hilscher EU5C-SWD-POWERLINK User Manual

User Manual

SmartWire-DT Gateway

EU5C-SWD-POWERLINK

Hilscher Gesellschaft für Systemautomation mbH

www.hilscher.com

Table of Contents 2/72

Table of Contents

1 INTRODUCTION.........................................................................................................5

1.1 About This Manual......................................................................................................5

1.1.1 List of Revisions ...................................................................................................5

1.1.2 Conventions in this Manual ..................................................................................6

1.2 Versions of Devices, Firmware, Software Tools, Drivers and Device Description File

....................................................................................................................................7

1.3 Software Package.......................................................................................................8

1.3.1 Contents of the Product DVD ...............................................................................8

1.3.2 How to Use the Product DVD.............................................................................10

1.3.3 Notes on Installing the USB Driver.....................................................................11

1.4 Documentation Overview..........................................................................................12

1.5 Legal Notes...............................................................................................................13

1.5.1 Copyright ............................................................................................................13

1.5.2 Important Notes ..................................................................................................13

1.5.3 Exclusion of Liability ...........................................................................................14

1.5.4 Warranty .............................................................................................................14

1.5.5 Export Regulations .............................................................................................15

1.5.6 Trademarks ........................................................................................................15

2 SAFETY ....................................................................................................................16

2.1 General Note ............................................................................................................16

2.2 Intended Use ............................................................................................................16

2.3 Personnel Qualification.............................................................................................16

2.4 References Safety ....................................................................................................16

2.5 Safety Instructions to Avoid Personal Injury .............................................................17

2.5.1 Electrical Shock Hazard .....................................................................................17

2.5.2 Danger of Unintended Starting Up of Machines.................................................17

2.6 Safety Instructions to Avoid Property Damage .........................................................18

2.6.1 General Safety Instructions Concerning Supply Voltage ...................................18

2.6.2 Device Destruction by Exceeding Allowed Supply Voltage................................18

2.6.3 Electrostatic Sensitive Device ............................................................................19

2.7 Labeling of Safety Messages....................................................................................20

3 DESCRIPTIONS AND REQUIREMENTS .................................................................21

3.1 Device Description EU5C-SWD-POWERLINK Gateway..........................................21

3.1.1 Function..............................................................................................................21

3.1.2 Configuration ......................................................................................................22

3.1.3 Interfaces............................................................................................................24

3.1.4 Diagnosis............................................................................................................24

3.1.5 Firmware and Device Description File................................................................24

3.2 Prerequisites for Operation.......................................................................................25

Table of Contents 3/72

3.2.1 Network Systems................................................................................................25

3.2.2 Power Supply .....................................................................................................25

4 DEVICE PICTURE, CONNECTORS AND LEDS ......................................................27

4.1 Device Picture...........................................................................................................27

4.2 Positions and Meaning of the LEDs..........................................................................28

4.2.1 Positions of the LEDs .........................................................................................28

4.2.2 Descriptions of the LEDs....................................................................................29

4.3 Pinning POWERLINK Interface ................................................................................31

4.4 Device Type Label ....................................................................................................32

5 GETTING STARTED................................................................................................. 33

6 INSTALLING GATEW

AY...........................................................................................34

6.1 Safety Messages ......................................................................................................34

6.2 Mounting Gateway....................................................................................................35

6.2.1 Mounting Gateway onto Top Hat Rail ................................................................35

6.2.2 Removing Gateway from Top Hat Rail...............................................................37

6.3 Connecting Gateway to Power Supply .....................................................................38

6.4 Connecting SmartWire-DT........................................................................................40

6.5 Connecting POWERLINK .........................................................................................41

6.6 EMC-Conformant Wiring of the Network ..................................................................41

7 CONFIGURING GATEWAY ...................................................................................... 42

7.1 Configuring SmartWire-DT network in Gateway (Creating Target Configuration) ....42

7.2 Installing SWD-Assist and USB Driver on Configuration PC ....................................44

7.3 Connecting Gateway to Configuration PC via USB ..................................................46

7.4 Configuring Gateway in SWD-Assist (Creating Project Configuration).....................47

8 CONFIGURING GATEWAY IN POWERLINK ........................................................... 53

9 POWERLINK DATA COMMUNICATION

..................................................................58

9.1 Acyclical Communication..........................................................................................58

9.1.1 SDO Write (Acyclic Output)................................................................................58

9.1.2 SDO Read (Acyclic Input) ..................................................................................60

9.2 Diagnosis/Status Response......................................................................................61

10 UPDATING FIRMWARE ...........................................................................................62

10.1 Overview...................................................................................................................62

10.2 IP Address of Gateway.............................................................................................62

10.3 Prerequisites.............................................................................................................64

10.4 Step-by-Step Instructions for Updating Firmware.....................................................64

10.5 Resetting Gateway ...................................................................................................66

Table of Contents 4/72

11 TECHNICAL DATA ...................................................................................................67

11.1 Technical Data EU5C-SWD-POWERLINK Gateway................................................67

11.2 Technical Data POWERLINK Controlled Node ........................................................69

12 ANNEX......................................................................................................................70

12.1 List of Figures ...........................................................................................................70

12.2 List of Tables ............................................................................................................71

12.3 Contacts....................................................................................................................72

Introduction 5/72

1 Introduction

1.1 About This Manual

This manual describes the Hilscher EU5C-SWD-POWERLINK

SmartWire-DT Gateway. Here you will find information on how to install, configure and operate the gateway.

This manual is intended for automation technicians and engineers. Detailed knowledge of Ethernet POWERLINK is presumed. In addition, readers should also be familiar with the handling of the SmartWire-DT system.

IMPORTANT!

 To avoid personal injuries or damage of electrical devices, please read

this manual carefully before installing and using the EU5C-SWDPOWERLINK Gateway.

 Please first read the Safety chapter on page 16 ff.

1.1.1 List of Revisions

Revision Date Chapter Revisions

1 2013-10-15 All Created

2 2013-12-09 9.2 Section Diagnosis/Status Response revised.

Table 1: List of Revisions

Introduction 6/72

1.1.2 Conventions in this Manual

Notes, operation instructions and results of operation steps are marked as follows:

Notes

Important: <important note>

Note: <note>

<note, where to find further information>

Operation Instructions

1. <instruction>

2. <instruction>



Results



For a description of the labeling of Safety Messages, see Labeling of Safety Messages sect

ion on page 20.

Introduction 7/72

1.2 Versions of Devices, Firmware, Software Tools, Drivers and Device Description File

The hardware revisions and software versions functionally belong together. This means that certain revisions of the hardware of the gateway need certain versions of firmware, software and drivers, in order to function properly. This section lists the hardware revisions and the versions of the firmware, the configuration software and the drivers which functionally belong together and to which all instructions in this manual refer.

Device and Firmware

This manual refers to the following hardware revision and firmware version of the EU5C-SWD-POWERLINK Gateway:

Device type name Protocol Part number

Hardware revision

Firmware

Firmware version

EU5C-SWD-POWERLINK

POWERLINK Controlled Node

9233.921 3 E030K0U0.nxf 1.0.x.x

Table 2: Reference to Hardware and Firmware

Software Tools

This manual refers to the following software versions:

Software Manufacturer Version

Ethernet Device Configuration Tool Hilscher 1.501

Automation Studio Bernecker + Rainer 3.0.90

SWD-Assist Eaton 1.90

Table 3: Reference to Software Tools

Drivers

This manual refers to the following driver versions:

Driver File name Version

Windows USB Driver usbser.sys

Depending on Windows version

Table 4: Reference to Drivers

Introduction 8/72

1.3 Software Package

You need the SWD-Assist software in order to configure the EU5C-SWDPOWERLINK gateway.

The software can be ordered separately from Hilscher under the product

name EU5C-SWD-SW (order number 3233.920). The package contains the SmartWire-DT Gateway Solutions product DVD and a Mini-USB cable.

You can download the contents of the product DVD as ZIP file free of charge from our website www.hilscher.com

under Products > Gateways or

under Support > Downloads.

1.3.1 Contents of the Product DVD

There is one product DVD, which can be used for several types of gateways.

The SmartWire-DT Gateway Solutions product DVD includes:

 Device description files

Note: A device description file for the EU5C-SWD-POWERLINK Gateway

is not provided on the product DVD. The project-specific XDD device description file for the POWERLINK-Gateway has to be generated by the SWD-Assist software.

 Firmware

 Eaton SWD-Assist software

 Wizard for installing the software available on the DVD and for

downloading the latest version of the SWD-Assist software from the internet

 Installation program for USB driver (USB driver is needed for connecting

the gateway to a PC in order to use the Eaton SWD-Assist software)

 Installation program for the Hilscher Ethernet Device Configuration Tool

 Documentation in PDF format

 Installation program for Adobe Reader

Introduction 9/72

The product DVD has the following directories:

Directory Contents

Documentation PDF manuals in German and English and installation program for Adobe Reader

Driver

Folder containing installation program (setup.exe) and .INF- and .CAT- files for Windows USB driver.

EDS

Electronic device description files and bitmaps, to be imported directly into Master/Controller configuration software. Note: The device description file for the EU5C-SWD-POWERLINK Gateway has to be generated by the SWD-Assist software.

Firmware Loadable gateway firmware

fscommand Files for start screen of product DVD

Software

SWD-Assist software Folder: Software\SWD-Assist

Wizard for installing the software available on the DVD and for downloading the latest version of the SWD-Assist software from the internet Folder: Software\Setup

Installation program for Ethernet Device Configuration Tool Folder: Software\EnDeviceCfg

Table 5: Directory of DVD

Note: You can use the wizard on the product DVD to download updates of

the Eaton SWD-Assist software, or you can download SWD-Assist directly

from the www.moeller.net website under Support > Download Center.

Direct link:

http://downloadcenter.moeller.net/en/software.a487d8b7-da91-486f-b3ba-a7ca2035db99

You can download other content stored on the DVD from the Hilscher website

www.hilscher.com under Support > Downloads.

Introduction 10/72

1.3.2 How to Use the Product DVD

Insert the SmartWire-DT Gateway Solutions product DVD into the DVD

drive of your configuration PC. If the auto start function of your DVD drive is enabled, the start screen of the DVD automatically opens. You can also start the DVD by doubleclicking the SmartWire.exe file in the root directory of the DVD.

In the menu of the start screen of the DVD, click Install Planning and Configuration Tools to open a wizard for installing the software programs

stored on the DVD. The wizard also helps you to download the latest version of the Eaton planning software SWD-Assist from the internet. It automatically checks for already installed software components (which e. g. might have been installed for an earlier project), and lists the missing components accordingly. The following options might be offered:

 USB driver: installs USB driver for Windows on your PC.  SWD Planning Software SWD-Assist V1.90: installs version 1.90 of

the SWD-Assist software (provided on the DVD) on your PC.

 Download Center SWD-Assist, manual update check: connects your

browser to a web page where you can download the latest version of the

SWD-Assist software.

 Ethernet Device Scanner/Configuration Tool: installs the Hilscher

Ethernet Device Configuration Tool on your PC.

 PROFINET GSDML File: opens a link to the device description file of

the EU5C-SWD-PROFINET gateway.

Note: A device description file for the EU5C-SWD-POWERLINK Gateway

is not provided on the product DVD. The device description file for the POWERLINK gateway has to be generated by the SWD-Assist software specifically for the project.

In the menu of the start screen of the DVD, you can also open folders (directories) in which the documentation, the USB driver and the GSDML file are stored.

Introduction 11/72

1.3.3 Notes on Installing the USB Driver

Before you connect the EU5C-SWD-POWERLINK Gateway via USB to your configuration PC (in order to use the SWD-Assist software), you should first install the USB driver on your PC.

To install the USB driver from the DVD, choose Install Planning and Configuration Tools in the DVD menu to open the installation wizard, and then select the USB driver option. As an alternative, you can use the Windows Explorer to open the Driver\USB\Windows folder on the DVD, and then double-click the setup.exe file. Just follow the instructions of the

installation routine afterwards.

Note: Under Windows XP, the installation process is not yet finished by the setup. The installation process has to be completed in the Found new Hardware Wizard, which automatically opens when you connect the

gateway to a PC via USB cable for the first time (see below).

Windows XP

When you connect the gateway via USB for the first time to a PC running

under Windows XP, the Found New Hardware Wizard opens:  Answer the question Can Windows connect to Windows Update…?,

with No, not this time. Then click Next button.

 If you have already carried out the setup of the USB driver (as

recommended), you can ignore the wizard’s request to insert a CD or

floppy disk. Answer the What do you want the wizard to do? question by selecting the Install the software automatically option, then click Next button.

 After the installation is complete, click Finish button.

Windows 7 and 8

If you have carried out the setup of the USB driver before first connecting the USB cable (as recommended), then the USB connection is instantly operative under Windows 7 and 8.

Uninstall USB Driver

If you want to remove the USB driver from a PC running under Windows

XP, choose Start menu > Control Panel > Add or Remove Programs,

then select:

Windows Driver Package – Hilscher GmbH (hilusbser) Ports entry. Click Change/Remove button to uninstall the driver.

Under Windows 7 and 8, choose Start menu > Control Panel > Uninstall

a program, then select: Windows Driver Package – Hilscher GmbH (hilusbser) Ports entry. Click Uninstall/Change button to uninstall the driver.

Introduction 12/72

1.4 Documentation Overview

Besides this user manual at hand (path on product DVD:

Documentation\english\2. Hardware\EU5C-SWD-POWERLINK UM 01 EN.pdf), the following documents are also relevant for the user of the

EU5C-SWD-POWERLINK Gateway:

Title Contents Publisher Document ID Path on product DVD

SmartWire-DT Units

Information on engineering, installation and programming of the individual SmartWire-DT slaves.

Eaton

05/11 MN05006001Z-EN

Documentation\english\

3.SmartWireDT\SmartWire-DT – Units\ MN05006001Z_EN.pdf

SmartWire-DT The System

Information on function, installation, commissioning and diagnostics of the SmartWire-DT system.

Eaton

02/11 MN05006002Z-EN

Documentation\english\

3.SmartWireDT\SmartWire-DT - The System\ MN05006002Z_EN.pdf

Ethernet Device Configuration

Operating Instruction Manual of Hilscher Ethernet Device Configuration Tool.

Hilscher

DOC050402OIxxEN Documentation\english\

1.Software\Ethernet Device Setup Utility\ Ethernet Device Configuration OI xx EN.pdf

SWD-Assist Online help

Online help for SWD-Assist planning software

Eaton - Included in SWD-Assist software

B&R Help Explorer – Automation Studio

Online help for Automation Studio software

Bernecker + Rainer

Included in Automation Studio software

Table 6: Documentation Overview

Introduction 13/72

1.5 Legal Notes

1.5.1 Copyright

The images, photographs and texts in the accompanying material (user manual, accompanying texts, documentation, etc.) are protected by German and international copyright law as well as international trade and protection provisions. You are not authorized to duplicate these in whole or in part using technical or mechanical methods (printing, photocopying or other methods), to manipulate or transfer using electronic systems without prior written consent. You are not permitted to make changes to copyright notices, markings, trademarks or ownership declarations. The included diagrams do not take the patent situation into account. The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented. Any form of further use requires the explicit consent of the respective rights owner.

1.5.2 Important Notes

The user manual, accompanying texts and the documentation were created for the use of the products by qualified experts, however, errors cannot be ruled out. For this reason, no guarantee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed. Descriptions, accompanying texts and documentation included in the user manual do not present a guarantee nor any information about proper use as stipulated in the contract or a warranted feature. It cannot be ruled out that the user manual, the accompanying texts and the documentation do not correspond exactly to the described features, standards or other data of the delivered product. No warranty or guarantee regarding the correctness or accuracy of the information is assumed.

We reserve the right to change our products and their specification as well as related user manuals, accompanying texts and documentation at all times and without advance notice, without obligation to report the change. Changes will be included in future manuals and do not constitute any obligations. There is no entitlement to revisions of delivered documents. The manual delivered with the product applies.

Hilscher Gesellschaft für Systemautomation mbH is not liable under any circumstances for direct, indirect, incidental or follow-on damage or loss of earnings resulting from the use of the information contained in this publication.

Introduction 14/72

1.5.3 Exclusion of Liability

The software was produced and tested with utmost care by Hilscher Gesellschaft für Systemautomation mbH and is made available as is. No warranty can be assumed for the performance and flawlessness of the software for all usage conditions and cases and for the results produced when utilized by the user. Liability for any damages that may result from the use of the hardware or software or related documents, is limited to cases of intent or grossly negligent violation of significant contractual obligations. Indemnity claims for the violation of significant contractual obligations are limited to damages that are foreseeable and typical for this type of contract.

It is strictly prohibited to use the software in the following areas:

 for military purposes or in weapon systems;

 for the design, construction, maintenance or operation of nuclear

facilities;

 in air traffic control systems, air traffic or air traffic communication

systems;

 in life support systems;

 in systems in which failures in the software could lead to personal injury

or injuries leading to death.

We inform you that the software was not developed for use in dangerous environments requiring fail-proof control mechanisms. Use of the software in such an environment occurs at your own risk. No liability is assumed for damages or losses due to unauthorized use.

1.5.4 Warranty

Although the hardware and software was developed with utmost care and tested intensively, Hilscher Gesellschaft für Systemautomation mbH does not guarantee its suitability for any purpose not confirmed in writing. It cannot be guaranteed that the hardware and software will meet your requirements, that the use of the software operates without interruption and that the software is free of errors. No guarantee is made regarding infringements, violations of patents, rights of ownership or the freedom from interference by third parties. No additional guarantees or assurances are made regarding marketability, freedom of defect of title, integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited. Warranty claims are limited to the right to claim rectification.

Introduction 15/72

1.5.5 Export Regulations

The delivered product (including the technical data) is subject to export or import laws as well as the associated regulations of different counters, in particular those of Germany and the USA. The software may not be exported to countries where this is prohibited by the United States Export Administration Act and its additional provisions. You are obligated to comply with the regulations at your personal responsibility. We wish to inform you that you may require permission from state authorities to export, re-export or import the product.

1.5.6 Trademarks

SmartWire-DT® is a registered trademark of Eaton Corporation.

Windows

XP, Windows® 7 and Windows® 8 are registered trademarks of

the Microsoft Corporation.

Adobe-Acrobat

is a registered trademark of Adobe Systems Incorporated.

Ethernet POWERLINK and B & R Automation Studio are trademarks of B&R, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H, Eggelsberg, Austria.

All other mentioned trademarks are property of their respective legal owners.

Safety 16/72

2 Safety

2.1 General Note

The user manual, all accompanying texts and the documentation are written for the use of the products by educated personnel. When using the products, all safety instructions, property damage messages and all valid legal regulations have to be observed. Technical knowledge is presumed. The user has to assure that all legal regulations are obeyed.

2.2 Intended Use

The purpose of the EU5C-SWD-POWERLINK Gateway described in this user manual is to create a connection between SmartWire-DT slaves and an overriding Managing Node (master device) in an Ethernet POWERLINK network.

2.3 Personnel Qualification

The EU5C-SWD-POWERLINK Gateway must be installed, configured and removed by qualified personnel only. Job-specific technical skills for people professionally working with electricity must be present concerning the following issues:

 Safety and health at work

 Mounting and connecting of electrical equipment

 Measurement and analysis of electrical functions and systems

 Evaluation of the safety of electrical systems and equipment

 Installing and configuring IT systems

2.4 References Safety

[S1]

ANSI Z535.6-2006 American National Standard for Product Safety Information in Product Manuals, Instructions, and Other Collateral Materials

[S2]

IEC 60950-1, Information technology equipment - Safety - Part 1: General requirements, (IEC 60950-1:2005, modified); German Edition EN 60950-1:2006

[S3] EN 61340-5-1 and EN 61340-5-2 as well as IEC 61340-5-1 and IEC 61340-5-2

Safety 17/72

2.5 Safety Instructions to Avoid Personal Injury

To ensure your own personal safety and to avoid personal injury, you must read, understand and follow the following safety instructions in this manual and all warning messages before you install and operate the EU5C-SWDPOWERLINK Gateway.

2.5.1 Electrical Shock Hazard

Take care of the following safety measures before installing or uninstalling the gateway:

 First disconnect the power plug of the device.

 Make sure that the device is disconnected from the power supply.

 Cover or enclose neighboring units that are live.

Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings.

2.5.2 Danger of Unintended Starting Up of Machines

 Install automation devices and related operating elements in such a way

that they are well protected against unintentional operation.

 Emergency stop devices complying with IEC/EN 60204-1 must be

effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause restart.

 You must take safety precautions (emergency switching off) in the

external circuitry of the EU5C-SWD-POWERLINK and any power modules type EU5C-SWD-PF1-1 or EU5C-SWDPF2-1 that are used. To do so, plan to switch off the power supply to the contactor coils AUX.

 Measures should be taken to ensure the proper restart of programs

interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency stop devices should be implemented.

 Wherever faults in the automation system may cause damage to

persons or property, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).

Safety 18/72

2.6 Safety Instructions to Avoid Property Damage

To avoid damage to your EU5C-SWD-POWERLINK Gateway or your communication system, you must read, understand and follow the following safety instructions and all safety instructions and warnings in this manual concerning property damage, before you install and operate the gateway.

2.6.1 General Safety Instructions Concerning Supply Voltage

 In safety-relevant applications the power supply providing power to the

SmartWire-DT system must feature a PELV power feed module (protective extra low voltage).

 Switch off the power supply if you are reconnecting slaves in the

SmartWire-DT system or reconnecting the ribbon cable connection. Otherwise the SmartWire-DT slaves can be destroyed!

 The gateway has protection against polarity reversal for the 24-V-DC-

POW supply. However, if the gateway is connected via the serial interface to an earthed device (for example to a PC), the gateway can be destroyed, if the polarity of the power supply is reversed!

 The functional earth (FE) must be connected to the protective earth (PE)

or to the potential equalization. The system installer is responsible for implementing this connection.

 Connecting cables and signal lines should be installed so that inductive

or capacitive interference does not impair the automation functions.

 Suitable safety hardware and software measures should be

implemented for the I/O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices.

2.6.2 Device Destruction by Exceeding Allowed Supply Voltage

The EU5C-SWD-POWERLINK Gateway must only be operated with the specified supply voltage.

 Make sure that the limits of the allowed range for the supply voltage are

not exceeded. A supply voltage above the upper limit can cause severe damage of the gateway!

 A supply voltage below the lower limit can cause malfunction of the

gateway!

 Ensure a reliable electrical isolation of the low voltage for the 24 volt

supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.

The allowed range for the supply voltage is indicated in the Technical Data

EU5C-SW

D-POWERLINK Gateway section on page 67.

Safety 19/72

2.6.3 Electrostatic Sensitive Device

The EU5C-SWD-POWERLINK Gateway is sensitive to electrostatic discharge, which can cause internal damage and affect its normal operation. Therefore adhere to the necessary safety precautions for components that are vulnerable to electrostatic discharge when you install or remove the gateway. Follow the guidelines listed hereafter when you handle the gateway:

 Touch a grounded object to discharge potential static before you handle

the gateway.

 Wear an approved grounding wrist strap.

 If possible, use a static-safe workstation.

 When not in use, store the device in appropriate static-safe packaging.

Safety 20/72

2.7 Labeling of Safety Messages

In this document, the safety instructions and property damage messages are designed according both to the internationally used safety conventions as well as to the ANSI Z535 standard.

 The Section Safety Messages at the beginning of a chapter are

pinpointed particularly. They are highlighted by a specific safety symbol and a signal word according to the degree of endangerment. In the safety message, the nature of the hazard is indicated.

 The Integrated Safety Messages embedded in operating instructions

are highlighted by a signal word according to the degree of endangerment and possibly by a safety symbol. In the safety message, the nature of the hazard is indicated.

Safety symbol

Sort of warning or principle

Warning of personal injury or property damage

Warning of damages by electrostatic discharge

Principle: Disconnect the power plug

Table 7: Safety Symbols and Sort of Warning or Principle

Signal word Meaning Meaning USA

Indicates a direct hazard with high risk, which will have as consequence death or grievous bodily harm if it is not avoided.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a possible hazard with medium risk, which will have as consequence death or (grievous) bodily harm if it is not avoided.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a minor hazard with medium risk, which could have as consequence personal injury, if it is not avoided.

Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

Indicates a property damage message.

Note Indicates an important note in the

manual.

Indicates an important note in the manual.

Table 8: Signal Words

Descriptions and Requirements 21/72

3 Descriptions and Requirements

3.1 Device Description EU5C-SWD-POWERLINK Gateway

3.1.1 Function

The EU5C-SWD-POWERLINK Gateway integrates a SmartWire-DT network into an Ethernet POWERLINK network. The Gateway creates a data connection between the participants (the slave devices) of the subordinate SmartWire-DT network and the Managing Node (the master device or PLC) of the super ordinate POWERLINK network.

The gateway acts as master in the SmartWire-DT network on the one hand, and on the other hand as modular Controlled Node (slave device) in the POWERLINK network. It thereby presents each connected SmartWire-DT participant as individual module to the POWERLINK Managing Node.

The cyclic process data is exchanged transparently between both networks. 1000 Bytes of process input/output data can in sum be exchanged with up to 99 SmartWire-DT participants (slaves).

Figure 1: Data Flow EU5C-SWD-POWERLINK Gateway

Descriptions and Requirements 22/72

3.1.2 Configuration

There are three types of configurations that are relevant for commissioning and operating the EU5C-SWD-POWERLINK gateway.

The actual configuration is the current actual constellation of the devices

at the SmartWire-DT bus connected to the SmartWire-DT interface of the gateway. It is always scanned after each restart of the gateway. This procedure can not be influenced.

In case the actual configuration complies with the configuration envisaged

for operation, the actual configuration can be captured as target configuration and stored zero-voltage safe in the device. This capturing

and storing of the actual configuration as target configuration can be achieved either by pressing the configuration button located at the front panel of the gateway or by using the SWD-Assist software (for the position

of the configuration button, see Device Picture se

ction on page 27).

This target configuration is then available within the gateway even after power-off or restart of the device. If a target configuration has been stored, the gateway checks on each restart whether the actual configuration complies with the target configuration. In case the gateway detects inadmissible deviations, it will not go into operation. If the actual configuration deviates from the target configuration because of a device

failure or removal on the SWD bus, the SWD LED on the gateway starts to blink red (for the position of the SWD LED, see Positions of the LEDs

section on p

age 28).

If no errors are detected

, the gateway is in principle ready for operation, but remains in waiting until the so-called planned configuration is downloaded to the gateway via the SWD-Assist software.

Without a target configuration, the gateway will not go into operation. The target configuration therefore has to be generated

 when you commission the gateway for the first time,

 after replacing a SmartWire-DT slave or

 after deliberately changing the setup of the SmartWire-DT network in

any other way.

The third configuration is the planned configuration (in this document also called project configuration). It is created by using the SWD-Assist

software and contains the desired configuration and the parameters of the SmartWire-DT network. It can be manually created in SWD-Assist by adding the individual device symbols in the “workbench” window, or it can be automatically created by taking over (i. e. reading-in) the target configuration from the gateway. The latter method is less prone to errors and therefore recommended.

The project configuration has to be complemented in SWD-Assist with the device-specific parameters of the SWD slaves and the POWERLINKspecific parameters (i. e. the node ID of the gateway). It then has to be downloaded from the configuration PC to the gateway via USB, where it is stored (like the target configuration) zero voltage-safe in the flash memory of the device.

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hilscher EU5C-SWD-POWERLINK User Manual

Specifications and Main Features

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User Manual