hilscher EU5C-SWD-SERCOS User Manual

Download

Page 1

User Manual

SmartWire-DT Gateway

EU5C-SWD-SERCOS

Hilscher Gesellschaft für Systemautomation mbH

www.hilscher.com

Page 2

Table of contents 2/95

Table of contents

1 Introduction .............................................................................................................................. 5

1.1 About this document ........................................................................................................5

1.1.1 Description of the contents ............................................................................... 5

1.1.2 List of revisions ................................................................................................. 5

1.1.3 Conventions in this document...........................................................................6

1.2 Versions of devices, firmware, software tools and drivers ............................................... 7

1.3 Software package ............................................................................................................8

1.3.1 Overview ........................................................................................................... 8

1.3.2 Contents of the product DVD ............................................................................ 8

1.3.3 How to use the product DVD .......................................................................... 10

1.3.4 Notes on installing the USB Driver.................................................................. 10

1.4 Documentation overview................................................................................................11

1.5 Legal notes.....................................................................................................................12

1.5.1 Copyright......................................................................................................... 12

1.5.2 Important notes ............................................................................................... 12

1.5.3 Exclusion of liability.........................................................................................13

1.5.4 Warranty ......................................................................................................... 13

1.5.5 Export regulations ........................................................................................... 14

1.5.6 Registered Trademarks .................................................................................. 14

2 Safety ...................................................................................................................................... 15

2.1 General note ..................................................................................................................15

2.2 Intended use ..................................................................................................................15

2.3 Personnel qualification ...................................................................................................15

2.4 References safety .........................................................................................................15

2.5 Safety instructions to avoid personal injury....................................................................16

2.5.1 Electrical shock hazard ................................................................................... 16

2.5.2 Danger of unintended starting up of machines ............................................... 16

2.6 Safety instructions to avoid property damage ................................................................17

2.6.1 General safety instructions concerning supply voltage...................................17

2.6.2 Device destruction by exceeding allowed supply voltage ............................... 17

2.6.3 Electrostatic sensitive device .......................................................................... 18

2.7 Labeling of safety messages..........................................................................................19

3 Description of the EU5C-SWD-SERCOS gateway............................................................... 20

3.1 Function .........................................................................................................................20

3.2 Configuration..................................................................................................................21

3.2.1 SmartWire-DT configuration ........................................................................... 21

3.2.2 Sercos configuration ....................................................................................... 22

3.3 Interfaces .......................................................................................................................22

3.4 Diagnosis .......................................................................................................................22

3.5 Firmware and device description files ............................................................................22

4 Requirements for operation.................................................................................................. 23

4.1 Network systems............................................................................................................23

4.2 Power supply..................................................................................................................23

4.2.1 POW power connection .................................................................................. 24

4.2.2 AUX power connection ................................................................................... 24

Page 3

Table of contents 3/95

5 Device picture, connectors and LEDs ................................................................................. 25

5.1 Device picture ................................................................................................................25

5.2 Positions and descriptions of the LEDs..........................................................................26

5.2.1 Positions of the LEDs...................................................................................... 26

5.2.2 Description of the LEDs .................................................................................. 26

5.3 Pinning of the Real-Time Ethernet interface .................................................................. 29

5.4 Device type label............................................................................................................29

6 Getting started ....................................................................................................................... 30

7 Installing gateway .................................................................................................................. 31

7.1 Safety messages............................................................................................................31

7.2 Mounting gateway .........................................................................................................32

7.2.1 Mounting gateway onto top hat rail ................................................................. 32

7.2.2 Removing gateway from top hat rail ............................................................... 34

7.3 Connecting gateway to power supply ............................................................................34

7.4 Connecting SmartWire-DT ............................................................................................36

7.5 Connecting Sercos.........................................................................................................37

7.6 EMC-conformant wiring of the network ..........................................................................37

8 Configuring gateway ............................................................................................................. 38

8.1 Overview ........................................................................................................................38

8.2 Configuring SmartWire-DT network in gateway (creating target configuration) .............38

8.2.1 Overview ......................................................................................................... 38

8.2.2 Prerequisites ................................................................................................... 39

8.2.3 Step-by-step instructions ................................................................................ 39

8.3 Configuring gateway in Sercos ......................................................................................40

8.3.1 Device description files ................................................................................... 40

8.3.2 Configuring gateway in IndraWorks ................................................................ 41

9 Parameterization .................................................................................................................... 49

9.1 Configuring EU5C-SWD-SERCOS gateway as SmartWire-DT Coordinator ................. 49

9.2 Configuring options and parameters of SmartWire-DT devices.....................................51

10 Acyclical communication...................................................................................................... 54

10.1 Overview ........................................................................................................................54

10.2 Read request: reading data of an SWD Slave ...............................................................56

10.2.1 Overview: read request................................................................................... 56

10.2.2 Read request example.................................................................................... 57

10.3 Write request: writing data to an SWD Slave ................................................................. 60

10.3.1 Overview write request ................................................................................... 60

10.3.2 Write request example .................................................................................... 61

11 Diagnosis................................................................................................................................ 64

11.1 Overview ........................................................................................................................64

11.2 Diagnosis messages of individual SWD slaves (Diagnosis Class = Warning)............... 66

11.2.1 Overview “Warning” ........................................................................................ 66

11.2.2 “Warning” example.......................................................................................... 67

11.3 Diagnosis messages generated by the gateway (Diagnosis Class = Error) ..................70

11.3.1 Overview “Error”.............................................................................................. 70

Page 4

Table of contents 4/95

11.3.2 “Error” Example............................................................................................... 71

12 Changing IP address of gateway.......................................................................................... 73

12.1 Overview ........................................................................................................................73

12.2 Example: Changing IP address of gateway with IndraWorks ........................................74

13 Updating firmware ................................................................................................................ 78

13.1 Overview ........................................................................................................................78

13.2 Updating firmware via web interface .............................................................................. 79

14 Firmware recovery via HTTP................................................................................................. 83

14.1 Overview ........................................................................................................................83

14.2 Prerequisites ..................................................................................................................84

14.3 Step-by-step instructions................................................................................................84

15 Technical data ........................................................................................................................ 89

15.1 Technical data EU5C-SWD-SERCOS gateway.............................................................89

15.2 Technical data Sercos slave ..........................................................................................91

Contacts.................................................................................................................................. 95

Page 5

Introduction 5/95

1 Introduction

1.1 About this document

1.1.1 Description of the contents

This manual describes the Hilscher EU5C-SWD-SERCOS SmartWire‑DT Gateway. Here you will find information on how to install, configure and operate the gateway.

This manual is intended for automation technicians and engineers. Detailed knowledge of the SERCOS Real-Time Ethernet system is presumed. In addition, readers should also be familiar with the SmartWire-DT system.

Important:

Ø To avoid personal injuries or damage of electrical devices,

please read this manual carefully before installing and using the EU5C-SWD-SERCOS Gateway.

Ø Please first read the chapter Safety [}page15].

1.1.2 List of revisions

Index Date Revisions

1 2017-02-16 Document created

Table1: List of revisions

Page 6

Introduction 6/95

1.1.3 Conventions in this document

Notes, operation instructions and results of operation steps are marked as follows:

Notes

Important:

Note:

<note, where to find further information>

Operation instructions

1. <operational step>

Ø <instruction> Ø <instruction>

2. <operational step>

Ø <instruction> Ø <instruction>

Results

For a description of the labeling of Safety Messages, see section Labeling of safety messages [}page19].

Page 7

Introduction 7/95

1.2 Versions of devices, firmware, software tools and drivers

The hardware revisions and software versions functionally belong together. This means that certain revisions of the hardware of the gateway need certain versions of firmware, software and drivers, in order to function properly. This section lists the hardware revisions and the versions of the firmware, the configuration software and the drivers which functionally belong together and to which all instructions in this manual refer.

Device and firmware

This manual refers to the following hardware revision and firmware version of the EU5C-SWD-SERCOS Gateway:

Device type name Protocol Part number Hardware

revision

Firmware Firmware

version

EU5C-SWD-SERCOS Sercos slave 9233.923 1 E030J0U0.nxf 1.0.x.x

Table2: Reference to hardware and firmware

Software tools

This manual refers to the following software versions:

Software Manufacturer Version

SWD-Assist Eaton 2.xx

Table3: Reference to software tools

Drivers

This manual refers to the following driver versions:

Driver File name Version

Windows USB Driver usbser.sys Depending on

Windows version

Table4: Reference to drivers

Page 8

Introduction 8/95

1.3 Software package

1.3.1 Overview

Hilscher offers the optional software package EU5C-SWD-SW (part number 3233.920) for SmartWire-DT Gateways. The package features the SmartWire-DT Gateway Solutions product DVD and a Mini-USB cable. The SmartWire-DT Gateway Solutions product DVD contains the SDDML files (SERCOS Device Description Markup Language) necessary for configuring the EU5C-SWD-SERCOS gateway and the SmartWire-DT modules within the Sercos network. If you do not need the whole package with the USB cable, you can download the contents of the product DVD separately and free of charge as ZIP file from our website

www.hilscher.com under Products > Partner Products > SmartWire-DT >

EU5C-SWD-SERCOS > Downloads > Software.

1.3.2 Contents of the product DVD

The SmartWire-DT Gateway Solutions product DVD contains software for all types of SmartWire-DT gateways. Depending on the gateway type you are using, you will need only certain features of the DVD.

The product DVD includes:

· Device description files

· Firmware

· Eaton SWD-Assist software

· Wizard for installing the software available on the DVD and for

downloading the latest version of the SWD-Assist software from the internet

· Installation program for USB driver (USB driver is needed for connecting the gateway to a PC in order to use the Eaton SWD-Assist software)

· Installation program for the Hilscher Ethernet Device Configuration Tool

· Documentation in PDF format

· Installation program for Adobe Reader

Page 9

Introduction 9/95

The product DVD has the following directories:

Directory Contents

Documentation PDF manuals in German and English and installation program for Adobe Reader

EDS SDDML device description files of the Gateway and of the SmartWire-DT modules in

compressed SDDML.zip folder. After unpacking, the device description files can be imported into the IndraWorks engineering tool.

Firmware Loadable gateway firmware

fscommand Files for start screen of product DVD

Setups & Drivers SWD-Assist software

Folder: SWD-Assist

Wizard for installing the software available on the DVD and for downloading the latest version of the SWD-Assist software from the internet Folder: Setup

Installation program for Ethernet Device Configuration Tool Folder: EnDeviceCfg

Installation program (setup.exe) and .INF- and .CAT- files for Windows USB driver. Folder: USB Driver

Table5: Directory of the product DVD

Note:

You can use the wizard on the product DVD to download updates of the Eaton SWD-Assist software, or you can download SWD-Assist directly from the www.moeller.net website under Support > Download Center. Direct link:

http://downloadcenter.moeller.net/en/software.a487d8b7da91-486f-b3ba-a7ca2035db99

Page 10

Introduction 10/95

1.3.3 How to use the product DVD

Insert the SmartWire-DT Gateway Solutions product DVD into the DVD drive of your configuration PC. If the auto start function of your DVD drive is enabled, the start screen of the DVD automatically opens. You can also start the DVD by doubleclicking the SmartWire.exe file in the root directory of the DVD.

In the menu of the start screen of the DVD, click Install Planning and Configuration Tools to open a wizard for installing the software programs stored on the DVD. The wizard also helps you to download the latest version of the Eaton planning software SWD-Assist from the internet. It automatically checks for already installed software components (which e. g. might have been installed for an earlier project), and lists the missing components accordingly. The following options might be offered:

· USB Driver: installs USB driver for Windows on your PC.

· Download Center SWD-Assist (manual check): connects your

browser to a web page from which you can download the latest version of the SWD-Assist software.

· SWD Planning Software SWD-Assist Vx.xx: installs the SWD-Assist software version provided on the DVD.

· Ethernet Device Scanner/Configuration Tool: installs the Hilscher Ethernet Device Configuration Tool.

· GSDML, EDS, SDDML, ESI files (HTML page): opens a web page containing links to the device description files.

In the main menu of the start screen of the DVD, you can furthermore open a web page which provides an overview of all available documents (menu Documentation). You can also directly open the folder containing the device description files (menu Open Electronic Device Description Files Directory).

1.3.4 Notes on installing the USB Driver

If you intend to use the SWD-Assist software, you should first install the USB driver on your PC before you connect the gateway via USB.

To install the USB driver from the DVD, choose Install Planning and Configuration Tools in the DVD menu to open the installation wizard, and then select the USB driver option. As an alternative, you can use the Windows Explorer to open the Setups & Drivers\USB Driver folder on the DVD, and then double-click the setup.exe file. Just follow the instructions of the installation routine afterwards.

If you want to remove the USB driver from your PC, choose Start menu >

Control Panel > Uninstall a program, then select: Windows Driver Package – Hilscher GmbH (hilusbser) Ports entry.

Click Uninstall/Change button to uninstall the driver.

Page 11

Introduction 11/95

1.4 Documentation overview

Besides this user manual at hand (path on product DVD: Documentation \english\2. Hardware\EU5C-SWD-SERCOS UM xx EN.pdf), the following documents are also relevant for the user of the EU5C-SWDSERCOS Gateway:

Title Contents Publisher Document ID Path on product DVD

SmartWire-DT Modules

Information on engineering, installation and programming of the individual SmartWire-DT slaves.

Eaton MN05006001Z-EN Documentation\english\

3.SmartWire-DT\SmartWireDT – Units\ MN05006001Z_EN.pdf

SmartWire-DT The System

Information on function, installation, commissioning and diagnostics of the SmartWire-DT system.

