hilscher EU5C-SWD-POWERLINK User Manual

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Page 1

User Manual

SmartWire-DT Gateway

EU5C-SWD-POWERLINK

Hilscher Gesellschaft für Systemautomation mbH

www.hilscher.com

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Table of Contents 2/72

Table of Contents

1 INTRODUCTION.........................................................................................................5

1.1 About This Manual......................................................................................................5

1.1.1 List of Revisions ...................................................................................................5

1.1.2 Conventions in this Manual ..................................................................................6

1.2 Versions of Devices, Firmware, Software Tools, Drivers and Device Description File

....................................................................................................................................7

1.3 Software Package.......................................................................................................8

1.3.1 Contents of the Product DVD ...............................................................................8

1.3.2 How to Use the Product DVD.............................................................................10

1.3.3 Notes on Installing the USB Driver.....................................................................11

1.4 Documentation Overview..........................................................................................12

1.5 Legal Notes...............................................................................................................13

1.5.1 Copyright ............................................................................................................13

1.5.2 Important Notes ..................................................................................................13

1.5.3 Exclusion of Liability ...........................................................................................14

1.5.4 Warranty .............................................................................................................14

1.5.5 Export Regulations .............................................................................................15

1.5.6 Trademarks ........................................................................................................15

2 SAFETY ....................................................................................................................16

2.1 General Note ............................................................................................................16

2.2 Intended Use ............................................................................................................16

2.3 Personnel Qualification.............................................................................................16

2.4 References Safety ....................................................................................................16

2.5 Safety Instructions to Avoid Personal Injury .............................................................17

2.5.1 Electrical Shock Hazard .....................................................................................17

2.5.2 Danger of Unintended Starting Up of Machines.................................................17

2.6 Safety Instructions to Avoid Property Damage .........................................................18

2.6.1 General Safety Instructions Concerning Supply Voltage ...................................18

2.6.2 Device Destruction by Exceeding Allowed Supply Voltage................................18

2.6.3 Electrostatic Sensitive Device ............................................................................19

2.7 Labeling of Safety Messages....................................................................................20

3 DESCRIPTIONS AND REQUIREMENTS .................................................................21

3.1 Device Description EU5C-SWD-POWERLINK Gateway..........................................21

3.1.1 Function..............................................................................................................21

3.1.2 Configuration ......................................................................................................22

3.1.3 Interfaces............................................................................................................24

3.1.4 Diagnosis............................................................................................................24

3.1.5 Firmware and Device Description File................................................................24

3.2 Prerequisites for Operation.......................................................................................25

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3.2.1 Network Systems................................................................................................25

3.2.2 Power Supply .....................................................................................................25

4 DEVICE PICTURE, CONNECTORS AND LEDS ......................................................27

4.1 Device Picture...........................................................................................................27

4.2 Positions and Meaning of the LEDs..........................................................................28

4.2.1 Positions of the LEDs .........................................................................................28

4.2.2 Descriptions of the LEDs....................................................................................29

4.3 Pinning POWERLINK Interface ................................................................................31

4.4 Device Type Label ....................................................................................................32

5 GETTING STARTED................................................................................................. 33

6 INSTALLING GATEW

AY...........................................................................................34

6.1 Safety Messages ......................................................................................................34

6.2 Mounting Gateway....................................................................................................35

6.2.1 Mounting Gateway onto Top Hat Rail ................................................................35

6.2.2 Removing Gateway from Top Hat Rail...............................................................37

6.3 Connecting Gateway to Power Supply .....................................................................38

6.4 Connecting SmartWire-DT........................................................................................40

6.5 Connecting POWERLINK .........................................................................................41

6.6 EMC-Conformant Wiring of the Network ..................................................................41

7 CONFIGURING GATEWAY ...................................................................................... 42

7.1 Configuring SmartWire-DT network in Gateway (Creating Target Configuration) ....42

7.2 Installing SWD-Assist and USB Driver on Configuration PC ....................................44

7.3 Connecting Gateway to Configuration PC via USB ..................................................46

7.4 Configuring Gateway in SWD-Assist (Creating Project Configuration).....................47

8 CONFIGURING GATEWAY IN POWERLINK ........................................................... 53

9 POWERLINK DATA COMMUNICATION

..................................................................58

9.1 Acyclical Communication..........................................................................................58

9.1.1 SDO Write (Acyclic Output)................................................................................58

9.1.2 SDO Read (Acyclic Input) ..................................................................................60

9.2 Diagnosis/Status Response......................................................................................61

10 UPDATING FIRMWARE ...........................................................................................62

10.1 Overview...................................................................................................................62

10.2 IP Address of Gateway.............................................................................................62

10.3 Prerequisites.............................................................................................................64

10.4 Step-by-Step Instructions for Updating Firmware.....................................................64

10.5 Resetting Gateway ...................................................................................................66

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11 TECHNICAL DATA ...................................................................................................67

11.1 Technical Data EU5C-SWD-POWERLINK Gateway................................................67

11.2 Technical Data POWERLINK Controlled Node ........................................................69

12 ANNEX......................................................................................................................70

12.1 List of Figures ...........................................................................................................70

12.2 List of Tables ............................................................................................................71

12.3 Contacts....................................................................................................................72

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Introduction 5/72

1 Introduction

1.1 About This Manual

This manual describes the Hilscher EU5C-SWD-POWERLINK

SmartWire-DT Gateway. Here you will find information on how to install, configure and operate the gateway.

This manual is intended for automation technicians and engineers. Detailed knowledge of Ethernet POWERLINK is presumed. In addition, readers should also be familiar with the handling of the SmartWire-DT system.

IMPORTANT!

 To avoid personal injuries or damage of electrical devices, please read

this manual carefully before installing and using the EU5C-SWDPOWERLINK Gateway.

 Please first read the Safety chapter on page 16 ff.

1.1.1 List of Revisions

Revision Date Chapter Revisions

1 2013-10-15 All Created

2 2013-12-09 9.2 Section Diagnosis/Status Response revised.

Table 1: List of Revisions

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1.1.2 Conventions in this Manual

Notes, operation instructions and results of operation steps are marked as follows:

Notes

Important: <important note>

Note: <note>

<note, where to find further information>

Operation Instructions

1. <instruction>

2. <instruction>



Results



For a description of the labeling of Safety Messages, see Labeling of Safety Messages sect

ion on page 20.

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1.2 Versions of Devices, Firmware, Software Tools, Drivers and Device Description File

The hardware revisions and software versions functionally belong together. This means that certain revisions of the hardware of the gateway need certain versions of firmware, software and drivers, in order to function properly. This section lists the hardware revisions and the versions of the firmware, the configuration software and the drivers which functionally belong together and to which all instructions in this manual refer.

Device and Firmware

This manual refers to the following hardware revision and firmware version of the EU5C-SWD-POWERLINK Gateway:

Device type name Protocol Part number

Hardware revision

Firmware

Firmware version

EU5C-SWD-POWERLINK

POWERLINK Controlled Node

9233.921 3 E030K0U0.nxf 1.0.x.x

Table 2: Reference to Hardware and Firmware

Software Tools

This manual refers to the following software versions:

Software Manufacturer Version

Ethernet Device Configuration Tool Hilscher 1.501

Automation Studio Bernecker + Rainer 3.0.90

SWD-Assist Eaton 1.90

Table 3: Reference to Software Tools

Drivers

This manual refers to the following driver versions:

Driver File name Version

Windows USB Driver usbser.sys

Depending on Windows version

Table 4: Reference to Drivers

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1.3 Software Package

You need the SWD-Assist software in order to configure the EU5C-SWDPOWERLINK gateway.

The software can be ordered separately from Hilscher under the product

name EU5C-SWD-SW (order number 3233.920). The package contains the SmartWire-DT Gateway Solutions product DVD and a Mini-USB cable.

You can download the contents of the product DVD as ZIP file free of charge from our website www.hilscher.com

under Products > Gateways or

under Support > Downloads.

1.3.1 Contents of the Product DVD

There is one product DVD, which can be used for several types of gateways.

The SmartWire-DT Gateway Solutions product DVD includes:

 Device description files

Note: A device description file for the EU5C-SWD-POWERLINK Gateway

is not provided on the product DVD. The project-specific XDD device description file for the POWERLINK-Gateway has to be generated by the SWD-Assist software.

 Firmware

 Eaton SWD-Assist software

 Wizard for installing the software available on the DVD and for

downloading the latest version of the SWD-Assist software from the internet

 Installation program for USB driver (USB driver is needed for connecting

the gateway to a PC in order to use the Eaton SWD-Assist software)

 Installation program for the Hilscher Ethernet Device Configuration Tool

 Documentation in PDF format

 Installation program for Adobe Reader

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The product DVD has the following directories:

Directory Contents

Documentation PDF manuals in German and English and installation program for Adobe Reader

Driver

Folder containing installation program (setup.exe) and .INF- and .CAT- files for Windows USB driver.

EDS

Electronic device description files and bitmaps, to be imported directly into Master/Controller configuration software. Note: The device description file for the EU5C-SWD-POWERLINK Gateway has to be generated by the SWD-Assist software.

Firmware Loadable gateway firmware

fscommand Files for start screen of product DVD

Software

SWD-Assist software Folder: Software\SWD-Assist

Wizard for installing the software available on the DVD and for downloading the latest version of the SWD-Assist software from the internet Folder: Software\Setup

Installation program for Ethernet Device Configuration Tool Folder: Software\EnDeviceCfg

Table 5: Directory of DVD

Note: You can use the wizard on the product DVD to download updates of

the Eaton SWD-Assist software, or you can download SWD-Assist directly

from the www.moeller.net website under Support > Download Center.

Direct link:

http://downloadcenter.moeller.net/en/software.a487d8b7-da91-486f-b3ba-a7ca2035db99

You can download other content stored on the DVD from the Hilscher website

www.hilscher.com under Support > Downloads.

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1.3.2 How to Use the Product DVD

Insert the SmartWire-DT Gateway Solutions product DVD into the DVD

drive of your configuration PC. If the auto start function of your DVD drive is enabled, the start screen of the DVD automatically opens. You can also start the DVD by doubleclicking the SmartWire.exe file in the root directory of the DVD.

In the menu of the start screen of the DVD, click Install Planning and Configuration Tools to open a wizard for installing the software programs

stored on the DVD. The wizard also helps you to download the latest version of the Eaton planning software SWD-Assist from the internet. It automatically checks for already installed software components (which e. g. might have been installed for an earlier project), and lists the missing components accordingly. The following options might be offered:

 USB driver: installs USB driver for Windows on your PC.  SWD Planning Software SWD-Assist V1.90: installs version 1.90 of

the SWD-Assist software (provided on the DVD) on your PC.

 Download Center SWD-Assist, manual update check: connects your

browser to a web page where you can download the latest version of the

SWD-Assist software.

 Ethernet Device Scanner/Configuration Tool: installs the Hilscher

Ethernet Device Configuration Tool on your PC.

 PROFINET GSDML File: opens a link to the device description file of

the EU5C-SWD-PROFINET gateway.

Note: A device description file for the EU5C-SWD-POWERLINK Gateway

is not provided on the product DVD. The device description file for the POWERLINK gateway has to be generated by the SWD-Assist software specifically for the project.

In the menu of the start screen of the DVD, you can also open folders (directories) in which the documentation, the USB driver and the GSDML file are stored.

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1.3.3 Notes on Installing the USB Driver

Before you connect the EU5C-SWD-POWERLINK Gateway via USB to your configuration PC (in order to use the SWD-Assist software), you should first install the USB driver on your PC.

To install the USB driver from the DVD, choose Install Planning and Configuration Tools in the DVD menu to open the installation wizard, and then select the USB driver option. As an alternative, you can use the Windows Explorer to open the Driver\USB\Windows folder on the DVD, and then double-click the setup.exe file. Just follow the instructions of the

installation routine afterwards.

Note: Under Windows XP, the installation process is not yet finished by the setup. The installation process has to be completed in the Found new Hardware Wizard, which automatically opens when you connect the

gateway to a PC via USB cable for the first time (see below).

Windows XP

When you connect the gateway via USB for the first time to a PC running

under Windows XP, the Found New Hardware Wizard opens:  Answer the question Can Windows connect to Windows Update…?,

with No, not this time. Then click Next button.

 If you have already carried out the setup of the USB driver (as

recommended), you can ignore the wizard’s request to insert a CD or

floppy disk. Answer the What do you want the wizard to do? question by selecting the Install the software automatically option, then click Next button.

 After the installation is complete, click Finish button.

Windows 7 and 8

If you have carried out the setup of the USB driver before first connecting the USB cable (as recommended), then the USB connection is instantly operative under Windows 7 and 8.

Uninstall USB Driver

If you want to remove the USB driver from a PC running under Windows

XP, choose Start menu > Control Panel > Add or Remove Programs,

then select:

Windows Driver Package – Hilscher GmbH (hilusbser) Ports entry. Click Change/Remove button to uninstall the driver.

Under Windows 7 and 8, choose Start menu > Control Panel > Uninstall

a program, then select: Windows Driver Package – Hilscher GmbH (hilusbser) Ports entry. Click Uninstall/Change button to uninstall the driver.

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1.4 Documentation Overview

Besides this user manual at hand (path on product DVD:

Documentation\english\2. Hardware\EU5C-SWD-POWERLINK UM 01 EN.pdf), the following documents are also relevant for the user of the

EU5C-SWD-POWERLINK Gateway:

Title Contents Publisher Document ID Path on product DVD

SmartWire-DT Units

Information on engineering, installation and programming of the individual SmartWire-DT slaves.

Eaton

05/11 MN05006001Z-EN

Documentation\english\

3.SmartWireDT\SmartWire-DT – Units\ MN05006001Z_EN.pdf

SmartWire-DT The System

Information on function, installation, commissioning and diagnostics of the SmartWire-DT system.

Eaton

02/11 MN05006002Z-EN

Documentation\english\

3.SmartWireDT\SmartWire-DT - The System\ MN05006002Z_EN.pdf

Ethernet Device Configuration

Operating Instruction Manual of Hilscher Ethernet Device Configuration Tool.

Hilscher

DOC050402OIxxEN Documentation\english\

1.Software\Ethernet Device Setup Utility\ Ethernet Device Configuration OI xx EN.pdf

SWD-Assist Online help

Online help for SWD-Assist planning software

Eaton - Included in SWD-Assist software

B&R Help Explorer – Automation Studio

Online help for Automation Studio software

Bernecker + Rainer

Included in Automation Studio software

Table 6: Documentation Overview

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1.5 Legal Notes

1.5.1 Copyright

The images, photographs and texts in the accompanying material (user manual, accompanying texts, documentation, etc.) are protected by German and international copyright law as well as international trade and protection provisions. You are not authorized to duplicate these in whole or in part using technical or mechanical methods (printing, photocopying or other methods), to manipulate or transfer using electronic systems without prior written consent. You are not permitted to make changes to copyright notices, markings, trademarks or ownership declarations. The included diagrams do not take the patent situation into account. The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented. Any form of further use requires the explicit consent of the respective rights owner.

1.5.2 Important Notes

The user manual, accompanying texts and the documentation were created for the use of the products by qualified experts, however, errors cannot be ruled out. For this reason, no guarantee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed. Descriptions, accompanying texts and documentation included in the user manual do not present a guarantee nor any information about proper use as stipulated in the contract or a warranted feature. It cannot be ruled out that the user manual, the accompanying texts and the documentation do not correspond exactly to the described features, standards or other data of the delivered product. No warranty or guarantee regarding the correctness or accuracy of the information is assumed.

We reserve the right to change our products and their specification as well as related user manuals, accompanying texts and documentation at all times and without advance notice, without obligation to report the change. Changes will be included in future manuals and do not constitute any obligations. There is no entitlement to revisions of delivered documents. The manual delivered with the product applies.

Hilscher Gesellschaft für Systemautomation mbH is not liable under any circumstances for direct, indirect, incidental or follow-on damage or loss of earnings resulting from the use of the information contained in this publication.

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1.5.3 Exclusion of Liability

The software was produced and tested with utmost care by Hilscher Gesellschaft für Systemautomation mbH and is made available as is. No warranty can be assumed for the performance and flawlessness of the software for all usage conditions and cases and for the results produced when utilized by the user. Liability for any damages that may result from the use of the hardware or software or related documents, is limited to cases of intent or grossly negligent violation of significant contractual obligations. Indemnity claims for the violation of significant contractual obligations are limited to damages that are foreseeable and typical for this type of contract.

It is strictly prohibited to use the software in the following areas:

 for military purposes or in weapon systems;

 for the design, construction, maintenance or operation of nuclear

facilities;

 in air traffic control systems, air traffic or air traffic communication

systems;

 in life support systems;

 in systems in which failures in the software could lead to personal injury

or injuries leading to death.

We inform you that the software was not developed for use in dangerous environments requiring fail-proof control mechanisms. Use of the software in such an environment occurs at your own risk. No liability is assumed for damages or losses due to unauthorized use.

1.5.4 Warranty

Although the hardware and software was developed with utmost care and tested intensively, Hilscher Gesellschaft für Systemautomation mbH does not guarantee its suitability for any purpose not confirmed in writing. It cannot be guaranteed that the hardware and software will meet your requirements, that the use of the software operates without interruption and that the software is free of errors. No guarantee is made regarding infringements, violations of patents, rights of ownership or the freedom from interference by third parties. No additional guarantees or assurances are made regarding marketability, freedom of defect of title, integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited. Warranty claims are limited to the right to claim rectification.

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1.5.5 Export Regulations

The delivered product (including the technical data) is subject to export or import laws as well as the associated regulations of different counters, in particular those of Germany and the USA. The software may not be exported to countries where this is prohibited by the United States Export Administration Act and its additional provisions. You are obligated to comply with the regulations at your personal responsibility. We wish to inform you that you may require permission from state authorities to export, re-export or import the product.

1.5.6 Trademarks

SmartWire-DT® is a registered trademark of Eaton Corporation.

Windows

XP, Windows® 7 and Windows® 8 are registered trademarks of

the Microsoft Corporation.

Adobe-Acrobat

is a registered trademark of Adobe Systems Incorporated.

Ethernet POWERLINK and B & R Automation Studio are trademarks of B&R, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H, Eggelsberg, Austria.

All other mentioned trademarks are property of their respective legal owners.

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2 Safety

2.1 General Note

The user manual, all accompanying texts and the documentation are written for the use of the products by educated personnel. When using the products, all safety instructions, property damage messages and all valid legal regulations have to be observed. Technical knowledge is presumed. The user has to assure that all legal regulations are obeyed.

2.2 Intended Use

The purpose of the EU5C-SWD-POWERLINK Gateway described in this user manual is to create a connection between SmartWire-DT slaves and an overriding Managing Node (master device) in an Ethernet POWERLINK network.

2.3 Personnel Qualification

The EU5C-SWD-POWERLINK Gateway must be installed, configured and removed by qualified personnel only. Job-specific technical skills for people professionally working with electricity must be present concerning the following issues:

 Safety and health at work

 Mounting and connecting of electrical equipment

 Measurement and analysis of electrical functions and systems

 Evaluation of the safety of electrical systems and equipment

 Installing and configuring IT systems

2.4 References Safety

[S1]

ANSI Z535.6-2006 American National Standard for Product Safety Information in Product Manuals, Instructions, and Other Collateral Materials

[S2]

IEC 60950-1, Information technology equipment - Safety - Part 1: General requirements, (IEC 60950-1:2005, modified); German Edition EN 60950-1:2006

[S3] EN 61340-5-1 and EN 61340-5-2 as well as IEC 61340-5-1 and IEC 61340-5-2

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2.5 Safety Instructions to Avoid Personal Injury

To ensure your own personal safety and to avoid personal injury, you must read, understand and follow the following safety instructions in this manual and all warning messages before you install and operate the EU5C-SWDPOWERLINK Gateway.

2.5.1 Electrical Shock Hazard

Take care of the following safety measures before installing or uninstalling the gateway:

 First disconnect the power plug of the device.

 Make sure that the device is disconnected from the power supply.

 Cover or enclose neighboring units that are live.

Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings.

2.5.2 Danger of Unintended Starting Up of Machines

 Install automation devices and related operating elements in such a way

that they are well protected against unintentional operation.

 Emergency stop devices complying with IEC/EN 60204-1 must be

effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause restart.

 You must take safety precautions (emergency switching off) in the

external circuitry of the EU5C-SWD-POWERLINK and any power modules type EU5C-SWD-PF1-1 or EU5C-SWDPF2-1 that are used. To do so, plan to switch off the power supply to the contactor coils AUX.

 Measures should be taken to ensure the proper restart of programs

interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency stop devices should be implemented.

 Wherever faults in the automation system may cause damage to

persons or property, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).

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2.6 Safety Instructions to Avoid Property Damage

To avoid damage to your EU5C-SWD-POWERLINK Gateway or your communication system, you must read, understand and follow the following safety instructions and all safety instructions and warnings in this manual concerning property damage, before you install and operate the gateway.

2.6.1 General Safety Instructions Concerning Supply Voltage

 In safety-relevant applications the power supply providing power to the

SmartWire-DT system must feature a PELV power feed module (protective extra low voltage).

 Switch off the power supply if you are reconnecting slaves in the

SmartWire-DT system or reconnecting the ribbon cable connection. Otherwise the SmartWire-DT slaves can be destroyed!

 The gateway has protection against polarity reversal for the 24-V-DC-

POW supply. However, if the gateway is connected via the serial interface to an earthed device (for example to a PC), the gateway can be destroyed, if the polarity of the power supply is reversed!

 The functional earth (FE) must be connected to the protective earth (PE)

or to the potential equalization. The system installer is responsible for implementing this connection.

 Connecting cables and signal lines should be installed so that inductive

or capacitive interference does not impair the automation functions.

 Suitable safety hardware and software measures should be

implemented for the I/O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices.

2.6.2 Device Destruction by Exceeding Allowed Supply Voltage

The EU5C-SWD-POWERLINK Gateway must only be operated with the specified supply voltage.

 Make sure that the limits of the allowed range for the supply voltage are

not exceeded. A supply voltage above the upper limit can cause severe damage of the gateway!

 A supply voltage below the lower limit can cause malfunction of the

gateway!

 Ensure a reliable electrical isolation of the low voltage for the 24 volt

supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.

The allowed range for the supply voltage is indicated in the Technical Data

EU5C-SW

D-POWERLINK Gateway section on page 67.

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2.6.3 Electrostatic Sensitive Device

The EU5C-SWD-POWERLINK Gateway is sensitive to electrostatic discharge, which can cause internal damage and affect its normal operation. Therefore adhere to the necessary safety precautions for components that are vulnerable to electrostatic discharge when you install or remove the gateway. Follow the guidelines listed hereafter when you handle the gateway:

 Touch a grounded object to discharge potential static before you handle

the gateway.

 Wear an approved grounding wrist strap.

 If possible, use a static-safe workstation.

 When not in use, store the device in appropriate static-safe packaging.

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2.7 Labeling of Safety Messages

In this document, the safety instructions and property damage messages are designed according both to the internationally used safety conventions as well as to the ANSI Z535 standard.

 The Section Safety Messages at the beginning of a chapter are

pinpointed particularly. They are highlighted by a specific safety symbol and a signal word according to the degree of endangerment. In the safety message, the nature of the hazard is indicated.

 The Integrated Safety Messages embedded in operating instructions

are highlighted by a signal word according to the degree of endangerment and possibly by a safety symbol. In the safety message, the nature of the hazard is indicated.

Safety symbol

Sort of warning or principle

Warning of personal injury or property damage

Warning of damages by electrostatic discharge

Principle: Disconnect the power plug

Table 7: Safety Symbols and Sort of Warning or Principle

Signal word Meaning Meaning USA

Indicates a direct hazard with high risk, which will have as consequence death or grievous bodily harm if it is not avoided.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a possible hazard with medium risk, which will have as consequence death or (grievous) bodily harm if it is not avoided.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a minor hazard with medium risk, which could have as consequence personal injury, if it is not avoided.

Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

Indicates a property damage message.

Note Indicates an important note in the

manual.

Indicates an important note in the manual.

Table 8: Signal Words

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Descriptions and Requirements 21/72

3 Descriptions and Requirements

3.1 Device Description EU5C-SWD-POWERLINK Gateway

3.1.1 Function

The EU5C-SWD-POWERLINK Gateway integrates a SmartWire-DT network into an Ethernet POWERLINK network. The Gateway creates a data connection between the participants (the slave devices) of the subordinate SmartWire-DT network and the Managing Node (the master device or PLC) of the super ordinate POWERLINK network.

The gateway acts as master in the SmartWire-DT network on the one hand, and on the other hand as modular Controlled Node (slave device) in the POWERLINK network. It thereby presents each connected SmartWire-DT participant as individual module to the POWERLINK Managing Node.

The cyclic process data is exchanged transparently between both networks. 1000 Bytes of process input/output data can in sum be exchanged with up to 99 SmartWire-DT participants (slaves).

Figure 1: Data Flow EU5C-SWD-POWERLINK Gateway

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3.1.2 Configuration

There are three types of configurations that are relevant for commissioning and operating the EU5C-SWD-POWERLINK gateway.

The actual configuration is the current actual constellation of the devices

at the SmartWire-DT bus connected to the SmartWire-DT interface of the gateway. It is always scanned after each restart of the gateway. This procedure can not be influenced.

In case the actual configuration complies with the configuration envisaged

for operation, the actual configuration can be captured as target configuration and stored zero-voltage safe in the device. This capturing

and storing of the actual configuration as target configuration can be achieved either by pressing the configuration button located at the front panel of the gateway or by using the SWD-Assist software (for the position

of the configuration button, see Device Picture se

ction on page 27).

This target configuration is then available within the gateway even after power-off or restart of the device. If a target configuration has been stored, the gateway checks on each restart whether the actual configuration complies with the target configuration. In case the gateway detects inadmissible deviations, it will not go into operation. If the actual configuration deviates from the target configuration because of a device

failure or removal on the SWD bus, the SWD LED on the gateway starts to blink red (for the position of the SWD LED, see Positions of the LEDs

section on p

age 28).

If no errors are detected

, the gateway is in principle ready for operation, but remains in waiting until the so-called planned configuration is downloaded to the gateway via the SWD-Assist software.

Without a target configuration, the gateway will not go into operation. The target configuration therefore has to be generated

 when you commission the gateway for the first time,

 after replacing a SmartWire-DT slave or

 after deliberately changing the setup of the SmartWire-DT network in

any other way.

The third configuration is the planned configuration (in this document also called project configuration). It is created by using the SWD-Assist

software and contains the desired configuration and the parameters of the SmartWire-DT network. It can be manually created in SWD-Assist by adding the individual device symbols in the “workbench” window, or it can be automatically created by taking over (i. e. reading-in) the target configuration from the gateway. The latter method is less prone to errors and therefore recommended.

The project configuration has to be complemented in SWD-Assist with the device-specific parameters of the SWD slaves and the POWERLINKspecific parameters (i. e. the node ID of the gateway). It then has to be downloaded from the configuration PC to the gateway via USB, where it is stored (like the target configuration) zero voltage-safe in the flash memory of the device.

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Descriptions and Requirements 23/72

The gateway checks the project configuration against the target configuration after each restart. SWD-Assist lets you define individual SWD slaves in the project configuration as being “non-mandatory” (which means that these slaves are allowed to be missing in the target configuration). Thus project configuration and target configuration must not necessarily comply with each other, but must be compatible. The result of this checking

is indicated by the Config LED on the gateway (for the position of the Config LED, see Positions of the LEDs section o

n page 28).

In order to acquaint the gateway with the POWERLINK Managing Node within its POWERLINK configuration, you have to generate an XDD device description file out of the project configuration in SWD-Assist, and then and export it. This file contains the projected/planned configuration of the gateway in a standardized description format, which complies with general POWERLINK specifications. The XDD file then has to be imported into your

POWERLINK engineering tool (e. g. Automation Studio by B & R).

Afterwards, you can add the gateway in the engineering tool to an already existing POWERLINK project as Controlled Node and perform a data mapping for the contained I/O modules (i. e. the SmartWire-DT slaves). Finally, you can load the project onto your POWERLINK Managing Node.

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Descriptions and Requirements 24/72

3.1.3 Interfaces

The gateway features a SmartWire-DT interface (plug, 8-pole), a 2-port switch Ethernet interface (RJ45) and a Mini-USB interface. Via the MiniUSB interface, the gateway can be accessed, configured and diagnosed with the SWD-Assist software.

3.1.4 Diagnosis

The gateway can be diagnosed by connecting the SWD-Assist software to the Mini-USB interface. For further information, please refer to the SWDAssist online help.

The POWERLINK protocol also provides diagnostic functions. For further

information, see Diagnosis/Status Response se

ction on page 61.

3.1.5 Firmware and Device Description File

The EU5C-SWD-POWERLINK Gateway is shipped with its most recent firmware already loaded. Which firmware version is loaded in the gateway at the time of delivery can be inferred from the device type label (see

Device Type Label sect

ion on page 32).

You can update the firmware from your configuration PC by using an ordinary web browser. A web server embedded in the gateway provides a special web page for updating the firmware. This web server can be accessed via the Ethernet interface of the Gateway. For more details on this, please refer to the

Updating Firmware chap

ter on page 62 ff.

A device description file in XDD format can be generated by the SWDAssist software. It can then be imported into a POWERLINK engineering

tool (like e. g. Automation Studio by B & R).

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Descriptions and Requirements 25/72

3.2 Prerequisites for Operation

The following prerequisites must be fulfilled to operate the EU5C-SWDPOWERLINK Gateway:

3.2.1 Network Systems

 SmartWire-DT network with maximum number of up to 99

participants/stations/slaves and maximum extension of up to 600 meters.

 Ethernet POWERLINK network with POWERLINK PLC (Managing

Node). Maximum cable length for one segment (i. e. cable between two devices or hubs) is 100 meters.

3.2.2 Power Supply

In safety-relevant applications the power supply providing power for the SmartWire-DT system must feature a PELV power feed module (protective extra low voltage).

Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.

You must take safety precautions (emergency switching off) in the external circuitry of the EU5C-SWD-POWERLINK and any power modules type EU5C-SWD-PF1-1 or EU5C-SWDPF2-1 that are used. To

do so, plan to switch off the power supply to the contactor coils AUX.

Important!

Please take into consideration the total power consumption of your SmartWire-DT network and, if necessary, plan for an additional feeder module EU5C-SWD-PF2. You can find information on the power consumption in the operating manuals of the SmartWire-DT devices.

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Descriptions and Requirements 26/72

3.2.2.1 POW Power Connection

A Power supply of 24 V DC for the coupling unit and for the Smart-Wire-DT

slave electronics is needed at the connection POW. On the SmartWire-DT gateway, connect the POW and AUX supply

voltages via separate miniature circuit-breakers or fuses:

Miniature circuit-breaker 24 V DC for POW

 Cable protection in accordance with DIN VDE 0641 Part 11, IEC/EN

60898: Miniature circuit-breaker 24 V DC rated operational current 3 A; trip

types C or Fuse 3 A, utilization class gL/gG

 Cable protection for cable AWG 24 in accordance with UL 508 und CSA-

22.2 No. 14: Miniature circuit-breaker 24 V DC rated operational current 3 A; Tripping characteristics C or Fuse 3 A

3.2.2.2 AUX Power Connection

If any switching devices are also to be connected, for example via the DILSWD-32-001/002 SmartWire-DT slaves, a 24 V DC supply will also be

required at the AUX power connection. This provides the supply for

activating the contactor coils. This supply must be protected by an automatic circuit-breaker (3A gG/gl or 3 A miniature circuit-breaker with a Z characteristic). If switching devices with an activation power greater than 3 A are connected, an additional feeder module EU5C-SWD-PF1 or EU5C-SWDPF2 must be used.

On the SmartWire-DT gateway, connect the POW and AUX supply

voltages via separate miniature circuit-breakers or fuses:

Miniature circuit-breaker 24 V DC for AUX

 Cable protection in accordance with DIN VDE 0641 Part 11, IEC/EN

60898: Miniature circuit-breaker 24 V DC rated operational current 3 A; trip type

Z or Fuse 3 A, utilization class gL/gG

 Cable protection for cable AWG 24 in accordance with UL 508 und CSA-

22.2 No. 14: Miniature circuit-breaker 24 V DC rated operational current 2 A; Tripping

characteristics Z or Fuse 2 A

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Device Picture, Connectors and LEDs 27/72

4 Device Picture, Connectors and LEDs

4.1 Device Picture

24 V power supply POW

Ethernet POWERLINK interface (RJ45)

LEDs communication status POWERLINK (see subsequent section for details)

Mini-USB interface

Configuration button

LEDs Gateway functions (see subsequent section for details)

24 V power supply AUX

SmartWire-DT connection (plug, 8-pole)

Figure 2: Front View EU5C-SWD-POWERLINK Gateway

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Device Picture, Connectors and LEDs 28/72

4.2 Positions and Meaning of the LEDs

4.2.1 Positions of the LEDs

POW: System status APL: Application status Config.: Configuration status

SWD: SmartWire-DT status BS: POWERLINK bus status BE: POWERLINK bus error L/A: LINK/Activity for channel 0

Receive/Transmit (RX/TX) for channel 0

L/A: LINK/Activity for channel 1

Receive/Transmit (RX/TX) for channel 1

Figure 3: LEDs EU5C-SWD-POWERLINK Gateway

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Device Picture, Connectors and LEDs 29/72

4.2.2 Descriptions of the LEDs

LED Color State Meaning

Duo-LED yellow/green

(yellow)

Bootloader netX (= rom loader) is waiting for Second Stage Bootloader.

(green/yellow)

Flashing green/yellow

Second Stage Bootloader is waiting for firmware.

(green)

On Operating system running, firmware is started.

POW System status

Number in picture:

(off)

Off Power supply for device is missing or hardware is defect.

Duo-LED red/green

(green)

Communication on POWERLINK and SmartWire-DT is in cyclic data exchange and the gateway function is executed.

(green)

Flashing 1 s off, 1 s on

Gateway is initialized, but the communication on POWERLINK and SmartWire-DT is not in cyclic data exchange.

(red)

Flashing 1 s off, 1 s on

Gateway is initialized, but the SmartWire-DT configuration is missing or in error.

APL

Application status

Number in picture:

(red)

Gateway has detected an error during the initialization: Missing configuration, error in configuration or internal error.

Duo-LED red/green

(green)

The project configuration complies with the target configuration. Data exchange between gateway and PLC via POWERLINK is possible.

(green)

Flashing

The project configuration does not comply with the target configuration, but is compatible with it. Data exchange between gateway and PLC via POWERLINK is possible.

(red)

The project configuration and the target configuration are not compatible. Data exchange between gateway and PLC via POWERLINK is not

possible.

Config.

Configuration status

Number in picture:

(off)

Off

No communication with the POWERLINK PLC, or the gateway does not have a project configuration.

Table 9: Description of the LEDs (1)

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LED Color State Meaning

Duo-LED red/green/orange (orange = red/green at same time)

(green)

The actual configuration complies with the target configuration. Data exchange between gateway and SmartWire-DT slaves takes place.

(red)

Flashing

The gateway misses its target configuration or a necessary SmartWire-DT slave is missing or the target configuration does not comply with the actual configuration. No data exchange between gateway and SmartWire-DT slaves.

(green)

Flashing

Slave addressing is active (after power-on or download of a project configuration containing empty modules). No data exchange between gateway and SmartWire-DT slaves.

(red)

Short-circuit on the 15 V power supply or no SmartWire-DT slave is connected.

No data exchange between gateway and SmartWire-DT slaves.

SWD

Status SmartWire-DT

Number in picture:

(orange)

Flashing

After having pressed the configuration button: The gateway reads the actual configuration and stores it as target configuration.

Duo-LED red/green

(off)

Off Controlled Node (gateway) is initialized

Flickering Controlled Node (gateway) is in basic Ethernet state

Single Flash Controlled Node (gateway) is in state “Pre-Operational 1”

Double Flash Controlled Node (gateway) is in state “Pre-Operational 2”

Triple Flash Controlled Node (gateway) is in state “ReadyToOperate”

On Controlled Node (gateway) is in state “Operational”

POWERLINK Bus Status

Number in picture:

(green)

Blinking Controlled Node (gateway) is in state “Stopped”

Duo-LED red/green

(off)

Off No error

POWERLINK Bus Error

Number in picture:

(red)

On Controlled Node (gateway) has detected an error

LED green

(green)

On Link: Gateway has connection to Ethernet

(green)

Flashing Activity: Gateway sends/receives Ethernet frames

L/A (RJ45) Ch0 & Ch1

Numbers in picture:

(off)

Off

Gateway has no connection to Ethernet

LED yellow (RJ45)

Ch0 & Ch1

Numbers in picture:

(yellow)

- This LED is not used

Table 10: Description of the LEDs (2)

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4.3 Pinning POWERLINK Interface

The following picture shows the pinning of the Real-Time Ethernet interface of the Gateway:

Figure 4: Pinning of the Ethernet Interface (RJ45)

Pin Signal Description

1 TX + Transmit Data +

2 TX – Transmit Data –

3 RX + Receive Data +

4 TERM

5 TERM

Bob Smith Termination

6 RX – Receive Data –

7 TERM

8 TERM

Bob Smith-Termination

Table 11: Ethernet Interface Channel 0 and Channel 1 Pin Assignment (RJ45)

Note: The Ethernet interface supports Auto-Crossover.

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4.4 Device Type Label

The EU5C-SWD-POWERLINK Gateway is equipped with a device type label, which provides the following information:

Version of firmware (at time of delivery)

Information on power supply for switching devices (AUX)

Information on power supply for Gateway and Smart-Wire-DT slaves (POW)

Information on wire gauge of power supplies

Operating ambient temperature

Device type name

Part number

Hardware revision number

Serial number

Figure 5:Device Type Label EU5C-SWD-POWERLINK Gateway

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Getting Started 33/72

5 Getting Started

The following table provides an overview of the steps necessary for installing and commissioning the EU5C-SWD-POWERLINK Gateway.

# Step For details see

1 Install gateway

Chapter Installing Gateway on page 34

1.1 Take safety precautions Section Safety Messages on page 34

1.2 Mount gateway onto top hat rail

Section Mounting Gateway onto Top Hat Rail on page 35

1.3 Connect gateway to power supply

Section Connecting Gateway to Power Supply on page 38

1.4 Connect gateway to SmartWire-DT network

Section Connecting SmartWire-DT on

page 40

2 Configure gateway Chapter Configuring Gateway on page

2.1 Configure SmartWire-DT network in gateway

Section Configuring SmartWire-DT network in Gateway on page 42

2.2

Install SWD-Assist and USB driver on configuration PC

Section Installing SWD-Assist and USB Driver on Configuration PC on page 44

2.3 Connect configuration PC to gateway via USB

Section Connecting Gateway to Configuration PC via USB on page 46

2.4 Configure gateway project in SWD-Assist

2.5 Download project configuration to gateway

Section Configuring Gateway in SWD- Assist (Creating Project Configuration)

on page 47

3 Configure gateway in POWERLINK Chapter Configuring Gateway in

POWERLINK on page 53

3.1

Create XDD device description file for gateway in SWD-Assist

3.2

Import XDD device description file in POWERLINK engineering tool

3.3

Configure gateway in POWERLINK engineering tool

3.4 Download POWERLINK configuration to PLC

Chapter Configuring Gateway in POWERLINK on page 53

3.5 Connect gateway to POWERLINK network

Section Connecting POWERLINK on

page 41

Table 12: Getting Started

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Installing Gateway 34/72

6 Installing Gateway

6.1 Safety Messages

Please observe the following safety messages when you install and handle the gateway!

 First disconnect the power plug of the device.  Make sure that the power supply is off at the device.  Cover or enclose neighboring units that are live.

Electrostatic Sensitive Device

The gateway is sensitive to electrostatic discharge, which can cause internal damage and affect its normal operation. Therefore adhere to the necessary safety precautions for components that are vulnerable to electrostatic discharge, when you install or handle the gateway.

 Do not touch the metal pins of the connectors of the gateway.

 Touch a grounded object to discharge potential static.

 Wear an approved grounding wrist strap.

 If available, use a static-safe workstation.

 When not in use, store the device in an appropriate static-safe

packaging.

