Hilscher's netIOT Edge Gateway NIOT-E-TIJCX-GB-RE securely connects
Real-Time Ethernet automation networks with a „Cloud“ or any IoT-directed
application.
As a field device, it is performing a cyclic I/O data exchange with the PLC
and communicates with further IoT-capable field devices within the
automation network.
These key field data exchanged in real-time form the basis for intelligent
higher-level IoT applications for cyber-physical processes and M2M
solutions.
The gateway is designed for continuous operation in environments with
permanent intranet or Internet connection. Security mechanisms such as
the physical separation of automation and IT network, a secure operating
system, the execution of signed firmware and packets, as well as
encryption techniques of the latest standards secure the data integrity and
offer protection against data theft.
The gateway base function forms the web-based Thing Wiring editor NodeRED, which serves to model the flows in the devices. Data apps and data
profiles are created within minutes with predefined function blocks of the
editor. OPC UA and MQTT functions address objects in IoT-capable field
devices or in the cloud via standardized IoT protocols.
The Hilscher netIOT Service offers additional software packets to extend
the Edge Gateway base functions by further applications or accesses to
specific clouds.
Figure1: Edge Gateway communication structure
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The open source software „Docker“ by Docker, Inc. allows the user to
execute own applications on the secured Linux operating system of the
Edge Gateways while all protection mechanisms are fully preserved. The
applications are executed in protected, isolated runtime environments. To
accomplish this, Docker uses special techniques from virtualization of
operating systems.
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(14) LED communication state of Real-Time Ethernet.
LED communication state of Real-Time Ethernet connection.
Name und function depends on used RTE protocol:
PROFINET IO Device = BF (Bus failure)
EtherNet/IP Adapter = NS (network status)
(16) LED communication state of Real-Time Ethernet
LED communication state of Real-Time Ethernet connection.
Name und function depends on used RTE protocol:
PROFINET IO Device = SF (System failure)
EtherNet/IP Adapter = MS (module status)
(17) SMA connector for WiFi or cellular radio antenna
(18) SMA connector for WiFi or cellular radio antenna
Mount the Edge Gateway with 4 screws into the control cabinet. The
following figure shows the distance of the mounting holes.
Figure4: Drilling template
4.2LED sticker
Each fieldbus system uses its own names for the LED displays. Therefore,
an LED sticker with the names of the respective fieldbus system is included
within the delivery of the Edge Gateway. Stick the sticker of the fieldbus
system to be used to the I/O shield of the fieldbus interface of the Edge
Gateway.
Figure5: LED sticker
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The Edge Gateway has two LAN connectors for connecting it to the cloud
network, positions (7) and (5) (see section Positions of theinterfaces [}page10]).
The MAC addresses of the LAN interfaces are printed on the device label.
Section Configuring Ethernet communication (LAN) [}page64] describes,
how you can set the IP address parameters of the LAN interfaces.
4.5Real-Time Ethernet connectors
The Edge Gateway has 2 RJ45-connectors to connect the fieldbus to a
Real-Time Ethernet network (OT network), positions (15) and (13) (see
section Positions of the interfaces [}page10]).
For data exchange at the fieldbus, use the fieldbus input and output in node
Node-RED. Sections Example 4: Fieldbus input node [}page138] and
Example 5: Fieldbus output node [}page146] describe how to access the
cyclic I/O data of the fieldbus in Node-RED.
4.6USB connectors
The Edge Gateway has 4 USB connectors (1), positions (6) and (8) (see
section Positions of the interfaces [}page10]).
You do not need the USB connectors for operation of the Edge Gateway.
You need the USB connector if you connect a keyboard in order to change
settings in the BIOS or if you do a firmware recovery with a USB stick.
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The Edge Gateway has 2 configurable serial interfaces COM1 (position (9))
and COM2 (position (10)). You can use each serial interface as RS-232,
RS-422 or RS-485 interface.
Prerequisites
You have to set the interface type in the BIOS. For this, you need a
keyboard with USB connector and a monitor with DVI-I or DP connector.