Eaton MN05006002Z-EN Documentation\english\

3.SmartWire-DT\SmartWireDT - The System\ MN05006002Z_EN.pdf

SWD-Assist Online help

Online help for SWDAssist planning software

Eaton - Included in SWD-Assist software

Table6: Documentation overview

Page 12

Introduction 12/95

1.5 Legal notes

1.5.1 Copyright

The images, photographs and texts in the accompanying material (user manual, accompanying texts, documentation, etc.) are protected by German and international copyright law as well as international trade and protection provisions. You are not authorized to duplicate these in whole or in part using technical or mechanical methods (printing, photocopying or other methods), to manipulate or transfer using electronic systems without prior written consent. You are not permitted to make changes to copyright notices, markings, trademarks or ownership declarations. The included diagrams do not take the patent situation into account. The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented. Any form of further use requires the explicit consent of the respective rights owner.

1.5.2 Important notes

The user manual, accompanying texts and the documentation were created for the use of the products by qualified experts, however, errors cannot be ruled out. For this reason, no guarantee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed. Descriptions, accompanying texts and documentation included in the user manual do not present a guarantee nor any information about proper use as stipulated in the contract or a warranted feature. It cannot be ruled out that the user manual, the accompanying texts and the documentation do not correspond exactly to the described features, standards or other data of the delivered product. No warranty or guarantee regarding the correctness or accuracy of the information is assumed.

We reserve the right to change our products and their specification as well as related user manuals, accompanying texts and documentation at all times and without advance notice, without obligation to report the change. Changes will be included in future manuals and do not constitute any obligations. There is no entitlement to revisions of delivered documents. The manual delivered with the product applies.

Hilscher Gesellschaft für Systemautomation mbH is not liable under any circumstances for direct, indirect, incidental or follow-on damage or loss of earnings resulting from the use of the information contained in this publication.

Page 13

Introduction 13/95

1.5.3 Exclusion of liability

The software was produced and tested with utmost care by Hilscher Gesellschaft für Systemautomation mbH and is made available as is. No warranty can be assumed for the performance and flawlessness of the software for all usage conditions and cases and for the results produced when utilized by the user. Liability for any damages that may result from the use of the hardware or software or related documents, is limited to cases of intent or grossly negligent violation of significant contractual obligations. Indemnity claims for the violation of significant contractual obligations are limited to damages that are foreseeable and typical for this type of contract.

It is strictly prohibited to use the software in the following areas:

· for military purposes or in weapon systems;

· for the design, construction, maintenance or operation of nuclear

facilities;

· in air traffic control systems, air traffic or air traffic communication systems;

· in life support systems;

· in systems in which failures in the software could lead to personal injury

or injuries leading to death.

We inform you that the software was not developed for use in dangerous environments requiring fail-proof control mechanisms. Use of the software in such an environment occurs at your own risk. No liability is assumed for damages or losses due to unauthorized use.

1.5.4 Warranty

Although the hardware and software was developed with utmost care and tested intensively, Hilscher Gesellschaft für Systemautomation mbH does not guarantee its suitability for any purpose not confirmed in writing. It cannot be guaranteed that the hardware and software will meet your requirements, that the use of the software operates without interruption and that the software is free of errors. No guarantee is made regarding infringements, violations of patents, rights of ownership or the freedom from interference by third parties. No additional guarantees or assurances are made regarding marketability, freedom of defect of title, integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited. Warranty claims are limited to the right to claim rectification.

Page 14

Introduction 14/95

1.5.5 Export regulations

The delivered product (including the technical data) is subject to export or import laws as well as the associated regulations of different counters, in particular those of Germany and the USA. The software may not be exported to countries where this is prohibited by the United States Export Administration Act and its additional provisions. You are obligated to comply with the regulations at your personal responsibility. We wish to inform you that you may require permission from state authorities to export, re-export or import the product.

1.5.6 Registered Trademarks

Adobe Reader® is a registered trademark of Adobe Systems Incorporated.

IndraWorks® is a registered trademark of Bosch Rexroth AG.

Sercos® and Sercos® interface are registered trademarks of Sercos International e. V., Süssen, Germany.

SmartWire-DT® is a registered trademark of Eaton Corporation.

Windows® XP, Windows® 7 and Windows® 8 are registered trademarks of the Microsoft Corporation.

All other mentioned trademarks are property of their respective legal owners.

Page 15

Safety 15/95

2 Safety

2.1 General note

The user manual, all accompanying texts and the documentation are written for the use of the products by educated personnel. When using the products, all safety instructions, property damage messages and all valid legal regulations have to be observed. Technical knowledge is presumed. The user has to assure that all legal regulations are obeyed.

2.2 Intended use

The purpose of the EU5C-SWD-SERCOS Gateway described in this user manual is to create a connection between SmartWire-DT slaves and a Sercos master in an overriding Sercos network.

2.3 Personnel qualification

The gateway must be installed, configured and removed by qualified personnel only. Job-specific technical skills for people professionally working with electricity must be present concerning the following issues:

· Safety and health at work

· Mounting and connecting of electrical equipment

· Measurement and analysis of electrical functions and systems

· Evaluation of the safety of electrical systems and equipment

· Installing and configuring IT systems

2.4 References safety

[S1] ANSI Z535.6-2006 American National Standard for Product Safety Information in

Product Manuals, Instructions, and Other Collateral Materials

[S2] IEC 60950-1, Information technology equipment - Safety -

Part 1: General requirements, (IEC 60950-1:2005, modified); German Edition EN 60950-1:2006

[S3] EN 61340-5-1 and EN 61340-5-2 as well as IEC 61340-5-1 and IEC 61340-5-2

Page 16

Safety 16/95

2.5 Safety instructions to avoid personal injury

To ensure your own personal safety and to avoid personal injury, you must read, understand and follow the following safety instructions in this manual and all warning messages before you install and operate the gateway.

2.5.1 Electrical shock hazard

Take care of the following safety measures before installing or uninstalling the gateway:

· First disconnect the power plug of the device.

· Make sure that the device is disconnected from the power supply.

· Cover or enclose neighboring units that are live.

Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings.

2.5.2 Danger of unintended starting up of machines

· Install automation devices and related operating elements in a way that they are well protected against unintentional operation.

· Emergency stop devices complying with IEC/EN 60204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause restart.

· You must take safety precautions (emergency switching off) in the external circuitry of the gateway and any power modules type EU5CSWD-PF1-1 or EU5C-SWDPF2-1 that are used. To do so, plan to switch off the power supply to the contactor coils AUX.

· Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency stop devices should be implemented.

· Wherever faults in the automation system may cause damage to persons or property, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).

Page 17

Safety 17/95

2.6 Safety instructions to avoid property damage

To avoid damage to your gateway or your communication system, you must read, understand and follow the following safety instructions and all safety instructions and warnings in this manual concerning property damage, before you install and operate the gateway.

2.6.1 General safety instructions concerning supply voltage

· In safety-relevant applications the power supply providing power to the SmartWire-DT system must feature a PELV power feed module (protective extra low voltage).

· Switch off the power supply if you are reconnecting slaves in the SmartWire-DT system or reconnecting the ribbon cable connection. Otherwise the SmartWire-DT slaves can be destroyed!

· The gateway has protection against polarity reversal for the 24-V-DCPOW supply. However, if the gateway is connected via the serial interface to an earthed device (for example to a PC), the gateway can be destroyed, if the polarity of the power supply is reversed!

· The functional earth (FE) must be connected to the protective earth (PE) or to the potential equalization. The system installer is responsible for implementing this connection.

· Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions.

· Suitable safety hardware and software measures should be implemented for the I/O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices.

2.6.2 Device destruction by exceeding allowed supply voltage

The gateway must only be operated with the specified supply voltage.

· Make sure that the limits of the allowed range for the supply voltage are not exceeded. A supply voltage above the upper limit can cause severe damage of the gateway!

· A supply voltage below the lower limit can cause malfunction of the gateway!

· Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.

The allowed range for the supply voltage is indicated in section Technical data EU5C-SWD-SERCOS gateway [}page89].

Page 18

Safety 18/95

2.6.3 Electrostatic sensitive device

The gateway is sensitive to electrostatic discharge, which can cause internal damage and affect its normal operation. Therefore adhere to the necessary safety precautions for components that are vulnerable to electrostatic discharge when you install or remove the gateway. Follow the guidelines listed hereafter when you handle the gateway:

· Touch a grounded object to discharge potential static before you handle the gateway.

· Wear an approved grounding wrist strap.

· If possible, use a static-safe workstation.

· When not in use, store the device in appropriate static-safe packaging.

Page 19

Safety 19/95

2.7 Labeling of safety messages

In this document the safety instructions and property damage messages are designed according both to the internationally used safety conventions as well as to the ANSI Z535 standard.

· The Section Safety Messages at the beginning of a chapter are pinpointed particularly and highlighted by a signal word according to the degree of endangerment. The kind of danger is specified exactly by the safety message text and optionally by a specific safety sign.

· The Integrated Safety Messages embedded in operating instructions are highlighted by a signal word according to the degree of endangerment. In the safety message, the nature of the hazard is indicated.

Signal words and safety signs in safety messages on personal injury

Signal word Meaning

Indicates a direct hazard with high risk, which will have as consequence death or grievous bodily harm if it is not avoided.

Indicates a possible hazard with medium risk, which will have as consequence death or (grievous) bodily harm if it is not avoided.

Indicates a minor hazard with medium risk, which could have as consequence personal injury if it is not avoided.

Table7: Signal words in safety messages on personal injury

Safety sign Sort of warning or principle

Warning of lethal electrical shock

Principle: Disconnect the power plug

Table8: Safety signs in messages on personal injury

Signal words and safety signs in safety messages on property damage

Signal word Meaning

Indicates a property damage message

Table9: Signal words in safety messages on property damage

Safety sign Sort of warning or principle

Warning of property damage by electrostatic discharge

Table10: Safety signs in safety messages on property damage

Page 20

Description of the EU5C-SWD-SERCOS gateway 20/95

3 Description of the EU5C-SWD-SERCOS gateway

3.1 Function

The EU5C-SWD-SERCOS gateway integrates a SmartWire-DT network into a Sercos network. The gateway creates a data connection between the participants (the slave devices) of the subordinate SmartWire-DT network and the master device or PLC of the super ordinate Sercos network.

The gateway acts as master (a.k.a. “Coordinator”) in the SmartWire-DT network on the one hand, and on the other hand as modular slave in the Sercos network. It thereby presents each connected SmartWire-DT participant as individual module to the Sercos master.

The cyclic process data is exchanged transparently between both networks. 492 bytes of process input/output data can in sum be exchanged with up to 99 SmartWire-DT participants (slaves). The maximum amount of “Consumed Data“ (including “Connection Control“ and “IO Control”) as Sercos slave is 246 bytes, maximum amount of “Produced Data“ (including “Connection Control“ and “IO Status”) is also 246 bytes.

Figure1: Data flow EU5C-SWD-SERCOS Gateway

Page 21

Description of the EU5C-SWD-SERCOS gateway 21/95

3.2 Configuration

3.2.1 SmartWire-DT configuration

The EU5C-SWD-SERCOS Gateway is easily commissioned by an automated configuration function: On pushing the configuration button on the front of the gateway, the gateway scans the current SmartWire-DT network configuration, the so-called actual configuration. It then stores the actual configuration as target configuration zero voltage-safe in the device, thus making the target configuration available for a comparison of actual and targeted SmartWire-DT configuration, which takes place each time the gateway is being switched on.

When the gateway is switched on after a target configuration has already been stored, the gateway automatically rescans the connected actual configuration and checks it against the target configuration. If the gateway recognizes that a required SmartWire-DT slave cannot be reached or a wrong slave type is determined, it will not go into operation. If the actual configuration complies with the target configuration, the gateway gets ready for Sercos and waits for the Sercos configuration. The gateway checks the project configuration, which it receives from the Sercos master, against the target configuration. Discrepancies between target and project configuration are indicated by the Config LED of the gateway.

Eaton SWD-Assist planning software

Despite the fact that you can configure the SmartWire-DT network in the gateway simply by using the configuration button, it is nevertheless recommended to use the SWD-Assist software to plan, dimension and document the SmartWire-DT network.

For further information, please refer to the SWD-Assist online help.

Note:

You will find the Eaton SWD-Assist software on the product DVD, which is included in the EU5C-SWD-SW software package (order number 3233.920) available from Hilscher. You can use the wizard on the product DVD to download updates of the Eaton SWD-Assist software, or you can download SWD-Assist directly from the www.moeller.net website under Support > Download Center. Direct link:

http://downloadcenter.moeller.net/en/software.a487d8b7da91-486f-b3ba-a7ca2035db99

Page 22

Description of the EU5C-SWD-SERCOS gateway 22/95

3.2.2 Sercos configuration

The gateway is commissioned in Sercos by using the Sercos engineering tool IndraWorks and SDDML (SERCOS Device Description Markup Language) files in XML format. The device description file of the gateway and also the files of the individual SmartWire-DT participants (a.k.a. “slaves” or “modules”) must be imported into the engineering tool. They are stored in the SDDML.zip archive in the EDS\EU5C-SWD-SERCOS \Vx.x.x.x. directory of the product DVD. For detailed information, see section Configuring gateway in Sercos [}page40].

Note:

The SDDML.zip archive contains only files of SmartWire-DT slaves which were officially listed as available products when the archive was created.

3.3 Interfaces

The gateway features a SmartWire-DT interface (plug, 8-pole), a 2-port switch Ethernet interface (RJ45) for connecting Sercos, and a Mini-USB interface. Via the Mini-USB interface, the gateway can be accessed, configured and diagnosed with the SWD-Assist software.

