........................................................................................................21

6.2 Internal and External Power Supply .........................................................................22

6.3 Reset Behaviour.......................................................................................................22

6.4 RUN/STOP Switch....................................................................................................22

6.5 LEDs.........................................................................................................................22

6.6 Interfaces..................................................................................................................23

6.6.1 CANopen Interface.............................................................................................23

6.6.2 DeviceNet Interface............................................................................................23

6.6.3 PROFIBUS Interface..........................................................................................24

6.6.4 Mini-B USB Connector (5 Pin)............................................................................24

7 BATTERY..................................................................................................................25

7.1 Preparation for changing Battery..............................................................................26

7.1.1 Safety Messages on Personal Injury..................................................................26

7.2 Changing the Battery................................................................................................26

8 TROUBLESHOOTING..............................................................................................28

9 TECHNICAL DATA SLOT PLC NPLC-C100-XX.......................................................29

10 APPENDIX

................................................................................................................30

10.1 Memory Card............................................................................................................30

10.2 Update Firmware......................................................................................................31

10.3 Battery Disposal........................................................................................................34

10.4 Disposal of Waste Electronic Equipment..................................................................34

10.5 List of Figures...........................................................................................................35

10.6 List of Tables............................................................................................................35

10.7 Contacts....................................................................................................................36

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1 Introduction

1.1 About the User Manual

This user manual contains the description for the slot PLC NPLC-C100-xx. NPLC-C100-xx are PC cards with PLC functionality.

This user manual describes the slot PLCs

 NPLC-C100-DP  NPLC-C100-CO  NPLC-C100-DN

1.1.1 List of Revisions

Index Date Chapter Revisions

1 2012-05-22 all Created. 2 2014-01-23 10.4 Section Disposal of Waste Electronic Equipment updated.

Table 1: List of Revisions

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1.1.2 Reference to Hardware, Firmware, Driver and Software

Note: The listed hardware revision, firmware and driver versions

respectively versions of the programming software CoDeSys functionally belong together.

Hardware

Hardware Part Number Bus Type Revision

NPLC-C100-DP 1800.410 PROFIBUS DP 4 NPLC-C100-CO 1800.500 CANopen 4 NPLC-C100-DN 1800.510 DeviceNet 4

Table 2: Reference to Hardware

The part number only is not enough to order the slot PLC. The product variant must also be specified (which is the part after the slash “/”) to get a slot PLC with the preloaded firmware containing the embedded PLC type.

Product Variant

Product PLC Type

Including PLC Programming Software

NPLC-C100-DP/S7

S7 compatible PLC from IBH Softec

NPLC-C100-DP/CDS-OPC NPLC-C100-CO/CDS-OPC NPLC-C100-DN/CDS-OPC

CoDeSys PLC from 3S CoDeSys

NPLC-C100-DP/CLR

ProConOS eCLR from KW-Software

MULTIPROG Express

Table 3: Reference to Product Variant

Firmware

Each slot PLC of the product variants listed above is delivered with preloaded firmware.

Driver

Driver Driver Type Driver Version

cifX Device Driver PC card driver for Windows 1.1.1.0 USB Driver USB driver for Windows 5.1.2600.2180

Table 4: Reference to Driver

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1.1.3 Conventions in this Manual

Operation instructions, a result of an operation step or notes are marked as follows:

Operation Instructions:



1. <instruction>

2. <instruction>

Results:



Notes:

Important: <important note>

Note: <note>

<note, where to find further information>

Positions in Figures

The Positions

, , ... or , , ... or , , ... refer to the figure used in that section. If the numbers reference to a section outside the current section then a cross reference to that section and figure is indicated.

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1.2 Legal Notes

1.2.1 Copyright

manual, accompanying texts, documentation, etc.) are protected by German and international copyright law as well as international trade and protection provisions. You are not authorized to duplicate these in whole or in part using technical or mechanical methods (printing, photocopying or other methods), to manipulate or transfer using electronic systems without prior written consent. You are not permitted to make changes to copyright notices, markings, trademarks or ownership declarations. The included diagrams do not take the patent situation into account. The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented. Any form of further use requires the explicit consent of the respective rights owner.

1.2.2 Important Notes

The user manual, accompanying texts and the documentation were created for the use of the products by qualified experts, however, errors cannot be ruled out. For this reason, no guarantee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed. Descriptions, accompanying texts and documentation included in the user manual do not present a guarantee nor any information about proper use as stipulated in the contract or a warranted feature. It cannot be ruled out that the user manual, the accompanying texts and the documentation do not correspond exactly to the described features, standards or other data of the delivered product. No warranty or guarantee regarding the correctness or accuracy of the information is assumed.

We reserve the right to change our products and their specification as well as related user manuals, accompanying texts and documentation at all times and without advance notice, without obligation to report the change. Changes will be included in future manuals and do not constitute any obligations. There is no entitlement to revisions of delivered documents. The manual delivered with the product applies.

Hilscher Gesellschaft für Systemautomation mbH is not liable under any circumstances for direct, indirect, incidental or follow-on damage or loss of earnings resulting from the use of the information contained in this publication.