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Installing Gateway 35/72

6.2 Mounting Gateway

No tools are required for mounting the EU5C-SWD-POWERLINK Gateway onto a top hat rail. The back of the gateway

carries a spring-fitted bolt ,

by which the gateway can be clamped to the rail

Figure 6: Mounting Principle of the Gateway

6.2.1 Mounting Gateway onto Top Hat Rail

To mount the gateway onto the top hat rail, proceed as follows:

 Make sure that the gateway is disconnected from any power supply.  Cover or enclose neighboring units that are live.



Tilt the gateway slightly and hook it into the upper railing from above, thereby pushing down the gateway with slight force, in order to overcome the resistance of the spring in the bolt.

Figure 7: Hook Gateway to Upper Railing

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Installing Gateway 36/72



Keep on pushing the gateway downwards and tilt it back into vertical position, thereby hooking the gateway into the lower railing.

Figure 8: Hook Gateway to Lower Railing



Let go of the gateway. The spring inside the bolt automatically pushes the gateway upwards into the railings, thereby fixing the gateway to the top hat rail.

Figure 9: Gateway is Clamped to Top Hat Rail

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Installing Gateway 37/72

6.2.2 Removing Gateway from Top Hat Rail

To remove the gateway from the top hat rail, proceed as follows:

 First disconnect the power plugs from the gateway.  Make sure that the power supply is off at the gateway.  Cover or enclose neighboring units that are live.



Push down the gateway with slight force (to overcome the resistance of the spring in the bolt), then unhook the gateway first from the lower railing and then from the upper railing.

Figure 10: Unhook Gateway

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Installing Gateway 38/72

6.3 Connecting Gateway to Power Supply

Danger of lethal injuries by unexpected starting up of motors or machinery!

If you have already integrated devices into a system, secure the operating range of any connected parts of the system against access, so that nobody is endangered by motors or machinery starting up unexpectedly.

In safety-relevant applications, the power supply providing power to the SmartWire-DT system must feature a PELV power feed module (protective extra low voltage).

You must take safety precautions (emergency switching off) in the external circuitry of the EU5C-SWD-POWERLINK Gateway and any power modules type EU5C-SWD-PF1-1 or EU5C-SWDPF2-1 that are used. To do so, plan to switch off the power supply to the contactor coils

AUX.

Important!

 Connect the 24 V DC voltage to the POW terminals on the front side of

the gateway. The POW connection provides the voltage for the gateway

itself and for the SmartWire-DT slave electronics.

Note: For the 15 V supply of the SmartWire-DT slaves, the gateway

contains an additional power feed module with an amperage of 0.7 A.

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Installing Gateway 39/72

 If necessary, connect the 24 V DC voltage for the contactor coils to the

AUX terminals on the front side of the gateway.

Figure 11: Gateway Power Supply

Note: The AUX supply is required if any switching devices are also to be

connected, for example, via the DIL-SWD-32-001/002 SmartWire-DT

slaves. The AUX connection provides the supply for activating the

contactor coils. This supply must be protected by an automatic circuit-breaker (3A gG/gl or 3 A miniature circuit-breaker with a Z characteristic). If switching devices with an activation power greater than 3 A are connected, an additional feeder module EU5C-SWD-PF1 or EU5C-SWDPF2 must be used.

Potential conditions between the components

The entire SmartWire-DT system operates on a common supply voltage. Provide a common star point for the earth wiring. In this way, the various slaves in the SmartWire-DT system will not be electrically isolated from one another. The POWERLINK network and the SmartWire-DT system are electrically isolated from one another.

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Installing Gateway 40/72

6.4 Connecting SmartWire-DT

 Connect the SmartWire-DT network to the gateway. To do so, use the

SmartWire-DT cable SWD4-100LF8-24 and the SWD4-8MF2 relevant blade terminal or prefabricated cables of type SWD4-(3/5/10)F8-24-2S.

Figure 12: Connecting SmartWire-DT to Gateway

Switch off the power supply, if you are reconnecting slaves in the SmartWire-DT system or reconnecting the ribbon cable connection. Otherwise the SmartWire-DT slaves can be destroyed!

Note: Detailed instructions on adapting the SmartWire-DT external device

plug (SWD4-8SF2-5) to the 8 pole Smart-Wire-DT cable are provided in

chapter Fitting external device plugs SWD4-8SF2-5 of the manual

SmartWire-DT – The System, MN05006002Z-EN (previously AWB27231617en).

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Installing Gateway 41/72

6.5 Connecting POWERLINK

 Connect the RJ45 plug of the POWERLINK cable to one of the Ethernet

connectors on the gateway.

Figure 13: Connecting POWERLINK to Gateway

Important!

Please observe the following notes on POWERLINK cabling:

 Use only hubs, no switches.  Maximum cable length in a segment (allowed space between

individual devices/hub) is 100 meters.

6.6 EMC-Conformant Wiring of the Network

Undesired faults can occur on the bus due to electromagnetic interference. This can be minimized beforehand by the implementation of suitable EMC measures. These include:

 EMC-conformant system configuration,

 EMC compliant cable routing,

 Measures that do not allow the occurrence of large differences in

potential and

 correct installation of the POWERLINK system (cables, connection of

the bus connectors, etc.)

The effects of electromagnetic interference can be significantly reduced by fitting a shield.

For more detailed information on this, please refer to the IAONA Industrial Ethernet -Planning and Installation Guide by IAONA e.V. Magdeburg,

Germany.

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7 Configuring Gateway

For data exchange between the gateway and the POWERLINK Managing Node, the gateway needs valid target and project configurations of the SmartWire-DT network. This chapter describes how to create and store these configurations in the gateway.

7.1 Configuring SmartWire-DT network in Gateway (Creating Target Configuration)

When you commission the gateway, you have to read-in the actual configuration of the SmartWire-DT network (i. e. the line-up of the participants/devices connected to the SWD bus) and store it as target configuration.

Reading and storing the SmartWire-DT network configuration takes place by pressing the configuration button on the gateway (for the position of the

configuration button, see figure Front View EU5C-SWD-POWERLINK Gateway o

n page 27). All SmartWire-DT slaves are re-addressed in

ascending o

rder by this process. As an alternative, you can generate and store the target configuration by using the SWD-Assist software (the gateway must be connected to SWD-Assist via USB).

This process should only take place in the case of:

 initial commissioning,

 replacement of a defective slave or

 deliberate change to the configuration.

Important!

If there is a faulty configuration and the configuration button is pressed, only the slaves up to the failed device are addressed and stored. Use of the remaining slaves is not possible until the defective slave has been replaced and the configuration has been read-in again by pressing the configuration button.

The remanently stored target configuration is compared with the current configuration (actual configuration) each time the gateway is restarted and during bus operation. If the gateway recognizes that a required SmartWireDT slave cannot be reached or a wrong slave type is determined, the gateway will not go into operation or stops operating. This depends in each case on the setup of the network which has been defined in the planned/project configuration. In case of error, the SmartWire-DT status LED (SWD LED) starts to blink in red (for the position of the SWD LED, see

Positions of the LEDs section on pag

e 28).

If a SmartWire-DT slave has failed, the SmartWire-DT network can still be operated with the remaining slaves, depending on the settings in the planned/project configuration (even after a repeated power up of the gateway). The failure is reported to the application.

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Prerequisites for reading-in the SmartWire-DT configuration are:

 All SmartWire-DT slaves are connected to the SmartWire-DT line.

 The SmartWire-DT network is connected to the gateway.

 The voltage POW is applied to the gateway and the power LED POW is

on.

 The voltage AUX is applied (if necessary).

 The SmartWire-DT status LEDs of the individual SmartWire-DT slaves

are on or are flashing.

 The POWERLINK network is disconnected from the gateway by

removing the RJ45 plug from the Ethernet interface of the gateway.

To read-in the SmartWire-DT configuration proceed as follows:

 Make sure that POWERLINK is disconnected from the gateway.

 Press the configuration button on the gateway for at least two seconds

(for the position of the configuration button, see figure Front View EU5C-SW

D-POWERLINK Gateway on page 27).

Note: Take care to push-in the button properly. You have to feel and

overcome a slight resistance at the end when pushing the button into the gateway, otherwise the button won’t trigger.

 The SmartWire-DT status LED (SWD LED) on the gateway begins to

flash orange. The SmartWire-DT status LEDs on the SmartWire-DT slaves also flash. All slaves are addressed in sequence, the complete configuration is stored retentively as gateway target configuration.

 The SmartWire-DT status LED (SWD LED) on the gateway shows

steady green.

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7.2 Installing SWD-Assist and USB Driver on Configuration PC

You need the SWD-Assist software on your configuration PC in order to

create, parameterize and download a project configuration to the gateway. With SWD-Assist, you can also perform a diagnosis of the SmartWire-DT network and create an XDD device description file, which can imported into your POWERLINK engineering tool for the purpose of configuring the POWERLINK Managing Node. In the installation wizard of the SmartWire-DT Gateway Solutions DVD, you can install the version of the SWD-Assist software delivered on the DVD, or you can choose to be directed to an internet website from which you can download the latest version of SWD-Assist (if available).

In order to establish an USB connection between SWD-Assist and the

gateway, you also need to install the USB driver on your configuration PC.

An installation program for the USB driver is delivered on the SmartWire-DT Gateway Solutions DVD. It contains all components needed for the installation of the driver under Windows XP, Windows Vista, Windows 7 and Windows 8. It detects whether the 32 bit or the 64 bit version of the driver needs to be installed. It is recommended to use the installation program to install the USB driver.

It is also recommended to install the USB driver before you connect the

gateway to your configuration PC via USB for the first time (“software first” principle).

Step-by-step Instructions

To install the software on your configuration PC, proceed as follows:

 Insert the SmartWire-DT Gateway Solutions DVD into your local DVD-

ROM drive.

 If the “Auto Play” function of your Windows PC is enabled, the start

screen of the DVD is displayed.

Note: As an alternative, you can also open the start screen of the DVD by double-clicking the SmartWire.exe file in the root directory of the DVD.

 In the menu of the start screen, click Install Planning and

Configuration Tools.

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Configuring Gateway 45/72

 The SmartWire-DT Installation Wizard opens:

Figure 14: SmartWire-DT Installation Wizard

Note: The wizard automatically checks for already installed software

components (which e. g. might have been installed for an earlier project), and lists the missing components accordingly.

 Select the appropriate installation options.  Read the license agreement, then select License agreement read and

accepted.

 Click Execute, then follow the instructions of the installation program.

Note: Under Windows XP, the installation process of the USB driver is not

yet finished after having executed the driver setup.

The installation process has to be completed in the Found New Hardware Wizard, which automatically opens when you connect the

gateway to your configuration PC via USB cable for the first time (see following section).

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7.3 Connecting Gateway to Configuration PC via USB

 Make sure that the gateway is connected to a voltage supply.

 Connect the Mini USB interface of the gateway with a USB interface of

your configuration PC (for the position of the USB interface on the

gateway, see section Device Picture on page 27).

Windows XP:

When you connect the gateway via USB for the first time to a PC running

under Windows XP, the Found New Hardware Wizard opens:  Answer the question Can Windows connect to Windows Update…?,

with No, not this time. Then click Next button.

 If you have already carried out the setup of the USB driver (as

recommended), you can ignore the wizard’s request to insert a CD or

floppy disk. Answer the What do you want the wizard to do? question by selecting the Install the software automatically option, then click Next button.

 Windows copies the driver files to the Windows directories.  After the installation is complete, click Finish button.

Windows 7 and 8:

If you have carried out the setup of the USB driver before first connecting the USB cable (as recommended), the installation will automatically be finished. Afterwards, the USB connection is instantly operative.

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7.4 Configuring Gateway in SWD-Assist (Creating Project Configuration)

This section describes how to create and parameterize the project configuration (also called planned configuration) in SWD-Assist. This

project configuration afterwards has to be downloaded to the gateway, in order to make it operative. You can create the project configuration in SWD-Assist by manually adding the individual SWD participants symbols from the device catalog to the SWD string in the “workbench” window, or it can be automatically created by taking over (i. e. reading-in) the target configuration from the gateway

(for a description of how to create the target configuration, see Configuring

artWire-DT network in Gateway (Creating Target Configuration) on page

42). This section describes the easier and faster method of automatically taking over the target co

nfiguration from the gateway.

1. Start SWD-Assist.

 In the Windows Start menu, choose All Programs > Eaton > SWD-

Assist.

 The SWD-Assist software opens.  If the SWD-Assist catalogue selection dialog window appears,

choose Eaton EMEA option and click OK button.

 SWD-Assist opens in the Project View:

Figure 15: Start Window of SWD-Assist

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Configuring Gateway 48/72

2. Create online connection to gateway.

 To change from the Project View to the Communication View, choose

View > Communication View from the menu bar, or click

button in

the icon bar.

 The Communication View opens:

Figure 16: Communication View in SWD-Assist

 In the Interface drop-down list below Connection setup, select the

COM port of your configuration PC to which you have connected the gateway via USB. You can recognize the correct port by the entry next

to the COM port number (Hilscher EU5C-SWD).

 Click Online button.

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 SWD-Assist establishes the online connection and reads-in the target

configuration which had been stored in the gateway. The SWD devices belonging to the target configuration are depicted as blue symbols connected to the SWD bus:

Figure 17: Target Configuration in SWD-Assist

Note: If no target configuration has been stored in the gateway yet, you can create it now by clicking the Renew button in the Target configuration area in the left window. Thereby, the actual configuration

(i. e. the current line-up of the devices connected to the SmartWire-DT network) is read-in, stored as target configuration in the gateway and transferred to SWD-Assist.

3. Generate project configuration from target configuration.

 In the Target configuration area, click Device => PC button to save

the target configuration from the device in SWD-Assist, in order to adapt it as project configuration (i. e. planned configuration).

 Answer the security question with Yes.  In the Connection setup area, click Offline button.

4. Edit project configuration.

 To change from Communication View back to Project View click

button or press Ctrl+Alt+1 on your keyboard.

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 In the Project View, the former target configuration is now displayed as

project configuration (i. e. planned configuration):

Figure 18: Planned Configuration in SWD-Assist: Set Device Parameters

 In the Workbench window, select an SWD slave device, then open the

Device Parameters tab in the Properties field window (located below the Workbench window) and determine whether the device should be a Required module and whether it Can be replaced with universal module.

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5. Set POWERLINK parameters in project configuration.

 In the Workbench window, select the EU5C-SWD-POWERLINK

gateway.

Figure 19: Planned Configuration in SWD-Assist: Set POWERLINK Parameters of Gateway

 Then open the Powerlink parameters tab in the Properties field

window (located below the Workbench window) and enter the Node- lD, by which the gateway should be reached in the POWERLINK

network.

6. Transfer project configuration to gateway.

 To change from the Project View to the Communication View, choose

View > Communication View from the menu bar, or click

button in

the icon bar.

 The Communication View opens.  In the Connection setup area of the Communication View, click Online

button.

 SWD-Assist re-establishes an online connection, reads-in the target

configuration from the gateway again and displays it in the Workbench

window.

Note: Before downloading the project configuration, you can let SWD-

Assist compare it with the target configuration stored in the gateway by

clicking the PC = Device? button in the Target configuration area.

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 In the Planned configuration area, click PC => Device button to

transfer the project/planned configuration via USB to the gateway.

Note: The project configuration is stored in the gateway along with the

target configuration. Any old project configuration file that might have existed in the gateway up to this point will be overwritten. If an old project configuration file exists in the gateway, you can let SWD-Assist compare it

with the new project configuration by clicking the PC = Device? button in the Planned configuration area before downloading the new one.

 The project configuration is copied to the gateway and stored there non-

volatile. If the project configuration complies with the target

configuration, the Config LED starts to show steady green light after a few seconds (see also Positions and Meaning of the LEDs s

ection on

page 28).

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8 Configuring Gateway in POWERLINK

In order to acquaint the gateway with the POWERLINK Managing Node within its POWERLINK configuration, you need an XDD device description file. This file contains the projected/planned configuration of the gateway in a standardized description format, which complies with general POWERLINK specifications.

You can generate the XDD file in SWD-Assist from your project

configuration and import it into your POWERLINK engineering tool, e. g.

Automation Studio. There you can add the gateway as Controlled Node to

an already existing POWERLINK project and perform a data mapping for the projected I/O modules (i. e. the SmartWire-DT devices). Afterwards you

can load the POWERLINK project onto your POWERLINK Managing Node.

1. Generate XDD device description file in SWD-Assist.

 Open the project in SWD-Assist. (If you have just recently copied the

project configuration to the gateway – see preceding section – change

from the Communication View back to the Project View.)

 The Project View shows the project configuration:

Figure 20: Planned Configuration in SWD-Assist

 In the menu, select Project > Generate XDD file…  The Save XDD file dialog window opens.

 Choose the directory where you want to store the XDD file and enter a

file name, then click Save.

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2. Import XDD device description file into Automation Studio.

 Open your POWERLINK project in Automation Studio.  In the menu of Automation Studio, choose Tools > Import Fieldbus

Device…

 A file selection dialog window opens.  Select the XDD device description file, then click Open.

 The XDD device description file is imported.

3. Add gateway to the POWERLINK project.

 In the right window, select the Managing Node of your POWERLINK

project.

Figure 21: POWERLINK Project in Automation Studio

 Open the context menu and choose Insert…

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 The Select controller module dialog window opens:

Figure 22: Select Controller Module Dialog in Automation Studio

 Make sure that the Insert module option is selected.

 Scroll the list for the Gateway XDD entry and select it. After selecting

the entry, click Next.

 The Module Parameter dialog window opens:

Figure 23: Module Parameter Dialog in Automation Studio

 In the Enter node number field, enter the Node-ID which you have

assigned to the gateway in the project configuration of SWD-Assist.

 Click Next.

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 The Module Parameter dialog window closes and the gateway is

displayed in the POWERLINK project:

Figure 24: Gateway in POWERLINK Project

4. Map I/O data.

 In the left window, select the gateway.  Open context menu and select Open I/O Mapping.

Figure 25: Open I/O Mapping

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 In the right window, a list featuring the in- and outputs of the

SmartWire-DT slaves opens:

Figure 26: I/O Mapping of SWD Slaves

 Link the I/O data to variables.

 Save the project.

5. Load POWERLINK project to PLC via Ethernet.

 In the menu, choose Project > Transfer To Target to compile the

project and load it onto the POWERLINK PLC.

 The project is compiled and loaded to the PLC

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9 POWERLINK Data Communication

9.1 Acyclical Communication

The POWERLINK Managing Node can exchange acyclic data with

individual SmartWire-DT slaves via the gateway and the Object Index 0x3000. For SDO Write (acyclic output), i. e. for writing data to a SWD slave (e. g. a read request), the Sub-Index 1 is provided. For SDO Read (acyclic input), i. e. for reading requested data from a SWD slave, the Sub-

Index 2 is provided.

9.1.1 SDO Write (Acyclic Output)

9.1.1.1 Read Request

Elements SDO Write – Read Request For writing a read request, use Object Index 0x3000 together with Sub-

Index 1 and the following elements:

Element Description Data type Value range

Value example

Value example in hex

Slave Address

Address of the SWD slave that you want to read (i. e. the address defined in the project configuration)

uint8 1…99 5

0x05

SWD Index

SWD-specific index of the SWD slave. Determines what kind of data you want to read, e. g. error counter or firmware version.

uint8 0…255 127

0x7F

Request Type

Type of request: Read or Write Request. A read request must have the value 0

uint8

Read Request = 0

Write Request = 1

0x00

Length

Maximum length of the expected response (in bytes)

uint8 1…120 120

0x78

Table 13: Elements Read Request SDO Write

Example of SDO Write – Read Request

In case the POWERLINK Managing Node wants to read the error counter (SWD Index 127) of the 5

SmartWire-DT slave (slave address 5), and the

expected response should not be longer than 120 Bytes, the SDO Write

sent to the gateway must feature the following values:

Syntax

Elements Object Index Sub-Index

Slave Address SWD Index Request Type Length

0x3000 0x01 0x05 0x7F 0x00 0x78

Table 14: Example Read Request SDO Write

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9.1.1.2 Write Request

Elements SDO Write – Write Request For writing a write request to the SmartWire-DT slave, use Object Index

0x3000 together with Sub-Index 1 and the following elements:

Element Description Data type Value range

Value example

Value example in hex

Slave Address

Address of the SWD slave (i. e. the address defined in the project configuration)

uint8 1…99 5

0x05

SWD Index

SWD-specific index of the SWD slave. Determines where you want write data.

uint8 0…255 127

0x7F

Request Type

Type of request: Read or Write Request. A write request must have the value 1

uint8

Read Request = 0

Write Request = 1

0x01

Length Length of the data to be written (in bytes) uint8 1…120 1

0x01

Data Data to be written uint8 (…) 0

0x00

Table 15: Elements Write Request SDO Write

Example of SDO Write – Write Request

In case the POWERLINK Managing Node wants to reset the error counter (SWD Index 127) of the 5

SmartWire-DT slave (slave address 5), the

SDO Write sent to the gateway must feature the following values:

Syntax

Elements Object Index Sub-Index

Slave Address SWD Index Request Type Length Data

0x3000 0x01 0x05 0x7F 0x01 0x01 0x00

Table 16: Example Write Request SDO Write

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9.1.2 SDO Read (Acyclic Input)

Elements SDO Read

The requested data can be read by using Object Index 0x3000 together with Sub-Index 2. The response features the following elements:

Element Description

Data type

Value range

Value example

Value example in hex

Slave Address

Address of the SWD slave of which data has been read.

uint8 1…99 5

0x05

SWD Index

SWD index of the data which has been read, e. g. error counter or firmware version.

uint8 0…255 127

0x7F

Request Type

Type of request. A read request has the value 0

uint8 Read Request = 0

Write Request = 1

0x00

Length

Length of the received response in bytes

uint8 1…120 120

0x78

Data

Actual data which has been read according to SWD Index, e. g. error counter or firmware version.

uint8 [120]

(…) (…)

(…)

State State of the response uint8

Idle = 0 In progress = 1 Finished = 2 Error = 3

0x02

Error Code

Error detected by the SWD master (i. e. by the gateway)

uint32

No error = 0x00000000

JOBID_BUFFER_FULL = 0xC0AD0002

JOB_DENIED = 0xC0AD0003

NOT_AVAILABLE = 0xC0AD0004

0x00

Table 17: Elements SDO Read

Example SDO Read

In case the response is finished and no error was detected, the SDO Read

(which is sent back by the gateway to the Managing Node in order to

answer the SDO Write) features the following values:

Syntax

Elements

Object Index

Sub-Index

Slave Address

SWD Index Request Type Length Data State Error Code

0x3000 0x02 0x05 0x7F 0x00 0x78 (…) 0x02 0x00000000

Table 18: Example SDO Read

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9.2 Diagnosis/Status Response

Diagnostic messages of the SWD slaves and the state of the gateway are reported via Error Entry Object 0x1003 or status response telegram. The number of the current diagnoses can be read from the object 0x1003/0. The individual diagnoses are presented in detail from 0x1003/1 onwards.

Structure Error Entry

Structure Error Entry Entry Type

(2 bytes/UNSIGNED16)

0x7000

Error Code:

(2 bytes/UNSIGNED16)

00xx = Error reset (no errors)

FFxx = specific to the device

Time Stamp of Event

(8 bytes/UNSIGNED64)

Additional information:

(8 bytes/UNSIGNED64)

Byte 0: SWD diagnostic code

Byte 1 – 4: Error flags

Unused bytes have value 0

Table 19: Structure of Error Entry

If Error Code 0xFF01 to 0xFF63 is displayed, byte 0 of the Additional Information field features a diagnostic code.

The ID of the slave reporting the error is located in the LSB (least significant byte) of the error code. The subsequent table lists some examples of extended diagnostic messages.

Diagnostic code Meaning Used by

0x00

No diagnostic message active

All devices that support the extended diagnosis

0x10

Contact in middle position

RMQ

0x11 Contact short-circuit RMQ

0x13 Output overload I/O module

Table 20: Diagnostic Messages

More detailed information on this can be found in the manual SmartWireDT Units, 05/11 MN05006001Z-EN by Eaton.

If Error Code 0xFF00 is displayed, a 32-bit variable with error flags is stored in the Additional Information field (byte 1 to 4).

Byte 0 of the Additional Information is 0x00.

Byte Bit dwBit Relevance Meaning

0 16 Error

SWD: Necessary SmartWire-DT slave is missing

1 17 Warning

SWD: Optional SmartWire-DT slave is missing

4 28

SWD: The use of compatible slaves is allowed

5 29

Info

SWD: All slaves are registered as “optional”

Table 21: Error Flags if Error Code = 0xFF00

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10 Updating Firmware

10.1 Overview

The EU5C-SWD-POWERLINK Gateway is shipped with its most recent firmware already loaded. The version of the loaded firmware is stated on the device type label. The integrated web server of the gateway provides a function to update the firmware of the gateway by HTTP via its Ethernet interface. All you need is a PC with an ordinary web browser connected to the gateway via Ethernet. When you perform a firmware update, the old firmware file in the gateway will automatically be overwritten. The project configuration and the target configuration in the gateway remain untouched by the firmware update.

10.2 IP Address of Gateway

In order to connect to the WebServer, you need to know the IP address of the gateway. On shipment, the default IP address of the gateway is

0.0.0.0. On commissioning, the gateway receives its IP address with the project configuration which you have created and downloaded to the gateway by using the SWD-Assist software. POWERLINK uses the IP address 192.168.100.x, appended by the individual Node ID (x) of the device. Thus, if you have defined Node ID 10 in the project configuration of the gateway, the gateway will have the IP address 192.168.100.10 after downloading the project configuration to the device.

Using the Ethernet Device Configuration Tool

Apart from POWERLINK, you can assign a temporary IP-address to the

gateway by using the Hilscher Ethernet Device Configuration Tool and

the netIdent protocol. This temporary IP address is stored volatile in the gateway and is thus lost after power-off at the device.

You can install this tool on your configuration PC by choosing the Install Planning and Configuration Tools option in the menu of the start screen of the product DVD, and then selecting the Ethernet Device

Scanner/Configuration Tool option in the opening SmartWire-DT Installation Wizard (as an alternative, you can also double-click the

EnDevConfigTool.msi file in the Software\EnDeviceCfg folder).

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For information about how to use this tool, please refer to the operating

instruction manual Ethernet Device Configuration, which is stored on the product DVD in the Documentation\english\1.Software\Ethernet Device Setup Utility directory.

Note: Before you can use the Ethernet Device Configuration Tool to

assign a temporary IP address, you first have to perform a special reset operation on the gateway, in order to deactivate the POWERLINK connection. For this special reset, you must briefly disconnect the gateway

from the voltage supply and keep the configuration button pushed in for two to three seconds while reconnecting the voltage supply. The BS and BE LEDs will automatically turn off after successful reset (for the positions

of the configuration button and the LEDs on the gateway, see section

Device Picture on page 27).

After having set the t

emporary IP address and having updated the firmware in the gateway via web browser and WebServer, you must perform an ordinary reset of the gateway.

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10.3 Prerequisites

 The gateway is connected to a power supply.

 The gateway is connected to an IP network via its Ethernet interface.

 PC with web browser connected to the IP network.

 The IP address of the gateway is compatible to the Ethernet subnet of

the PC.

 You know the IP address of the gateway.

Note: The current version of the firmware does not provide options to

customize the user authentication of the web server by creating own groups, users or passwords.

10.4 Step-by-Step Instructions for Updating Firmware

1. Open web page for firmware update.

 Start the web browser on your configuration PC.

 In the address bar of your browser, enter the URL of the gateway:

http://<IP address>

 The home page of the WebServer opens.  In the navigation header of the web page, click Firmware Update.

Note: You can also open the firmware update page by entering the

IP address http://<IP address>/fwupdate in the address bar of your browser.

 The following web page opens:

Figure 27: Firmware Update via HTTP (as depicted in Internet Explorer)

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The Firmware Identification section displays the following parameters of

the firmware currently loaded in the gateway:

 Channel: Location (port) of firmware  Name: Name of loaded firmware  Version: Version of loaded firmware  Date: Date of creation of loaded firmware

The Firmware Update section features the following control elements:

Control element Function

Browse…

Opens the file selection dialog

Transfer

Uploads selected firmware file to the device

Cancel

Cancels firmware update

Table 22: Controls in Firmware Update Page

2. Select new firmware file.

 Click Browse… button, to open a dialog window for selecting the

firmware file.

 Navigate to the directory in which the firmware file is stored, select the

file, and then click Open.

Note: The name of the firmware file for the gateway is E030K0U0.nxf.

 Path and name of the selected file are displayed in the field next to the

Browse… button.

3. Download firmware file to gateway.

Hazard of device damage by power failure during file transfer!

Do not interrupt the power supply during transfer of the firmware file. A power failure while switching from the old to the already stored new firmware can cause severe malfunction of the device.

 Click Transfer button to download the new firmware file to the gateway.  After you have started the upload by clicking the Transfer button, the

validity of the firmware file is being checked by the system. If the file fails the validity check, the file will not be stored in the gateway and an error message will be displayed. If the file passes, the old firmware file in the gateway is overwritten by the new firmware. Afterwards, the WebServer requests a reset, in order to start the new firmware.

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10.5 Resetting Gateway

After firmware download, you must reset the gateway in order to start the new firmware. If you have assigned a temporary IP address to the gateway with the Ethernet Device Configuration Tool, please note that the gateway loses this address after reset. The gateway then can be reached again under the IP address defined in the project configuration. If no project configuration is present in the device, the gateway falls back to its default IP address 0.0.0.0.

To reset the device, proceed as follows:

1. Open web page for reset.

 In the navigation header of the web page, click Reset.

Note: You can also open the reset page by entering the IP address

http://<IP address>/reset in the address bar of your browser.

 The following web page opens:

Figure 28: Reset via HTTP (as depicted in Internet Explorer)

Important!

Please note the following consequences of a reset:

 The firmware is being restarted and connections will be interrupted or

timed out.

 I/O bus communication is being stopped.

 A temporary IP address assigned by the Ethernet Device Configuration

Tool will be lost.

2. Perform reset.

 Activate the checkbox in front of Please confirm… to acknowledge that

you want to reset the device.

Note: You can use the Cancel button to uncheck the checkbox in front of Please confirm...

 Click Submit button to start the reset.

 The device is reset.

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Technical Data 67/72

11 Technical Data

11.1 Technical Data EU5C-SWD-POWERLINK Gateway

Category Parameter Value

Part number 9233.920

Dimensions (W x H x D)

35 x 90 x 127 mm

Weight 160 g

Mounting Top hat rail 35 mm (IEC/EN 60715)

Mounting position Vertical

Standards IEC/EN 61131-2

Communication controller netX 50 processor

Configuration and diagnostic interface

Mini-USB

General

Integrated memory

8 MB SDRAM 4 MB serial Flash EPROM

Protection type (IEC/EN 60529, EN50178, VBG 4)

IP20

Vibrations (IEC/EN 61131-2:2008)

Constant amplitude 3.5 mm: 5 – 9 Hz Constant acceleration 1 g: 9 – 150 Hz

Mechanical shock resistance (IEC/EN 60068-2-27)

Semi-sinusoidal 15 g/11 ms: 9 Shocks

Drop to (IEC/EN 60068-2-31)

Drop height: 50 mm

Ambient mechanical conditions

Free fall, packaged (IEC/EN 60068-2-32)

Drop height: 1 m

Operating ambient temperature (IEC 60068-2)

-25…+55 °C

Condensation Prevent by suitable measures

Storage -40…+70 °C

Ambient climatic conditions

Relative humidity, non-condensing (IEC/EN 60068-2-30)

5…95 %

Pollution degree 2

Electrostatic discharge (IEC/EN 61131-2:2008)

Air discharge (Level 3): 8 kV Contact discharge (Level 2): 4 kV

Electromagnetic fields (IEC/EN 61131-2:2008)

80 – 1000 MHz: 10 V/m

1.4 – 2 GHz: 3 V/m 2 – 2.7 GHz: 1 V/m

Radio interference suppression (SmartWire-DT)

EN 55011 Class A

Burst (IEC/EN 61131-2:2008, Level 3)

Supply cables: 2 kV POWERLINK bus cable: 1 kV SmartWire-DT cables: 1 kV

Surge (IEC/EN 61131-2:2008, Level 1)

Supply cables: 0.5 kV POWERLINK bus cable: 1 kV

Electromagnetic compatibility (EMC)

Radiated RFI (IEC/EN 61131-2:2008, Level 3)

0.15 – 80 MHz, 10 V, 80% AM / 1 KHz

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Technical Data 68/72

Category Parameter Value

Rated operational voltage

24 V DC

-15 % +20 %

Input voltage residual ripple ≤ 5 %

Protection against polarity reversal Yes

max. current I

max

3 A Note: If contactors with a total power consumption > 3 A are connected, a power feeder module EU5C-SWD-PF1/2 has to be used.

Short-circuit strength No, external fuse FAZ Z3

Heat dissipation Typ. 1 W

Potential isolation No

Supply voltage U

AUX

Rated operating voltage of 24-V-DC slaves

Typical U

AUX

-0,2 V

Supply voltage

24 V DC

-15 % +20 %

Input voltage residual ripple ≤ 5 %

Protection against polarity reversal Yes

Rated operational current I 111 mA (with two participants)

Heat dissipation at 24 V DC 2.66 W (with two participants)

Potential isolation between U

POW

and 15-V-SmartWire-DT supply voltage

Bridging voltage dips 10 ms

Repeat rate 1 s

Supply voltage U

POW

Status display

POW LED

Rated operational voltage Ue 15 V ± 3 %

max. current I

max

0.7 A Note: If contactors with a total power consumption > 0.7 A are connected, a power feeder module EU5C-SWD-PF2 has to be used.

SmartWire-DT supply voltage

Short-circuit strength Yes

Connection type Push-in terminals

solid 0.2 – 1.5 mm2 (AWG 24 – 16)

Connection supply voltages

Flexible with ferrule 0.25 – 1.5 mm

Participant type SmartWire-DT master

SmartWire-DT Master ASIC SWD-80P-RS485

Number of SmartWire-DT slaves 99

Baud rate 125 / 250 kBd

SmartWire-DT network

Address setting Automatic

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Technical Data 69/72

Category Parameter Value

Status display

SmartWire-DT master: SWD LED, duo color red/green Configuration: Config LED, duo color red/green

Connections Plug, 8-pole

Plug connectors Blade terminal SWD4-8MF2

Function of gateway POWERLINK Controlled Node (Slave)

Baud rate 100 MBit/s

Interface type 100 BASE-TX

Half duplex/full duplex Supported

Auto-Negotiation Supported

Auto-Crossover Supported

Address setting By project configuration

Status display

POWERLINK Controlled Node: APL, BS, BE LEDs, duo color red/green

Connector socket 2 x RJ45

Connector plug RJ45

Ethernet POWERLINK network

Potential isolation Yes

Table 23: Technical Data EU5C-SWD-POWERLINK Gateway

11.2 Technical Data POWERLINK Controlled Node

Parameter Description

Maximum number of cyclic input data 1490 bytes

Maximum number of cyclic output data 1490 bytes

Acyclic data transfer SDO Upload/Download

Functions SDO over ASND and UDP

Baud rate 100 MBit/s, half-duplex

Data transport layer Ethernet II, IEEE 802.3

Ethernet POWERLINK version V 2

Limitation No slave to slave communication

Reference to firmware/stack version V2.1.x.x

Table 24: Technical Data POWERLINK Controlled Node (Slave) Protocol

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12 Annex

12.1 List of Figures

Figure 1: Data Flow EU5C-SWD-POWERLINK Gateway 21 Figure 2: Front View EU5C-SWD-POWERLINK Gateway 27 Figure 3: LEDs EU5C-SWD-POWERLINK Gateway 28 Figure 4: Pinning of the Ethernet Interface (RJ45) 31 Figure 5:Device Type Label EU5C-SWD-POWERLINK Gateway 32 Figure 6: Mounting Principle of the Gateway 35 Figure 7: Hook Gateway to Upper Railing 35 Figure 8: Hook Gateway to Lower Railing 36 Figure 9: Gateway is Clamped to Top Hat Rail 36 Figure 10: Unhook Gateway 37 Figure 11: Gateway Power Supply 39 Figure 12: Connecting SmartWire-DT to Gateway 40 Figure 13: Connecting POWERLINK to Gateway 41 Figure 14: SmartWire-DT Installation Wizard 45 Figure 15: Start Window of SWD-Assist 47 Figure 16: Communication View in SWD-Assist 48 Figure 17: Target Configuration in SWD-Assist 49 Figure 18: Planned Configuration in SWD-Assist: Set Device Parameters 50 Figure 19: Planned Configuration in SWD-Assist: Set POWERLINK Parameters of Gateway 51 Figure 20: Planned Configuration in SWD-Assist 53 Figure 21: POWERLINK Project in Automation Studio 54 Figure 22: Select Controller Module Dialog in Automation Studio 55 Figure 23: Module Parameter Dialog in Automation Studio 55 Figure 24: Gateway in POWERLINK Project 56 Figure 25: Open I/O Mapping 56 Figure 26: I/O Mapping of SWD Slaves 57 Figure 27: Firmware Update via HTTP (as depicted in Internet Explorer) 64 Figure 28: Reset via HTTP (as depicted in Internet Explorer) 66

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12.2 List of Tables

Table 1: List of Revisions 5 Table 2: Reference to Hardware and Firmware 7 Table 3: Reference to Software Tools 7 Table 4: Reference to Drivers 7 Table 5: Directory of DVD 9 Table 6: Documentation Overview 12 Table 7: Safety Symbols and Sort of Warning or Principle 20 Table 8: Signal Words 20 Table 9: Description of the LEDs (1) 29 Table 10: Description of the LEDs (2) 30 Table 11: Ethernet Interface Channel 0 and Channel 1 Pin Assignment (RJ45) 31 Table 12: Getting Started 33 Table 13: Elements Read Request SDO Write 58 Table 14: Example Read Request SDO Write 58 Table 15: Elements Write Request SDO Write 59 Table 16: Example Write Request SDO Write 59 Table 17: Elements SDO Read 60 Table 18: Example SDO Read 60 Table 19: Structure of Error Entry 61 Table 20: Diagnostic Messages 61 Table 21: Error Flags if Error Code = 0xFF00 61 Table 22: Controls in Firmware Update Page 65 Table 23: Technical Data EU5C-SWD-POWERLINK Gateway 69 Table 24: Technical Data POWERLINK Controlled Node (Slave) Protocol 69

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12.3 Contacts

Headquarters

Germany

Hilscher Gesellschaft für Systemautomation mbH Rheinstrasse 15 65795 Hattersheim Phone: +49 (0) 6190 9907-0 Fax: +49 (0) 6190 9907-50 E-Mail: info@hilscher.com

Support

Phone: +49 (0) 6190 9907-99 E-Mail: de.support@hilscher.com

Subsidiaries

China

Hilscher Systemautomation (Shanghai) Co. Ltd. 200010 Shanghai Phone: +86 (0) 21-6355-5161 E-Mail: info@hilscher.cn

Support

Phone: +86 (0) 21-6355-5161 E-Mail: cn.support@hilscher.com

France

Hilscher France S.a.r.l. 69500 Bron Phone: +33 (0) 4 72 37 98 40 E-Mail: info@hilscher.fr

Support

Phone: +33 (0) 4 72 37 98 40 E-Mail: fr.support@hilscher.com

India

Hilscher India Pvt. Ltd. New Delhi - 110 065 Phone: +91 11 43055431 E-Mail: info@hilscher.in

Italy

Hilscher Italia S.r.l. 20090 Vimodrone (MI) Phone: +39 02 25007068 E-Mail: info@hilscher.it

Support

Phone: +39 02 25007068 E-Mail: it.support@hilscher.com

Japan

Hilscher Japan KK Tokyo, 160-0022 Phone: +81 (0) 3-5362-0521 E-Mail: info@hilscher.jp

Support

Phone: +81 (0) 3-5362-0521 E-Mail: jp.support@hilscher.com

Korea

Hilscher Korea Inc. Suwon, Gyeonggi, 443-734 Phone: +82 (0) 31-695-5515 E-Mail: info@hilscher.kr

Switzerland

Hilscher Swiss GmbH 4500 Solothurn Phone: +41 (0) 32 623 6633 E-Mail: info@hilscher.ch

Support

Phone: +49 (0) 6190 9907-99 E-Mail: ch.support@hilscher.com

USA

Hilscher North America, Inc. Lisle, IL 60532 Phone: +1 630-505-5301 E-Mail: info@hilscher.us

Support

Phone: +1 630-505-5301 E-Mail: us.support@hilscher.com