3.4 Diagnosis

The gateway can be diagnosed by connecting the SWD-Assist software to the Mini-USB interface. For further information, please refer to the SWDAssist online help.

3.5 Firmware and device description files

The EU5C-SWD-SERCOS gateway is shipped with its most recent firmware already loaded. Which firmware version is loaded in the gateway at the time of delivery can be inferred from the device type label (see section Device type label [}page29]).

The integrated WebServer of the gateway allows you to update the firmware via Ethernet connection. For more details on this, please refer to chapter Updating firmware [}page78]. In case of a missing or defective firmware, a firmware “recovery” process is also possible via HTTP. Please refer to chapter Firmware recovery via HTTP [}page83].

Device description files (SDDML) for the gateway and the SmartWire-DT participants (SWD slaves) are included on the product DVD in the SDDML.zip folder in the EDS\EU5C-SWD-SERCOS\Vx.x.x.x directory. As an alternative, you can download latest versions of the SDDML files

from our website www.hilscher.com under Products > Partner Products > SmartWire-DT > EU5C-SWD-SERCOS > Downloads.

Page 23

Requirements for operation 23/95

4 Requirements for operation

The following prerequisites must be fulfilled to operate the EU5C-SWDSERCOS gateway:

4.1 Network systems

· SmartWire-DT network with maximum number of up to 99 participants/ stations/slaves and maximum extension of up to 600 meters.

· Sercos network with Sercos PLC (master device). Maximum cable length is 100 meters.

4.2 Power supply

Danger of unsafe operation of the system

In safety-relevant applications the power supply providing power for the SmartWire-DT system must feature a PELV power feed module (protective extra low voltage).

Danger of unsafe operation of the system

You must take safety precautions (emergency switching off) in the external circuitry of the gateway and any power modules type EU5C-SWD-PF1-1 or EU5C-SWDPF2-1 that are used. To do so, plan to switch off the power supply to the contactor coils AUX.

Device destruction

Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.

Important:

Please take into consideration the total power consumption of your SmartWire-DT network and, if necessary, plan for an additional feeder module EU5C-SWD-PF2. You can find information on the power consumption in the operating manuals of the SmartWire-DT devices.

Page 24

Requirements for operation 24/95

4.2.1 POW power connection

A Power supply of 24 V DC for the coupling unit and for the Smart-Wire-DT slave electronics is needed at the connection POW.

On the SmartWire-DT gateway, connect the POW and AUX supply voltages via separate miniature circuit-breakers or fuses:

Miniature circuit-breaker 24 V DC for POW

· Cable protection in accordance with DIN VDE 0641 Part 11, IEC/EN 60898: Miniature circuit-breaker 24 V DC rated operational current 3 A; trip types C or Fuse 3 A, utilization class gL/gG

· Cable protection for cable AWG 24 in accordance with UL 508 und CSA-22.2 No. 14: Miniature circuit-breaker 24 V DC rated operational current 3 A; Tripping characteristics C or Fuse 3 A

4.2.2 AUX power connection

If any switching devices are also to be connected, for example via the DILSWD-32-001/002 SmartWire-DT slaves, a 24VDC supply will also be required at the AUX power connection. This provides the supply for activating the contactor coils. This supply must be protected by an automatic circuit-breaker (3A gG/gl or 3 A miniature circuit-breaker with a Z characteristic). If switching devices with an activation power greater than 3 A are connected, an additional feeder module EU5C-SWD-PF1 or EU5C-SWDPF2 must be used.

On the SmartWire-DT gateway, connect the POW and AUX supply voltages via separate miniature circuit-breakers or fuses:

Miniature circuit-breaker 24 V DC for AUX

· Cable protection in accordance with DIN VDE 0641 Part 11, IEC/EN 60898: Miniature circuit-breaker 24 V DC rated operational current 3 A; trip type Z or Fuse 3 A, utilization class gL/gG

· Cable protection for cable AWG 24 in accordance with UL 508 und CSA-22.2 No. 14: Miniature circuit-breaker 24 V DC rated operational current 2 A; Tripping characteristics Z or Fuse 2 A

Page 25

Device picture, connectors and LEDs 25/95

5 Device picture, connectors and LEDs

5.1 Device picture

(1) 24 V power supply POW

(2) Sercos interface (RJ45)

(3) LEDs Sercos bus status

(see subsequent section for details)

(4) Mini-USB interface

(5) Configuration button

(6) LEDs indicating gateway functions

(see subsequent section for details)

(7) 24 V power supply AUX

(8) SmartWire-DT connection

(plug, 8-pole)

Table11: Front view EU5C-SWD-SERCOS gateway

Page 26

Device picture, connectors and LEDs 26/95

5.2 Positions and descriptions of the LEDs

5.2.1 Positions of the LEDs

(1) POW: System status

(2) APL: Application status

(3) Config.: Configuration status

(4) SWD: SmartWire-DT status

(5) S: Sercos bus status

(6) not used

(7) L/A: LINK/Activity for channel 0

(8) Receive/Transmit (RX/TX) for channel 0

(9) L/A: LINK/Activity for channel 1

(10) Receive/Transmit (RX/TX) for channel 1

Table12: LEDs EU5C-SWD-SERCOS Gateway

5.2.2 Description of the LEDs

Gateway function LEDs

LED Color State Meaning

POW

System status

Number in picture:

(1)

Duo LED yellow/green

(yellow)

On Operating system running, firmware has been started.

(green/ yellow)

Blinking green/ yellow

Second Stage Bootloader is not able to load the firmware. The device needs to be sent-in for servicing.

(green)

On Backup firmware is active.

The gateway needs a firmware recovery as described in chapter Firmware recovery via HTTP [}page83].

(green)

Blinking green ROM loader is not able to find bootable image.

The device needs to be sent-in for servicing.

(off)

Off Power supply for device is missing or hardware is defect.

Page 27

Device picture, connectors and LEDs 27/95

LED Color State Meaning

APL

Application status

Number in picture:

(2)

Duo LED red/green

(green)

On Communication on Sercos and SmartWire-DT is in cyclic data

exchange and the gateway function is executed.

(green)

Blinking 1 s off, 1 s on

Gateway is initialized, but the communication on Sercos or SmartWire-DT is not in cyclic data exchange.

(red)

Blinking 1 s off, 1 s on

Gateway is initialized, but the SmartWire-DT configuration is missing or in error.

(red)

On Gateway has detected an error during the initialization: Missing

configuration, error in configuration or internal error.

Config. Configuration status

Number in picture:

(3)

Duo LED red/green

(green)

On The project configuration complies with the target configuration.

Data exchange between gateway and PLC via Sercos is possible.

(green)

Blinking The project configuration does not comply with the target

configuration, but is compatible with it. Data exchange between gateway and PLC via Sercos is possible.

(red)

On The project configuration and the target configuration are not

compatible. Data exchange between gateway and PLC via Sercos is not possible.

(off)

Off No communication with the Sercos PLC or the gateway does not

have a project configuration.

SWD SmartWire-DT status

Number in picture:

(4)

Duo LED red/green/orange (orange = red/green at the same time)

(green)

On The actual configuration complies with the target configuration. Data

exchange between gateway and SmartWire-DT slaves takes place.

(red)

Blinking The gateway misses its target configuration or a necessary

SmartWire-DT slave is missing or the target configuration does not comply with the actual configuration. No data exchange between gateway and SmartWire-DT slaves.

(green)

Blinking Slave addressing is active (after power-on or download of a project

configuration containing empty modules). No data exchange between gateway and SmartWire-DT slaves.

(red)

On Short-circuit on the 15 V power supply or no SmartWire-DT slave is

connected. No data exchange between gateway and SmartWire-DT slaves.

(orange)

Blinking After having pressed the configuration button: The gateway reads

the actual configuration and stores it as target configuration.

Table13: Description of the Gateway function LEDs

Page 28

Device picture, connectors and LEDs 28/95

Sercos LEDs

LED Color State Meaning

Number in picture: (5)

Duo-LED red/green (orange = red/green simultaneously)

(green)

On CP4: Communication phase 4: Normal operation, no error

(green)

Flashing (2 Hz)

Loopback: The network state has changed from „fast-forward“ to „loopback“.

(green/ orange)

Flashing

(3 x green/3s)

CP3: Communication phase 3

(2 x green/3s) CP2: Communication phase 2

(1 x green/3s) CP1: Communication phase 1

(orange)

On CP0: Communication phase 0

(orange/ green)

Flashing (2 Hz)

HP0: Hot-plug phase 0

(1 x orange/3s) HP1: Hot-plug mode phase 1

(2 x orange/3s) HP2: Hot-plug mode phase 2

(orange)

Flashing (2 Hz)

Identification: Corresponds to C-DEV.Bit 15 in the Slave’s Device Control indicating remote address allocation or configuration errors between Master and Slaves.

(green/red)

Flashing (2 Hz, min. 2s)

MST losses ≥ (S-0-1003/2): Depends on IDN S-0-1003.

Corresponds to S-DEV.Bit 15 in the Device Status indicating a communication warning (Master SYNC telegrams have not been received).

(red/ orange)

Flashing (2 Hz)

Application error (C1D): See GDP & FSP Status codes class error.

(red)

Flashing (2 Hz)

Watchdog error: Application is not running

(red)

On Communication Error (C1D): Error detected according to Sercos

third generation Class 1 Diagnosis, see SCP Status codes class error.

(off)

Off NRT-Mode: (Non Real-Time Mode) No Sercos Communication

Number in picture: (6) Duo LED red/green

(off)

Off This LED is not used.

L/A

Number in picture: Ch0: (7) Ch1: (9)

LED green

(green)

On Link: The device is linked to the Ethernet, but does not send/

receive Ethernet frames.

(green)

Flickering (load dependent)

Activity: The device is linked to the Ethernet and sends/receives Ethernet frames.

(off)

Off The device has no link to the Ethernet.

Number in picture: Ch0: (8) Ch1: (10)

LED yellow

(off)

Off This LED is not used.

Table14: LED states for the Sercos Slave protocol

Page 29

Device picture, connectors and LEDs 29/95

5.3 Pinning of the Real-Time Ethernet interface

The following picture shows the pinning of the Sercos interface of the gateway.

Figure2: Pinning of the Ethernet interface (RJ45)

Pin Signal Description

1 TX + Transmit Data +

2 TX – Transmit Data –

3 RX + Receive Data +

4 TERM Bob Smith Termination

5 TERM

6 RX – Receive Data –

7 TERM Bob Smith Termination

8 TERM

Table15: Ethernet interface channel 0 and channel 1 pin assignment (RJ45)

Note:

The Ethernet interface supports auto crossover.

5.4 Device type label

The EU5C-SWD-SERCOS Gateway is equipped with a device type label, which provides the following information:

(1) Version of firmware (at time of delivery)

(2) Information on power supply for switching devices (AUX)

(3) Information on power supply for Gateway and Smart-

Wire-DT slaves (POW)

(4) Information on wire gauge of power supplies

(5) Operating ambient temperature

(6) Device type name

(7) Part number

(8) Hardware revision number

(9) Serial number

Table16: Device type label EU5C-SWD-SERCOS Gateway

Page 30

Getting started 30/95

6 Getting started

The following table provides an overview of the steps necessary for installing and commissioning the EU5C-SWD-SERCOS Gateway.

# Step For details see

1 Install gateway

Chapter Installing gateway [}page31]

1.1 Take safety precautions

Section Safety messages [}page31]

1.2 Mount gateway onto top hat rail

Section Mounting gateway [}page32]

1.3 Connect gateway to power supply Section Connecting gateway to power supply [}page34]

1.4 Connect gateway to SmartWire-DT network

Section Connecting SmartWire-DT [}page36]

1.5 Connect gateway to Sercos network

Section Connecting Sercos [}page37]

2 Configure gateway

Chapter Configuring gateway [}page38]

2.1 Configure SmartWire-DT network in gateway Section Configuring SmartWire-DT network in

gateway (creating target configuration) [}page38]

2.2 Configure gateway in Sercos with IndraWorks Section Configuring gateway in Sercos [}page40]

3 Parameterize SmartWire-DT in IndraWorks

Chapter Parameterization [}page49]

3.1 Configure gateway as SmartWire-DT Coordinator

(if other than default settings are going to be used)

Section Configuring EU5C-SWD-SERCOS

gateway as SmartWire-DT Coordinator [}page49]

3.2 Configure device options and parameters of SmartWire-

DT slaves (if other than default settings are to be used)

Section Configuring options and parameters of

SmartWire-DT devices [}page51]

Table17: Getting started

Page 31

Installing gateway 31/95

7 Installing gateway

7.1 Safety messages

Electrical shock

Please observe the following safety messages when you install and handle the gateway:

Ø First disconnect the power plug of the device. Ø Make sure that the power supply is off at the device. Ø Cover or enclose neighboring units that are live.

Electrostatic Sensitive Device

Ø Do not touch the metal pins of the connectors of the gateway. Ø Touch a grounded object to discharge potential static. Ø Wear an approved grounding wrist strap. Ø If available, use a static-safe workstation. Ø When not in use, store the device in an appropriate static-safe

packaging.

Page 32

Installing gateway 32/95

7.2 Mounting gateway

No tools are required for mounting the EU5C-SWD-ETHERCAT Gateway onto a top hat rail. The back of the gateway (1) carries a spring-fitted bolt

(2) by which the gateway can be clamped to the rail (3).

Figure3: Mounting principle of the gateway

7.2.1 Mounting gateway onto top hat rail

To mount the gateway onto the top hat rail, proceed as follows:

Electrical shock: Make sure that the gateway is disconnected

from any power supply! Cover or enclose neighboring units that are live!

Ø Tilt the gateway slightly and hook it into the upper

railing from above, thereby pushing down the gateway with slight force, in order to overcome the resistance of the spring in the bolt.

Hook gateway to upper railing

Page 33

Installing gateway 33/95

Ø Keep on pushing the gateway downwards and tilt it

back into vertical position, thereby hooking the gateway into the lower railing.

Hook gateway to lower railing

Ø Let go of the gateway. The spring inside the bolt

automatically pushes the gateway upwards into the railings, thereby fixing the gateway to the top hat rail.

Gateway is clamped to top hat rail

Page 34

Installing gateway 34/95

7.2.2 Removing gateway from top hat rail

To remove the gateway from the top hat rail, proceed as follows:

Electrical shock: Make sure that the gateway is disconnected

from any power supply! Cover or enclose neighboring units that are live!

Ø Push down the gateway with slight force (to

overcome the resistance of the spring in the bolt), then unhook the gateway first from the lower railing and then from the upper railing.

Unhook gateway

7.3 Connecting gateway to power supply

Danger of lethal injuries by unexpected starting up of motors or machinery!

If you have already integrated devices into a system, secure the operating range of any connected parts of the system against access, so that nobody is endangered by motors or machinery starting up unexpectedly.

Danger of unsafe operation of the system

In safety-relevant applications the power supply providing power for the SmartWire-DT system must feature a PELV power feed module (protective extra low voltage).

Danger of unsafe operation of the system

Page 35

Installing gateway 35/95

Important:

Ø Connect the 24 V DC voltage to the POW terminals on the front side of

the gateway. The POW connection provides the voltage for the gateway itself and for the SmartWire-DT slave electronics.

Note:

For the 15 V supply of the SmartWire-DT slaves, the gateway contains an additional power feed module with an amperage of

0.7A.

Ø If necessary, connect the 24 V DC voltage for the contactor coils to the

AUX terminals on the front side of the gateway.

Figure4: Gateway power supply

Note:

The AUX supply is required if any switching devices are also to be connected, for example, via the DIL-SWD-32-001/002 SmartWireDT slaves. The AUX connection provides the supply for activating the contactor coils. This supply must be protected by an automatic circuit-breaker (3A gG/gl or 3 A miniature circuit-breaker with a Z characteristic). If switching devices with an activation power greater than 3 A are connected, an additional feeder module EU5C-SWD-PF1 or EU5CSWD-PF2 must be used.

Page 36

Installing gateway 36/95

Potential conditions between the components

The entire SmartWire-DT system operates on a common supply voltage. Provide a common star point for the earth wiring. In this way, the various slaves in the SmartWire-DT system will not be electrically isolated from one another. The Sercos network and the SmartWire-DT system are electrically isolated from one another.

7.4 Connecting SmartWire-DT

Ø Connect the SmartWire-DT network to the gateway. To do so, use the

SmartWire-DT cable SWD4-100LF8-24 and the SWD4-8MF2 relevant blade terminal or prefabricated cables of type SWD4-(3/5/10)F8-24-2S.

Figure5: Connecting SmartWire-DT to gateway

Device destruction

Switch off the power supply before you are reconnecting slaves in the SmartWire-DT system or reconnecting the ribbon cable connection. Otherwise the SmartWire-DT slaves can be destroyed!

Detailed instructions on adapting the SmartWire-DT external device plug (SWD4-8SF2-5) to the 8 pole Smart-Wire-DT cable are provided in chapter Fitting external device plugs SWD4-8SF2-5 of the manual SmartWire-DT – The System, MN05006002Z-EN (previously AWB2723-1617en).

Page 37

Installing gateway 37/95

7.5 Connecting Sercos

Ø Connect the RJ45 plug of the Sercos cable to one of the Ethernet

connectors on the gateway.

Figure6: Connecting Sercos to gateway

Important:

Please observe the following notes on Sercos cabling :

Ø Use only hubs, no switches. Ø Use shielded Ethernet cables that meet the requirements of at

least category 5 (Cat5) according to EN 50173 or ISO/IEC

11801.

Ø Maximum cable length in a segment (allowed space between

individual devices/hub) is 100 meters.

7.6 EMC-conformant wiring of the network

Undesired faults can occur on the bus due to electromagnetic interference. This can be minimized beforehand by the implementation of suitable EMC measures. These include:

· EMC-conformant system configuration,

· EMC compliant cable routing,

· Measures that do not allow the occurrence of large differences in

potential and

· correct installation of the Sercos system (cables, connection of the bus connectors, etc.)

For more detailed information on this, please refer to the IAONA Industrial Ethernet -Planning and Installation Guide by IAONA e.V. Magdeburg, Germany.

Page 38

Configuring gateway 38/95

8 Configuring gateway

8.1 Overview

For data exchange between the gateway and the Sercos master, the gateway needs a valid target configuration and a valid project configuration. The target configuration of the SmartWire-DT network can be created and stored in the gateway by using the configuration button on the gateway device. The project configuration must be created and transferred to the gateway by means of the Sercos engineering tool (i. e. IndraWorks®). This chapter describes how to create and store these configurations in the gateway.

8.2 Configuring SmartWire-DT network in gateway (creating target configuration)

8.2.1 Overview

When you commission the gateway, you have to read-in the actual configuration of the SmartWire-DT network (i. e. the line-up of the participants/devices connected to the SWD bus) and store it as target configuration.

Reading and storing the SmartWire-DT network configuration takes place by pressing the configuration button on the gateway (for the position of the configuration button, see figure Device picture [}page25]). All SmartWireDT slaves are re-addressed in ascending order by this process.

This process should only take place in the case of:

· initial commissioning,

· replacement of a defective slave or

· deliberate change to the configuration.

Hazard of device damage by disruption of voltage supply while creating target configuration!

Do not interrupt the voltage supply while creating the target configuration of the gateway. Power failure during a writing process within the file system can cause severe malfunctioning of the device.

Important:

If there is a faulty configuration and the configuration button is pressed, only the slaves up to the failed device are addressed and stored. Use of the remaining slaves is not possible until the defective slave has been replaced and the configuration has been read-in again by pressing the configuration button.

Page 39

Configuring gateway 39/95

The remanently stored target configuration is compared with the current configuration (actual configuration) each time the gateway is restarted and during bus operation. If the gateway recognizes that a required SmartWireDT slave cannot be reached or a wrong slave type is determined, the gateway will not go into operation or stops operating. This depends in each case on the setup of the network which has been defined in the planned/ project configuration. In case of error, the SmartWire-DT status LED (SWD LED) starts to blink in red (for the position of the SWD LED, see section Positions of the LEDs [}page26]).

If a SmartWire-DT slave has failed, the SmartWire-DT network can still be operated with the remaining slaves, depending on the settings in the planned/project configuration (even after a repeated power up of the gateway). The failure is reported to the application.

8.2.2 Prerequisites

Prerequisites for reading-in the SmartWire-DT configuration are:

· All SmartWire-DT slaves are connected to the SmartWire-DT line.

· The SmartWire-DT status LEDs of the individual SmartWire-DT slaves

are on or are flashing.

· The SmartWire-DT network is connected to the gateway.

· The voltage POW is applied to the gateway and the power POW LED is

on.

· The voltage AUX is applied (if necessary).

8.2.3 Step-by-step instructions

To read-in the SmartWire-DT configuration, proceed as follows: Ø Press the configuration button on the gateway for at least two seconds

(for the position of the configuration button, see figure in section Device picture [}page25]).

Note:

Take care to push-in the button properly. You have to feel and overcome a slight resistance at the end when pushing the button into the gateway, otherwise the button will not trigger.

Ê The SmartWire-DT status LED (SWD LED) on the gateway begins to

flash orange. The SmartWire-DT status LEDs on the SmartWire-DT slaves also flash. All slaves are addressed in sequence, the complete configuration is stored retentively as gateway target configuration.

Hazard of device damage by disruption of voltage supply while creating target configuration!

Page 40

Configuring gateway 40/95

Ê The SmartWire-DT status LED (SWD LED) on the gateway shows

steady green.

Note:

As an alternative, you can generate and store the target configuration by using the SWD-Assist software. For this, the gateway must be connected to SWD-Assist via USB. For details, please refer to the SWD-Assist online help.

8.3 Configuring gateway in Sercos

8.3.1 Device description files

The EU5C-SWD-SERCOS Gateway is integrated as slave in the Sercos network. Configuring the gateway and the SmartWire-DT devices in the Sercos engineering tool requires SDDML device description files in XML format containing standardized descriptions of the gateway and the SmartWire devices.

You will find the device description files on the product DVD in the SDDML.zip folder in the EDS\EU5C-SWD-SERCOS\Vx.x.x.x directory. You can also download the latest versions of the files from our website

www.hilscher.com under Products > Partner Products > SmartWire-DT >

EU5C-SWD-SERCOS > Downloads.

Unpack the SDDML.zip folder, then import the files into the IndraWorks engineering tool as described in the following section.

Important:

Please note that data exchange between the gateway and the Sercos network can only take place after a SmartWire-DT network has been connected and configured in the gateway (see section

Configuring SmartWire-DT network in gateway (creating target configuration) [}page38]).

Page 41

Configuring gateway 41/95

8.3.2 Configuring gateway in IndraWorks

8.3.2.1 Overview

This section describes how to create the project configuration for the EU5C-SWD-SERCOS gateway by using the IndraWorks® ML 14V10 P2 engineering tool.

8.3.2.2 Prerequisites

· PC with installed IndraWorks engineering tool

· You have access to the SmartWire-DT Gateway Solutions DVD (or

you have downloaded the device description files from our website)

· You need an unpacking program like 7-Zip to unpack the device description files from the SDDML.zip archive folder before importing them into IndraWorks

8.3.2.3 Adding gateway and SmartWire-DT devices to Sercos bus

1. Unpack ZIP folder and device description files.

Ø On the product DVD, open EDS\EU5C-SWD-SERCOS\Vx.x.x.x

directory.

Ø Use an appropriate archive tool like e. g. 7-Zip to unpack the

SDDML.zip folder.

2. Import device description files into IndraWorks.

Ø Open IndraWorks on your engineering PC. Ø In the menu bar of IndraWorks, select Tools > Device Database...

Page 42

Configuring gateway 42/95

Ê The Device Database dialog window opens:

Figure7: Device Database dialog window in IndraWorks

Ø Click Add Devices... Ê The Install Device Descriptions window opens. Ø In the Install Device Descriptions window, navigate to the folder

containing the unpacked device description files (SDDML).

Ø Select all device description files, then click Open.

Note:

If you know exactly which SmartWire-DT devices you are using in your SmartWire-DT network (and thus which device description files you need to import), you can confine your selection to the corresponding XML files. However, in any case make sure to import the gateway file

SDDML#v3.1#Hilscher#EU5C-SWD-SERCOS#xxxx-xxxx.xml.

Page 43

Configuring gateway 43/95

Ê The Install Device Descriptions window closes and the files are being

imported. The imported files and their paths are listed in the bottom field of Device Database dialog window:

Figure8: Imported SDDML files

Ø In the Device Database dialog window, select Close. Ê The Device Database dialog window closes. You can display the

imported device description files in the Library area of IndraWorks under Periphery > Sercos:

Figure9: Imported SDDML files in Library of IndraWorks

Page 44

Configuring gateway 44/95

3. Open existing project or create new project.

Ø If you want to integrate the gateway into an already existing project,

open this project.

Ø If you want to create a new project, choose File > New > Project... from

the menu.

Ê The Create new project dialog window opens:

Figure10: Create new project dialog window

Ø Enter the parameters of your project, then click OK. Ê The Create new project dialog window closes and the new project is

displayed in the Project Explorer.

Page 45

Configuring gateway 45/95

4. Add Sercos master to project.

Ø If your project does not feature a Sercos master yet, choose Project >

Add from the menu, then select the appropriate master device, e. g. IndraMotion MLC > IndraControl L65.

Figure11: Add Sercos master to project

Ê A wizard for configuring the master/controller opens:

Figure12: Wizard for configuring controller

Page 46

Configuring gateway 46/95

Ø Use the wizard to configure the Sercos master/controller.

For further information please refer to the online help of IndraWorks.

5. Add EU5C-SWD-SERCOS gateway as Sercos slave to the project.

Ø In the Project Explorer, select the Sercos object below the Sercos

master (in this example the Sercos master is IndraMotion Mlc1), then choose Add > EU5C-SWD-SERCOS from the context menu:

Figure13: Add gateway to project

Note: As an alternative, you can select the gateway in the Library under

Periphery > Sercos and then drag & drop it onto the Sercos object

in the Project Explorer. By using this drag & drop method, you can also place the gateway exactly between two already existing Sercos slaves.

Page 47

Configuring gateway 47/95

Ê The gateway is displayed as Sercos slave (1) below the Sercos object

in the Project Explorer. Below the gateway object, a second entry (2) symbolizes the gateway as Sercos module (this is the gateway in its role as SmartWire-DT Coordinator or “head station” of the subordinate SmartWire-DT participants, see section Configuring EU5C-SWD-SERCOS gateway as

SmartWire-DT Coordinator [}page49] for more information on this).

Figure14: Gateway added as Sercos slave

6. Configure gateway as Sercos slave if necessary.

Ø In the Project Explorer, double-click EU5C_SWD_SERCOS object to

open an editor in which you can configure the gateway as Sercos slave.

Figure15: Sercos slave editor

Page 48

Configuring gateway 48/95

7. Add SmartWire-DT participants (SWD device) to the project.

Ø In the Project Explorer, select EU5C_SWD_SERCOS object, then

choose Add > Module from the context menu and select the SmartWire-DT device you want to add to the project. (As an alternative, you can select the SWD device in the Library under Periphery > Sercos > EU5C-SWD-SERCOS and then drag & drop it onto the EU5C_SWD_SERCOS object in the Project Explorer.)

Figure16: Add SmartWire-DT device as Sercos module to the project

Ø Add all SmartWire-DT devices which are part of your (secondary)

SmartWire-DT network to the Sercos project in the manner described above.

Page 49

Parameterization 49/95

9 Parameterization

9.1 Configuring EU5C-SWD-SERCOS gateway as SmartWire-DT Coordinator

Being the master device in the SmartWire-DT network, the EU5C-SWDSERCOS gateway serves as a so-called “Coordinator” controlling the data transfer procedure within the SmartWire-DT network in accordance with the SmartWire-DT protocol. Via the Coordinator, you can configure the following properties:

· the Baud rate of the SmartWire-DT network (Baudrate)

· the handling of failing SmartWire-DT devices (All Modules Optional)

· the handling of the replacement of SmartWire-DT devices during bus

operation (Replace Mode)

To configure the Coordinator parameters in IndraWorks® proceed as follows:

Ø In the Project Explorer double-click EU5C_SWD_SERCOS_1 (EU5C-

SWD-SERCOS) object.

Figure17: Configuring Coordinator parameters

Ê In the workspace area (middle of the window), the editor for the Sercos

module opens.

Ø Select User Parameter tab.

Page 50

Parameterization 50/95

Ø To change a Coordinator parameter, double-click the field you want to

edit in the Value column, then click the small black triangle to open a drop-down list containing the optional values:

Figure18: Changing Coordinator parameters

You can set the following parameters:

Parameter Description Value Descriptions of the Values

Baudrate SWD Baud rate 125 kBit/s (Default) Baud rate of the SmartWire-DT network

250 kBit/s

All Modules Optional Allows individual

configuration whether a SmartWire-DT device can be missing or not

No You can configure for each SmartWire-DT

device individually in its Presence parameter, whether it is allowed to be missing or not. (Default) (See also section Configuring options and

parameters of SmartWire-DT devices [}page51])

Yes Data exchange with the Sercos master takes

place even if there is a random number of missing devices in the SmartWire-DT network. The corresponding settings in the device options of the individual SmartWireDT device thus have no effect and will be overruled.

Replace Mode Online replacement

of SmartWire-DT devices during bus operation is allowed

No Online replacement is not allowed; new

SmartWire-DT devices must always be read into the SWD configuration by pushing the configuration button. (Default)

Yes Allows online replacement of SmartWire-DT

devices during bus operation without having to push the configuration button afterwards in order to read them into the SWD configuration.

Note: If this parameter is set to Yes, the All Modules Optional parameter must also be set to Yes, otherwise the whole SWD bus will be turned off after losing communication with one or several SWD devices. Please note also that online replacement during bus operation is only possible if SWD4-FFR-PF/ST…. power supply module/cable adapters are being used. Otherwise replacement must take place while power is switched off at the gateway. After return of voltage supply, the network will automatically be reconfigured (without having to push the configuration button).

Table18: Coordinator parameters

Page 51

Parameterization 51/95

9.2 Configuring options and parameters of SmartWire-DT devices

You can configure certain options and parameters of individual SmartWireDT devices. For example, you can determine for each device individually whether its presence in the SmartWire-DT network is mandatory or whether it may be substituted by a universal module. For a couple of I/O modules, you can also configure typical parameters like sensor types or refresh rates.

Configurable parameters of the SmartWire-DT devices are described in the manual SmartWire-DT Modules, Doc ID MN05006001Z-EN, which is stored on the product DVD in the directory Documentation\english\3.SmartWire-DT

\SmartWire-DT – Units\MN05006001Z_EN.pdf

To configure a SmartWire-DT device in IndraWorks® proceed as follows: Ø In the Project Explorer, double-click the SmartWire-DT device you

want to configure (in this example the EU5C_SWD_2A2A object).

Ê The Sercos module editor opens in the working area. Ø Select User Parameter tab.

Figure19: Configure device parameters

Page 52

Parameterization 52/95

Ø To change a device parameter, double-click the field you want to edit in

the Value column, then click the small black triangle to open a dropdown list containing the optional values:

Figure20: Change device parameter values

The following table shows the parameters of the EU5C-SWD-2A2A IO module. Note that the device option Presence is a feature of all SmartWireDT devices; the other parameters listed here are specific to the EU5C- SWD-2A2A module, which means that other SmartWire-DT may have different parameters.

Individual parameters of SmartWire-DT devices are described in the manual SmartWire-DT Modules, Doc ID MN05006001Z-EN, which is stored on the product DVD in the directory Documentation

\english\3.SmartWire-DT\SmartWire-DT – Units \MN05006001Z_EN.pdf

Page 53

Parameterization 53/95

Parameter Description Value Descriptions of the values

Presence Presence in

SmartWire-DT network

Device shall be present

Device must be present in current SmartWire-DT bus configuration (default)

Device may be not present

Device may be absent in current SWD bus configuration

Type of sensor input 0

Sensor selector (signal range) input 0

Voltage (0-10V) Voltage sensor (0-10 V) (default)

Current (0-20mA) Current sensor (0-20 mA)

Type of sensor input 1

Sensor selector (signal range) input 1

Voltage (0-10V) Voltage sensor (0-10 V) (default)

Current (0-20mA) Current sensor (0-20 mA)

Type of actuator output 0

Actuator selector (signal range) output 0

Voltage (0-10V) Voltage (0-10 V) (default)

Current (0-20mA) Current (0-20 mA)

Type of actuator output 1

Actuator selector (signal range) output 1

Voltage (0-10V) Voltage (0-10 V) (default)

Current (0-20mA) Current (0-20 mA)

Measurement update time

Refresh rate of measured value

20 ms 100 ms (default) 200 ms 500 ms

Refresh rate of measured values to SmartWire-DT network in milliseconds

Averaging Mean value function On Averaging function to smooth out input signal

fluctuations (default)

Off No averaging

Table19: Configurable device options and parameters of SWD slave (EU5C-SWD-2A2A example)

Page 54

Acyclical communication 54/95

10 Acyclical communication

10.1 Overview

The Sercos master can exchange acyclic data with individual SmartWireDT slaves via the gateway by using the following IDNs:

P-0-2000.[x].1 P-0-2000.[x].2 P-0-2000.[x].3 (Procedure Command). [x] represents the address of the concerned SmartWire-DT slave within

the SWD network.

Note:

For acyclic data exchange with the SmartWire-DT slaves, the gateway must be in communication phase 4 (CP4).

The subsequent section describes a typical acyclic communication process (see also diagram on the following page):

1. The Sercos master writes a task (read or write request) for a SmartWire-DT slave into the IDN P-0-2000.[x].1

2. The tasks is activated by the procedure command IDN P-0-2000.

[x].3

3. The gateway forwards the task to the SWD slave. The SWD slave executes the requested read or write task in the specified SWD Index.

4. The answer from the SWD slave arrives at the gateway and is written to the IDN P-0-2000.[x].2. The gateway reports successful execution of the procedure command.

5. The Sercos master can now read the response from the IDN

P-0-2000.[x].2

Page 55

Acyclical communication 55/95

Figure21: Acyclic communication

Page 56

Acyclical communication 56/95

10.2 Read request: reading data of an SWD Slave

10.2.1 Overview: read request

Configuring read request

A reading task (read request) for a SmartWire-DT slave is written into the IDN P-0-2000.[x].1 by the Sercos master, whereby [x] is representing the address of the concerned SWD slave. The IDN contains the following elements:

Element Description Data type Value / value

range

SWD Index SWD-specific index of the SWD slave.

Determines which kind of data you want to read, e. g. error counter

uint8 0…255

Request Type

Type of request. A read request must have the value 0

uint8 0

Length Maximum length of the expected response in

bytes. Must be at least as long as the SWD object (in bytes)

uint8 1…120

Table20: Elements of IDN P-0-2000.x.1 for read request

Activating read request

After having configured the read request, the Sercos master uses the procedure command IDN P-0-2000.[x].3 to activate the task, whereby [x] is representing the address of the concerned SWD slave.

Reading response of read request

After the procedure command has been completed, the Sercos master can read the response from the IDN P-0-2000.[x].2, whereby [x] is representing the address of the concerned SWD slave. The IDN contains the following elements:

Element Description Data type Value / value range

SWD Index SWD index of the data which has been read, e. g.

error counter

uint8 0…255

Request Type Type of request.

A read request has the value 0

uint8 0

Length Length of the received response (payload data) in

bytes

uint8 1…120

Result State of response uint32 0x00000000 = no error

0xC0AD0002 = JOBID_BUFFER_FULL (buffer for acyclic tasks is full)

0xC0AD0003 = JOB_DENIED (task denied)

0xC0AD0004 = NOT_AVAILABLE (SWD slave is not available)

Data Payload data which has been read according to

SWD Index, e. g. error counter

uint8 [n-1] * (…)

* n = amount of read bytes

Table21: Elements of IDN P-0-2000.x.2

Page 57

Acyclical communication 57/95

10.2.2 Read request example

The following step-by-step instructions show how to read the error counter of SmartWire-DT slave #1 by using the IndraWorks® ML 14V10 P2 engineering tool.

· SWD Index of error counter: 127 (hex: 0x7F)

· Request type for reading task: 0 (hex: 0x00)

· Maximum length of expected response in bytes: 120 (hex: 0x78)

Prerequisites

· You are connected and logged-in at the Sercos PLC/Master via IndraWorks.

· The gateway is connected to the Sercos PLC/Master and is in communication phase 4 (CP4).

Step-by-step instructions

1. Open parameter editor.

Ø In the Project Explorer, select the gateway then click the parameter

editor symbol in the tool bar.

Figure22: Open parameter editor

Ê The parameter editor opens.

Page 58

Acyclical communication 58/95

2. Configure read request.

Ø In the IDN field, enter S-0-2000.1.1 then press Enter on your

keyboard.

Ø Enter SWD Index in field 0, Request Type in field 1 and the length of the

expected response in field 2:

Figure23: Configure read request

Ø Press Enter on your keyboard.

3. Activate read request.

Ø In the IDN field, enter S-0-2000.1.3 then press Enter on your

keyboard.

Ø In the Value field, set the last two digits to 11.

Figure24: Activate read request

Ø Press Enter on your keyboard to issue this procedure command and

thus activate the read request on the gateway.

Page 59

Acyclical communication 59/95

4. View response of read request.

Ø In the IDN field, enter S-0-2000.1.2 then press Enter on your

keyboard to view the response of the read request:

Figure25: View response

Field 0: SWD Index

Field 1: Request Type

Field 2: Length

Feld 3…6: Result

Feld 7...n: Data

Page 60

Acyclical communication 60/95

10.3 Write request: writing data to an SWD Slave

10.3.1 Overview write request

Configuring write request

A writing task (write request) for a SmartWire-DT slave is written into the IDN P-0-2000.[x].1 by the Sercos master, whereby [x] is representing the address of the concerned SWD slave. The IDN contains the following elements:

Element Description Data type Value / value

range

SWD Index SWD-specific index of the SWD slave.

Determines where to write the data to, e. g. error counter

uint8 0…255

Request Type Type of request. A write request must have

value 1

uint8 1

Length Length of the data (in bytes) to be written uint8 1…120

Data Data to be written uint8 [n-1] * (…)

* n = amount of bytes to be written

Table22: Elements of IDN P-0-2000.[x].1 for write request

Activating write request

After having configured the write request, the Sercos master uses the procedure command IDN P-0-2000.[x].3 to activate the task, whereby [x] is representing the address of the concerned SWD slave.

Reading result of write request

After the procedure command has been completed, the Sercos master can read the result from the IDN P-0-2000.[x].2, whereby [x] is representing the address of the concerned SWD slave. The IDN contains the following elements:

Element Description Data type Value / value range

SWD Index SWD index of the data which has been written, e. g.

error counter

uint8 0…255

Request Type Type of request. A write request has value 1 uint8 1

Length Length of the received response (payload data) in

bytes. Has value 0 in a write request

uint8 0

Result State of request uint32 0x00000000 = no error

0xC0AD0002 = JOBID_BUFFER_FULL (buffer for acyclic tasks is full)

0xC0AD0003 = JOB_DENIED (task denied)

0xC0AD0004 = NOT_AVAILABLE (SWD slave is not available)

Table23: Elements of IDN P-0-2000.[x].2 for write request

Page 61

Acyclical communication 61/95

10.3.2 Write request example

The following step-by-step instructions show how to reset the error counter of SWD slave #1 to value 0 by using the IndraWorks® ML 14V10 P2 engineering tool.

· SWD Index of error counter: 127 (hex: 0x7F)

· Request type for writing task: 1 (hex: 0x01)

· Length of data to be written in bytes: 1 (hex: 0x01)

· Data (value) to be written: 0 (hex: 0x00)

Prerequisites

· You are connected and logged-in at the Sercos PLC/Master via IndraWorks.

· The gateway is connected to the Sercos PLC/Master and is in communication phase 4 (CP4).

Step-by-step instructions

1. Open parameter editor.

Ø In the Project Explorer, select the gateway then click parameter

editor symbol in the tool bar.

Figure26: Open parameter editor

Ê The parameter editor opens.

Page 62

Acyclical communication 62/95

2. Configure write request.

Ø In the IDN field, enter S-0-2000.1.1 then press Enter on your

keyboard.

Ø Enter SWD Index in field 0, Request Type in field 1, length in field 2 and

the data to be written (the reset-value) in field 3:

Figure27: Configure write request

Ø Press Enter on your keyboard.

