HIKOKI C 18DBAL Handling Instructions Manual
C 18DBAL
Handling instructions
GENERAL POWER TOOL SAFETY
WARNINGS
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in
electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless)
power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
fl ammable liquids, gases or dust.
Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodifi ed plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the infl uence of drugs, alcohol or
medication.
A moment of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection.
Protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool.
Carrying power tools with your fi nger on the switch
or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and safer
at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off .
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/
or the battery pack from the power tool before
making any adjustments, changing accessories,
or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may aff ect the
power toolʼs operation.
If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions and
the work to be performed.
Use of the power tool for operations diff erent from
those intended could result in a hazardous situation.
5) Battery tool use and care
a) Recharge only with the charger specifi ed by the
manufacturer.
A charger that is suitable for one type of battery pack
may create a risk of fi re when used with another
battery pack.
b) Use power tools only with specifi cally
designated battery packs.
Use of any other battery packs may create a risk of
injury and fi re.
2
c) When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects,
that can make a connection from one terminal to
another.
Shorting the battery terminals together may cause
burns or a fi re.
d) Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, fl ush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or
burns.
6) Service
a) Have your power tool serviced by a qualifi ed
repair person using only identical replacement
parts.
This will ensure that the safety of the power tool is
maintained.
PRECAUTION
Keep children and infi rm persons away.
When not in use, tools should be stored out of reach of
children and infi rm persons.
CORDLESS CIRCULAR SAW SAFETY
WARNINGS
Cutting procedures
a)
DANGER: Keep hands away from cutting area
and the blade. Keep your second hand on auxiliary
handle, or motor housing.
If both hands are holding the saw, they cannot be cut by
the blade.
b) Do not reach underneath the workpiece.
The guard cannot protect you from the blade below the
workpiece.
c) Adjust the cutting depth to the thickness of the
workpiece.
Less than a full tooth of the blade teeth should be visible
below the workpiece.
d) Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform.
It is important to support the work properly to minimize
body exposure, blade binding, or loss of control.
e) Hold the power tool by insulated gripping surfaces
only, when performing an operation where the
cutting tool may contact hidden wiring.
Contact with a “live” wire will also make exposed metal
parts of the power tool “live” and could give the operator
an electric shock.
f) When ripping, always use a rip fence or straight
edge guide.
This improves the accuracy of cut and reduces the
chance of blade binding.
g) Always use blades with correct size and shape
(diamond versus round) of arbour holes.
Blades that do not match the mounting hardware of the
saw will run eccentrically, causing loss of control.
h) Never use damaged or incorrect blade washers or
bolt.
The blade washers and bolt were specially designed
for your saw, for optimum performance and safety of
operation.
Kickback causes and related warnings
- kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to
lift up and out of the workpiece toward the operator;
- when the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction
drives the unit rapidly back toward the operator;
- if the blade becomes twisted or misaligned in the cut, the
teeth at the back edge of the blade can dig into the top
surface of the wood causing the blade to climb out of the
kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.
a) Maintain a fi rm grip with both hands on the saw
and position your arms to resist kickback forces.
Position your body to either side of the blade, but
not in line with the blade.
Kickback could cause the saw to jump backwards, but
kickback forces can be controlled by the operator, if
proper precautions are taken.
b) When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to
a complete stop.
Never attempt to remove the saw from the work or
pull the saw backward while the blade is in motion
or kickback may occur.
Investigate and take corrective actions to eliminate the
cause of blade binding.
c) When restarting a saw in the workpiece, centre the
saw blade in the kerf and check that saw teeth are
not engaged into the material.
If saw blade is binding, it may walk up or kickback from
the workpiece as the saw is restarted.
d) Support large panels to minimise the risk of blade
pinching and kickback.
Large panels tend to sag under their own weight.
Supports must be placed under the panel on both sides,
near the line of cut and near the edge of the panel.
e) Do not use dull or damaged blades.
Unsharpened or improperly set blades produce narrow
kerf causing excessive friction, blade binding and
kickback.
f) Blade depth and bevel adjusting locking levers
must be tight and secure before making cut.
If blade adjustment shifts while cutting, it may cause
binding and kickback.
g) Use extra caution when sawing into existing walls
or other blind areas.
The protruding blade may cut objects that can cause
kickback.
Lower guard function
a) Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does not
move freely and close instantly. Never clamp or tie
the lower guard into the open position.
If saw is accidentally dropped, lower guard may be bent.
Raise the lower guard with the retracting handle and
make sure it moves freely and does not touch the blade
or any other part, in all angles and depths of cut.
b) Check the operation of the lower guard spring. If
the guard and the spring are not operating properly,
they must be serviced before use.
Lower guard may operate sluggishly due to damaged
parts, gummy deposits, or a build-up of debris.
c) Lower guard may be retracted manually only for
special cuts such as “plunge cuts” and “compound
cuts”.
Raise lower guard by retracting handle and as soon
as blade enters the material, the lower guard must be
released.
For all other sawing, the lower guard should operate
automatically.
3
d) Always observe that the lower guard is covering the
blade before placing saw down on bench or fl oor.
An unprotected, coasting blade will cause the saw to
walk backwards, cutting whatever is in its path.
Be aware of the time it takes for the blade to stop after
switch is released.
ADDITIONAL SAFETY WARNINGS
1. Do not allow foreign matter to enter the hole for
connecting the rechargeable battery.
2. Never disassemble the rechargeable battery and
charger.
3. Never short-circuit the rechargeable battery.
Shortcircuiting the battery will cause a great electric
current and overheat. It results in burn or damage to the
battery.
4. Do not dispose of the battery in fi re. If the battery is burnt,
it may explode.
5. When using this unit continuously, the unit may overheat,
leading to damage in the motor and switch. Please leave
it without using it for approximately 15 minutes.
6. Do not insert object into the air ventilation slots of the
charger. Inserting metal objects or infl ammables into the
charger air ventilation slots will result in electrical shock
hazard or damaged charger.
7. Using an exhausted battery will damage the charger.
8. Bring the battery to the shop from which it was purchased
as soon as the post-charging battery life becomes too
short for practical use. Do not dispose of the exhausted
battery.
9. Wear earplugs to protect your ears during operation.
10. Use only blade diameter specifi ed on the machine.
11. Do not use any abrasive wheel.
12. Do not use saw blades which are deformed or cracked.
13. Do not use saw blades made of high speed steel.
14. Do not use saw blades which do not comply with the
characteristics specifi ed in these instructions.
15. Do not stop the saw blades by lateral pressure on the
disc.
16. Always keep the saw blades sharp.
17. Ensure that the lower guard moves smoothly and freely.
18. Never use the circular saw with its lower guard fi xed in
the open position.
19. Ensure that the retraction mechanism of the guard
system operates correctly.
20. Never operate the circular saw with the saw blade turned
upward or to the side.
21. Ensure that the material is free of foreign matters such
as nails.
22. The saw blades range should be from 165 mm to
162 mm.
23. Pull out battery before carrying out any adjustment,
servicing or maintenance.
24. Be careful of brake kickback.
This circular saw features an electric brake that functions
when the switch is released. As there is some kickback
when the brake functions, be sure to hold the main body
securely.
25. Ensure that the power source to be utilized conforms
to the power requirements specifi ed on the product
nameplate.
26. Ensure that the switch is in the OFF position. If the battery
installed to power tool while the switch is in the ON
position, the power tool will start operating immediately,
which could cause a serious accident.
27. When the work area is removed from the power source,
use an extension cord of suffi cient thickness and rated
capacity. The extension cord should be kept as short as
practicable.
28. Avoid cutting in the state where the base has fl oated up
from the material.
4
When blade is binding, or when interrupting a cut for any
reason, release the trigger and hold the saw motionless
in the material until the blade comes to a complete
stop. Never attempt to remove the saw from the work
or pull the saw backward while the blade is in motion or
KICKBACK may occur. Investigate and take corrective
actions to eliminate the cause of blade binding.
29. Support large panels to minimize the risk of blade
pinching and KICKBACK. Large panels tend to sag
under their own weight (Fig. 3). Supports must be
placed under the panel on both sides, near the line of
cut and near the edge of the panel as shown in Fig. 2.
To minimize the risk of blade pinching and kickback.
When cutting operation requires the resting of the saw
on the work piece, the saw shall be rested on the larger
portion and the smaller piece cut off .
30. Use extra caution when making a “Pocket Cut” into
existing walls or other blind areas. The protruding blade
may cut objects that can cause KICKBACK.
NEVER place your hand or fi ngers behind the saw
(Fig. 4). If kickback occurs, the saw could easily jump
backwards over your hand, possibly causing severe
injury.
31. WARNING: It is important to support the work piece
properly and to hold the saw fi rmly to prevent loss
of control which could cause personal injury. Fig. 5
illustrates typical hand support of the saw.
32. Place the wider portion of the saw base on that part
of the work piece which is solidly supported, not on
the section that will fall off when the cut is made. As
examples, Fig. 6 illustrates the RIGHT way to cut off the
end of board, and Fig. 7 the WRONG way. If the work
piece is short or small, clamp is down.
DON’T TRY TO HOLD SHORT PLACES BY HAND!
33. Never attempt to saw with the circular saw held upside
down in a vise. This is extremely dangerous and can
lead to serious accidents (Fig. 8).
34. Should lever remain loosened, it will create a very
hazardous situation. Always thoroughly clamp it.
(Fig. 12)
35. It is very hazardous to allow wing bolt to remain loosened.
Always thoroughly clamp it. (Fig. 25)
36. Prior to cutting operation, make sure the material you
are going to cut. If the material to be cut is expected to
generate harmful / toxic dusts, make sure the dust bag
or appropriate dust extraction system is connected with
dust outlet tightly.
○ Before starting to saw, confi rm that the saw blade
has attained full-speed revolution.
○ Should the saw blade stop or make an abnormal
noise while operating, promptly turn OFF the switch.
○ Using the circular saw with the saw blade facing
upwards or sideways is very hazardous. Such
uncommon applications should be avoided.
○ When cutting materials, always wear protective
glasses.
○ When fi nished with a job, pull out the battery.
37. After having attached the saw blade, reconfi rm that the
lock lever is fi rmly secured in the prescribed position.
38. Do not expose directly your eye to the light by looking
into the light.
If your eye is continuously exposed to the light, your eye
will be hurt.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with the
protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may
stop. This is not the trouble but the result of protection
function.
1. When the battery power remaining runs out, the motor
stops.
In such a case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes of
overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again.
Furthermore, please heed the following warning and caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand, please
be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○ During work make sure that swarf and dust do not fall on
the battery.
○ Make sure that any swarf and dust falling on the power
tool during work do not collect on the battery.
○ Do not store an unused battery in a location exposed to
swarf and dust.
○ Before storing a battery, remove any swarf and dust that
may adhere to it and do not store it together with metal
parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject the
battery to severe physical shock.
3. Do not use an apparently damaged or deformed battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
specifi ed.
7. If the battery charging fails to complete even when a
specifi ed recharging time has elapsed, immediately stop
further recharging.
8. Do not put or subject the battery to high temperatures or
high pressure such as into a microwave oven, dryer, or
high pressure container.
9. Keep away from fi re immediately when leakage or foul
odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears abnormal
during use, recharging or storage, immediately remove it
from the equipment or battery charger, and stop use.
CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you fi nd rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using the
battery for the fi rst time, do not use and return it to your
supplier or vendor.
WARNING
If a conductive foreign matter enters in the terminal of lithium
ion battery, the battery may be shorted, causing fi re. When
storing the lithium ion battery, obey surely the rules of
following contents.
○ Do not place conductive debris, nail and wires such as
iron wire and copper wire in the storage case.
○ To prevent shorting from occurring, load the battery in
the tool or insert securely the battery cover for storing
until the ventilator is not seen.
REGARDING LITHIUM-ION BATTERY
TRANSPORTATION
When transporting a lithium-ion battery, please observe the
following precautions.
WARNING
Notify the transporting company that a package contains a
lithium-ion battery, inform the company of its power output
and follow the instructions of the transportation company
when arranging transport.
○ Lithium-ion batteries that exceed a power output of
100Wh are considered to be in the freight classifi cation
of Dangerous Goods and will require special application
procedures.
○ For transportation abroad, you must comply with
international law and the rules and regulations of the
destination country.
Power Output
Wh
2 to 3 digit number
USB DEVICE CONNECTION
PRECAUTIONS (ONLY WITH
UC18YSL3 CHARGER)
When an unexpected problem occurs, the data in a USB
device connected to this product may be corrupted or lost.
Always make sure to back up any data contained in the USB
device prior to use with this product.
Please be aware that our company accepts absolutely no
responsibility for any data stored in a USB device that is
corrupted or lost, nor for any damage that may occur to a
connected device.
WARNING
○ Prior to use, check the connecting USB cable for any
defect or damage.
Using a defective or damaged USB cable can cause
smoke emission or ignition.
○ When the product is not being used, cover the USB port
with the rubber cover.
Buildup of dust etc. in the USB port can cause smoke
emission or ignition.
NOTE
○ There may be an occasional pause during USB
recharging.
○ When a USB device is not being charged, remove the
USB device from the charger.
Failure to do so may not only reduce the battery life
of a USB device, but may also result in unexpected
accidents.
○ It may not be possible to charge some USB devices,
depending on the type of device.
5
NAMES OF PARTS (Fig. 1 – Fig. 31)
Switch
1
Switch lock
2
Cutting depth lever
3
Incline wing nut
4
Guide fastener wing bolt
5
Lower guard
6
Bolt
7
Washer (B)
8
Saw blade
9
Guide piece
0
Base
!
Incline lever
@
Lock lever
#
Guide fastener wing bolt
$
Stopper lever
%
LED light
^
Battery
&
Hex. bar wrench (large)
*
Handle
(
Mode selector switch
)
Silent mode indicator lamp
q
Remaining battery indicator switch
w
Remaining battery indicator lamp
e
Lighting mode switch
r
Lighting mode indicator lamp
t
Long guide
y
Guide
u
Dust collection adapter
i
Fluorine plate
o
Washer (A)
p
Switching ON
Switching OFF
Disconnect the battery
Mode selector switch
Lighting mode switch
ON
Always ON (turn off after 2 minute)
ON
OFF
ON
ON
Light only SW-ON
OFF
ON
ON
Always OFF
OFF
Battery capacity
Remaining battery indicator switch
The battery remaining power is nearly empty.
Recharge the battery soonest possible
The battery remaining power is a half.
The battery remaining power is enough.
Prohibited action
NOTE
To prevent the battery power consumption caused by
forgetting to turn off the LED light, the light goes off
automatically in about 2 minutes.
STANDARD ACCESSORIES
In addition to the main unit (1 unit), the package contains the
accessories listed on page 11.
Standard accessories are subject to change without notice.
APPLICATIONS
Cutting various types of wood.
SYMBOLS
WARNING
The following show symbols used for the machine.
Be sure that you understand their meaning before
use.
C18DBAL: Cordless Circular Saw
Read all safety warnings and all instructions.
Always wear eye protection.
Always wear hearing protection.
V
Rated voltage
n
No-load speed
0
SPECIFICATIONS
Model C18DBAL
Voltage 18 V
No-Load Speed
Capacity
Cutting
depth
4100 /min
2500 /min
90° 66 mm
45° 45 mm
Weight 3.4 kg (BSL1860)
NOTE
Due to HiKOKI’s continuing program of research and
development, the specifi cations herein are subject to
change without prior notice.
6
(Power mode)
(Silent mode)
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