Important:
NUse only 1:1 DVI or DP connectors. Adapters like DVI-I to VGA or
DP to VGA are not supported by the gateway.
BIOS settings
In the BIOS, select Advanced > IT8786 Super IO Configuration > Serial
Port 1 Configuration for COM1 or Serial Port 2 Configuration for COM2.
Serial Port ConfigurationParameter
Serial PortEnabled
Disabled
Device SettingsDisplay only
Serial Port 1 (COM1): IO=248h; IRQ=5
Serial Port 2 (COM2): IO=2F8h; IRQ=3
Onboard Serial Port ModeRS232
RS422
RS485 (do not use this setting)
RS485 Auto (use this setting for RS-485 only, because RTS
control is active)
Table4: Parameters of the serial interface
4.7.1RS-232
RS-232PinSignalDescription
1DCDData Carrier Detect
2RXDReceive signal
3TXDSend signal
4DTRData Terminal Ready
5ISO_GNDGround (reference potential)
6DSRData Set Ready
7RTSRequest to Send
8CTSClear to Send
9RIRing Indicator
Table5: RS-232 D-Sub
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The Edge Gateway NIOT-E-TIJCX-GB-RE\WF (article number 1321.301)
is equipped with a Wi-Fi interface. It supports 2 Wi-Fi operating modes:
Access Point and Client. Operating mode Access Point allows the Edge
Gateway to connect to other Wi-Fi devices in order to configure the Edge
Gateway from a mobile device for example. Operating mode Client allows
the Edge Gateway to be connected to any Wi-Fi Access Point.
Section Configuring wireless communication (Wi-Fi) [}page67] describes
how you activate the antennas and how to set the Wi-Fi operating mode.
4.9Preparing gateway for cellular communication
The NIOT-E-TIJCX-GB-RE\4EU gateway (article number 1321.302) is
equipped with a cellular modem for transmitting data into the cloud via
2G/3G/4G standard.
Requirements
To use the cellular interface of the gateway, you require the following items
(not included in the delivery of the Edge Gateway):
·Contract for mobile data with mobile communications provider
·SIM card of provider with registration credentials (SIM-Pin, password
etc.)
·Two GSM/UMTS/LTE antennas with the following recommended
characteristics (passive):
–Direction: omnidirectional
–Gain: > -3dBi (Avg)
–Input impedance: 50 ohm
–Efficiency: > 50%
–VSWR: < 2
–Connector type: SMA plug
Note:
If you are using the older GSM (2G) standard only, a single (main)
antenna is sufficient.
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Ø Place the SIM card into the tray. If necessary, use an adapter to fit a
Nano or Micro SIM format into the Mini SIM format of the tray:
Figure9: SIM card in tray
Ø Re-insert the tray with the SIM card into the card holder slot:
Figure10: Inserting SIM card
Ø Re-attach the cover of the card holder slot.
Connecting the antennas
Note:
Recommended type and positioning of your antennas depend on
the quality of your local radio signal.
If your Edge Gateway is stationed inside a control cabinet, you
should place the antennas outside the cabinet and connect the
antennas via cable to the SMA sockets of the gateway.
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Ø Connect both antennas to the SMA sockets of the gateway:
Figure11: SMA sockets
Note:
If you are using solely the older GSM (2G) standard, you need only
one antenna, which is to be connected at the "main" interface of the
two SMA sockets. For identifying the main antenna interface on the
gateway, see section Positions of the interfaces [}page10].
4.10Monitor connectors
The Edge Gateway has a DVI-I and a DP connector to connect a monitor.
You do not need a monitor for „normal“ operation of the Edge Gateway. If
you want to change settings in the BIOS or want to do a firmware recovery,
you need a monitor.
Important:
Use only 1:1 DVI or DP connectors. Adapters like DVI-I to VGA or
DP to VGA are not supported by the gateway.
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LEDs indicating voltage supply, hard disk access, battery state and activity
of operating system, serial interfaces and GPIOs. The position of the LEDs
is indicated by position (1) in section Positions of the LEDs on thegateway [}page21].
LEDColorMeaning
greenVoltage supply is OK
yellowHard disk drive is accessed
yellowState of CMOS-RAM (BIOS) battery
PG0yellowGPIO 4: can be programmed, currently not used.
TX1greenTransmission of data at serial interface COM1
RX1yellowReceiving data at serial interface COM1
TX2greenTransmission of data at serial interface COM2
RX2yellowReceiving data at serial interface COM2
PG1greenGPIO 0. Blinks when data is being copied from USB stick into gateway during firmware recovery.
PG2yellowGPIO 1: can be programmed, currently not used.
PG3yellowGPIO 2: can be programmed, currently not used.
PG4yellowGPIO 3: can be programmed, currently not used.
Table8: Description of gateway status LEDs
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Table10: LED states for the PROFINET IO-Device protocol
(Off)No error
Flashing
(1 Hz, 3 s)
OnWatchdog timeout; channel, generic or extended diagnosis
OffNo error
Flashing
(2 Hz)
OnNo configuration;
OnThe device is linked to the Ethernet.
OffThe device has no link to the Ethernet.
Flickering (load
dependent)
OffThe device does not send/receive Ethernet frames.
DCP signal service is initiated via the bus.
present; system error
No data exchange
or low speed physical link; or no physical link
The device sends/receives Ethernet frames.
LED stateDefinition
Flashing
(1 Hz, 3 s)
Flashing
(2 Hz)
Flickering (load
dependent)
The indicator turns on and off for 3 seconds with a frequency of 1 Hz:
“on” for 500 ms, followed by “off” for 500 ms.
The indicator turns on and off with a frequency of 2 Hz:
“on” for 250 ms, followed by “off” for 250 ms.
The indicator turns on and off with a frequency of approximately 10 Hz to indicate high Ethernet
activity: "on" for approximately 50 ms, followed by "off" for 50 ms. The indicator turns on and off in
irregular intervals to indicate low Ethernet activity.
Table11: LED state definitions for the PROFINET IO-Device protocol
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OnDevice operational: The device is operating correctly.
Flashing (1 Hz) Standby: The device has not been configured.
Flashing
green/red/
green
Flashing (1 Hz) Major recoverable fault: The device has detected a major
OnMajor unrecoverable fault: The device has detected a major
OffNo power: The device is powered off.
OnConnected: An IP address is configured, at least one CIP
Flashing (1 Hz) No connections: An IP address is configured, but no CIP
Flashing
green/red/off
Flashing (1 Hz) Connection timeout: An IP address is configured, and an
OnDuplicate IP: The device has detected that its IP address is
Self-test: The device is performing its power-up testing.
The module status indicator test sequence occurs before the
network status indicator test sequence, according to the
following sequence:
· Network status LED off.
· Module status LED turns green for approximately 250 ms,
turns red for approximately 250 ms, and again turns green
(and holds that state until the power-up test has completed).
· Network status LED turns green for approximately 250 ms,
turns red for approximately 250 ms, and then turns off (and
holds that state until the power-up test has completed).
recoverable fault. E.g., an incorrect or inconsistent
configuration can be considered a major recoverable fault.
unrecoverable fault.
connection (any transport class) is established, and an
Exclusive Owner connection has not timed out.
connections are established, and an Exclusive Owner
connection has not timed out.
Self-test: The device is performing its power-up testing. Refer
to description for module status LED self-test.
Exclusive Owner connection for which this device is the target
has timed out.
The network status indicator returns to steady green only
when all timed out Exclusive Owner connections are
reestablished.
already in use.
(off)
LINK
CH0 (11), CH1 (8)
ACT
CH0 (9), CH1 (6)
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LED green
(green)
(off)
LED yellow
(yellow)
(off)
Table12: LED states for the EtherNet/IP Adapter protocol
(Off)Not powered, no IP address: The device does not have an
IP address (or is powered off).
OnThe device is linked to the Ethernet.
OffThe device has no link to the Ethernet.
Flickering (load
dependent)
OffThe device does not send/receive Ethernet frames.
Table13: LED state definitions for the EtherNet/IP Adapter protocol
The indicator turns on and off with a frequency of 1 Hz: “on” for 500 ms,
followed by “off” for 500 ms.
The MS LED indicator turns on green on for 250 ms, then red on for 250 ms,
then green on (until the test is completed).
The NS LED indicator turns on green on for 250 ms, then red on for 250 ms,
then off (until the test is completed).
The indicator turns on and off with a frequency of approximately 10 Hz to
indicate high Ethernet activity: on for approximately 50 ms, followed by off
for 50 ms. The indicator turns on and off in irregular intervals to indicate low
Ethernet activity
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An IP address is required to address the Edge Gateway in the LAN
network.
The following figure shows the factory setting of the LAN interfaces and the
assignment to the connectors.
Figure13: Default settings of the Ethernet network connectors
You have two possibilities of establishing a connection with the Edge
Gateway (factory setting):
NetNetwork connection - alternative 1: DHCP server available
If a DHCP server is available in the network:
Ø Use an Ethernet cable to connect the LAN connection port 1 (eth0)
(see position (7) in section Positions of the interfaces [}page10]) with a
network in which a DHCP server is available.
ð The Edge Gateway obtains an IP address from the DHCP server.
Access to the Edge Gateway is possible now.
Note:
The Edge Gateway sends a request to a DHCP server once after
switching on the device or after each connection of the Ethernet
cable, i.e. when the Edge Gateway detects a link signal. If you want
to activate a request of the Edge Gateway to the DHCP server
manually, pull off the Ethernet cable from the Edge Gateway and
reconnect it to the Edge Gateway.
Read section Using the web browser to establish a connection with theEdge Gateway [}page29] to find out how to access the Edge Gateway.
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Network connection - alternative 2: Direct connection and adaptation
of the IP address of the PC or notebook used for commissioning
The IP address of the Edge Gateway (factory setting) is 192.168.253.1
and the subnet mask is 255.255.255.0 at LAN connection port 2 (eth1,
see position (5) in section Positions of the interfaces [}page10]).
If no DHCP server is available, you can set an IP address on your PC or
notebook, which suits the same subnet:
Ø Use an Ethernet cable to connect the LAN connection port 2 (eth1)
directly with your PC or notebook.
Ø Open the Control panel.
Ø Click on Network and Sharing Center.
Ø Click on Change adapter settings.
Ø Double click the name of the network connection: Local Area
Connection. (The name of the network connection may be different on
your PC.)
Ø Click on Properties.
Ø Double click on Internet Protocol Version 4 (TCP/IPv4).
Ø Set the following IP address, e.g. 192.168.253.2 and subnet mask
255.255.255.0.
Ø Click on Ok and then click on Close.
ð Now you can access the Edge Gateway from your PC or notebook.
Read section Using the IP address [}page31] to find out how to access
the Edge Gateway.
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Ø Enter the following address in the address line of your browser:
https://<hostname>
Example: For the device with the host name NTB827EB1D9D94 enter
https:// NTB827EB1D9D94
ð The Edge Gateway Manager opens.
You can now use the Edge Gateway manager to configure the device. For
this purpose, read section Edge Gateway Manager web page [}page33].
6.2.2Access to the Edge Gateway in the Windows network environment
To be located easily in the network, the Edge Gateway uses the UPnP
technology (Universal Plug and Play). This technology will display the Edge
Gateway in the Windows network environment.
Ø To display all devices in the network, click on Network in the Windows
Explorer.
Ê You will find the Edge Gateway under Other Devices:
Ø Open the context menu of this entry and select Properties.
Ê The menu provides information on the Edge Gateway, e.g. serial
number, MAC address, host name or die IP address.
Ø Click on the link under Device web page.
ð The Edge Gateway manager opens.
Ø To open the Edge Gateway manager, you can also double-click on the
device icon.
ð The Edge Gateway manager opens.
You can now use the Edge Gateway manager to configure the device. For
this purpose, read section Edge Gateway Manager web page [}page33].
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