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1.2.3 Exclusion of Liability

The delivered product (including the technical data) is subject to export or import laws as well as the associated regulations of different counters, in particular those of Germany and the USA. The software may not be exported to countries where this is prohibited by the United States Export Administration Act and its additional provisions. You are obligated to comply with the regulations at your personal responsibility. We wish to inform you that you may require permission from state authorities to export, re-export or import the product.

1.2.4 Warranty

Although the hardware and software was developed with utmost care and tested intensively, Hilscher Gesellschaft für Systemautomation mbH does not guarantee its suitability for any purpose not confirmed in writing. It cannot be guaranteed that the hardware and software will meet your requirements, that the use of the software operates without interruption and that the software is free of errors. No guarantee is made regarding infringements, violations of patents, rights of ownership or the freedom from interference by third parties. No additional guarantees or assurances are made regarding marketability, freedom of defect of title, integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited. Warranty claims are limited to the right to claim rectification.

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1.2.5 Export Regulations

1.2.6 Registered Trademarks

Windows® XP, Windows® Vista, Windows® 7 are registered trademarks of the Microsoft Corporation.

Adobe-Acrobat

is an registered trademark of the Adobe Systems

Incorporated.

1.3 Licenses

A license for the used PLC runtime (PLC type) is necessary to operate the PLC runtime. This license is stored in the slot PLC hardware and included in the scope of delivery of the ordered product variant. The license permits the use and operation of the respective PLC runtime in the hardware.

A slot PLC is delivered with exactly one license which is stored in the hardware. A license can’t be converted into another license. The license can’t be used for another PLC type.

A license for fieldbus master functionality is necessary in the slot PLC to operate on the fieldbus as master.

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2 Safety

2.1 Safety Instructions

The user manual, the accompanying texts and the documentation are written for the use of the products by educated personnel. When using the products, all Safety Messages, Safety Messages, Property Damage Messages and all valid legal regulations have to be obeyed. Technical knowledge is presumed. The user has to assure that all legal regulations are obeyed.

2.2 Intended Use

The slot PLC described in this user manual is a PC card with PLC functionality and fieldbus communication. Depending from the loaded firmware, the fieldbus systems listed in the following table can be realized using the respective slot PLC.

Slot PLC Fieldbus System

NPLC-C100-DP PROFIBUS DP Master NPLC-C100-CO CANopen Master NPLC-C100-DN DeviceNet Master

Table 5: Slot PLC NPLC-C100 and Fieldbus Systems realized thereby

2.3 Personnel Qualification

The PC Card NPLC-C100 must only be installed, configured and removed by qualified personnel. Job-specific technical skills for people professionally working with electricity must be present concerning the following topics:

 Safety and health at work  Mounting and connecting of electrical equipment  Measurement and Analysis of electrical functions and systems  Evaluation of the safety of electrical systems and equipment  Installing and Configuring IT systems

2.4 References Safety

[S1]

ANSI Z535.6-2006 American National Standard for Product Safety Information in Product Manuals, Instructions, and Other Collateral Materials

[S2]

IEC 60950-1, Information technology equipment - Safety - Part 1: General requirements, (IEC 60950-1:2005, modified); German Edition EN 60950-1:2006

[S3] EN 61340-5-1 and EN 61340-5-2 as well as IEC 61340-5-1 and IEC 61340-5-2

Safety 11/36

2.5 Commitment to read and understand the Manual

Important!

 To avoid personal injury and to avoid property damage to your system

or to your device, you must read and understand all instructions in the manual and all accompanying texts to your device, before installing and operating your device.

 First read the Safety Instructions in the safety chapter.  Obey to all Safety Messages in the manual.  Keep the product DVD providing the product manuals.

2.6 Safety Instructions to avoid Personal Injury

To ensure your own personal safety and to avoid personal injury, you necessarily must read, understand and follow the following safety instructions and safety messages in this manual about danger causing personal injury, before you install and operate your NPLC-C100.

2.6.1 Electrical Shock Hazard

The danger of a lethal electrical shock caused by parts with more than 50V may occur, if you open the PC cabinet to install the PC Card NPLC-C100.

 HAZARDOUS VOLTAGE is present inside of the PC or of the connec-

ting device, into which the PC Card cifX is integrated. Strictly obey to all safety rules provided by the device’s manufacturer in the documentation!

 First disconnect the power plug of the PC or of the connecting device,

before you open the cabinet.

 Make sure, that the power supply is off at the PC or at the connecting

device.

 Open the PC cabinet and install or remove the PC Card NPLC-C100

only after disconnecting power.

An electrical shock is the result of a current flowing through the human body. The resulting effect depends on the intensity and duration of the current and on its path through the body. Currents in the range of approximately ½ mA can cause effects in persons with good health, and indirectly cause injuries resulting from startle responses. Higher currents can cause more direct effects, such as burns, muscle spasms, or ventricular fibrillation.

In dry conditions permanent voltages up to approximately 42.4 V peak or 60 V DC are not considered as dangerous, if the contact area is equivalent to a human hand.

Reference Safety [S2]

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hilscher NPLC-C100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual