Hillphoenix Ssas-rg, Ssfs-rg User Manual

SSAS-RG/SSFS-RG
SEAFOOD
10/19
SINGLE-DECK MERCHANDISER
I N S TA L L AT I O N & O P E R AT I O N S M A N U A L
Energy Data & Case Dimensions .......................2-5
General Information ............................................... 6
Installation ..........................................................7-9
Lighting and Power Supplies ......................... 12-13
Pre-Power Checklist ............................................14
Airfl ow & Defrost ..................................................15
Case Cleaning ................................................ 16-17
Parts Ordering ......................................................18
Appendices
Table of Contents
To ensure proper functionality and optimum performance, it is STRONGLY recommended that Hillphoenix specialty cases be installed/serviced by qualifi ed technicians who have experience working with commercial refrigerated display merchandisers and storage cabinets. For a list of Hillphoenix-authorized installation/service contractors, please visit our website at www.hillphoenix.com.
ii
R-744 (CO2) NOTICE
For Systems Utilizing R-744 (CO2) Refrigerant
For refrigeration units that utilize R-744 (CO2), pressure relief and pressure-regulating relief valves may need to be installed based on the system capacity. The valves need to be located such that no stop valve is posi­tioned between the relief valves and the parts or section of the system being protected.
When de-energizing refrigeration units containing R-744 (CO2), venting of the R-744 (CO2) refrigerant may occur through the pressure regulating relief valves. These valves are located on the refrigeration system and not on the case model. If venting does occur, the valve must not be defeated, capped, or altered by any means.
WARNING: Under no circumstances should any component be replaced or added without consulting Hill­phoenix Field Service Engineering. Utilizing improper components may result in serious injury to persons or damage to the system.
LIABILITY NOTICE
For Cases with Shelf Lighting Systems
Hillphoenix does NOT design any of its shelf lighting systems or any of its display cases with shelf lighting systems for direct or indirect exposure to water or other liquids. The use of a misting system or water hose on a display case with a shelf lighting system, resulting in the direct or indirect exposure of the lighting system to water, can lead to a number of serious issues (including, without limitation, electrical failures, fi re, electric shock, and mold) in turn resulting in personal injury, death, sickness, and/or serious property damage (including, without limitation, to the display itself, to the location where the display is situated [e.g., store] and to any surrounding property). DO NOT use misting systems, water hoses or other devices that spray liquids in Hillphoenix display cases with lighted shelves.
If a misting system or water hose is installed or used on a display case with a shelf lighting system, then Hillphoenix shall not be subject to any obligations or liabilities (whether arising out of breach of contract, warranty, tort [including negligence], strict liability or other theories of law) directly or indirectly resulting from, arising out of or related to such installation or use, including, without limitation, any personal injury, death or property damage resulting from an electrical failure, fi re, electric shock, or mold.
P079211M, REVO
iii
Important
D A N G E R
Indicates an immediate threat of death or seri­ous injury if all instructions are not followed carefully.
At Hillphoenix
®
, the safety of our customers and employees, as well as the ongo-
ing performance of our products, are top priorities. To that end, we include impor-
tant warning messages in all Hillphoenix installation and operations handbooks,
accompanied by an alert symbol paired with the word "DANGER", "WARNING", or
"CAUTION".
All warning messages will inform you of the potential hazard; how to reduce the
risk of case damage, personal injury or death; and what may happen if the in-
structions are not properly followed.
W A R N I N G
Indicates a potential threat of death or serious injury if all instructions are not followed care­fully.
C A U T I O N
Indicates that failure to properly follow instruc­tions may result in case damage.
iv
Revision History
• new manual format_06/12
• endviews_12/12
• parts list and dixell operating instructions_01/13
• energy data_03/13
• energy data_03/14
• endviews_09/14
• support diagram and parts list_02/15
• warranty_04/16
• DOE, CV4 energy data, endview/diagram updates, LED lighting, Dixell operating instructions removal, electrical hookups, multi-case bolt locations, wiring diagrams and UL cord/plug "same type" state­ment_09/19
• warranty_10/19
v
ENERGY DATA
SSAS-RG REMOTE GRAVITY
1 NOTE: “- - -” indicates data not applicable.
2 Average discharge air velocity at peak of defrost.
3 Units equipped with RH systems require 2 defrosts per day with a fail-safe of 120 minutes.
* Listed data is based on the factory recommended default fresh meat temperature settings.
* Shelves are not recommended for fresh meat applications.
Electrical Data
Model
Fans
per
Case
High Effi ciency
Fans
Anti-Condensate
Fans
Drain
Heaters
Optional Defrost
Heaters
120 Volts 120 Volts 120 Volts 208 Volts 240 Volts
Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts
SSAS-RG 4’ - - -
1
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - ­6’ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ­8’ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
12’ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Model
Lights
per
Row
Light
Length
(ft)
Clearvoyant 4 LED Lighting
(Per Light Row)
Standard Power
(Cornice or Shelf)
High Power
(Cornice)
120 Volts 120 Volts
Amps Watts Amps Watts
SSAS-RG 4’ 1 4 0.05 5.9 0.12 14.9
6’ 2 3 0.08 9.4 0.20 23.8
8’
2 4 0.10 11.8 0.24 29.8
12’
3 4 0.15 17.7 0.36 44.7
Lighting Data
Defrost Controls
Model
Defrosts
3
per Day
Run-Off
Time (min)
Electric Defrost Timed-Off Defrost Hot Gas Defrost
Fail-Safe
(min)
Termination
Temp (oF)
Fail-Safe
(min)
Termination
Temp (oF)
Fail-Safe
(min)
Termination
Temp (oF)
SSAS-RG
2 - - - - - - - - - 75 47 20 60
Guidelines & Control Settings (DX)
Model
Conventional
BTUH/ft
Parallel
BTUH/ft
Superheat
Set Point @ Bulb
(oF)
Evaporator
(oF)
Discharge
Air
(oF)
Discharge Air
2
Velocity
(FPM)
SSAS-RG
158 145 6-8 20 26 - - -
Numbers are based on standard case sizes. Consult engineering.
All measurements are taken per ASHRAE - 72 - 2005 specifications. Hillphoenix refrigerated display cases for sale in the United States meet or exceed department of energy 2017 efficiency requirements.
Engineered for stores with ambient conditions not to exceed 75
o
and 55% relative humidity.
Due to engineering improvements specifications may change without notice.
2
CASE DIMENSIONS
SSAS-RG REMOTE GRAVITY
4 1/16 in
[10.2 cm]
45 3/8 in
[115.2 cm]
50 1/2 in
[128.3 cm]
28 1/8 in
[71.4 cm]
13 9/16 in
[34.4 cm]
7 in
[17.8 cm]
L
C
FRONT OF CASE
POWER SUPPLY
1 1/2 in
[3.8 cm]
1 1/2 in
[3.8 cm]
12 in
[30.5 cm]
45 3/8 in [115.3 cm] (FLAT REAR SILL) 50 1/8 in [127.3 cm]
(EXTENDED REAR SILL)
24 13/16 in
[63.0 cm]
20 in
[50.8 cm]
39 7/8 in [101.3 cm]
(FLAT REAR SILL)
44 5/8 in [113.3 cm]
(EXTENDED REAR SILL)
15 in [38.1 cm]
(FLAT REAR SILL)
19 3/4 in [50.2 cm]
(EXTENDED REAR SILL)
33 9/16 in [85.2 cm]
(FLAT REAR SILL)
38 5/16 in [97.3 cm]
(EXTENDED REAR SILL)
1 3/4 in
[4.4 cm]
21 1/2 in
[54.6 cm]
DRAIN CONNECTION
20" x 10" RECOMMENDED ELECTRICAL STUB UP LOCATION
REFRIGERATION
TOEKICK
TOEKICK
SLIDING
REAR LOAD DOORS
96 in
48 in 72 in
144 in
[365.8 cm] {12’ case}
[121.9 cm] {4’ case} [182.9 cm] {6’ case} [243.8 cm] {8’ case}
24 in [61.0 cm] (4') 36 in [91.4 cm] (6' & 8') 72 in [182.9 cm] (12')
22 15/16 in
[58.3 cm]
ELECTRICAL BOX
19 7/16 in
[49.4 cm]
30 3/4 in
[78.1 cm]
39 7/8 in
[101.3 cm]
3
SSFS-RG REMOTE GRAVITY
ENERGY DATA
1 NOTE: “- - -” indicates data not available.
2 Average discharge air velocity at peak of defrost.
3 Units equipped with RH systems require 2 defrosts per day with a fail-safe of 120 minutes.
* Listed data is based on the factory recommended default fresh meat temperature settings.
* Shelves are not recommended for fresh meat applications.
Electrical Data
Model
Fans
per
Case
High Effi ciency
Fans
Anti-Condensate
Fans
Drain
Heaters
Optional Defrost
Heaters
120 Volts 120 Volts 120 Volts 208 Volts 240 Volts
Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts
SSFS-RG 4’ - - -
1
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - ­6’ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ­8’ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
12’ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Model
Lights
per
Row
Light
Length
(ft)
Clearvoyant 4 LED Lighting
(Per Light Row)
Standard Power
(Cornice or Shelf)
High Power
(Cornice)
120 Volts 120 Volts
Amps Watts Amps Watts
SSFS-RG 4’ 1 4 0.05 5.9 0.12 14.9
6’ 2 3 0.08 9.4 0.20 23.8
8’
2 4 0.10 11.8 0.24 29.8
12’
3 4 0.15 17.7 0.36 44.7
Lighting Data
Defrost Controls
Model
Defrosts
3
per Day
Run-Off
Time (min)
Electric Defrost Timed-Off Defrost Hot Gas Defrost
Fail-Safe
(min)
Termination
Temp (oF)
Fail-Safe
(min)
Termination
Temp (oF)
Fail-Safe
(min)
Termination
Temp (oF)
SSFS-RG
2 - - - - - - - - - 75 47 20 60
Guidelines & Control Settings (DX)
Model
Conventional
BTUH/ft
Parallel
BTUH/ft
Superheat
Set Point @ Bulb
(oF)
Evaporator
(oF)
Discharge
Air
(oF)
Discharge Air
2
Velocity
(FPM)
SSFS-RG
158 145 6-8 20 26 - - -
Numbers are based on standard case sizes. Consult engineering.
All measurements are taken per ASHRAE - 72 - 2005 specifications. Hillphoenix refrigerated display cases for sale in the United States meet or exceed department of energy 2017 efficiency requirements.
Engineered for stores with ambient conditions not to exceed 75
o
and 55% relative humidity.
Due to engineering improvements specifications may change without notice.
4
SSFS-RG REMOTE GRAVITY
CASE DIMENSIONS
4 1/16 in
[10.2 cm]
39 7/8 in
[101.3 cm]
45 3/8 in
[115.2 cm]
28 1/8 in
[71.4 cm]
50 1/2 in
[128.3 cm]
19 1/2 in
[49.6 cm]
7 in
[17.8 cm]
L
C
FRONT OF CASE
POWER SUPPLY
1 1/2 in
[3.8 cm]
1 1/2 in
[3.8 cm]
12 in
[30.5 cm]
45 3/8 in [115.3 cm] (FLAT REAR SILL) 50 1/8 in [127.3 cm]
(EXTENDED REAR SILL)
24 13/16 in
[63.0 cm]
20 in
[50.8 cm]
39 7/8 in [101.3 cm]
(FLAT REAR SILL)
44 5/8 in [113.3 cm]
(EXTENDED REAR SILL)
15 in [38.1 cm]
(FLAT REAR SILL)
19 3/4 in [50.2 cm]
(EXTENDED REAR SILL)
33 9/16 in [85.2 cm]
(FLAT REAR SILL)
38 5/16 in [97.3 cm]
(EXTENDED REAR SILL)
1 3/4 in
[4.4 cm]
21 1/2 in
[54.6 cm]
DRAIN CONNECTION
20" x 10" RECOMMENDED ELECTRICAL STUB UP LOCATION
REFRIGERATION
TOEKICK
TOEKICK
SLIDING
REAR LOAD DOORS
96 in
48 in 72 in
144 in
[365.8 cm] {12’ case}
[121.9 cm] {4’ case} [182.9 cm] {6’ case} [243.8 cm] {8’ case}
24 in [61.0 cm] (4') 36 in [91.4 cm] (6' & 8') 72 in [182.9 cm] (12')
22 15/16 in [58.3 cm]
ELECTRICAL BOX
19 7/16 in [49.4 cm]
30 3/4 in
[78.1 cm]
5
GENERAL INFORMATION
Thank you for choosing Hillphoenix for your food merchandising needs. This handbook contains important technical information
and will assist you with the installation and operation of your new Hillphoenix specialty cases. By closely following the instructions, you can expect peak performance; attractive fit and finish; and long case life.
We are always interested in your suggestions for improvements (e.g. case design, technical documents, etc.). Please feel free to contact our Marketing Services group at the number listed below. Thank you for choosing Hillphoenix, and we wish you the very best in outstanding food merchandising.
Hillphoenix Specialty Products
703 Franklin Street, PO Box 478
Keosauqua, IA 52565
Tel: (319) 293-3777/Fax: (319) 293-3776
Website: www.hillphoenix.com
CASE DESCRIPTION
This manual specifically covers the SSAS-RG and SSFS-RG seafood application, service single-deck merchandiser.
STORE CONDITIONS
Hillphoenix cases are designed to operate in an air-condi­tioned store that maintains a 75°F (24°C) store temperature and 55% (max) relative humidity (ASHRAE conditions). Case operation will be adversely affected by exposure to excessively
high ambient temperatures and/or humidity.
REFRIGERATION SYSTEM OPERATION
Air-cooled condensing units require adequate ventilation for efficient performance. Machine-room temperatures must be maintained at a minimum of 65°F in winter and a maximum of 95°F in summer. Minimum condensing temperatures should be no less than 70°F.
SHIPPING CASES
Transportation companies assume all liability from the time a shipment is received by them until the time it is delivered to
the consumer. Our liability ceases at the time of shipment.
RECEIVING CASES
Examine fixtures carefully and in the event of shipping dam­age and/or shortages, please contact the Service Parts Department at the number listed below.
CASE DAMAGE
Claims for obvious damage must be 1) noted on either the freight bill or the express receipt and 2) signed by the carrier's agent; otherwise, the carrier may refuse the claim. If damage becomes apparent after the equipment is unpacked, retain all
packing materials and submit a written request to the carrier for inspection within 14 days of receipt of the equipment.
Failure to follow this procedure will result in refusal by the carrier to honor any claims with a consequent loss to the consumer.
If a UPS shipment has been damaged, retain the damaged material, the carton and notify us at once. We will file a claim.
LOST/MISSING ITEMS
Equipment has been carefully inspected to insure the highest level of quality. Any claim for lost/missing items must be made to Hillphoenix within 48 hours of receipt of the equip­ment. When making a claim please use the number listed below.
SERVICE & TECHNICAL SUPPORT
For service or technical questions regarding specialty cases, please contact our Specialty Products Division Service Department at 1-319-293-3777. For questions regarding our refrigeration systems or electrical distribution centers, please contact our Systems Division Customer Service Department at
1-770-388-0706.
CONTACTING THE FACTORY
If you need to contact Hillphoenix regarding a specific fixture, be certain that you have both the case model number and serial number (this information can be found on the data tag, located on the top-left interior of the case). When you have this information, call the number below and ask for a Service Parts Representative.
6
CASE INSTALLATION
FLOOR PREP
1. Ask the general contractor if your current copy of the build-
ing dimensions are the most recently issued. Also, ask for the points of reference from which you should take dimen­sions to locate the cases.
2. Using chalk lines or a laser transit, mark the fl oor where
the cases are to be located for the entire lineup. The lines should coincide with the outside edges of the case feet.
3. Move case as close as possible to its permanent location.
Remove all crating and shipping braces above the ship­ping pallet. Loosen the plastic dust cover from the pallet,
LOCATION
This refrigerated display case has been designed for displaying and storing perishable food product. It is engineered for air­conditioned stores with a maximum ambient of 75°F and 55% relative humidity.
When selecting the location for placement of this case, avoid the following conditions:
Excessive Air Movement
1. Doors
2. Air-conditioned vents
3. Other air sources
Excessive Heat
1. Windows
2. Sun
3. Flood lamps 8 feet or less from the product
4. Other heat sources
Fig. 2 Vertical supports
MOVING CASES
Hillphoenix display cases are generally shipped to stores with casters installed on the base frame. The casters make the job of moving cases easier for everyone involved in the shipping and installation process, as well as reducing the chance of damage from raising and lowering cases with ”J” bars to place them on dollies, skates or rollers. In most situations, one or two persons can easily move the case into position.
When the cases arrive at the store, simply roll them on to the store fl oor to the proper staging area. Occasionally, cases are shipped with longitudinal brace boards attached to help with stabilization. In these instances, the casters should not be removed until the case is in place.
Removing the casters is an easy process. Simply fl atten and remove the cotter pins that are holding the casters in place (Fig. 1). Then lift the case with a “J” bar and slide the caster assemblies out. The dismantled casters can now be discarded.
Fig. 1 Cotter pin attaches caster to case
COTTER PIN
C A U T I O N
Locate the vertical supports under unit before removing from pallet. Failure to do so will dam­age the fi nished metal if correct lift points are not identifi ed prior to removal.
but leave cover over the case to protect it while removing the case from the pallet. Carefully, lift case up and off the pallet. Remove dust cover. Installation hardware ships in a marked packet located inside the case.
4. Leveling is necessary to ensure proper operation of the
refrigeration system and drainage of the condensate. Locate the highest point on the positioning lines as a ref­erence for determining the proper height of the shim-pack levelers. A laser transit is recommended for precision and requires just one person. Level adjustable feet by twisting, if applicable, or shim as necessary under vertical supports as this will help ensure that the case is not settling over time.
5. Locate vertical support positions along the chalk line (Fig
2). Spot properly leveled shim packs at each support loca­tion.
SUPPORTS
7
CASE INSTALLATION
Multi-Case
1. Remove any shelves (discard the shelf clips) and/or loose
items from the cases that may interfere with case joining. Keep all loose items as they will be used later in the instal­lation process.
2. Follow the single-case installation instructions for the fi rst
case, excluding #6, then position the next case in the line­up approximately 3’ away.
3. Move the second case to a position that is approximately 6" from the fi rst case, then position case on the shim packs.
4. Push the cases tightly together, then lightly bolt them
together through the holes provided (Fig. 3). Tighten all the joining bolts until all margins are equal. Be careful not to over tighten.
5. The stub-up location can be found under the tank on the
customer left. See diagram on page 11 for access loca-
tions.
6. Apply case-to-case watershed (supplied) over the end
frame seam (Fig. 4). The watershed prevents water from settling in the case joint.
2. Once the case is properly placed on the shim packs,
check the vertical plumb of the case by placing a bubble level on the rear wall. Add/remove shim packs as needed. For the horizontal level, repeat this process after placing the bubble level on the front sill.
3. Install the bumper, if applicable, into pre-attached bumper
track and snap into place.
4. After suffi cient time has passed to allow for bumper
shrinkage, cut away the excess bumper for fi nal fi t and fi n­ish. Be certain to use an appropriate cutting tool (tubing­or PVC-cutter) to ensure a smooth cut.
5. Install case shelves and reconnect lights. Be aware that
differing shelf confi gurations will affect energy consump­tion and case performance.
6. Install toekick back onto the base of case.
LINE-UP & INSTALLATION
Single Case
1. Move the case into position. Using a “J” bar, raise the end
of the case (under cross support), and lower the horizontal support on to the shim packs. Repeat on the other end of the case.
C A U T I O N
These cases are not designed for excessive external weight. Do not walk on top or inside of cases. Doing so may result in case damage and/or personal injury.
W A R N I N G
Be!certain!that!your!hands!and!feet!are!out!of! the! way! before! lowering! the! case.!Failure! to! do!so!may!result!in!serious!injury.
Fig. 4 Sealing the pipe chase
WATERSHED
END FRAME
7. Repeat steps 3-6 of this sequence for all remaining cases.
Be certain to properly level all cases.
8. Properly align the front panels as needed, then install, if
applicable, front panel trim (supplied).
9. Install the bumper into pre-attached bumper track and
snap into place.
10. After suffi cient time has passed to allow for bumper
shrinkage, cut away the excess bumper for fi nal fi t and fi n­ish. Be certain to use an appropriate cutting tool (tubing­or PVC-cutter) to ensure a smooth cut.
11. Install case shelves and reconnect lights. Be aware that
differing shelf confi gurations will affect energy consump­tion and case performance.
12. Install toekick back onto the base of case.
Fig. 3 Bolt locations
8
CASE INSTALLATION
C A U T I O N
Installation of 3rd-party materials may result in diminished case performance.
9
CASE CONNECTIONS
REFRIGERATION
Refrigeration connections will be made through the refrigera­tion stub up location on the customer left side of the case. Refrigeration lines may be headed together for all cases in a line-up, if necessary, by lines through the access holes with a high grade silicon to prevent recirculation. All lines must be correctly sized. See diagram on page 11 for access locations.
If it becomes necessary to penetrate the case bottom for any reason, make certain it is sealed afterward with canned-foam sealant and white RTV.
ELECTRICAL
Electrical hookups are made through the power supply box that can be accessed by removing the rear panel.
For case-to-case wiring, run conduit between the power supply boxes or run wiring through the raceway. When connecting to the power supply on the case, fi eld wiring should exit box from the side furthest away from case wiring to allow more room in­side for wiring connections. Always check the data tag located on left end exterior panel or top interior of the case. The case must be grounded. For more detailed electrical wiring informa-
tion (see Appendix A1).
C A U T I O N
Be certain that all plumbing connections are compliant with local codes.
C A U T I O N
Be certain that all electrical connections are compliant with local codes.
C A U T I O N
Be sure to remove all styrofoam shipping blocks from piping and refrigerant lines. Failure to do so may result in case damage.
Fig. 5 "P" trap / drain outlet
PLUMBING
The drain outlet or “P” trap (Fig. 5) is shipped loose with the case and made from a 1 1/2” PVC pipe. Care should be given to ensure that all connections are water-tight and sealed with the appropriate PVC or ABS cement.
C A U T I O N
If any brazing is necessary, place wet rags around the area to avoid tank damage.
C A U T I O N
Be certain that all piping connections are com­pliant with local codes.
Drain lines can be run left or right of the tee with the proper pitch to satisfy local drainage requirements. When connecting the PVC to the existing fl oor drains be sure to provide as much
downhill slope as possible and avoid long runs of drain lines.
Do not install condensate drains in contact with non-insulated suction lines in order to prevent condensate from freezing. Install the 1 1/2" PVC trap, which is provided with the case. All drains must be trapped.
Before operating the case, be certain to remove the styrofoam shipping block that protects the plumbing lines during ship­ping.
D A N G E R
CAUTION, RISK OF ELECTRIC SHOCK. If the
cord or plug becomes damaged, replace only with a cord and plug of the same type.
10
MECHANICAL ACCESS LOCATIONS
L
C
FRONT OF CASE
POWER SUPPLY
1 1/2 in
[3.8 cm]
1 1/2 in
[3.8 cm]
12 in
[30.5 cm]
45 3/8 in [115.3 cm] (FLAT REAR SILL) 50 1/8 in [127.3 cm]
(EXTENDED REAR SILL)
24 13/16 in [63.0 cm]
20 in
[50.8 cm]
39 7/8 in [101.3 cm]
(FLAT REAR SILL)
44 5/8 in [113.3 cm]
(EXTENDED REAR SILL)
15 in [38.1 cm] (FLAT REAR SILL) 19 3/4 in [50.2 cm]
(EXTENDED REAR SILL)
33 9/16 in [85.2 cm] (FLAT REAR SILL) 38 5/16 in [97.3 cm]
(EXTENDED REAR SILL)
1 3/4 in
[4.4 cm]
DRAIN CONNECTION
20" x 10" RECOMMENDED
ELECTRICAL STUB UP LOCATION
REFRIGERATION
TOEKICK
TOEKICK
96 in
48 in 72 in
144 in
[365.8 cm] {12’ case}
[121.9 cm] {4’ case} [182.9 cm] {6’ case} [243.8 cm] {8’ case}
24 in [61.0 cm] (4') 36 in [91.4 cm] (6' & 8') 72 in [182.9 cm] (12')
CASE CONNECTIONS
11
LIGHTING & POWER SUPPLIES
GENERAL LIGHTING INFORMATION
Hillphoenix cases are equipped with LED luminaires and fea­ture specially designed light reflectors in the cornice to improve the illumination of products. LED power supplies operate both the cornice and shelf lights and are located above the cornice reflectors.
The lighting system has an ON/OFF switch located in the
race­way, power box or at the inside back of the case. Once a case
has been properly positioned in the store and an electrician has connected the lighting circuit, the lights may be turned on to verify that they are connected and functioning properly.
To ensure peak performance, it is advisable to run the lighting systems only when the store climate control is on and case refrigeration is started. Note: It is highly recommended that
the ambient store temperature not exceed 80°F.
D A N G E R
SHOCK HAZARD
Always disconnect power to case when cleaning, servicing or confi guring components of the light­ing system. Failure to do so may result in serious injury or death.
W A R N I N G
Using improper DC power supplies may damage the luminaires, resulting in sub-standard opera­tion and increased chances of safety issues/ injury.
W A R N I N G
Never replace a 24V DC power supply with a T8 or T5 ballast of any kind! Ballasts use alternating
current (AC) instead of direct current (DC) and operate at a much higher voltage than is used by this LED system. Doing so will damage the LED system and increases the chance of safety issues/injury.
LED DRIVER/POWER SUPPLY BOX
To gain access to the LED driver or power supplies remove the rear panel (Fig. 6). The power supply can be located at the cus­tomer left side of the case.
REPLACING LED LIGHTS
Once store power is connected and the light circuit is ener­gized, the Clearvoyant LED system should operate without the
LED LUMINAIRES
Removing LED luminaires:
1. Unplug the luminaire (Fig. 7).
2. Remove the screws from the light clamps (Fig. 8) while
keeping ahold of the light. Once the screws are removed the light rod will come away from the case with the clamps still holding to the light.
3. Remove the closed clamps and inner rings (Fig. 9) by
unclipping the clamp ends located above the screw open­ing. This will release the grip around the inner ring (Fig.
10) and allow for the two pieces to be separated from one another.
4. Carefully remove the inner rings from around the light rod.
need for any signifi cant maintenance for several years. Should a power supply need to be removed and/or replaced, turn off the power to the case before proceeding. Be certain to replace the power supply with genuine Hillphoenix parts or a compa­rable UL-listed Class-2 rated regulated 24V DC power supply with 100W output capacity.
Fig. 6 LED driver / power supply box
Fig. 7 LED light power cord
12
LIGHTING & POWER SUPPLIES
Fig. 8 LED light & ring / clamp
Fig. 11 LED ring and clamp
RING
CLAMP
Fig. 10 Open clampFig. 9 Closed clamp
RING & CLAMP
SCREW
Re-installing LED luminaires:
1. Place a ring (Fig. 11) around each end of the light rod and
rotate until both edges of the rod line-up and snap ahold to the ridges in the ring.
2. Slide a clamp (Fig. 11) over each ring and close them
tight around the rings by clipping together the clamp ends located above the screw opening.
3. Line-up the closed clamps (Fig. 9) and light rod with the
existing screw holes on the case and re-attach.
4. Rotate the light rod into desired position after the clamps
are fi rmly re-attached.
C A U T I O N
Too much tension on the inner clamp rings while removing them from an LED light rod may cause breakage. Use only enough tension for removal.
13
PRE-POWER CHECKLIST
Have you thoroughly examined the case for shipping damage? (see pg. 6)
Have you checked the vertical plumb of the case? The horizontal level? (see pg. 8)
Have you applied the sealant to the end breakers of adjoining cases? (see pg. 8)
Have you sealed the case-to-case joints by applying caulk and acrylic tape to the end frame seam? (see pg. 8)
Have you installed the toekick? (see pg. 8)
Have you removed the shipping blocks from the refrigeration and plumbing lines? (see pg. 10)
After powering-up the case, be certain that all of the steps listed below have been completed to ensure proper case functionality, safety and compliance with warranty terms.
1. Check all lights to ensure they are all functioning properly.
2. Check case temperature and adjust controller as needed.
Before powering-up the case, be certain that all of the steps listed below have been completed to ensure proper case functionality, safety and compliance with warranty terms.
14
Fig. 12 Airflow pattern
AIRFLOW & DEFROST
AIRFLOW & PRODUCT LOAD
Hillphoenix cases provide maximum product capacity within the refrigerated air envelope. Please keep products within the ap­propriate load limit.
It is important that you do not overload the food product display so that it impinges on the airfl ow pattern (Fig. 12). Overload­ing will cause malfunction and the loss of proper temperature levels.
DEFROST & TEMPERATURE CONTROLS
Cases are equipped with either Electric, Hot Gas or Timed-Off defrost at the owner's option.
The hot gas defrost termination sensor bulb and probe are attached to the dump line which is in the front, left-hand side of the case.
DETERMINING SUPERHEAT
To identify proper superheat settings, complete the following:
1. Obtain suction pressure from access port; obtain suction
line temperature from area near TXV bulb at the outlet of evaporator coil.
2. Using the suction pressure reading, convert pressure to
temperature using temperature pressure chart (see Appendix B1).
3. Finally, subtract the converted temperature reading from the actual temperature reading for superheat setting.
W A R N I N G
Always keep product within the designated air curtain. Failure to do so may result in case malfunction and product losing proper tempera­ture, resulting in sub-standard operation and increased chances of food contamination.
15
CASE CLEANING
CASE CLEANING
A periodic cleaning schedule should be established to maintain proper sanitation, insure maximum operating efficiency, and avoid the corrosive action of food fluids on metal parts that are left on for long periods of time. We recommend cleaning once a week. Further suggestions for case cleaning include the fol­lowing:
To avoid shock hazard, be sure all electrical power is turned
off before cleaning. In some installations, more than one disconnect switch may have to be turned off to completely de-energize the case.
All surfaces pitch downward to a deep-drawn drain trough,
funneling liquids to the center of the case where the waste outlet is located for easy access. Check the waste outlet to insure it is not clogged before starting the cleaning process and avoid introducing water faster than the case drain can carry it away.
To clean the LED luminaires, shut off the lights in the case,
then wipe the luminaires down with a soft, damp cloth. Avoid using harsh or abrasive cleaners as they may dam­age the lights. Be certain that the luminaires are complete­ly dry before re-energizing.
Clean from top to bottom when cleaning the display case to
avoid cross contamination.
If any potentially harmful cleaners are used, be certain
to provide a temporary separator (e.g., cardboard, plastic wrap, etc.) between those cases that are being cleaned and those that may still contain product.
Avoid spraying any cleaning liquids directly on the electrical
connections.
Allow cases to be turned off long enough to clean any frost
or ice from coil and pans.
Remove toekick and clean underneath the case with a
broom and a long-handled mop. Use warm water and a dis­infecting cleaning solution when cleaning underneath the cases.
D A N G E R
SHOCK HAZARD
Always disconnect power to case when servicing or cleaning. Failure to do so may result in serious injury or death.
Rear Load Doors
1. Remove the rear sliding doors on the back of the case and
clean. To remove: push up and pull out (Fig. 13).
2. Use a spray bottle fi lled with an approved mild detergent
and warm water.
Fig. 13 Rear load door removal
3. Use a clean, disposable cloth (approved item) to thorough-
ly clean all areas of the case.
4. Wipe down doors with a clean, disposable cloth (approved
item)
5. Place the cleaned doors on a clean sanitized surface until
they are dry.
16
SOVIS ULTRAVISION
®
tempered glass specialized Anti-Reflective coatings on each surface of the glass. These coatings reduce the glare from lighting so that the products on display are more visible to your customers.
While the Anti-Reflective coatings are durable, they are susceptible to scratching if abrasive materials are used for cleaning. Once the glass surfaces are scratched, it is impossible to restore the original finish. Special care must be taken to prevent damage when cleaning the glass. SOVIS recommends the following products for routine cleaning of ULTRAVISION
®
Anti-Reflective glass:
Cleaning Cloths – two products are recommended…
Scotch-Brite® High Performance Cloth – manufactured by 3M®and available in most grocery
stores under the name Scotch-Brite
®
Microfiber Cleaning Cloth in a 12” x 14” size. This cloth is
washable and may be reused as long as it remains clean.
Spontex® Microfibre Cleaning Cloth – distributed by Spontex®and available in most grocery stores under the same name in a 15.75” x 12” size. This cloth is washable and may be reused as long as it remains clean.
Cleaning Fluid – for more difficult cleaning jobs, these products are recommended…
Windex®- standard product only (extra-strength or specialty products may not be suitable)
Glass-Plus®- standard product only (extra-strength or specialty products may not be suitable)
Exceed® Multi-Surface & Glass Cleaner – from Kay Chemical Company, Greensboro, NC
Warm Water
Note: equivalent store-brand glass cleaning products are normally acceptable substitutes to the brand name products listed above.
The cleaning cloths named above will normally remove dust, grease, oil, and fingerprints without the need for cleaning fluids. A light spray of the cleaning fluids listed above will reduce the time required for cleaning. These materials have been tested and proven to clean ULTRAVISION
®
glass without scratching or damaging the Anti-Reflective coatings. If you need assistance with obtaining these materials, please contact your display case supplier.
Under no circumstances should the following types of materials be used for cleaning glass with ULTRAVISION
®
Anti-Reflective coatings.
Coarse Paper Towels Scouring Pads or Powders Steel Wool or Steel Fiber Materials Blades Acidic or highly Alkaline detergents Fluorine based detergents
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION ABOUT
CLEANING YOUR ULTRAVISION
®
ANTI-REFLECTIVE GLASS!
PLEASE READ AND FOLLOW THESE INSTRUCTIONS TO
PREVENT DAMAGE TO THE ANTI-REFLECTIVE COATINGS.
C A U T I O N
Do not use these materials for cleaning glass.
CASE CLEANING
17
PARTS ORDERING
Contact the Service Parts Department at:
319-293-3777
Provide the following information about the part you are ordering:
• Model number and serial number* of the case for which the part is intended.
• Length of the part (if applicable).