3. Activate write request.

Ø In the IDN field, enter S-0-2000.1.3 then press Enter on your

keyboard.

Ø In the Value field, set the last two digits to 11.

Figure28: Activate write request

Ø Press Enter on your keyboard to issue this procedure command and

thus activate the write request on the gateway.

Page 63

Acyclical communication 63/95

4. View result of write request.

Ø In the IDN field, enter S-0-2000.1.2 then press Enter on your

keyboard to view the result of the write request:

Figure29: View result of write request

Field 0: SWD Index

Field 1: Request Type

Field 2: Length

Field 3: Result

Page 64

Diagnosis 64/95

11 Diagnosis

11.1 Overview

The gateway reports errors/warnings concerning the gateway, concerning the state of the SmartWire-DT network or concerning individual SmartWireDT slaves by means of “standard” Sercos diagnostic IDNs:

S-0-0390.0.0 (Diagnostic Number)

S-0-0095.0.0 (Diagnostic Message)

S-0-1500.0.32 (IO Diagnostic Message)

S-0-0390.0.0 (Diagnostic Number)

This IDN contains the newest reported diagnosis. The uint32 value is coded as follows:

Bit Element Value / value range Meaning

31 ... 30 Interpretation of bits 29 ... 0 0x00 Bits 29...16 (Source Type and Diagnosis Class) are

defined by Sercos.

Bits 15...0 (Status Code) are defined by manufacturer.

29 ... 24 Source Type 0x01 FSP IO (further details available in IO Diagnostic

message)

23 ... 20 Reserved - -

19 ... 16 Diagnosis Class 0x0E Warning (C2D)

(see section Diagnosis messages of individual SWD slaves (Diagnosis Class = Warning) [}page66])

0x0F Error (C1D)

(see section Diagnosis messages generated by the gateway (Diagnosis Class = Error) [}page70])

15 ... 0 Status Code 0x0000 ... 0xFFFF In case of Diagnosis Class = 0x0E (warning), this is

the SWD-specific Diagnosis Code of the concerned SWD device.

In case of Diagnosis Class = 0x0F (error), see table

Diagnosis Codes of the Gateway in section Diagnosis messages generated by the gateway (Diagnosis Class = Error) [}page70].

Table24: Coding of Diagnostic Number

S-0-0095.0.0 (Diagnostic Message)

This IDN contains a descriptive statement (e. g. Mandatory SmartWireDT module missing) related to the diagnostic number reported in IDN S-0-0390.0.0.

Page 65

Diagnosis 65/95

S-0-1500.0.32 (IO Diagnostic Message)

This IDN contains additional information related to the diagnostic number reported in IDN S-0-0390.0.0. The uint64 value is coded as follows:

Bit Element Value / value range Meaning

63 Interpretation of Status

Code (bits 55 ... 40)

1 Status Code is defined by manufacturer

62 ... 60 Reserved - -

59 ... 56 Diagnosis Class 0x0E Warning (C2D)

(see section Diagnosis messages of individual SWD slaves (Diagnosis Class = Warning) [}page66])

0x0F Error (C1D)

(see section Diagnosis messages generated by the gateway (Diagnosis Class = Error) [}page70])

55 ... 40 Status Code 0x0000 ... 0xFFFF In case of Diagnosis Class = 0x0E (warning), this is

the SWD-specific Diagnosis Code of the concerned SWD slave.

In case of Diagnosis Class = 0x0F (error), see table

Diagnosis Codes of the Gateway in section Diagnosis messages generated by the gateway (Diagnosis Class = Error) [}page70].

39 ... 24 Number of IO Function

Group

0x05E3 Complex protocol

23 ... 16 Slot Number 0x00 Gateway-specific diagnosis

0x01 ... 0x63 Address of concerned SWD slave

15 ... 8 Sub Bus Slave Index 0 -

7 ... 0 Channel Number 0 -

Table25: Coding of IO Diagnostic Message

Page 66

Diagnosis 66/95

11.2 Diagnosis messages of individual SWD slaves (Diagnosis Class = Warning)

11.2.1 Overview “Warning”

Diagnostic messages issued by individual SmartWire-DT devices are reported in IDN S-0-0390.0.0 (Diagnostic Number) as Diagnosis Class = Warning (bits 19...16 = 0x0E). In this case the Status Code contains the corresponding SmartWire-DT diagnosis code.

The diagnosis codes of individual SmartWire-DT slaves can be looked-up in the user manual of the corresponding device (for devices manufactured by Eaton, for example, this would be the manual SmartWire-DT modules, MN05006001Z-EN).

In case of Diagnosis Class = Warning, the IDN S-0-0095.0.0 (Diagnostic Message) always contains the standard text SmartWire-DT specific diagnosis. The address of the concerned SmartWire-DT slave is indicated in the Slot Number (Bits 23 ... 16) of the IDN S-0-1500.0.32 (IO Diagnostic Message).

Note:

Messages of Diagnosis Class = Warning do not need to be acknowledged by the Sercos master. Once the cause of the warning has been removed, the diagnosis gets cleared from the IDNs.

Page 67

Diagnosis 67/95

11.2.2 “Warning” example

The SmartWire-DT device EU2E-SWD-4DX at position #4 in the SmartWire-DT network transmits diagnosis No sensor connected to connector X2 (Status Code = 0x001C).

This diagnosis will be shown in IndraWorks® as follows: Ø Double-click the gateway in the Project Explorer, then open Status

tab.

Figure30: SmartWire-DT specific Diagnosis

Page 68

Diagnosis 68/95

S-0-0390.0.0 (Diagnostic Number)

Figure31: Diagnostic Number for Warning

Bit Element Value Meaning

31 ... 30 Interpretation of bits 29 ... 0 0x00 Bits 29...16 (Source Type and

Diagnosis Class) are defined by Sercos.

Bits 15...0 (Status Code) are defined by manufacturer.

29 ... 24 Source Type 0x01 FSP IO (further details available in

IO Diagnostic message)

23 ... 20 Reserved - -

19 ... 16 Diagnosis Class 0x0E Warning (C2D)

15 ... 0 Status Code 0x001C SWD-specific Diagnosis Code of

the concerned SWD device: „No sensor connected to connector X2“ (see manual of concerned SWD device)

Table26: Coding of Diagnostic Number for Warning

S-0-0095.0.0 (Diagnostic Message)

Figure32: Diagnostic Message for Warning

Page 69

Diagnosis 69/95

S-0-1500.0.32 (IO Diagnostic Message)

Ø Open parameter editor, enter IDN S-0-1500.0.32 then press Enter

on your keyboard.

Figure33: IO Diagnostic Message for Warning

Bit Element Value Meaning

63 Interpretation of Status

Code (bits 55 ... 40)

1 Status Code is defined by manufacturer

62 ... 60 Reserved - -

59 ... 56 Diagnosis Class 0x0E Warning (C2D)

55 ... 40 Status Code 0x001C SWD-specific Diagnosis Code of the

concerned SWD device:

„No sensor connected to connector X2“ (see manual of concerned SWD device)

39 ... 24 Number of IO Function

Group

0x05E3 1507 Complex Protocol

23 ... 16 Slot Number 0x04 Address of concerned SWD device (4)

15 ... 8 Sub Bus Slave Index 0x00 -

7 ... 0 Channel Number 0x00 -

Table27: Coding of IO Diagnostic Message for Warning

Page 70

Diagnosis 70/95

11.3 Diagnosis messages generated by the gateway (Diagnosis Class = Error)

11.3.1 Overview “Error”

All diagnostic messages related to communication issues are reported in IDN S-0-0390.0.0 (Diagnostic Number) as Diagnosis Class = Error (bits 19...16 = 0x0F). This includes configuration errors, SmartWire-DT network errors and internal errors of the gateway.

The Status Code contains the relevant diagnosis code. The IDN S-0-0095.0.0 (Diagnostic Message) contains the corresponding descriptive statement of the error cause.

In case the error is related to an individual SmartWire-DT slave (e. g. if a mandatory slave device is missing in the SWD network), the address of the concerned SWD slave is indicated in the Slot Number (bits 23 ... 16) of the IDN S-0-1500.0.32 (IO Diagnostic Message).

Note:

Messages of Diagnosis Class = Error require an acknowledgement by the Sercos master. Once the cause of the warning has been removed, the diagnosis gets only cleared from the IDNs after acknowledgement by the master.

The following table shows the diagnosis codes of the gateway that can be conveyed in the Status Code elements of the IDNs S-0-0390.0.0 and S-0-1500.0.32 next to the corresponding descriptive text statement of the IDN S-0-0095.0.0 (Diagnostic Message):

Status Code Diagnostic Message Meaning

0x0001 Internal error Internal error of an SmartWire-DT slave

0x0002 Error loading target

configuration

Error while loading SmartWire-DT target configuration

0x0003 Error checking target

configuration

Error while checking SmartWire-DT target configuration

0x0004 Error saving target

configuration

Error while saving SmartWire-DT target configuration

0x0005 Error checking project

configuration

Error while checking SmartWire-DT project configuration

0x0006 No SmartWire-DT

modules detected

No SmartWire-DT slaves detected

0x0007 Unsupported SmartWire-

DT module detected

Unknown SmartWire-DT slave detected

0x0008 Max SmartWire-DT

modules exceeded

Maximum number of SmartWire-DT slaves exceeded

0x0009 IO data timeout SmartWire-DT IO data exchange timeout

0x000A Error checking ASIC

Watchdog

Error while checking ASIC communication Watchdog

0x000B Mandatory SmartWire-DT

module missing

Mandatory SmartWire-DT slave is missing

0x000C Optional SmartWire-DT

module missing

Optional SmartWire-DT slave is missing

Table28: Diagnosis Codes of Gateway

Page 71

Diagnosis 71/95

11.3.2 “Error” Example

The absence of a mandatory SmartWire-DT slave (in this example the slave is expected at position #2 of the SmartWire-DT network) will be diagnosed in IndraWorks® as follows:

Ø Double-click the gateway in the Project Explorer, then open Status

tab.

S-0-0390.0.0 (Diagnostic Number)

Figure34: Diagnostic Number for Error

Bit Element Value Meaning

31 ... 30 Interpretation of bits 29 ... 0 0x00 Bits 29...16 (Source Type and

Diagnosis Class) are defined by Sercos.

Bits 15...0 (Status Code) are defined by manufacturer.

29 ... 24 Source Type 0x01 FSP IO (further details available in IO

Diagnostic message)

23 ... 20 Reserved - -

19 ... 16 Diagnosis Class 0x0F Error (C1D)

15 ... 0 Status Code 0x000B Gateway-specific Diagnosis Code:

„Mandatory SmartWire-DT module missing“ (see table Diagnosis Codes of

Gateway in section Overview “Error” [}page70])

Table29: Coding of Diagnostic Number for Error

S-0-0095.0.0 (Diagnostic Message)

Figure35: Diagnostic Message for Error

Page 72

Diagnosis 72/95

S-0-1500.0.32 (IO Diagnostic Message)

Ø Open parameter editor, enter IDN S-0-1500.0.32 then press Enter

on your keyboard.

Figure36: IO Diagnostic Message for Error

Bit Element Value Meaning

63 Interpretation of Status Code

(bits 55 ... 40)

1 Status Code is defined by

manufacturer

62 ... 60 Reserved - -

59 ... 56 Diagnosis Class 0x0F Error (C1D)

55 ... 40 Status Code 0x000B Gateway-specific Diagnosis

Code:

„Mandatory SmartWire-DT module missing“ (see table Diagnosis Codes of

Gateway in section Overview “Error” [}page70])

39 ... 24 Number of IO Function

Group

0x05E3 1507 Complex Protocol

23 ... 16 Slot Number 0x02 Address of concerned SWD

slave (2)

15 ... 8 Sub Bus Slave Index 0x00 -

7 ... 0 Channel Number 0x00 -

Table30: Coding of IO Diagnostic Message for Error

Page 73

Changing IP address of gateway 73/95

12 Changing IP address of gateway

12.1 Overview

In its state of delivery, the EU5C-SWD-SERCOS gateway has the following IP network settings:

· IP address: 192.168.0.1

· Subnet mask: 255.255.255.0

· Gateway address (standard gateway/router): 192.168.0.100

You can change the IP network settings of the gateway and adapt them to your standard company network IP settings – e. g. in order to easily update the firmware of the gateway via its web interface (for this, see also section Updating firmware via web interface [}page79]).

To change the IP network settings, use the following Sercos standard parameter:

· Changing IP address: IDN S-0-1020.0.0

· Changing subnet mask: IDN S-0-1021.0.0

· Changing gateway address (standard gateway/router): IDN

S-0-1022.0.0

· Activate new settings (“procedure command”): IDN S-0-1048.0.0

Note:

To change its IP settings the gateway must be in communication phase 2 (CP2).

The new settings can afterwards be checked by using the following IDNs:

· Reading IP address: IDN S-0-1020.0.1

· Reading subnet mask: IDN S-0-1021.0.1

· Reading gateway address (standard gateway/router): IDN

S-0-1022.0.1

Page 74

Changing IP address of gateway 74/95

12.2 Example: Changing IP address of gateway with IndraWorks

This section shows how to change the IP network settings of the gateway by using the IndraWorks® ML 14V10 P2 Engineering Tool.

Prerequisites

· You are connected and logged-in at the Sercos PLC/Master via IndraWorks.

· The gateway is connected to the Sercos PLC/Master and is in communication phase 2 (CP2).

Step-by-step instructions

1. Open parameter editor.

Ø In the Project Explorer, select the gateway then click parameter

editor symbol in the tool bar:

Figure37: Open parameter editor

Ê The parameter editor opens.

