Hill Phoenix ORBH, ORB, ONRBH, ONRB User Manual

HANDBOOK
INSTALLATION & OPERATION
REACH-IN
BEVERAGE
CASES
P057333G
Rev. 12 6/06
MODEL: ORB, ORBH,
COMPONENT
Welcome to the ORIGIN2display case family. We’re very pleased you
joined us.
This installation and operation handbook has been especially prepared for everyone involved with ORIGIN2display cases – owners, managers, installers and maintenance personnel.
You’ll find this book different than traditional manuals. The most dramatic difference is the use of many more illustrated instructions to make it easier to read and to help you get the most from this innovative new design. When you follow the instructions you should expect remarkable performance, attractive fits and finish, and long case life.
We are interested in your suggestions for improvement both in case
design and in this handbook. Please call/write to:
Hill PHOENIX
Marketing Services Department
1925 Ruffin Mill Rd.
Colonial Heights, VA 23834
Tel: 804-526-4455
Fax: 804-526-7450
or visit our web site at
www.hillphoenix.com
We wish you the very best in outstanding food merchandising and a
long trouble-free operation.
1
TABLE OF CONTENTS
GENERAL INFORMATION – PAGES 3 - 8
General information, first step recommendations and case dimensional drawings.
THE USE OF CASTERS – PAGE 9
Cases roll on casters–general use and caster removal.
LINE-UP – PAGES 10 - 11
A twelve step procedure for initial case lineup with illustrations.
TRIM-OUT – PAGES 12 - 13
A fifteen step procedure for trimming out cases with illustrations.
REFRIGERATION PIPING – PAGE 14
Diagrams show coil outlet, case controls location, and other piping tips.
PLUMBING – PAGE 15
Information on drain connections.
ELECTRICAL HOOKUP AND WIRING DIAGRAMS – PAGES 16 - 25
Complete information on electrical connections.
CONTROL SETTING GUIDELINE – PAGES 26 - 29
Recommended settings for all case controls.
DEFROST AND TEMPERATURE CONTROL – PAGE 30
Defrost data - electric and hot gas defrost. Sensor bulb locations.
PRODUCT LOADING – PAGE 31
Air flow and load limits.
USE AND MAINTENANCE – PAGES 32 - 33
Cleaning and fan information.
PARTS ORDERING – PAGES 34 - 36
Replacement parts identification.
APPENDIX A - PAGE 37
NOTES - PAGE 38
PRODUCT WARRANTY - Inside Back Cover
2
3
GENERAL INFORMATION
DESCRIPTION OF CASES: The refrigerated display cases described in this handbook are part of the Hill PHOENIX, Origin2design series. Specifically covered in this manual are models ORB reach-in beverage, ORBH high reach-in beverage, ONRB narrow reach-in bev­erage, & ONRBH high narrow reach-in beverage.
STORE CONDITIONS: Hill PHOENIX cases are designed to operate in an air conditioned store with a system that can maintain 75
O
F (24OC) store temperature and 55 percent (maxi­mum) relative humidity (CRMA conditions). Case operation will be adversely affected by exposure to excessively high ambient temperatures and/or humidity.
REFRIGERATION SYSTEM OPERATION: Air cooled condensing units require ventilation for efficient performance of condensers. Machine room temperatures must be a minimum of 65
O
F in winter and a maximum of 95OF in summer. Minimum condensing temperatures
should be no less than 70
O
F.
RECEIVING CASES: Examine fixtures carefully for shipping damage and shortages. For information on shortages contact the Service Parts Department at 1-800-283-1109.
APPARENT DAMAGE: A claim for obvious damage must be noted on the freight bill or express receipt and signed by the carriers agent, otherwise the carrier may refuse the claim.
CONCEALED DAMAGE: If damage is not apparent until after the equipment is unpacked, retain all packing materials and submit a written request to the carrier for inspection within 15 days of receipt of equipment.
LOST ITEMS: This equipment has been carefully inspected to insure the highest level of quality. Any claim for lost items must be made to Hill PHOENIX within 48 hours of receipt of equipment.
TECHNICAL SUPPORT: If any technical questions arise regarding a refrigerated display case contact our Customer Service Department in Richmond at 1-804-526-4455. For any questions regarding our refrigeration systems or electrical distribution centers contact our Customer Service Department in Conyers at 1-770-285-3200.
CONTACTING FACTORY: Should you need to contact Hill PHOENIX regarding a specific fixture, be sure to know the case model number and serial number. This information is on the serial plate located on the top flue panel of the case (see next page for details). Ask for a Service Parts Representative at 1-804-526-4455.
4
Amp plate & Serial Plate location
MODEL
ORB
GENERAL INFORMATION
41 7/16 in [105.2 cm]
64 in
[162.6 cm]
(Frame Height)
34 11/16 in
42 11/16 in [108.4 cm]
[88.1 cm]
[206.3 cm]
83 1/4 in
[211.5 cm]
8 in [20.3 cm]
10 in
[25.4 cm]
31 9/16 in [80.2 cm]
81 1/4 in
5 1/8 in
[13.1 cm]
[149.9 cm]
30 7/8 in [78.4 cm]
COIL
PLENUM
6 13/16 in [17.2 cm]*
31 9/16 in [80.2 cm] 39 1/4 in [99.7 cm] 42 11/16 in [108.4 cm]
WIRING-TO-TOP (OPTIONAL)
ELECTRICAL
59 in
62 3/8 in
[158.4 cm]
(Door Height)
16 1/16 in
[40.9 cm]
8 1/2 in
[21.6 cm]
12 3/4 in [32.4 cm]
35 1/8 in
[89.2 cm]
**
1/2 BUMPER OPTION
4 in [10.2 cm]
7 1/2 in
[19.1 cm]
PIPING-TO-TOP (OPTIONAL)
REAR REFRIGERATION (13 15/16" off of floor)
3 3/8 in [8.6 cm]
28 5/8 in
[72.7 cm]
33 9/16 in [85.3 cm]
39 1/4 in
[99.7 cm]
JUNCTION BOX
(STANDARD)
16 1/16 in [40.8 cm] 18 9/16 in [47.1 cm]
REFRIGERATION
1 1/2 in
[3.8 cm]
{END}
C
L
FRONT OF CASE
60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door}
120 in [304.8 cm] {4 Door}
NOTES:
* STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS
z ENDS ADD APPROXIMATELY 1 INCH TO CASE HEIGHT z WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A WALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2" z AVAILABLE SHELF SIZES: WIRE SHELVES 16", 18", 20", 22" & 23 1/2"
SOLID SHELVES 18", 20", 22", 24" & 27" (TOP SHELF MUST BE 24" OR SHORTER WHEN USING 27" SHELVES. RECOMMENDED CONFIGURATION IS 1 - 24" SHELF AND 4 - 27" SHELVES BELOW TOP SHELF)
150 in [381.0 cm] {5 Door} 180 in [457.2 cm] {6 Door}
1 1/2" PVC DRAIN CONNECTION
8 11/16 in [22.1 cm]
5
41 7/16 in [105.2 cm]
MODEL
ORBH
Amp plate & Serial Plate location
68 in
[172.7 cm]
(Frame Height)
34 11/16 in
42 11/16 in
[108.4 cm]
[88.1 cm]
87 1/16 in
[221.1 cm]
8 in [20.3 cm]
10 in
[25.4 cm]
31 9/16 in [80.2 cm]
85 1/16 in
[216.0 cm]
5 1/8 in
[13.1 cm]
[160.1 cm]
30 7/8 in [78.4 cm]
COIL
PLENUM
6 13/16 in [17.2 cm]*
31 9/16 in [80.2 cm] 39 1/4 in [99.7 cm] 42 11/16 in [108.4 cm]
WIRING-TO-TOP (OPTIONAL)
ELECTRICAL
63 in
66 3/8 in
[168.6 cm]
(Door Height)
[21.6 cm]
12 3/4 in [32.4 cm]
35 1/8 in
[89.2 cm]
**
16 1/16 in [40.9 cm]
8 1/2 in
4 in [10.2 cm]
1/2 BUMPER OPTION
7 1/2 in
[19.1 cm]
PIPING-TO-TOP (OPTIONAL)
REAR REFRIGERATION (13 15/16" off of floor)
3 3/8 in [8.6 cm]
28 5/8 in
[72.7 cm]
33 9/16 in [85.3 cm]
39 1/4 in
[99.7 cm]
JUNCTION BOX
(STANDARD)
16 1/16 in [40.8 cm] 18 9/16 in [47.1 cm]
REFRIGERATION
1 1/2 in [3.8 cm]
{END}
C
L
FRONT OF CASE
60 in [152.4 cm] {2 Door}
90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door}
NOTES:
* STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS
z ENDS ADD APPROXIMATELY 1 INCH TO CASE HEIGHT z WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A WALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2" z AVAILABLE SHELF SIZES: WIRE SHELVES 16", 18", 20", 22" & 23 1/2"
SOLID SHELVES 18", 20", 22", 24" & 27" (TOP SHELF MUST BE 24" OR SHORTER WHEN USING 27" SHELVES. RECOMMENDED CONFIGURATION IS 1 - 24" SHELF AND 4 - 27" SHELVES BELOW TOP SHELF)
180 in [457.2 cm] {6 Door}
96 in [243.8 cm] {8' case}
144 in [365.8 cm] {12' case}
1 1/2" PVC DRAIN CONNECTION
8 11/16 in [22.1 cm]
6
MODEL
ONRB
Amp plate & Serial Plate location
GENERAL INFORMATION
34 5/8 in [88.0 cm]
27 5/16 in [69.4 cm]
83 1/4 in
[211.5 cm]
8 in [20.3 cm]
10 in
[25.4 cm]
24 3/16 in [61.4 cm]
81 1/4 in
[206.4 cm]
5 1/8 in
[13.1 cm]
59 in
[149.9 cm]
23 1/4 in
[59.1 cm]
COIL
6 13/16 in [17.3 cm]*
24 3/16 in [61.4 cm]
31 7/8 in [81.0 cm]
35 3/8 in [89.8 cm]
WIRING-TO-TOP (OPTIONAL)
ELECTRICAL
PLENUM
[162.6 cm]
(Frame Height)
62 3/8 in
[158.4 cm]
(Door Height)
[41.3 cm]
8 in
[20.3 cm]
27 9/16 in [70.0 cm]
**
64 in
16 1/4 in
12 3/4 in [32.4 cm]
1/2 BUMPER OPTION
7 1/2 in
[19.1 cm]
PIPING-TO-TOP (OPTIONAL)
REAR REFRIGERATION (12 1/4" off of floor)
4 in
[10.2 cm]
3 3/8 in [8.6 cm]
23 1/4 in [59.1 cm]
26 7/8 in [68.3 cm]
31 7/8 in
[81.0 cm]
35 3/8 in
[89.8 cm]
JUNCTION BOX
(STANDARD)
16 1/16 in [40.8 cm] 18 9/16 in [47.1 cm]
REFRIGERATION
1 1/2 in [3.8 cm]
1 1/2" PVC DRAIN
C
L
FRONT OF CASE
60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door}
120 in [304.8 cm] {4 Door}
NOTES:
* STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS
z ENDS ADD APPROXIMATELY 1 INCH TO CASE HEIGHT z WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A WALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2" z AVAILABLE SHELF SIZES: WIRE SHELVES 16", 18", 20" & 22"
SOLID SHELVES 18", 20" & 22" (TOP SHELF MUST BE 20" OR SHORTER. RECOMMENDED CONFIGURATION IS 20" SHELF AND 4 22" SHELVES BELOW TOP SHELF)
150 in [381.0 cm] {5 Door}
CONNECTION
8 11/16 in [22.1 cm]
{END}
7
34 5/8 in [88.0 cm]
MODEL ONRBH
Amp plate & Serial Plate location
68 in
[172.7 cm]
(Frame Height)
27 5/16 in [69.4 cm]
[221.1 cm]
8 in [20.3 cm]
[25.4 cm]
24 3/16 in
[61.4 cm]
87 1/16 in
10 in
85 1/16 in
[216.0 cm]
5 1/8 in
[13.1 cm]
[160.0 cm]
23 1/4 in
[59.1 cm]
COIL
6 13/16 in [17.3 cm]*
24 3/16 in [61.4 cm]
31 7/8 in [81.0 cm]
35 3/8 in [89.8 cm]
WIRING-TO-TOP (OPTIONAL)
ELECTRICAL
63 in
PLENUM
66 3/8 in
[168.6 cm]
(Door Height)
8 in
[20.3 cm]
12 3/4 in [32.4 cm]
27 9/16 in [70.0 cm]
**
16 1/4 in
[41.3 cm]
1/2 BUMPER OPTION
4 in
[10.2 cm]
7 1/2 in
[19.1 cm]
PIPING-TO-TOP (OPTIONAL)
REAR REFRIGERATION (12 1/4" off of floor)
3 3/8 in [8.6 cm]
23 1/4 in [59.1 cm]
26 7/8 in [68.3 cm]
31 7/8 in
[81.0 cm]
35 3/8 in
[89.8 cm]
JUNCTION BOX
(STANDARD)
16 1/16 in [40.8 cm] 18 9/16 in [47.1 cm]
REFRIGERATION
1 1/2 in [3.8 cm]
1 1/2" PVC DRAIN
C
L
FRONT OF CASE
60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door}
120 in [304.8 cm] {4 Door}
NOTES:
* STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS
z ENDS ADD APPROXIMATELY 1 INCH TO CASE HEIGHT z WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A WALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2" z AVAILABLE SHELF SIZES: WIRE SHELVES 16", 18", 20" & 22"
SOLID SHELVES 18", 20" & 22" (TOP SHELF MUST BE 20" OR SHORTER. RECOMMENDED CONFIGURATION IS 20" SHELF AND 4 22" SHELVES BELOW TOP SHELF)
150 in [381.0 cm] {5 Door}
CONNECTION
8 11/16 in [22.1 cm]
{END}
8
GENERAL INFORMATION
BASEHORSE
LOCATION FOR
MODEL
ONRB, ONRBH,
ORB & ORBH
4"
23 3/16"
NARROW
4"
23 3/16"
NARROW
4" 4"
23 3/16"
NARROW
4" 4"
2 DOOR CASE
59 1/4"
FRONT OF CASE
3 DOOR CASE 8' CASE
47 1/2" (3dr CASE) 49 1/8" (8' CASE)
4 DOOR CASE
38 13/16" (4dr CASE) 44 5/8" (12' CASE)
77 3/16" (4dr CASE) 92 5/8" (12' CASE)
6"
89 1/4" (3dr CASE) 95 1/4" (8' CASE)
FRONT OF CASE
6"
31 11/16"
STANDARD
119 1/4" (4dr CASE) 143 1/4" (12' CASE)
FRONT OF CASE
4"
6"
31 11/16"
STANDARD
STANDARD
6"
31 11/16"
4"
23 3/16"
NARROW
4" 6" 6"
23 3/16"
NARROW
5 DOOR CASE
48 7/16"
97 3/16"
149 1/4"
FRONT OF CASE
4"
6 DOOR CASE
43 3/16"
81 5/8"
132 13/16"
179 1/4"
FRONT OF CASE
31 11/16"
STANDARD
4"
31 11/16"
STANDARD
9
CASES MOVE ON
CASTERS
FOR EASIER INSTALLATION
ORIGIN2cases are manufactured and shipped to
stores with casters installed on the base frame to make the job of moving cases easier for everyone involved with the manufacturing, shipping and instal­lation process.