• Color of part (if painted) or color of polymer part.
• Whether part is for left or right-hand application.
• Quantity
*Data tag is located on the left end exterior panel or top interior of the case.
If the parts are to be returned for credit, contact the Parts Department. Do not send parts without authorization.
18
A1 .................................................................................................... Wiring Information
B1 ...................................................................... Sporlan Pressure-Temperature Chart
C1 .................................................................................................................... Parts List
APPENDIX
A1: WIRING DIAGRAM
B1: SPORLAN PRESSURE-TEMPERATURE CHART
TEMPERATURE PRESSURE CHART - at sea level
To determine subcooling for R-404A use BUBBLE POINT values (Temperatures above 50°F — Gray Background); to determine superheat for R-404A, use DEW POINT values (Temperatures 50°F and below).
** = exceeds critical temperature
Vacuum-Inches of Mercury
Bold Italic Figures
Pressure-Pounds Per
Square Inch Gauge
FORM IC-11-09 COPYRIGHT 2009 BY SPORLAN VALVE COMPANY, WASHINGTON, MO 63090 Printed in U.S.A.
TEMPERATURE REFRIGERANT (SPORLAN CODE)
(°F) (°C) 134a (J) 404A (S) 507 (P) 717 (A) 744 - CO
2
-60 -51.1
21.8 7.3 5.8 18.6
79.9
-55 -48.3
20.3 3.9 2.2 16.6
91.1
-50 -45.6
18.7 0.1
0.9
14.3
103.4
-45 -42.8 16.9 2.0 3.0 11.7 116.6
-40 -40.0
14.8
4.3 5.4
8.8
131.0
-35 -37.2 12.5 6.8 8.1 5.4 146.5
-30 -34.4
9.8
9.6 11.0
1.6
163.1
-25 -31.7
6.9
12.7 14.1 1.3 181.0
-20 -28.9
3.7
16.0 17.6 3.6 200.2
-18 -27.8 2.3 17.4 19.1 4.6 208.3
-16 -26.7 0.8 18.9 20.6 5.6 216.5
-14 -25.6 0.4 20.4 22.2 6.7 225.0
-12 -24.4 1.1 22.0 23.8 7.8 233.8
-10 -23.3 1.9 23.6 25.5 9.0 242.7
-8 -22.2 2.8 25.3 27.3 10.3 251.9
-6 -21.1 3.6 27.0 29.1 11.5 261.3
-4 -20.0 4.6 28.8 30.9 12.9 271.0
-2 -18.9 5.5 30.7 32.8 14.3 280.9
0 -17.8 6.5 32.6 34.8 15.7 291.0
1 -17.2 7.0 33.6 35.8 16.4 296.2
2 -16.7 7.5 34.6 36.9 17.2 301.5
3 -16.1 8.0 35.6 37.9 18.0 306.8
4 -15.6 8.5 36.6 39.0 18.8 312.1
5 -15.0 9.1 37.7 40.1 19.6 317.6
6 -14.4 9.6 38.7 41.1 20.4 323.1
7 -13.9 10.2 39.8 42.3 21.2 328.6
8 -13.3 10.8 40.9 43.4 22.1 334.2
9 -12.8 11.3 42.0 44.5 22.9 339.9
10 -12.2 11.9 43.1 45.7 23.8 345.7
11 -11.7 12.5 44.3 46.9 24.7 351.5
TEMPERATURE REFRIGERANT (SPORLAN CODE)
(°F) (°C) 134a (J) 404A (S) 507 (P) 717 (A) 744 - CO
2
12 -11.1 13.1 45.4 48.1 25.6 357.4
13 -10.6 13.8 46.6 49.3 26.5 363.4
14 -10.0 14.4 47.8 50.5 27.5 369.5
15 -9.4 15.0 49.0 51.8 28.4 375.6
16 -8.9 15.7 50.2 53.0 29.4 381.8
17 -8.3 16.4 51.5 54.3 30.4 388.0
18 -7.8 17.0 52.7 55.6 31.4 394.3
19 -7.2 17.7 54.0 56.9 32.4 400.7
20 -6.7 18.4 55.3 58.3 33.5 407.2
21 -6.1 19.1 56.6 59.6 34.6 413.8
22 -5.6 19.9 58.0 61.0 35.7 420.4
23 -5.0 20.6 59.3 62.4 36.8 427.1
24 -4.4 21.3 60.7 63.8 37.9 433.8
25 -3.9 22.1 62.1 65.3 39.0 440.7
26 -3.3 22.9 63.5 66.7 40.2 447.6
27 -2.8 23.7 64.9 68.2 41.4 454.6
28 -2.2 24.5 66.4 69.7 42.6 461.7
29 -1.7 25.3 67.8 71.2 43.8 468.8
30 -1.1 26.1 69.3 72.7 45.0 476.1
31 -0.6 26.9 70.8 74.3 46.3 483.4
32 0.0 27.8 72.4 75.9 47.6 490.8
33 0.6 28.6 73.9 77.5 48.9 498.3
34 1.1 29.5 75.5 79.1 50.2 505.8
35 1.7 30.4 77.1 80.7 51.6 513.4
36 2.2 31.3 78.7 82.4 52.9 521.2
37 2.8 32.2 80.3 84.1 54.3 529.0
38 3.3 33.1 82.0 85.8 55.7 536.9
39 3.9 34.1 83.7 87.5 57.2 544.8
40 4.4 35.0 85.4 89.2 58.6 552.9
41 5.0 36.0 87.1 91.0 60.1 561.0
TEMPERATURE REFRIGERANT (SPORLAN CODE)
(°F) (°C) 134a (J) 404A (S) 507 (P) 717 (A) 744 - CO
2
42 5.6 37.0 88.8 92.8 61.6 569.3
43 6.1 38.0 90.6 94.6 63.1 577.6
44 6.7 39.0 92.4 96.5 64.7 586.0
45 7.2 40.1 94.2 98.3 66.3 594.5
46 7.8 41.1 96.0 100.2 67.9 603.1
47 8.3 42.2 97.9 102.1 69.5 611.7
48 8.9 43.2 99.8 104.1 71.1 620.5
49 9.4 44.3 101.7 106.0 72.8 629.3
50 10.0 45.4 103.6 108.0 74.5 638.3
55 12.8 51.2 115.3 118.3 83.4 684.4
60 15.6 57.4 126.0 129.2 92.9 733.1
65 18.3 64.0 137.3 140.7 103.2 784.2
70 21.1 71.1 149.3 153.0 114.2 838.1
75 23.9 78.7 162.0 165.9 125.9 894.9
80 26.7 86.7 175.4 179.6 138.4 954.9
85 29.4 95.2 189.5 194.1 151.8 1018
90 32.2 104.3 204.5 209.3 166.1 **
95 35.0 113.9 220.2 225.4 181.2 **
100 37.8 124.2 236.8 242.3 197.3 **
105 40.6 135.0 254.2 260.1 214.4 **
110 43.3 146.4 272.5 278.8 232.5 **
115 46.1 158.4 291.8 298.5 251.6 **
120 48.9 171.2 312.1 319.2 271.9 **
125 51.7 184.6 333.3 340.9 293.3 **
130 54.4 198.7 355.6 363.8 315.8 **
135 57.2 213.6 379.1 387.8 339.6 **
140 60.0 229.2 403.7 413.0 364.7 **
145 62.8 245.7 429.6 439.5 391.0 **
150 65.6 262.9 456.8 467.4 418.7 **
155 68.3 281.0 485.5 497.0 447.8 **
C1: PARTS LIST
A Lift Glass Hardware
B Light Guard
C Case Top
D Front Lift Glass
E Die Board
F Front Toekick
G Insulated Drain Pan
H End Panel Trim
I End Panel
J End Toekick
K Outside Back
L Electrical Box
M Bottom Deck
N Bottom Deck Wire Riser
O Inside Back
P Sliding Rear Load Doors
Q Strut
R Drain Trough
S Gravity Coil
F
E
H
I
J
G
R
B
A
C
D
P
Q
S
L
K
M
O
N
4844-3514-3187.2
Hill PHOENIX, Inc.
Hereinafter Referred To As Manufacturer
LIMITED WARRANTY
GENERAL WARRANTY
Manufacturer’s products are warranted to be free from defects in materials and workmanship under normal use and maintenance for fourteen months from date of shipment from manufacturer (the “Base Warranty Period”). In the event of a qualifying warranty claim, a new or rebuilt part to replace any defective part will be provided without charge. The replacement part is covered under this warranty for the remainder of the applicable Base W arranty Period. In order to be eligible for warranty coverage, customer must: (i) notify Manufacturer promptly upon discovery of a warrant defect, and (ii) comply with the warranty claim procedures provided by Manufacturer from time to time.
This equipment warranty does not include labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing, or handling of either defective parts or replacement parts.
The warranty shall not apply:
1. To any unit or any part thereof which has been subject to accident, alteration, negligence, misuse or abuse, or which has not been
operated in accordance with the manufacturer’s recommendations, or in conditions outside of Manufacturer’s specifications, or if the serial number of the unit has been altered, defaced, or removed.
2. When the unit, or any part thereof, is damaged by fire, flood, or other act of God.
3. To products that are impaired or damaged due to improper installation.
4. When installation and startup forms are not properly completed or returned within two weeks after startup.
5. If the defective part is not returned to the Manufacturer.
6. To service, maintenance or wear and tear parts (such as lights, starters and ballasts)
MODIFICATIONS TO GENERAL WARRANTY
The following sets forth certain modifications to the General Warranty for specific products of Manufacturer:
DISPLAY CASE AND SPECIALTY PRODUCTS CLEARVOYANT
®
LED LIGHTING
The warranty period for Clearvoyant LED lighting components within the Clearvoyant lighting system is five years from date of shipment.
REMEDY LIMITATION/DAMAGES EXCLUSION
THE REMEDY OF REPAIR OR PROVISION OF A REPLACEMENT PART WITHOUT CHARGE SHALL BE THE EXCLUSIVE REMEDY FOR ANY W ARRANTY CLAIM HEREUNDER. WITHOUT LIMITING THE FOREGOING, MANUFACTURER SHALL NOT BE LIABLE UNDER ANY CIRCUMSTANCES FOR INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING LOSS OF PROFIT, LABOR COST, LOSS OF REFRIGERANT OR FOOD PRODUCTS.
EXCLUSIVE WARRANTY
THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY WITH RESPECT TO THE PRODUCTS. ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED AND EXCLUDED. NO IMPLIED WARRANTY SHALL BE DEEMED CREATED BY COURSE OF DEALING OR USAGE OF TRADE. NO OTHER PERSON IS AUTHORIZED TO EXPAND OR CREATE ANY OBLIGATION GREATER THAN OR MORE EXPANSIVE THAN THE WARRANTY PROVIDED HEREIN.
Submit warranty claims to:
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Warning
Maintenance & Case Care
When cleaning cases the following must be performed PRIOR to cleaning:
To avoid electrical shock, be sure all electric power is turned off before cleaning. In some installations, more than one switch may have to be turned off to completely de-energize the case.
Do not spray cleaning solution or water directly on fan motors or any electrical connections.
All lighting receptacles must be dried off prior to insertion and re-energizing the lighting circuit.
Please refer to the Use and Maintenance section of this installation manual.
BDM0818
703 Franklin Street, PO Box 478, Keosauqua, IA 52565
Due to our commitment to continuous improvement, all specifications are subject to change without notice.
Hillphoenix is a Sustaining Member of the American Society of Quality.
Visit our website at www.hillphoenix.com
Tel: 319-293-3777
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