Page 75

Changing IP address of gateway 75/95

2. Change IP address.

Ø In the IDN field, enter S-0-1020.0.0 then press Enter on your

keyboard.

Ø Enter new IP address values in fields 0 to 3 then press Enter on your

keyboard:

Figure38: Changing IP address in parameter editor

3. Change subnet mask.

Ø In the IDN field, enter S-0-1021.0.0 then press Enter on your

keyboard.

Ø Enter new subnet mask values in fields 0 to 3 then press Enter on your

keyboard:

Figure39: Changing subnet mask in parameter editor

Page 76

Changing IP address of gateway 76/95

4. Change standard gateway/router address.

Ø In the IDN field, enter S-0-1022.0.0 then press Enter on your

keyboard.

Ø Enter new gateway/router address in fields 0 to 3 then press Enter on

your keyboard:

Figure40: Changing standard gateway/router address in parameter editor

5. Activate new IP network settings.

Ø In the IDN field, enter S-0-1048.0.0 then press Enter on your

keyboard.

Ø In the Value field, set the last two digits to 11.

Ø Press Enter on your keyboard to issue this procedure command and to

activate the new IP settings of the gateway.

Figure41: Activating new IP network settings

Page 77

Changing IP address of gateway 77/95

6. Check new IP network settings.

Ø You can read the new IP network settings by using the IDNs

S-0-1020.0.1 (IP address), S-0-1021.0.1 (subnet mask) and S-0-1022.0.1 (standard gateway/router address):

Figure42: Checking new IP address

Page 78

Updating firmware 78/95

13 Updating firmware

13.1 Overview

The EU5C-SWD-SERCOS Gateway is shipped with its most recent firmware already loaded. The version of the loaded firmware is stated on the device type label. The firmware can be easily updated via the Ethernet interface of the Gateway. When you perform a firmware update, the old firmware file in the gateway will automatically be overwritten. The project configuration and the target configuration in the gateway remain untouched by the firmware update.

Please note that updating firmware via Ethernet is only possible if the gateway is connected to the SmartWire-DT network and if it has a valid SmartWire-DT configuration (SWD LED of the gateway is showing steady green light), otherwise the gateway will not activate its Ethernet interfaces (PHYs).

Hazard of device damage by disruption of voltage supply during firmware update!

Do not interrupt the voltage supply while updating the firmware of the gateway. Power failure during a writing process in the file system can cause severe malfunctioning of the device.

Note:

In case of a missing or defective firmware (which is indicated by a green POW LED), the “regular” firmware update process described in this chapter is not working. In this case, proceed as described in chapter Firmware recovery via HTTP [}page83].

There are two possible ways of updating the firmware:

Updating firmware via web interface of gateway

The integrated web server of the gateway provides a function to update the firmware of the gateway by HTTP via its Ethernet interface. All you need is a PC with an ordinary web browser connected to the gateway via Ethernet. By entering the IP address 192.168.0.1 (this is the default address of the gateway) into the address bar of your browser, you can connect to the gateway’s web interface from where you can navigate to firmware update page of the gateway. Step-by-step instructions for this can be found in section Updating firmware via web interface [}page79]. Instructions on how to change the IP address of the gateway can be found in section Changing IP address of gateway [}page73].

Page 79

Updating firmware 79/95

Updating firmware via TFTP

You can also update the firmware of the gateway via Ethernet interface and TFTP (Trivial File Transfer Protocol). For this you need a PC with a TFTP client program (e. g. the open source freeware program Tftpd64) connected to the gateway via Ethernet.

In your TFTP client program, you need to set the following parameters for the gateway (which acts as TFTP server)

IP Address of Gateway: 192.168.0.1 TFTP-Port: 69 Local File: E030J0U0.nxf Remote File: E030J0U0.nxf

Using the TFTP method is not described in this document, please consult the documentation of your TFTP client program for more information.

13.2 Updating firmware via web interface

Prerequisites

· The gateway is supplied with voltage.

· The gateway is connected to a SmartWire-DT network.

· The gateway contains a valid SmartWire-DT configuration. The SWD

LED of the gateway shows steady green light (see position (4) in section Positions of the LEDs [}page26]).

· PC with web browser connected to an IP network.

· The Ethernet interface of the gateway is connected to the same IP

network as the PC.

· You have access to the SmartWire-DT Gateway Solutions DVD respectively to the firmware file which you want to download to the EU5C-SWD-SERCOS gateway (E030J0U0.nxf).

Step-by-step instructions

1. Open web page for firmware update.

Ø Start the web browser on your configuration PC. Ø In the address bar of your browser, enter the URL of the gateway:

http://192.168.0.1

Note:

This is the default IP address of the gateway. Instructions on how to customize the IP address can be found in section Changing IP address of gateway [}page73].

Ê The home page of the WebServer opens. Ø In the navigation header of the web page, click Firmware Update.

Page 80

Updating firmware 80/95

Note:

You can also open the firmware update page by entering the IPaddress http://192.168.0.1/fwupdate in the address bar of your browser.

Ê The following web page opens:

Figure43: Firmware update via HTTP (as depicted in Internet Explorer)

The Firmware Identification section displays the following parameters of the firmware currently loaded in the gateway:

· Channel: Location (port) of firmware

· Name: Name of loaded firmware

· Version: Version of loaded firmware

· Date: Date of creation of loaded firmware

The Firmware Update section features the following control elements:

Control element Function

Browse… Opens the file selection dialog

Transfer Uploads selected firmware file to the device

Cancel Cancels firmware update

Table31: Controls in Firmware Update Page

2. Select new firmware file.

Ø Click Browse… button, to open a dialog window for selecting the

firmware file.

Ø Navigate to the directory in which the firmware file is stored, select the

file, and then click Open.

Note:

The name of the firmware file for the Sercos gateway is

E030J0U0.nxf

Page 81

Updating firmware 81/95

Ê Path and name of the selected file are displayed in the field next to the

Browse… button.

3. Download firmware file to gateway.

Hazard of device damage by disruption of voltage supply during firmware update!

Do not interrupt the voltage supply while updating the firmware of the gateway. Power failure during a writing process in the file system can cause severe malfunctioning of the device.

Ø Click Transfer button to download the new firmware file to the gateway. Ê After you have started the upload by clicking the Transfer button, the

validity of the firmware file is being checked by the system. If the file fails the validity check, the file will not be stored in the gateway and an error message will be displayed. If the file passes, the old firmware file in the gateway is overwritten by the new firmware. This might take a minute. Afterwards, the WebServer requests a reset, in order to start the new firmware.

4. Reset gateway.

Ø To open the reset page, click Reset in the navigation header.

Note:

You can also open the reset page by entering the IPaddress http://192.168.0.1/reset in the address bar of your browser.

Ê The following web page opens:

Figure44: Reset via HTTP (as depicted in Internet Explorer)

Important:

Please note the following consequences of a reset: The firmware is being restarted and connections will be interrupted

or timed out. I/O bus communication is being stopped.

Page 82

Updating firmware 82/95

5. Perform reset.

Ø Activate the checkbox in front of Please confirm… to acknowledge that

you want to reset the device.

Note: You can use the Cancel button to uncheck the checkbox in front of

Please confirm...

Ø Click Submit button to start the reset. ð The device is being reset.

Page 83

Firmware recovery via HTTP 83/95

14 Firmware recovery via HTTP

14.1 Overview

If the POW system status LED of the gateway shows steady green light, the “regular” firmware of the gateway is defective or missing (for the position of the POW LED see section Positions of the LEDs [}page26]).

In this case only the so-called “backup firmware” is running and the device is not able to perform its normal gateway functions. This state can be resolved by downloading a fresh (i. e. uncorrupted) firmware file into the gateway via HTTP protocol. The backup firmware (which is part of the boot strap loader running in the gateway) carries a “web server” functionality for downloading a firmware file comfortably via its Ethernet interface.

For this, you just have to connect the gateway via its Ethernet interface to an active DHCP server and a configuration PC. The purpose of the DHCP server is to assign an IP address to the gateway. This assigned IP address can then be used by the configuration PC to connect to the download function of the backup firmware running in the gateway, in order to download the new firmware file via ordinary web browser. If you do not know the exact IP address assigned to the gateway by the DHCP server, you can use the Hilscher Ethernet Device Configuration Tool on your configuration PC (included on the product DVD) in order to “read out” the newly assigned IP address from the gateway. (The tool uses the netIDENT protocol to search for all Hilscher devices within the connected IP network, and then lists all found devices and their IP addresses.)

Note:

This chapter describes only how to download the recovery firmware. Instructions on how to configure and operate a DHCP server are not subject of this manual. For information on using a DHCP server, please consult your local network administrator.

Page 84

Firmware recovery via HTTP 84/95

14.2 Prerequisites

· The gateway is supplied with voltage and the backup firmware inside the device is running (this is indicated by steady green light at the POW LED)

· The gateway is disconnected from the Sercos network

· The gateway is connected to an active DHCP server via local Ethernet

network

· The gateway is connected via local Ethernet network to a configuration PC with installed standard web browser

· You have access to the firmware file which you want to download to the gateway (the firmware is stored on the SmartWire-DT Gateway

Solutions product DVD in the Firmware\EU5C-SWD-SERCOS \Vx.x.x.x folder).

· You know the IP address, which the DHCP server has assigned to the gateway. If not, install the Hilscher Ethernet Device Configuration Tool on your configuration PC. This tool allows you to check the current IP address of the gateway (if the configuration PC and the gateway are connected to the same local Ethernet network). An installer for this program can be found on the product DVD in the Software \EnDeviceCfg folder (the program can also be installed by using the menu of the product DVD.)

14.3 Step-by-step instructions

1. Use DHCP server to assign IP address to gateway.

Ø Disconnect the gateway from the voltage supply. Ø Plug a cable connected to the local Ethernet network (in which a DHCP

server is active) into one of the Ethernet RJ45 sockets on the front side of the gateway.

Ø Reconnect the gateway to the voltage supply.

Note:

The L/A LINK/Activity LEDs of the Ethernet RJ45 sockets remain dark when an Ethernet cable is plugged-in while the backup firmware is running – even if a successful IP communication with an local Ethernet network has been established.

Ê The backup firmware running in the device now sends a so-called

DHCPDISCOVER message broadcast into the Ethernet network, requesting an IP address from a DHCP server. If a DHCP service is available in the network, the gateway should be receiving a valid IP address from the server within a few seconds.

Page 85

Firmware recovery via HTTP 85/95

2. Check IP address.

Ø In the Windows Start menu of your configuration PC, select All

Programs > Hilscher GmbH > Ethernet Device Configuration, to

start the Ethernet Device Configuration Tool.

Ê The Ethernet Device Configuration tool opens:

Figure45: Ethernet Device Configuration Tool

Ø Click Search Devices button, to start searching for the gateway within

the local Ethernet network.

Ê The tool starts scanning for devices and lists all found Hilscher devices

and their IP addresses:

Figure46: Found gateway in Ethernet Device Configuration Tool

Ø Note or write down the IP address.

Page 86

Firmware recovery via HTTP 86/95

Note:

If the default IP address 0.0.0.0 is displayed, the gateway has not yet received an IP address from a DHCP server. Make sure that the gateway is connected to a subnet with an active DHCP server. Then restart the gateway by briefly disconnecting the voltage supply while the Ethernet cable remains plugged-in. Wait a few seconds after reconnecting the voltage supply, then click the Search Devices button in the Ethernet Device Configuration Tool again.

3. Open web page for firmware download.

Ø Start the web browser on your configuration PC. Ø In the address bar of your browser, enter the IP address of the gateway:

http://<IP address>

Ê The Firmware Update page opens:

Figure47: Firmware recovery via HTTP (as depicted in Internet Explorer)

4. Select firmware file for download.

Ø Click Browse… button, to open a dialog window for selecting the

firmware file you want to download.

Ø Navigate to the directory in which the firmware file is stored, select the

file, then click Open.

Note:

The name of the firmware file for the EU5C-SWD-SERCOS gateway is E030J0U0.nxf

Ê Path and name of the selected file are displayed in the field next to the

Browse… button.

Page 87

Firmware recovery via HTTP 87/95

5. Download firmware file to gateway.

Ø Click Transfer button to download the new firmware file to the gateway. Ê After you have started the download by clicking the Transfer button, the

validity of the firmware file is being checked by the system. If the file fails the validity check, an error message will be displayed. If the file passes, the gateway requests you to perform a reset in order to start the new firmware:

Figure48: Reset after firmware download via HTTP (as depicted in Internet Explorer)

6. Perform reset.

Ø Activate the checkbox in front of Please confirm… to acknowledge that

you want to reset the gateway.

Note: You can use the Cancel button to uncheck the checkbox in front of

Please confirm...

Ø Click Submit button to start the reset. Ê After successful reset, the following message is displayed:

Figure49: Successful device reset message (as depicted in Internet Explorer)

Page 88

Firmware recovery via HTTP 88/95

ð The POW system status LED at the gateway shows steady yellow light.

The new firmware has been loaded and the gateway is ready for operation.