Casters not only speed up the process, but they also reduce the chance of damage from raising and low­ering cases with ”J” bar to place them on dollies, skates or rollers. In most situations, one or two per­sons can move the case with ease.
34
12
CASTERS MAY BE DISCARDED.
ROLL OUT OF TRUCK. When there is a truck - level
delivery dock, cases may be rolled directly from the truck to the store floor. [CAUTION] If skid boards are required to unload cases, casters should be removed prior to sliding them down the skid; after which they can be reinstalled on case.
ROLL TO LINEUP POSITION. Casters may remain in place to move the cases to staging areas around the store, prior to final installation. When ready for final line-up, roll the case to set position, then remove casters.
REMOVE COTTER PIN. Removing the casters is easy. Simply flatten and hammer out cotter pins then lift the case with “J” bar, and the casters will fall off.
[CAUTION] Make certain hands are out of the way.
10
5
Set Shims On Basehorse Locations
Locate basehorse positions along chalk lines. Spot shim packs at each basehorse location.
LINE UP
1
Consult With General Contractor
Ask the general contractor if there have been changes in the building dimensions since the print you are using was issued. Also, ask the points of reference from which you should take dimensions to locate the cases.
2
Snap Chalk Lines
Mark floor where cases are to be located for the entire lineup.
4
Level Floor. Use Laser Transit
Leveling is necessary to assure prop­er case alignment. Locate highest point on chalk line as reference for determining height of shim-pack levelers. A laser transit is recom­mended for precision and requires just one person.
3
Snap Lines On Base Rail Locations
Snap lines where base rails are posi­tioned, not the front or back edges of the cases. See case cross section drawings, pages 4-8, for rail location dimensions.
6
Position First Case In Lineup, Remove Casters, Level
Roll first case into position. Raise case from end under cross support using “J” bar. Remove cotter pins and casters. [CAUTION! Keep hands from under case] Level case on shims.
BASE RAIL
BASE RAIL
11
Ask about our case installation video available by request through your local Hill PHOENIX Sales or Field Service Representative.
12
Add Sealant to Top Case Joint.
Once cases are pushed tightly togeth­er and bolted run a bead of sealant along the top joint.
11
Bolt Cases Together Using Bolt Holes Provided
Push cases tightly together. Bolt cases together through the holes provided. Tighten until all margins are equal; do not over tighten. If bolt 5 interferes with shelf positioning, it may be removed once cases are set.
10
Loosen Master Bumper
Loosen screws on master bumper. Move bumper joint to a position for sliding between adjoining case bumper.
7
Remove Outriggers
Remove cotter pin from outrigger by cutting tie strap. Either pull the out­rigger out from the front or insert a crowbar into the tube from the back and push the outrigger out.
8
Position Next Case In Line Up
Roll case approximately 6’ from adjoining case. Remove casters on the end nearest to the next case. Allow casters to remain on opposite end to assist in pushing cases togeth­er - then remove them.
CAULK
OUTRIGGER
COTTER PIN LOCATION
9
Remove Shipping Accessories From Case. Add Sealant.
Remove anything from the case that may interfere with case joining. Apply the foam tape that is shipped loose in the case to the end breakers on each side of the case. Run a bead of sealant around the entire end before pushing cases tightly together.
CAULK
FOAM TAPE
BUMPER JOINT
6
7
5
4
2
3
1
BUMPER SCREW
12
56
Apply acrylic tape over pipe chase seam. Tape is found with the ship loose items and acts as a watershed preventing water from settling in case joint.
Seal joints along pipe chase seam with the caulk provided.
Now that cases have been positioned and leveled, you may proceed to trim-out case line­up. Trim parts have been designed to be applied easily with only a small number of fas­teners required. Most external parts are adjustable to achieve almost invisible, snug-fit­ting joints and a high level of excellence in fit and finish.
TRIM OUT
1
Adjust polymer master bumper joints, if required. First loosen bumper screws.
2
Slide bumper joint to the center of the joint between the two cases. Use screw driver in hole provided.
3
Slide master bumper left or right to close seam as required. Bumper joint neatly finishes any gap that may remain.
4
Close seam where bumper joins case end. Bumper joint closes seam that may develop if master bumper is moved away from end to close case­to-case joint seam.
ACRYLIC TAPE
PIPE CHASE
BUMPER JOINT
BUMPER SCREW
11
10
9
12
Attach the upper kickplate retainer, which is shipped loose with the case. Line up the retainer with the kickplate bracket and secure with the screws provided. The kickplate brackets are shipped loose with the ORZ and ORZH models but come installed on the ONRZ and ONRZH models.
If the case has a Streamlyne front style the bumper may be shipped loose in the case. Before installing bumper on the case install the exter­nal bumper joint on the Streamlyne bumper. Simply slide the joint over the bumper for either case-to-case or case-to-end joints.
151413
Insert nose bumper into master bumper channel. Roll nose bumper into channel along entire lineup (up to 96’). We recommend that the nose bumper be left in the store 24 hours before installing. DO NOT STRETCH the bumper during installation as it will shrink to its original length and leave a gap.
Insert top of kickplate into the upper kickplate retainer. Slide the kickplate up into retainer then down on the “J” rail.
Attach the “J” rail, which is shipped loose with the case. Line up the rail with the kickplate bracket and secure with the screws provided.
Once the Streamlyne bumper has been properly seated, attach the bumper to the tank with the screws provided. Insert the bumper align­ment pin into the underside of the bumper to help align it to the bumper on the next case.
Place the hook of the Streamlyne bumper on the lip of the master bumper bracket and rotate the bumper down while pushing it in. Once the top edge of the bumper has slipped under the color band make sure it is pushed in as far as it will go.
13
7
Insert exterior cornice joint at every case joint. The exterior cornice joints are shipped loose with each case
8
Close joints on color band by sliding the panels together. The color band can be moved left or right as required to allow adjustment.
KICKPLATE BRACKET
UPPER KICKPLATE RETAINER
KICKPLATE BRACKET
“J” RAIL
KICKPLATE
UPPER KICKPLATE RETAINER
“J” RAIL
EXTERNAL BUMPER JOINT
STREAMLYNE MASTER BUMPER
MASTER BUMPER BRACKET
BUMPER ALIGNMENT PIN LOCATION
STREAMLYNE MASTER BUMPER
SCREW
COLOR BAND
C
L
31 9/16 in [80.2 cm]
(STANDARD)
35 1/8 in [89.2 cm]
(STANDARD)
**
28 5/8 in
[72.7 cm]
(STANDARD)
39 1/4 in
[99.7 cm]
(STANDARD)
REFRIGERATION
1 1/2 in
[3.8 cm]
{END}
8 11/16 in [22.1 cm]
FRONT OF CASE
NOTES:
** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS
z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2"
60 in [152.4 cm] {2 Door}
90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} 180 in [457.2 cm] {6 Door}
4 in [10.2 cm]
PIPING-TO-TOP (OPTIONAL)
12 3/4 in [32.4 cm]
3 3/8 in [8.6 cm]
REAR REFRIGERATION (13 15/16" off of floor)
42 11/16 in [108.4 cm]
(STANDARD)
27 9/16 in [70.0 cm]
(NARROW)
**
23 1/4 in
[59.1 cm]
(NARROW)
24 3/16 in [61.4 cm]
(NARROW)
31 7/8 in
[81.0 cm]
(NARROW)
35 3/8 in
[89.8 cm]
(NARROW)
REFRIGERATION PIPING
14
Refrigeration components and the coil outlet hole are located to provide the best access for installation and maintenance. As the diagrams below indicates, the coil outlet hole is positioned forward on the right hand side of the case, fully visible in front of the fan plenum. An optional piping-to-top configura­tion can be ordered that runs the refrigeration lines through the top of the case at the location shown below. Note that on the narrow six door case an extra support is present on the end frames that requires case-to-case piping to be fed through the opening.
The expansion valve and other con­trols are located on the left-hand side of the case, are accessible without lifting the fan plenum, and may be reached by lifting only the left hand deck pan.
If it becomes necessary to penetrate the case bottom make certain it is sealed afterward with canned-foam sealant and white RTV.
REMOVE SHIPPING BLOCKS
REMOVE THE SHIPPING BLOCKS THAT PROTECT THE REFRIGERATION LINES DURING SHIPMENT BEFORE OPERATING THE CASE.
CANOPY
FRONT OF CASE
PIPING-TO-TOP
MODEL
ORB, ORBH, ONRB & ONRBH
NARROW 6 DOOR SUPPORT
EXTRA FRAME SUPPORT
REFRIGERATION LINES PIPED-TO-TOP
15
PLUMBING
The drain outlet is located front and center of the cases for convenient access and is especially molded out of ABS material. The “P” trap, furnished with the case, is construct­ed of schedule 40 PVC pipe. Care should be given to assure that all connections are water tight and sealed with the appropriate PVC or ABS cement.
The lines can be run left or right of the tee with the proper pitch to satisfy local drainage requirements.
The kickplate is shipped loose with the case for field installation, therefore you should have open access to the drain line area.
If the kickplate has been installed, you will find it very easy to remove. See instruc­tions below, or the trim out section of this manual on page 13.
MODEL
ORB, ORBH, ONRB & ONRBH
HOW TO REMOVE KICKPLATE
LIFT UP FROM “J” RAIL AND PULL OUT
KICKPLATE
31 9/16 in [80.2 cm]
(STANDARD)
42 11/16 in [108.4 cm]
(STANDARD)
35 3/8 in
[89.8 cm]
(NARROW)
24 3/16 in [61.4 cm]
(NARROW)
FRONT OF CASE
60 in [152.4 cm] {2 Door}
90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} 180 in [457.2 cm] {6 Door}
96 in [243.8 cm] {8' case}
NOTES:
** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS
144 in [365.8 cm] {12' case}
35 1/8 in
[89.2 cm]
(STANDARD)
**
27 9/16 in [70.0 cm]
(NARROW)
**
C
L
1 1/2" PVC DRAIN CONNECTION
33 9/16 in [85.3 cm]
(STANDARD)
26 7/8 in
[68.3 cm]
(NARROW)
1 1/2 in [3.8 cm]
{END}
39 1/4 in
[99.7 cm]
(STANDARD)
31 7/8 in
[81.0 cm]
(NARROW)
16
ELECTRICAL HOOKUP
For case-to-case wiring, run “greenfield”, or other conduit, between junction boxes. When connecting to the junction box on the bottom left side of the case, field wiring should exit the junction box from the right hand side, furthest away from case wiring, increasing room inside for wire connecting.
Electrical hookups are made to a junction box located at the bottom left hand front of the case. At the owners option the case made be wired to a junction box located on the top left rear of the case.
DEFROST HEATERS, 208/240 VOLTS L1
L2
RED
BLUE
EVAPORATOR FANS, 120 VOLT
ANTI-CONDENSATE HEATERS, 120 VOLT
WIRE NUMBERCOMPONENT COLOR CODING
BLACK
TEMPERATURE CONTROL, 120 VOLT
LIGHTS, 120 VOLT
DEFROST TERMINATION CONTROL, 120 VOLT
WHITE
3
4
11
12
13
14
19
20
21
WHITE
BLACK
WHITE
BLACK
YELLOW
YELLOW
PURPLE
ORANGE23
WIRING NUMBERS AND COLORS
EQUIPMENT GROUNDING CONDUCTOR GREEN
-
BLACK
WHITE
DOOR & FRAME ANTI-COND. HEATERS, 120 VOLT 15
16
WIRING-TO-TOP
CONTINUOUS
RACEWAY
JUNCTION BOX
COVER
JUNCTION BOX
CANOPY
WIRING-TO-JUNCTION BOX
JUNCTION BOX COVER
JUNCTION
BOX
MODEL
ORB, ORBH, ONRB & ONRBH
WIRING-TO-TOP (OPTIONAL)
ELECTRICAL
z WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT
42 11/16 in
[108.4 cm]
(STANDARD)
35 3/8 in
[89.8 cm]
(NARROW)
8 in [20.3 cm]
34 11/16 in
[88.1 cm]
(STANDARD)
27 5/16 in [69.4 cm]
(NARROW)
JUNCTION BOX
(STANDARD)
16 1/16 in [40.8 cm] 18 9/16 in [47.1 cm]
10 in
[25.4 cm]
NOTES:
** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS
35 1/8 in
[89.2 cm]
(STANDARD)
**
27 9/16 in [70.0 cm]
(NARROW)
**
C
L
FRONT OF CASE
60 in [152.4 cm] {2 Door}
90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} 180 in [457.2 cm] {6 Door} 96 in [243.8 cm] {8' case}
144 in [365.8 cm] {12' case}
31 9/16 in [80.2 cm]
(STANDARD)
24 3/16 in
[61.4 cm]
(NARROW)
REFRIGERATION
1 1/2 in
[3.8 cm]
{END}
39 1/4 in
[99.7 cm]
(STANDARD)
31 7/8 in
[81.0 cm]
(NARROW)
17
BALLASTS ACCESS
The electronic ballasts that operate the vertical prism door lights are located in the door frame for Anthony
®
door frames.
ANTHONY®FRAMES
1. REMOVE CORNER BEADS (2)
2. REMOVE ACCESS COVER
3. REPLACE BALLAST
ANTHONY®FRAMES
STEPS TO REPLACE THE BALLAST
1
. CORNER BEAD
2. ACCESS COVER
3. BALLAST
DOOR
MULLION
LIGHT
1. CORNER BEAD
18
BALLAST LOCATIONS
2 DOOR MODELS
3 DOOR MODELS
POWER LEADS
FILTER
BALLAST FOR LAMP 2
LAMP 1
LAMP 1
LAMP 2
BALLAST FOR LAMPS 1 & 3
LAMP LEADS
POWER LEADS
BALLAST FOR LAMPS 1 & 2
LAMP 2
LAMP 3
FILTER
BALLAST FOR LAMPS 3 & 4
LAMP 3
LAMP 4
LAMP LEADS
19
4 DOOR MODELS
5 DOOR MODELS
POWER LEADS
FILTER
BALLAST FOR LAMPS 1 & 2
LAMP 1
LAMP 2
BALLAST FOR LAMPS 1 & 2
BALLAST FOR LAMP 3
LAMP 3
LAMP LEADS
BALLAST FOR LAMPS 3 & 4
POWER LEADS
BALLAST FOR LAMPS 4 & 5
LAMP 4
LAMP 5
FILTER
BALLAST FOR LAMPS 5 & 6
LAMP 1
LAMP 2
LAMP 3
LAMP LEADS
LAMP 4
LAMP 5
LAMP 6
20
WIRING DIAGRAMS-
ORB, ORBH,
ONRB & ONRBH
2 DOOR
16
15
21
WIRING DIAGRAMS-
ORB, ORBH,
ONRB & ONRBH
3 DOOR - 8’
16
15
22
WIRING DIAGRAMS-
ORB, ORBH,
ONRB & ONRBH
4 DOOR - 12’
16
15
23
WIRING DIAGRAMS-
ORB, ORBH,
ONRB & ONRBH
5 DOOR
YELLOW/BLACK
YELLOW
YELLOW/BLACK
YELLOW
YELLOW
YELLOW/BLACK
LIGHT FIXTURE-TYP.
LAMP #6
LAMP #5
RED
LAMP #4
LAMP #3
RED
LAMP #2
LAMP #1
BLUE
BLUE
BLUE
RED
YELLOW
FRAME TOP HEATER
YELLOW
YELLOW
C15706P1 HARNESS
FRAME "U" TYPE HEATER
DOOR PLUG & RECEPTACLE
BLACK
WHITE
RACEWAY
HEATED GLASS ASSEMBLY
DOOR HEATER
HEATERS ABOVE 115 DEG (46 CEL)
** CONTACTS CLOSED IN BYPASS
POSITION
ALL BIMETAL DISC THERMOSTAT
CONTACT SHOWN IN REFRIGERATION
CONDITION.
* PART OF FRAME ASS’Y DISCONNECTS
IN LIGHT FIXTURES.
NOTES
NOTE:-
TEMP CONTROL
DEF. TERM CONTROL
(OPTIONAL)
MAKE ALL CONNECTIONS
(OPTIONAL)
BLK
WHT
BALLAST
BLK
WHT
BALLAST
BALLAST
BLK
WHT
CASE LIGHT SWITCH
INSIDE CASE
M5
FAN MOTOR
M4
FAN MOTOR
M3
FROM LEFT WHEN VIEWING ASSEMBLY
LOCATED TOP OF SECOND MULLION
FROM FRONT. *
TEMPERATURE LIMITING THERMOSTAT
SCAN-X SENSOR BUTTON LOC.-TOP
WHITE
BLACK
BLACK
WHITE
BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
WHITE
WHITE
MULLION HEATER
L1
BLACK
WHITE
WHITE
L2
YELLOW
YELLOW
BLUE
BLACK
CASE LIGHT BIMETAL
DISC THERMOSTAT
J4 P4
WHITE
BLACK
M2
M1
DISC THERMOSTAT
EVAP. FAN BIMETAL
WHITE
BLUE
PURPLE
ORANGE
BLACK
WHITE
GREEN
FAN MOTOR
FAN MOTOR
FAN MOTOR
BLK
3
19
11 23
15
{
54
{
L2
L1
{
20
{
{
12 21
{
16
FRONT J.BOX
OR J.BOX ON TOP
TO
TO
ANTI-
120V FANS
NOT USED
208/240V
OPT DEFROST
COMP. ROOM
COMP. ROOM
120V LIGHTS
COND. HEATERS
24
WIRING DIAGRAMS-
BLACK
WHITE
ORB & ORBH
6 DOOR
LAMP #7
BLUE
LAMP #6
YELLOW/BLACK
RED
YELLOW/BLACK
YELLOW
YELLOW
YELLOW/BLACK
LAMP #5
LAMP #4
LAMP #3
LAMP #2
LAMP #1
BLUE
BLK
BLUE
BLUE
BLUE
RED
YELLOW
RACEWAY
ALL BIMETAL DISC THERMOSTAT
CONTACT SHOWN IN REFRIGERATION
NOTES
HEATERS ABOVE 115 DEG (46 CEL)
** CONTACTS CLOSED IN BYPASS
POSITION
CONDITION.
* PART OF FRAME ASS’Y DISCONNECTS
MAKE ALL CONNECTIONS
IN LIGHT FIXTURES.
NOTE:-
WHT
BALLAST
BLK
WHT
BALLAST
INSIDE CASE
LIGHT FIXTURE-TYP.
FROM LEFT WHEN VIEWING ASSEMBLY
LOCATED TOP OF SECOND MULLION
FROM FRONT. *
TEMPERATURE LIMITING THERMOSTAT
RED
YELLOW
FRAME TOP HEATER
WHITE
BLACK
C15706P1 HARNESS
FRAME "U" TYPE HEATER
DOOR PLUG & RECEPTACLE
BLACK
WHITE
BLACK
WHITE
BLACK
WHITE
BLACK
WHITE
BLACK
WHITE
BLACK
WHITE
HEATED GLASS ASSEMBLY
DOOR HEATER
MULLION HEATER
TEMP CONTROL
(OPTIONAL)
DEF. TERM CONTROL
(OPTIONAL)
L2
L1
BLACK
WHITE
CASE LIGHT SWITCH
BLACK
CASE LIGHT BIMETAL
YELLOW
YELLOW
BALLAST
BLK
WHT
J4 P4
BLUE
WHITE
BLACK
DISC THERMOSTAT
DISC THERMOSTAT
EVAP. FAN BIMETAL
WHITE
BLUE
BLACK
WHITE
GREEN
M6
M5
M4
M3
M2
FAN MOTOR FAN MOTOR FAN MOTOR FAN MOTOR FAN MOTOR
M1
FAN MOTOR
BLK
3
54
L1
20
19
PURPLE
ORANGE
12 21
11 23
16
15
L2
{
{
{
{
{
{
FRONT J.BOX
OR J.BOX ON TOP
120V FANS
NOT USED
208/240V
OPT DEFROST
COMP. ROOM
TO
COMP. ROOM
TO
120V LIGHTS
COND. HEATERS
ANTI-
25
WIRING DIAGRAMS-
GFI
26
CASE OPERATION
Glass Door Reach-in Beverage Merchandiser
ORB - 2, 3, 4, 5 & 6-door
All measurements are taken per ARI 1200 - 2002 specifications.
Medium Temperature Defrost Schedule
No. Per Day Hours
1 12 midnight 2 12 am - 12 pm 3 6 am - 2 pm - 10 pm 4 12 - 6 am - 12 - 6 pm
5
If timed off defrost is utilized. If electric or hot gas defrost is utilized case only requires 1 defrost per day.
6
NOTE: - - - not an option on this case model.
Electric Defrost
Defrosts
Per Day
4
5
Model
ORB
Fail-safe
(min)
30
Termination
Temp. (°F)
47
Defrost Controls
Timed Off Defrost
Fail-safe
(min)
30
Termination
Temp. (°F)
40
Hot Gas Defrost
Fail-safe
(min)
24
Termination
Temp. (°F)
47
Reverse Air Defrost
Fail-safe
(min)
- - -
6
Termination
Temp. (°F)
- - -
Run-Off
Time (min)
6 - 8
Guidelines & Control Settings
2
BTUHs/door listed are for parallel operation. Conventional ratings may be approximated by multiplying listed rating by 1.04.
3
High efficiency fans reduce refrigeration load by 96 BTUHs/fan.
4
Average discharge air velocity at peak of defrost.
830
3
800
3
BTUH/door
2
Model
32
34
Evaporator
(°F)
36
38
38
40
Return Air
(°F)
380
380
Discharge Air Velocity
4
(FPM)
Discharge Air
(°F)
ORB - Deli/Dairy
ORB - Beverage
Superheat Set
Point @ Bulb (oF)
6-8
6-8
Enh.
Enh.
Coil
Type
2-door
3-door
4-door
5-door
6-door
Standard Fans
Amps
1.00
1.50
2.00
2.50
3.00
Watts
60
90
120
150
180
Defrost Heaters
208 Volts
Amps
4.39
4.96
6.51
7.96
9.40
Watts
914
1032
1355
1655
1955
240 Volts
Amps
5.06
5.71
7.55
9.17
10.79
Watts
1215
1370
1813
2201
2589
Anti-Condensate
Heaters
120 Volts
Amps
1.01
1.49
1.96
2.40
2.92
Watts
121
179
235
288
350
Fans
per
Case
2
3
4
5
6
High Efficiency
Fans
120 Volts
Amps
0.31
0.46
0.61
0.77
0.92
Watts
18.4
27.6
36.8
46.0
55.2
Electrical Data
ORB
Model
120 Volts
1
Not applicable.
Maximum
Lighting
120 Volts
Amps
1.50
1.90
2.40
2.90
3.40
Watts
180 228 288 348 408
Typical per
Light Row
120 Volts
Amps
NA
1
NA NA NA NA
Watts
NA NA NA NA NA
Lighting Data
2-door 3-door 4-door 5-door 6-door
ORB
Model
COMPONENT
27
High Glass Door Reach-in Beverage Merchandiser
ORBH - 2, 3, 4, 5, 6-door, 8’ & 12’
All measurements are taken per ARI 1200 - 2002 specifications.
Medium Temperature Defrost Schedule
No. Per Day Hours
1 12 midnight 2 12 am - 12 pm 3 6 am - 2 pm - 10 pm 4 12 - 6 am - 12 - 6 pm
1
Not applicable.
Maximum
Lighting
120 Volts
Amps
1.50
1.90
2.40
2.90
3.40
1.90
2.40
Watts
180 228 288 348 408 228 288
Typical per
Light Row
120 Volts
Amps
NA
1
NA NA NA NA NA NA
Watts
NA NA NA NA NA NA NA
Lighting Data
2-door 3-door 4-door 5-door 6-door
8’
12’
ORBH
Model
2-door
3-door
4-door
5-door
6-door
8’
12’
Standard Fans
Amps
1.00
1.50
2.00
2.50
3.00
1.50
2.00
Watts
60
90
120
150
180
90
120
Defrost Heaters
208 Volts
Amps
4.39
4.96
6.51
7.96
9.40
3.85
5.78
Watts
914
1032
1355
1655
1955
800
1200
240 Volts
Amps
5.06
5.71
7.55
9.17
10.79
4.44
6.67
Watts
1215
1370
1813
2201
2589
1065
1600
Anti-Condensate
Heaters
120 Volts
Amps
1.06
1.55
2.07
2.54
3.07
1.61
2.23
Watts
127
186
248
305
368
193
268
Fans per
Case
2
3
4
5
6
3
4
High Efficiency
Fans
120 Volts
Amps
0.31
0.46
0.61
0.77
0.92
0.70
0.93
Watts
18.4
27.6
36.8
46.0
55.2
42
56
Electrical Data
ORBH
Model
120 Volts
6
If timed off defrost is utilized. If electric or hot gas defrost is utilized case only requires 1 defrots per day.
7
NOTE: - - - not an option on this case model.
Electric Defrost
Defrosts
Per Day
4
6
Model
ORBH
Fail-safe
(min)
30
Termination
Temp. (°F)
47
Defrost Controls
Timed Off Defrost
Fail-safe
(min)
30
Termination
Temp. (°F)
40
Hot Gas Defrost
Fail-safe
(min)
24
Termination
Temp. (°F)
47
Reverse Air Defrost
Fail-safe
(min)
- - -
7
Termination
Temp. (°F)
- - -
Run-Off
Time (min)
6 - 8
Guidelines & Control Settings
2
ORBH-8’ has 3 doors, ORBH-12’ has 4 doors.
3
BTUHs/door listed are for parallel operation. Conventional ratings may be approximated by multiplying listed rating by 1.04.
4
High efficiency fans reduce refrigeration load by 96 BTUHs/fan.
5
Average discharge air velocity at peak of defrost.
830
4
800
4
930
4
900
4
BTUH/door
3
Model
2
32
34
32
34
Evaporator
(°F)
36
38
36
38
38
40
38
40
Return Air
(°F)
280
280
280
280
Discharge Air Velocity
5
(FPM)
Discharge Air
(°F)
ORBH-2, 3, 4, 5 & 6dr - Deli/Dairy
ORBH-2, 3, 4, 5 & 6dr -
Beverage
ORBH-8’ & 12’ Deli/Dairy
ORBH-8’ & 12’- Beverage
Superheat Set
Point @ Bulb (oF)
6-8
6-8
6-8
6-8
Enh.
Enh.
Enh.
Enh.
Coil
Type
COMPONENT
28
CASE OPERATION
1
Not applicable.
All measurements are taken per ARI 1200 - 2002 specifications.
Medium Temperature Defrost Schedule
No. Per Day Hours
1 12 midnight 2 12 am - 12 pm 3 6 am - 2 pm - 10 pm 4 12 - 6 am - 12 - 6 pm
6
If timed off defrost is utilized. If electric or hot gas defrost is utilized case only requires 1 defrost per day.
7
NOTE: - - - not an option on this case model.
Electric Defrost
Defrosts
Per Day
4
6
Model
ONRB
Fail-safe
(min)
30
Termination
Temp. (°F)
47
Defrost Controls
Timed Off Defrost
Fail-safe
(min)
30
Termination
Temp. (°F)
40
Hot Gas Defrost
Fail-safe
(min)
24
Termination
Temp. (°F)
47
Reverse Air Defrost
Fail-safe
(min)
- - -
7
Termination
Temp. (°F)
- - -
Run-Off
Time (min)
6 - 8
Maximum
Lighting
120 Volts
Amps
1.50
1.90
2.40
2.90
Watts
180 228 288 348
Typical per
Light Row
120 Volts
Amps
NA
1
NA NA NA
Watts
NA NA NA NA
Lighting Data
2-door 3-door 4-door 5-door
ONRB
Model
2-door
3-door
4-door
5-door
Standard Fans
Amps
1.00
1.50
2.00
2.50
Watts
60
90
120
150
Defrost Heaters
208 Volts
Amps
4.39
4.96
6.51
7.96
Watts
914
1032
1355
1655
240 Volts
Amps
5.06
5.71
7.55
9.17
Watts
1215
1370
1813
2201
Anti-Condensate
Heaters
120 Volts
Amps
1.01
1.49
1.96
2.40
Watts
121
179
235
288
Fans per
Case
2
3
4
5
High Efficiency
Fans
120 Volts
Amps
0.31
0.46
0.61
0.77
Watts
18.4
27.6
36.8
46.0
Electrical Data
ONRB
Model
120 Volts
Guidelines & Control Settings
2
All data listed is for an ONRB configured with 20” shelves.
3
BTUHs/door listed are for parallel operation. Conventional ratings may be approximated by multiplying listed rating by 1.04.
4
High efficiency fans reduce refrigeration load by 96 BTUHs/fan.
5
Average discharge air velocity at peak of defrost.
830
4
800
4
BTUH/door
3
Model
32
34
Evaporator
(°F)
36
38
38
40
Return Air
(°F)
460
460
Discharge Air Velocity
5
(FPM)
Discharge Air
(°F)
ONRB2-
Deli/Dairy
ONRB2- Beverage
Superheat Set
Point @ Bulb (
o
F)
6-8
6-8
Enh.
Enh.
Coil
Type
Narrow Glass Door Reach-in Beverage Merchandiser
ONRB - 2, 3, 4 & 5-door
COMPONENT
29
1
Not applicable.
All measurements are taken per ARI 1200 - 2002 specifications.
Medium Temperature Defrost Schedule
No. Per Day Hours
1 12 midnight 2 12 am - 12 pm 3 6 am - 2 pm - 10 pm 4 12 - 6 am - 12 - 6 pm
Maximum
Lighting
120 Volts
Amps
1.50
1.90
2.40
2.90
Watts
180 228 288 348
Typical per
Light Row
120 Volts
Amps
NA
1
NA NA NA
Watts
NA NA NA NA
Lighting Data
2-door 3-door 4-door 5-door
ONRBH
Model
2-door
3-door
4-door
5-door
Standard Fans
Amps
1.00
1.50
2.00
2.50
Watts
60
90
120
150
Defrost Heaters
208 Volts
Amps
4.39
4.96
6.51
7.96
Watts
914
1032
1355
1655
240 Volts
Amps
5.06
5.71
7.55
9.17
Watts
1215
1370
1813
2201
Anti-Condensate
Heaters
120 Volts
Amps
1.06
1.55
2.07
2.54
Watts
127
186
248
305
Fans per
Case
2
3
4
5
High Efficiency
Fans
120 Volts
Amps
0.31
0.46
0.61
0.77
Watts
18.4
27.6
36.8
46.0
Electrical Data
ONRBH
Model
120 Volts
6
If timed off defrost is utilized. If electric or hot gas defrost is utilized case only requires 1 defrost per day.
7
NOTE: - - - not an option on this case model.
Electric Defrost
Defrosts
Per Day
4
6
Model
ONRBH
Fail-safe
(min)
30
Termination
Temp. (°F)
47
Defrost Controls
Timed Off Defrost
Fail-safe
(min)
30
Termination
Temp. (°F)
40
Hot Gas Defrost
Fail-safe
(min)
24
Termination
Temp. (°F)
47
Reverse Air Defrost
Fail-safe
(min)
- - -
7
Termination
Temp. (°F)
- - -
Run-Off
Time (min)
6 - 8
Guidelines & Control Settings
2
All data listed is for an ONRBH configured with 20” shelves.
3
BTUHs/door listed are for parallel operation. Conventional ratings may be approximated by multiplying listed rating by 1.04.
4
High efficiency fans reduce refrigeration load by 96 BTUHs/fan.
5
Average discharge air velocity at peak of defrost.
830
4
800
4
BTUH/door
3
Model
32
34
Evaporator
(°F)
36
38
38
40
Return Air
(°F)
405
405
Discharge Air Velocity
5
(FPM)
Discharge Air
(°F)
ONRBH2-
Deli/Dairy
ONRBH2- Beverage
Superheat Set
Point @ Bulb (
o
F)
6-8
6-8
Enh.
Enh.
Coil
Type
High Narrow Glass Door Reach-in Beverage Merchandiser
ONRBH - 2, 3, 4 & 5-door
COMPONENT
30
DEFROST
AND
TEMP CONTROL
This case is equipped with either Electric, Hot Gas, or Timed-Off defrost at the owners option. The sensor bulb and probe for electric defrost termination control, the sensor bulb for timed-off defrost termination control, and the sensor bulb for temperature control are all located behind the rear baffle at the location shown in illustration 1 below. The discharge air probe is located behind a 3 1/2” plug button on the top flue panel also shown in diagram 1. The hot gas defrost ter­mination sensor bulb and probe are attached to the dump line, as shown in diagram 2 below, which is in the front, left hand side of the case.
The defrost termination control thermostat and the temperature control thermostat are located inside the junction box on the lower, left front of the case as shown in diagram 3.
It is important to consult the control setting guidelines shown on pages 26-29 before setting defrost times. Further adjustment may be required depending on store conditions
Discharge air probe location (Behind 3 1/2” plug button in top flue).
Hot gas defrost termination control sensor bulb and probe location.
THERMOSTAT
1
2
• Electric defrost termination control sensor bulb location
• Electric defrost termination probe location
• Temperature control sensor bulb location (Behind 3 -1/2” plug button in rear baffle).
3
CONTINUOUS RACEWAY
31
AIR FLOW
AND
PRODUCT LOADING
Cases have been designed to provide maxi­mum product capacity within the refrigerated air envelope. It is important that you do not overload the food product display so that it impinges on the air flow pattern.
DISCHARGE..............1
LOAD LIMIT...............2
AIR FLOW..................3
RETURN AIR GRILL...4
Overloading will cause malfunction and the loss of proper temperature levels, particularly when discharge and return air sections are covered. Please keep products within the load limit lines shown on these diagrams.
MODEL
ORB, ORBH,
ONRB & ONRBH
1
2
3
4
32
USE
AND
MAINTENANCE
CASE CLEANING
Case is designed to facilitate cleaning. There is a wide radius formed on the front and back of the inside bottom of the tank (ORB & ORBH) that helps accelerate liquid flow and eliminates difficult-to-clean sharp corners. All surfaces pitch to a deep-drawn drain trough that angles toward the front and center of case where the waste outlet is located for easy access.
The coil is covered to keep food fluids from entering, but the cover lifts up easily when coil cleaning is desired. The single piece fan plenum lifts up for cleaning, exposing a major portion of the inside bottom of the tank. Make certain fan plenum is properly closed after cleaning to avoid air leaks.
CLEANING PROCEDURES
• A periodic cleaning schedule should be established to maintain proper sanitation, insure maximum operating efficiency, and avoid the corrosive action of food fluids on metal parts that are left on for long periods of time. W
e recommend cleaning once
a week.
• To avoid shock hazard, be sure all electrical power is turned off before cleaning. In some installations, more than one disconnect switch may have to be turned off to completely de-energize the case.
• Check waste outlet to insure it is not clogged before starting the cleaning process and avoid introducing water faster than the case drain can carry it away.
• Avoid spraying cleaning solutions directly on fans or electrical connections.
• Provide a temporary separator between those cases which are being cleaned and those which are not.
• Allow cases to be turned off long enough to clean any frost or ice from coil and flue areas.
• Remove and clean discharge honeycomb. You may need to use spray detergent and a soft, long bristle brush.
• Use mild detergent and warm water. When necessary, water and baking soda solution will help remove case odors. Avoid abrasive scouring powders or pads.
• Remove front panels and clean underneath the case with a broom and a long handled mop. Instructions for removing the front panels can be found on page 13 of this manual.
• Use warm water and a disinfecting cleaning solution when cleaning underneath the cases.
• When cleaning antifog doors please refer to Appendix A, on page 37, for more details.
POSITIVE DRAIN OFF
SINGLE PIECE FAN PLENUM LIFT UP
SINGLE PIECE FAN PLENUM SWINGS UP FOR EASY CLEANING
PLENUM
COIL
33
FANS
The evaporator fans are equipped with either 9 watt fan motors, 1550 RPM’s, or 12 watt fan motors, 1650 RPM’s. Both motors have a counter clockwise rotation when viewed from the shaft end. The fan blades are 8” in diameter and the blades are pitched as shown on the chart below. It is impor
­tant that the blade pitch be maintained as spec­ified. Do not attempt a field modification by altering the blades.
Fan motors may be changed with an easy two-step process without lifting up the plenum, thereby avoiding the necessity to unload the entire product display to make a change:
1. Unplug the fan motor, easily accessible out
side the plenum
2. Remove two fasteners, then lift out the
entire fan basket
1
2
2 DOOR
3 DOOR - 8’ 6 DOOR (2)
4 DOOR - 12’
5 DOOR
USE
AND
MAINTENANCE
Model ORB, ORBH, ONRB, & ONRBH
No. Fans Blade Pitch
3 Door
3
37
o
2 Door
2
37
o
4 Door
4
37
o
5 Door
5
37
o
6 Door
6
37
o
Model
ORBH
No. Fans Blade Pitch
12’
3
37
o
8’
2
37
o
37
37
37
37
37
37
37
37
37
37
37
37
37
37
34
PARTS ORDERING
23
24
11
9
1
2
17
88
E02
E01
55
4
87
10
15
20
23
E08
E09
E11
E10
E20
12
13
69
81
82
83
25
56
78
35
Model ORB, ORBH, ONRB & ONRBH
Location Part Descriptions
Number
1 Kickplate, Storm Grey 2 Master Bumper, 3/4, 1/2, Featherstone, Smoke, White, French Vanilla, Black 3 Lower Front Panel, Painted Custom Color (Not Shown) 4 Color Band, Painted Custom Color or Stainless
9 Deck Pan, Painted, Unpainted 10 Wire Shelving, White, With or Without Covers 11 Front Baffle, Aluminum 12 Honeycomb, 1”x 4”x 48” 13 Honeycomb Retainer, Painted 15 Upper Rear Baffle, Center or End 17 Nose Bumper, Polymer Custom Color 20 Lower Rear Baffle, Painted 23 Electrical Junction Box, (mounted on bottom left front or on top left rear) 24 “J” Rail, for Kickplate 25 Top Flue Panel, Painted 36 Plug Button, (Not Shown) 55 Door, Specify Mask Color, Ardco or Anthony, Door Handle Type, Low or
Medium Temperature Application, Left or Right Hand Swing 56 Door Frame, Ardco or Anthony, Low or Medium Temperature Application 69 Coil 78 Bumper Retainer 81 Bottom Wire Racks 82 Tag Moulding, PVC or Aluminum 83 Thermometer, Includes Bracket 87 End Assembly, Solid, Custom Color, Identify Left or Right hand, Color of
Panel, and Color of End Trim Color 88 End Kickplate, Painted, Stainless Steel
E01 Defrost Heaters E02 Anti-Condensate Heaters, Discharge E08 Ballast, Electronic, (Identify by brand name and model number) E09 Fan Motor - STATE HIGH EFFICIENCY OR STANDARD E10 Fan Blade E11 Fan Basket, 8” E20 Fan Cord-Set, High Efficiency or Standard
36
PARTS ORDERING
Procedure
1. Contact the Service Parts Department
Hill PHOENIX
1925 Ruffin Mill Road
Colonial Heights, Virginia 23834
Tel: 800-283-1109
Fax: 804-526-3897
2. Provide the following information about the part you are ordering:
• Model number and serial number of the case on which the part is used.
• Length of part, if applicable, I.E. 60”, 90”, 120”, 150”, or 180”
• Color of part if painted, or color of polymer part.
• Whether part is for left hand or right hand application.
• Whether shelves are with or without lights.
• Quantity
*Serial plate is located on top flue panel on the left hand side of the case (See illustrations on pages 4-7).
3. If parts are to be returned for credit, ask the Parts Department to furnish you with a Return Materials Authorization Number.
37
APPENDIX - A
CLEANING INSTRUCTIONS FOR ANTIFOG COATING
Antifog Coating Cleaning Instructions (ANTIFOG B):
Materials
CAUTION:
1. Only use deionized or distilled water with 2% cleaning solution (P/N 05-14700-0001) to clean the antifog coating. Do not apply cleaning solution full strength! Do not use commercial glass cleaners containing ammonia or alcohol.
2. Only use soft lint-free wipers, such as Kimwipes or Soft-Tech paper wipers. Do not use cloth rags or standard paper towels--these are abrasive and may damage the coating.
3. Do not use abrasive compounds to clean the coating. Do not use razor blades or sharp instruments to remove residue from the coating.
Initial Cleaning (Ne
w Doors)
• Remove protective plastic film on the inside surface of the door.
• Apply diluted cleaning solution to the coating surface.
• Using gentle pressure, wipe glass over the entire surface with soft wipers once in the horizontal
direction, followed by once in the vertical direction.
• Gently dry the surface of the coating with new wipers.
• Repeat the above cleaning and drying cycle two more times.
P
eriodic Maintenance Cleaning
• Apply diluted cleaning solution to the coating surface.
• Using gentle pressure, wipe the entire surface of the glass with soft wipers.
• If the solution freezes on the surface of the glass, do not attempt to scrape off the ice from the
coating surface with force; either allow the inside surface of the door to warm up, or apply more deionized water on the coating surface until the ice has melted enough to be removed by gentle force.
• Gently dry the surface of the coating with new wipers.
• Please note that a newly cleaned freezer door glass will initially form a frost layer that will take
several hours to completely dissipate.
06-14654-0000 Rev X4
38
NOTES
6/00
WARRANTY
HEREINAFTER REFERRED TO AS MANUFACTURER
FOURTEEN MONTH WARRANTY. MANUFACTURER’S PRODUCT IS WARRANTED TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DATE OF ORIGINAL SHIPMENT. A NEW OR REBUILT PART TO REPLACE ANY DEFECTIVE PART WILL BE PROVIDED WITHOUT CHARGE, PROVIDED THE DEFECTIVE PART IS RETURNED TO MANUFACTURER. THE REPLACEMENT PART ASSUMES THE UNUSED PORTION OF THE WARRANTY.
This warranty does not include labor or other costs incurred for repairing, removing, installing, shipping, servicing, or handling of either defective parts or replacement parts.
The fourteen month warranty shall not apply:
1. To any unit or any part thereof which has been subject to accident, alteration, negligence, misuse or abuse, operation on improper voltage, or which has not been operated in accordance with the manufacturer’s recommendation, or if the serial number of the unit has been altered, defaced, or removed.
2. When the unit, or any part thereof, is damaged by fire, flood, or other act of God.
3. Outside the continental United States.
4. To labor cost for replacement of parts, or for freight, shipping expenses, sales tax or upgrading.
5. When the operation is impaired due to improper installation.
6. When installation and startup forms are not properly complete or returned within two weeks after startup.
THIS PLAN DOES NOT COVER CONSEQUENTIAL DAMAGES. Manufacturer shall not be liable under any circumstances for any consequential damages, including loss of profit, additional labor cost, loss of refrigerant or food products, or injury to personnel or property caused by defective material or parts or for any delay in its performance hereunder due to causes beyond its control. The foregoing shall constitute the sole and exclusive remedy of any purchases and the sole and exclusive liability of Manufacturer in connection with this product.
The Warranties are Expressly in Lieu of All Other Warranties, Express of Implied and All Other Obligations or Liabilities on Our Part. The Obligation to Repair or Replace Parts or Components Judged to be Defective in Material or Workmanship States Our Entire Liability Whether Based on Tort, Contract or Warranty. We Neither Assume Nor Authorize Any Other Person to Assume for Us Any Other Liability in Connection with Our Product.
MAIL CLAIM TO:
Hill PHOENIX
Display Merchandisers
1925 Ruffin Mill Road
Colonial Heights, VA 23834
804-526-4455
Hill PHOENIX
Refrigeration Systems &
Electrical Distribution Products
709 Sigman Road
Conyers, GA 30013
770-285-3200
1925 Ruffin Mill Road, Colonial Heights, VA 23834
Due to our commitment to continuous improvement all specifications are subject to change without notice.
Hill PHOENIX is a Sustaining Member of the American Society of Quality.
Visit our web site at www.hillphoenix.com
804-526-4455
ASH6060
Warning
Maintenance & Case Care
When cleaning cases the following must be performed PRIOR to cleaning:
To avoid electrical shock, be sure all electric power is turned off before cleaning. In some installations, more than one switch may have to be turned off to completely de-energize the case.
Do not spray cleaning solution or water directly on fan motors or any electrical connections.
All lighting receptacles must be dried off prior to insertion and re-energizing the lighting circuit.
Please refer to the Use and Maintenance section of this installation manual.
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