Failure to follow all instructions listed below may result
in electric shock, fire and/or serious injury.
The term “power tool” in all of the warnings listed below
refers to your mains operated (corded) power tool or
battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Work area
a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust.
Power tools create sparks which may ignite the
dust of fumes.
c) Keep children and bystanders away while operating
a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal
injuries.
c) Avoid accidental starting. Ensure the switch is in
the off position before plugging in.
Carrying power tools with your finger on the
switch or plugging in power tools that have the
switch on invites accidents.
5
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part
of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance
at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used.
Use of these devices can reduce dust related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tools operation.
If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different from
intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool
is maintained.
PRECAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach of
children and infirm persons.
PRECAUTIONS ON USING RECIPROCATING
SAW
Prior to cutting into walls, ceillings or floors, ensure
there are no electric cables or conduits inside.
SPECIFICATIONS
Voltage (by areas)*(110 V, 115 V, 120 V, 127 V, 220 V, 230 V, 240 V)
Power Input1010 W*
CapacityMild Steel Pipe:O.D. 130 mm
Vinyl Chloride Pipe:O.D. 130 mm
Wood:Depth 300 mm
Mild Steel Plate:Thickness 19 mm
No-Load Speed0 – 2800 /min
Stroke29 mm
Weight (without cord)3.3 kg
* Be sure to check the nameplate on product as it is subject to change by areas.
Steel)
䡬 (10) – (20) : Bl-METAL Blades
Refer to Table 1, 2 and 3 for use of the blades.
Optional accessories are subject to change without notice.
APPLICATIONS
䡬 Cutting pipe and angle steel.
䡬 Cutting various lumbers.
䡬 Cutting mild steel plates, aluminum plates, and
copper plates.
䡬 Cutting synthetic resins, such as phenol resin and
vinyl chloride.
For details refer to the section entitled “SELECTION OF
BLADES”.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms
to the power requirement specified on the product
nameplate.
2. Power switch
Ensure that the power switch is in the OFF position.
If the plug is connected to a receptacle while the
power switch is in the ON position, the power tool
will start operating immediately, which could cause
a serious accident.
3. Extension cord
When the work area is removed from the power
source, use an extension cord of sufficient thickness
and rated capacity. The extension cord should be
kept as short as practicable.
4. Mounting the blade
This unit employs a detachable mechanism that
enables mounting and removal of saw blades
without the use of a wrench or other tools.
(1) Turn on and off the switching trigger several times
so that the lever can jump out of the front cover
completely. Thereafter, turn off the switch and
unplug the power cord. (Fig. 1)
CAUTION
Be absolutely sure to keep the switch turned off
and the power cord unplugged to prevent any
accident.
(2) Push the lever in the direction of the arrow mark
shown in Fig. 2 marked on the lever. (Fig. 2)
(3) Insert the saw blade all the way into the small slit
of the plunger tip with the lever pushing. You can
mount this blade either in the upward or downward
direction. (Fig. 3, Fig. 4)
(4) When you release the lever, the spring force will
return the holder sleeve to the correct position
automatically. (Fig. 5)
(5) Pull the back of the saw blade two or three times
by hand and check that the blade is securely
mounted. When pulling the blade, you will know
it is properly mounted if it clicks and the lever
moves slightly. (Fig. 6)
6
English
CAUTION
When pulling the saw blade, be absolutely sure to
pull it from the back. Pulling other parts of the blade
will result in an injury.
5. Dismounting the blade
(1) Turn on and off the switching trigger several times
so that the lever can jump out of the front cover
completely. Thereafter, turn off the switch and
unplug the power cord. (Fig. 1)
CAUTION
Be absolutely sure to keep the switch turned off
and the power cord unplugged to prevent any
accident.
(2) After you have pushed the lever in the direction
of the arrow mark shown in Fig. 2, turn the blade
so it faces downward. The blade should fall out by
itself. If the blade doesn’t fall out, pull it out by
hand.
CAUTION
Never touch the saw blade immediately after use.
The metal is hot and can easily burn your skin.
WHEN THE BLADE IS BROKEN
Even when the saw blade is broken and remains
inside the small slit of the plunger, it should fall
out if you push the lever in the direction of the
arrow mark, and face the blade downward. If it
doesn’t fall out itself, take it out using the procedures
explained below.
(1) If a part of the broken saw blade is sticking out
of the small slit of the plunger, pull out the protruding
part and take the blade out.
(2) If the broken saw blade is hidden inside the small
slit, hook the broken blade using a tip of another
saw blade and take it out. (Fig. 7)
MAINTENANCE AND INSPECTION OF SAW BLADE
MOUNT
(1) After use, blow away sawdust, earth, sand, moisture,
etc., with air or brush them away with a brush, etc.,
to ensure that the blade mount can function
smoothly.
(2) As shown in Fig. 8, carry out lubrication around the
blade holder on a periodic basis by use of cutting
fluid, etc.
NOTE
Continued use of the tool without cleaning and
lubricating the area where the saw blade is installed
can result in some slack movement of the lever due
to accumulated sawdust and chips. Under the
circumstances, pull a rubber cap provided on the
lever in the direction of an arrow mark as shown
in Fig. 9 and remove the rubber cap from the lever.
Then, clean up the inside of the blade holder with
air and the like and carry out sufficient lubrication.
The rubber cap can be fitted on if it is pressed firmly
onto the lever. At this time, make certain that there
exists no clearance between the blade holder and
the rubber cap, and furthermore ensure that the
saw-blade-installed area can function smoothly.
CAUTION
Do not use any saw blade with a worn-out blade
hole. Otherwise, the saw blade can come off,
resulting in personal injury. (Fig. 10)
6. Adjusting the base
(1) Lift the front cover up as illustrated in Fig. 11.
7
(2) If a base setting screw is loosened with an attached
hexagonal bar wrench, you can adjust a base
installing position. (Fig. 12, Fig. 13)
(3) After adjusting the base installing position, tighten
the base setting screw with the attached hexagonal
bar wrench completely.
7. Adjusting the blade reciprocating speed
This unit has a built-in electronic control circuit that
makes it possible to adjust the variable speed of
the saw blade either both by pulling a switching
trigger or turning a dial. (Fig. 14)
(1) If you pull the trigger further in, the speed of the
blade accelerates. Begin cutting at a low speed to
ensure the accuracy of your target cut position.
Once you’ve obtained a sufficient cutting depth,
increase the cutting speed.
(2) On the dial scale, “5” is the maximum speed and
“1” the minimum. The high speed is generally
suitable for soft materials such as wood, and the
low speed is suitable for hard materials such as
metal. We recommend that you use the following
as a rough guide in selecting the suitable speed
for the materials you are cutting.
Example of materialsRecommended
to be cutdial scale
Mild steel pipes /
cast-iron tubes /2 – 4
L-shaped angle steel
Wood / wood with nails
driven in
Stainless steel1 – 3
Aluminum / brass / copper2 – 4
Plaster board4 – 5
Plastic / fiber board1 – 3
CAUTION
䡬 When cutting at low speed (scale of 1 – 2), never
cut a wooden board more than 10 mm thick or a
mild steel plate more than 2 mm thick. The load
on the motor can result in overheating and damage.
䡬 Although this unit employs a powerful motor,
prolonged use at a low speed will increase the load
unduly and may lead to overheating. Properly adjust
the saw blade to allow steady, smooth cutting
operation, avoiding any unreasonable use such as
sudden stops during cutting operation.
5
HOW TO USE
CAUTION
䡬 Avoid carrying it plugged to the outlet with your
finger on the switch. A sudden startup can result
in an unexpected injury.
䡬 Be careful not to let sawdust, earth, moisture, etc.,
enter the inside of the machine through the plunger
section during operation. If sawdust and the like
accumulate in the plunger section, always clean it
before use.
䡬 Do not remove the front cover (refer to Fig. 1).
Be sure to hold the body from the top of the front
cover.
䡬 During use, press the base against the material
while cutting.
English
Vibration can damage the saw blade if the base is
not pressed firmly against the workpiece.
Furthermore, a tip of the saw blade can sometimes
contact the inner wall of the pipe, damaging the
saw blade.
䡬 Select a saw blade of the most appropriate length.
Ideally, the length protruding from the base of the
saw blade after subtracting the stroke quantity should
be larger than the material (see Fig. 15 and
Fig. 17).
If you cut a large pipe, large block of wood, etc.,
that exceeds the cutting capacity of a blade; there
is a risk that the blade may contact with the inner
wall of the pipe, wood, etc., resulting in damage.
(Fig. 16, Fig. 18)
䡬 To maximize cutting efficiency for the materials you
are using and working conditions, adjust the speed
of the saw blade.
1. Cutting metallic materials
CAUTION
䡬 Press the base firmly against the workpiece.
䡬 Never apply any unreasonable force to the saw
blade when cutting. Doing so can easily break the
blade.
(1) Fasten a workpiece firmly before operation. (Fig. 19)
(2) When cutting metallic materials, use proper machine
oil (turbine oil, etc.). When not using liquid machine
oil, apply grease over the workpiece.
CAUTION
The service life of the saw blade will be drastically
shortened if you don’t use machine oil.
(3) Use the dial to adjust the speed of the saw blade
to suit your working conditions and materials.
2. Cutting lumber
(1) When cutting lumber, make sure that the workpiece
is fastened firmly before beginning. (Fig. 20)
(2) You can cut efficiently if the speed of the saw blade
is set to dial scale “5”.
CAUTION
Never apply any unreasonable force to the saw
blade when cutting. Also remember to press the
base against the lumber firmly.
3. Sawing curved lines
We recommend that you use the BI-METAL blade
mentioned in Table 2 (Page 9) for the saw blade
since it is tough and hardly breaks.
CAUTION
Delay the feed speed when cutting the material into
small circular arcs. An unreasonably fast feed may
break the blade.
4. Plunge cutting
With this tool, you can perform plunge cutting on
plywood panels and thin board materials. You can
carry out pocket cutting quite easily with the saw
blade installed in reverse as illustrated in Fig. 22,
Fig. 24, and Fig. 26. Use the saw blade that is as
short and thick as possible. We recommend for this
purpose that you use BI-METAL Blade No. 132
mentioned in Page 9, Table 2. Be sure to use
caution during the cutting operation and observe
the following procedures.
(1) Press the lower part (or the upper part) of the base
against the material. Pull the switch trigger while
keeping the tip of the saw blade apart from the
material. (Fig. 21, Fig. 22)
(2) Raise the handle slowly and cut in with the saw
blade little by little. (Fig. 23, Fig. 24)
(3) Hold the body firmly until the saw blade completely
cuts into the material. (Fig. 25, Fig. 26)
CAUTION
䡬 Avoid plunge cutting for metallic materials. This can
easily damage the blade.
䡬
Never pull the switch trigger while the tip of the
saw blade tip is pressed against the material. If you
do so, the blade can easily be damaged when it
collides with the material.
䡬 Make absolutely sure that you cut slowly while
holding the body firmly. If you apply any
unreasonable force to the saw blade during the
cutting operation, the blade can easily be damaged.
5. Cut off guide for cutting pipe (optional accessory)
Product
Cut-offOuter diameter
guide (L) 75mm – 165mm
NOTE
Please refer to the cut off guide user’s manual for
details on how to use it correctly.
CuttingBlade
applicationused
No. 9321113
Code No.
SELECTION OF BLADES
To ensure maximum operating efficiency and results, it
is very important to select the appropriate blade best
suited to the type and thickness of the material to be cut.
NOTE
Dimensions of the workpiece mentioned in the table
represent the dimensions when the mounting
position of the base is set nearest to the body of
the saber saw. Caution must be exercised since
dimensions of the workpiece will become smaller
if the base is mounted far away from the body of
the saber saw.
1. Selection of HCS blades
The blade number of HCS blades in Table 1 is
engraved in the vicinity of the mounting position
of each blade. Select appropriate blades by referring
to Tables 1 and 3 below.
Table 1: HCS blades
BladeThickness
No.
No. 1 For cutting steel pipe less than
105 mm in diameter
No. 2 For cutting steel pipe less than
30 mm in diameter
No. 3 For cutting steel pipe less than
30 mm in diameter
No. 4 For cutting and roughing lumber50 – 70
No. 5 For cutting and roughing lumberBelow 30
No. 8 For cutting vinyl chloride pipe less
than 105 mm in diameter
For cutting and roughing lumberBelow 105
No. 9 For cutting mild steel pipe less
than 165 mm in diameter when2.5 – 6
used with cut off guide
Uses
(mm)
2.5 – 6
2.5 – 6
Below 3.5
2.5 – 15
8
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