Page 89

Technical data 89/95

15 Technical data

15.1 Technical data EU5C-SWD-SERCOS gateway

Category Parameter Value

General Part number 9233.923

Dimensions (W x H x D)

35 x 90 x 127 mm

Weight 160 g

Mounting Top hat rail 35 mm (IEC/EN 60715)

Mounting position Vertical

Standards IEC/EN 61131-2

Communication controller netX 50 processor

Configuration and diagnostic interface Mini-USB

Integrated memory 8 MB SDRAM

4 MB serial Flash EPROM

Ambient mechanical conditions

Protection type (IEC/EN 60529, EN50178, VBG 4)

IP20

Vibrations (IEC/EN 61131-2:2008)

Constant amplitude 3.5 mm: 5 – 9 Hz Constant acceleration 1 g: 9 – 150 Hz

Mechanical shock resistance (IEC/EN 60068-2-27)

Semi-sinusoidal 15 g/11 ms: 9 Shocks

Drop to (IEC/EN 60068-2-31)

Drop height: 50 mm

Free fall, packaged (IEC/EN 60068-2-32)

Drop height: 1 m

Ambient climatic conditions Operating ambient temperature

(IEC 60068-2)

-25…+55 °C

Condensation Prevent by suitable measures

Storage -40…+70 °C

Relative humidity, non-condensing (IEC/EN 60068-2-30)

5…95 %

Electromagnetic compatibility (EMC)

Pollution degree 2

Electrostatic discharge (IEC/EN 61131-2:2008)

Air discharge (Level 3): 8 kV Contact discharge (Level 2): 4 kV

Electromagnetic fields (IEC/EN 61131-2:2008)

80 – 1000 MHz: 10 V/m

1.4 – 2 GHz: 3 V/m 2 – 2.7 GHz: 1 V/m

Radio interference suppression (SmartWire-DT)

EN 55011 Class A

Burst (IEC/EN 61131-2:2008, Level 3)

Supply cables: 2 kV Sercos bus cable: 1 kV SmartWire-DT cables: 1 kV

Surge (IEC/EN 61131-2:2008, Level 1)

Supply cables: 0.5 kV Sercos bus cable: 1 kV

Radiated RFI (IEC/EN 61131-2:2008, Level 3)

0,15 – 80 MHz, 10 V, 80% AM / 1 KHz

Page 90

Technical data 90/95

Category Parameter Value

Supply voltage U

AUX

Rated operational voltage 24 V DC

-15 % +20 %

Input voltage residual ripple ≤ 5 %

Protection against polarity reversal Yes

max. current I

max

3 A Note: If contactors with a total power consumption > 3 A are connected, a power feeder module EU5CSWD-PF1/2 has to be used.

Short-circuit strength No, external fuse FAZ Z3

Heat dissipation Typ. 1 W

Potential isolation No

Rated operating voltage of 24-V-DC slaves

Typ. U

AUX

-0,2 V

Supply voltage U

POW

Supply voltage 24 V DC

-15 % +20 %

Protection against polarity reversal ≤ 5 %

Protection against polarity reversal Yes

Rated operational current I 111 mA (with two participants)

Heat dissipation at 24 V DC 2.66 W (with two participants)

Potential isolation between U

POW

and

15-V-SmartWire-DT supply voltage

Bridging voltage dips 10 ms

Repeat rate 1 s

Status display POW LED

SmartWire-DT supply voltage

Rated operational voltage U

15 V ± 3 %

max. current I

max

0.7 A Note: If contactors with a total power consumption >

0.7 A are connected, a power feeder module EU5CSWD-PF2 has to be used.

Short-circuit strength Yes

Connection supply voltages

Connection type Push-in terminals

solid 0,2 – 1,5 mm2 (AWG 24 – 16)

Flexible with ferrule 0,25 – 1,5 mm

SmartWire-DT network Participant type SmartWire-DT master

SmartWire-DT Master ASIC SWD-80P-RS485

Number of SmartWire-DT slaves 99

Baud rate 125 / 250 kBd

Address setting Automatic

Status display SmartWire-DT master: SWD LED, duo color red/

green Configuration: Config LED, duo color red/green

Connections Plug, 8-pole

Plug connectors Blade terminal SWD4-8MF2

Page 91

Technical data 91/95

Category Parameter Value

Ethernet Sercos network Function of gateway Sercos Slave

Baud rate 100 MBit/s

Interface type 100 BASE-TX

Auto-Negotiation Supported

Auto-Crossover Supported

Address setting By project configuration

Status display Sercos LED: S,

duo color red/green (orange)

Connector socket 2 x RJ45

Connector plug RJ45

Potential isolation Yes

Table32: Technical data EU5C-SWD-SERCOS gateway

15.2 Technical data Sercos slave

Parameter Value

Maximum number of cyclic produced data 246 bytes (including 2 bytes Connection

Control and 2 bytes IO Status)

Maximum number of cyclic consumed data 246 bytes (including 2 bytes Connection

Control and 2 bytes IO Control)

Sercos address 1 … 511

Minimum cycle time 250 µs (the reachable minimum cycle time

depends on the number of input and output data used)

Topology Line and ring

Communication phases NRT, CP0, CP1, CP2, CP3, CP4, HP0, HP1,

HP2

Connections 1 Consumer Connection

1 Producer Connection

Cross Communication (CC) Supported

Acyclic communication (Service channel) Read, write, and standard commands

Supported Sercos version Third generation of Sercos

Communication specification version 1.1.2

Supported Sercos Communication Profiles (SCP)

SCP_FixCFG (Version 1 and 2) SCP_HP (Version 1) SCP_SysTime (Version 1) SCP_Sync (Version 1 and 2) SCP_NRTPC (Version 1) SCP_SIP (Version 1) SCP_TFTP (Version 1) SCP_Diag (Version 1) SCP_Syc (Version 1)

Supported Generic Device Profiles (GDP) GDP_Basic (Version 1)

GDP_PWD (Version 1) GDP_DiagT (Version 1) GDP_Id (Version 1) GDP_Rev (Version 1) GDP_RST (Version 1)

Supported Function Specific Profile (FSP) FSP_IO

Reference to firmware version / stack version

V1.0.6 / V3.3

Table33: Technical data Sercos Slave protocol

Page 92

List of figures 92/95

List of figures

Figure 1: Data flow EU5C-SWD-SERCOS Gateway ........................................................... 20

Figure 2: Pinning of the Ethernet interface (RJ45) .............................................................. 29

Figure 3: Mounting principle of the gateway ........................................................................ 32

Figure 4: Gateway power supply ......................................................................................... 35

Figure 5: Connecting SmartWire-DT to gateway ................................................................. 36

Figure 6: Connecting Sercos to gateway ............................................................................. 37

Figure 7: Device Database dialog window in IndraWorks ................................................... 42

Figure 8: Imported SDDML files .......................................................................................... 43

Figure 9: Imported SDDML files in Library of IndraWorks ................................................... 43

Figure 10: Create new project dialog window........................................................................ 44

Figure 11: Add Sercos master to project ............................................................................... 45

Figure 12: Wizard for configuring controller........................................................................... 45

Figure 13: Add gateway to project ......................................................................................... 46

Figure 14: Gateway added as Sercos slave .......................................................................... 47

Figure 15: Sercos slave editor ............................................................................................... 47

Figure 16: Add SmartWire-DT device as Sercos module to the project ................................ 48

Figure 17: Configuring Coordinator parameters .................................................................... 49

Figure 18: Changing Coordinator parameters ....................................................................... 50

Figure 19: Configure device parameters ............................................................................... 51

Figure 20: Change device parameter values......................................................................... 52

Figure 21: Acyclic communication ......................................................................................... 55

Figure 22: Open parameter editor ......................................................................................... 57

Figure 23: Configure read request......................................................................................... 58

Figure 24: Activate read request............................................................................................ 58

Figure 25: View response ...................................................................................................... 59

Figure 26: Open parameter editor ......................................................................................... 61

Figure 27: Configure write request ........................................................................................ 62

Figure 28: Activate write request ........................................................................................... 62

Figure 29: View result of write request .................................................................................. 63

Figure 30: SmartWire-DT specific Diagnosis......................................................................... 67

Figure 31: Diagnostic Number for Warning ........................................................................... 68

Figure 32: Diagnostic Message for Warning.......................................................................... 68

Figure 33: IO Diagnostic Message for Warning..................................................................... 69

Figure 34: Diagnostic Number for Error................................................................................. 71

Figure 35: Diagnostic Message for Error ............................................................................... 71

Figure 36: IO Diagnostic Message for Error .......................................................................... 72

Figure 37: Open parameter editor ......................................................................................... 74

Figure 38: Changing IP address in parameter editor............................................................. 75

Figure 39: Changing subnet mask in parameter editor.......................................................... 75

Figure 40: Changing standard gateway/router address in parameter editor ......................... 76

Page 93

List of figures 93/95

Figure 41: Activating new IP network settings ....................................................................... 76

Figure 42: Checking new IP address..................................................................................... 77

Figure 43: Firmware update via HTTP (as depicted in Internet Explorer) ............................. 80

Figure 44: Reset via HTTP (as depicted in Internet Explorer) ............................................... 81

Figure 45: Ethernet Device Configuration Tool...................................................................... 85

Figure 46: Found gateway in Ethernet Device Configuration Tool ........................................ 85

Figure 47: Firmware recovery via HTTP (as depicted in Internet Explorer)........................... 86

Figure 48: Reset after firmware download via HTTP (as depicted in Internet Explorer)........ 87

Figure 49: Successful device reset message (as depicted in Internet Explorer) ................... 87

Page 94

List of tables 94/95

List of tables

Table 1: List of revisions ....................................................................................................... 5

Table 2: Reference to hardware and firmware ..................................................................... 7

Table 3: Reference to software tools .................................................................................... 7

Table 4: Reference to drivers ............................................................................................... 7

Table 5: Directory of the product DVD .................................................................................. 9

Table 6: Documentation overview ........................................................................................ 11

Table 7: Signal words in safety messages on personal injury .............................................. 19

Table 8: Safety signs in messages on personal injury.......................................................... 19

Table 9: Signal words in safety messages on property damage .......................................... 19

Table 10: Safety signs in safety messages on property damage ........................................... 19

Table 11: Front view EU5C-SWD-SERCOS gateway ............................................................ 25

Table 12: LEDs EU5C-SWD-SERCOS Gateway ................................................................... 26

Table 13: Description of the Gateway function LEDs ............................................................. 26

Table 14: LED states for the Sercos Slave protocol............................................................... 28

Table 15: Ethernet interface channel 0 and channel 1 pin assignment (RJ45) ...................... 29

Table 16: Device type label EU5C-SWD-SERCOS Gateway................................................. 29

Table 17: Getting started ........................................................................................................ 30

Table 18: Coordinator parameters.......................................................................................... 50

Table 19: Configurable device options and parameters of SWD slave (EU5C-SWD-2A2A

example) ................................................................................................................. 53

Table 20: Elements of IDN P-0-2000.x.1 for read request...................................................... 56

Table 21: Elements of IDN P-0-2000.x.2................................................................................ 56

Table 22: Elements of IDN P-0-2000.[x].1 for write request ................................................... 60

Table 23: Elements of IDN P-0-2000.[x].2 for write request ................................................... 60

Table 24: Coding of Diagnostic Number................................................................................. 64

Table 25: Coding of IO Diagnostic Message .......................................................................... 65

Table 26: Coding of Diagnostic Number for Warning ............................................................. 68

Table 27: Coding of IO Diagnostic Message for Warning....................................................... 69

Table 28: Diagnosis Codes of Gateway ................................................................................. 70

Table 29: Coding of Diagnostic Number for Error................................................................... 71

Table 30: Coding of IO Diagnostic Message for Error............................................................ 72

Table 31: Controls in Firmware Update Page......................................................................... 80

Table 32: Technical data EU5C-SWD-SERCOS gateway ..................................................... 89

Table 33: Technical data Sercos Slave protocol .................................................................... 91

Page 95

Contacts 95/95

Contacts

HEADQUARTERS

Germany

Hilscher Gesellschaft für Systemautomation mbH Rheinstrasse 15 65795 Hattersheim Phone: +49 (0) 6190 9907-0 Fax: +49 (0) 6190 9907-50

E-mail: info@hilscher.com

Support

Phone: +49 (0) 6190 9907-99 E-mail: de.support@hilscher.com

SUBSIDIARIES

China

Hilscher Systemautomation (Shanghai) Co. Ltd. 200010 Shanghai Phone: +86 (0) 21-6355-5161

E-mail: info@hilscher.cn

Support

Phone: +86 (0) 21-6355-5161 E-mail: cn.support@hilscher.com

France

Hilscher France S.a.r.l. 69500 Bron Phone: +33 (0) 4 72 37 98 40

E-mail: info@hilscher.fr

Support

Phone: +33 (0) 4 72 37 98 40 E-mail: fr.support@hilscher.com

India

Hilscher India Pvt. Ltd. Pune, Delhi, Mumbai Phone: +91 8888 750 777

E-mail: info@hilscher.in

Italy

Hilscher Italia S.r.l. 20090 Vimodrone (MI) Phone: +39 02 25007068

E-mail: info@hilscher.it

Support

Phone: +39 02 25007068 E-mail: it.support@hilscher.com

Japan

Hilscher Japan KK Tokyo, 160-0022 Phone: +81 (0) 3-5362-0521

E-mail: info@hilscher.jp

Support

Phone: +81 (0) 3-5362-0521 E-mail: jp.support@hilscher.com

Korea

Hilscher Korea Inc. Seongnam, Gyeonggi, 463-400 Phone: +82 (0) 31-789-3715

E-mail: info@hilscher.kr

Switzerland

Hilscher Swiss GmbH 4500 Solothurn Phone: +41 (0) 32 623 6633

E-mail: info@hilscher.ch

Support

Phone: +49 (0) 6190 9907-99 E-mail: ch.support@hilscher.com

USA

Hilscher North America, Inc. Lisle, IL 60532 Phone: +1 630-505-5301

E-mail: info@hilscher.us

Support

Phone: +1 630-505-5301 E-mail: us.support@hilscher.com

hilscher EU5C-SWD-SERCOS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual