Highlead GC24618, GC24618-1 User Manual

SINGLE/DOUBLE NEEDLE POST-BED COMPOUND FEED LOCKSTITCH

SEWING MACHINE WITH ROLLER

GC24618(SINGLE NEEDLE)

GC24618-l(DOUBLE NEEDLE)

INSTRUCTION

BOOK

. ' -

•

& PARTS CATALOG

. POST-BED COMPOUND FEED

LOCKSTITCH SEWING MACHINE WITH

INSTRUCTION BOOK

Thank

machine with roller.

This

maintain the machine correctly wbile facilitate reference

In

accept safety operation guide from professionals.

lockstitch sewing machine be heavy duty high-grade leather shoes, bags, gloves and other curvy leather products.

you for choosing Single I

·

is

an

instruction book &

order

to avoid trouble, please read this instruction book carefully before operation,

1.

freely adjusted, light

with

wheel

Double

parts

needle

catalog, which will help you to use machine

.Post-bed compound feed lockstitch sewing

of

parts.

BRIEF INTRODUCTION OF MACHINE

Single needle I Double needle post-bed compound

with

roller

is and feed

elegant

smooth

and

in

running with

driven roller presser

in

appearance, nice and even

ball

bearing

foot,

and

and is

especially suitable

ROLLER

and

feed

in

stitches which can

needle bearing, excellent for

for

sewing

2.

MAIN SPECIFICATIONS

1)

Max. Sewing Speed:

2)

Stitch Length Presser Foot Lift:

3)

4)

Needle

5) Needle:

6)

Hook:

7) Max.Thicliness to Lubrication:

8)

9) Motor:

3.

PRECAUTION

a.

Though each machine machine parts

installing & using the machine,

trouble

perform run-in operation.

for

rotating,

Bar

may

Stroke:

be

no

2500

1.3-7mm. 7mm.(by hand)

14mm(by knee)

41mm

DP

Vertical Hook

beSewn:

has

been

strictly inspected

loose

or deformed after long distance transportation

you

must

check

colliding,

no

abnonnal resistance and abnormal sound before you

and

it

carefully. Examine

6mm. Manual

370w Clutch Motor

tested before leaving

X

rpm

5,

11#

..

it

and ensure there

20##

factory,

with

jolt.

the

So

before

is

no

1

b.

The thread guide way

regulator must clean

c.

After

oil.

d.

If special sewing material or spec

will affect clearance, please refer to the professionals.

you

assy.

etc. is apt to accumulate dust, which would affect sewing performance.

it

regularly.

clean

of

the parts such

the

machine, please lubricate

ial

as

rotating hook, feeding wheel and thread tension

all

thread is used, or

the

relevant points with sewing-machine

you

want

to replace those parts which

So

you

'

4. NEEDLE SETTING (Fig.l)

Please

Needle sho

nature of material to be sewn. When installing needle, make

facing

insert the of screw

5.

and

between t thread Bobbin W

(C)

w

it can wind

lifted up.)

use

DP

X 5

the

II# -20

uld

be

selected

su

re the needle's long groove

the

operator's left side, then fully

needle

finally.

shank

socket

and

# needle

as

per thread

up

to

tighten the clamp

WIND THE BOBBIN (Fig. 2)

Put

Bobbin (B) draw

on

up

to

ind

the

wo

bobbin automatically. W not sewing,

on

the bobbin winder spindle,

the

thread (A)

tensi

on

discs (E), then wind Bobbin (B) several rounds, pull ind

er Lever (D). press Spring Plate

Bobbin (B).

the bobb

in

from

When

sewing,

with the presser

the

spool

only.

and

(A)

bottom

and

the

up

it

will

foot

1

wi

ndin

g,

you

may

After

wi

nding

the

cutting blade

thread

and

pull

cut bobbin thread

two

rounds

it

off.

on

the

·by

thread

2

6.

INSTALL BOBBIN & CASE

7.

THRAEDING.

(Fig. 3) ·

a.

Open Cover (A).

b. Lift c.

d.

e. Press down Bobbin Latch (B).

f.

g.

up

Bobbin Latch (B). Pull bobbin thre 50mm, then draw the end thread throu case. Put the bobbin case into the rotating

Whi by wheel the bobbin thread. Close Cover (A) again.

hook.

le taking the needle thread

left hand, rotate the balance

by right

(Fig. 4)

gh

ad

the slot

hand

BOBBIN

out about

of

bobbin

to

draw

up

When

threading, raise needle bar

upper end

swing out the then push

lead

threading

it

away

the end

in a.

b.

c.

d. Pass the thread round Thread Tension Guide Plate® e. Lead the thread

f.

to

of

its

stroke. lift

roller presser foot (pu

as

the arrow indicates). Then

of

thread

the following sequence:

Lead

the thr

holes

of

Lea:d

the thread from right to left through thread tension setting plate, then lead

it

up

Tension

Lead round the thread dividing pin and pass

Di

thread take-up l

Lead the thre

d), Hole @

draw

Discs®.

the thread downward

scs®.

it

out about I

up

presser foot,

ll

it

down,

from

spool

and

ead

through the

Thread P

and

it throu

in

CD

the

right hole

go between Small

up

eve

r from right to left.

ad

downward through Middle Thread Gui

on

the needle

OOm

of

gh Tensi

through Upper Thread Guide@,

m for sewing.

the

start

two

the

on

bar,

then pass

it

through

-

from

then

the

right

to

left.

pass

it

through the

de®,

Lower Thread Guide

eye

of

the needle® .

hole

of.

and

3

8. ADJUST

THREAD

TENSION (Fig.

5,

6,

7).

The normal stitch should shows. or puckeri should adjust the tension

bobbin thread until the stitch

If

the stitch

ng

a.

. If the stitch is the same

is

abnor

may appear.

shows, it means needle thread

is

tension

too strong or bobbin

thread tension is

You

should turn tension nut counter-clockwise to reduce the tension tighten Adjusti small screwdriver to increase the tension

b.

Fig.

th

read tension is

of

bobbin thread.

(c) shows that needle

bobbin thread tensi strong.

nut clockwise to increase the tension Adjusting screwdriver of

You

of

needle thread, or loosen

Screw (B) using small

bobbin thread.

be

the same as

mal,

thread breaki

In

this case.

of

needle thread &

is

right.

needle thread. Or

ng

Screw(B)

too

should turn tension

to

reduce the tension

as

too

on

Fig.

weak.

weak

is

you

with

too

A

ng

(B)

or

Ao/::::

Bx

Cx6,)=¢ii

•

<S~~Q;?

~~ORMAL

STITCH

~7••~

ABNORMAL STITCH

I I

,if!J

ABNORMAL STITCH

TENSION

INCREASE

r;-

/DECREASE

9. ADJUST

The pressure adjusted according be

sewn. When sewing heavy weight material,

the pressure

by

turning clockwise the regulating screw on the

back

of

Vice

versa.

PRESSURE

of

the roll

of

presser

the machine head

er presser

to

the thickness

foot

OF

should

as

Fig.

ROLLER PRESSER

foot

should

of

material to

be

8 indicates.

be

increased

FOOT

CLOCKWISE

. (Fig. 8)

4

10. ADJUST STITCH LENGTH

(Fig. 9)

a.

Pre

ss down the stitch regulating forefinger

b.

Turn Balance Wheei(A) slowly

c.

Stitch length can

after

button

d. The figure

indicated Wheei(A), the bigger this figure is. wheel till the desired stitch length aims at Reference Point(C), then release Stitch Regulating Button(B

by

the is

is,

Turn round the balance

bun on(

of

left hand.

right hand.

stitch regulating

depressed.

of

on Balance

the longer the stitch

B)

be

adjusted

stitch length is

).

by

®

_/

11. REGULATE CLEARANCE BETWEEN HOOK AND NEEDLE (Fig. 10)

We

suggest

hook

to

adjust the clearance between rotating

and

needle

a.

When turning round the balance wheel

the needle 2mm

lowest position, the position

of

1.6mm

b.

When turning round the balance wheel

the needle 2mm

lo

west position, hook point

sho

with

by

professionals.

by

hand to set

needle's eye should

lower than hook point.

by

hand

uld

aim

at

needle groove

the clearance

of0

from

to set

from

.05mm.

its

be

its

HOOK

UPPER

END

NEEDLE'S

LOWER

OF

NEEDLE

CEN

TERLINE

1.6mm

POINT

~t=~~--..,..---€~

OF

EYE~.--.;JII;...

END...._....____..__

2mmUP

---<-;.t;rll

u::!=::~=-

0.05mm

HOOK

POI!'-IT

SiDE

VIEW

OVERLOOK

5

12.

TROUBLE

SHOOTING

AND REMEDY

TROUBLE

Stitch Skipping

Poor

Stitches

(

1)

Caused Needle Needle doesn't

(2)

Wrong

by

bent

needle

CAUSE

needle

·

fit

for

thread.

installation:

:

Replace Replace which

REMEDY

needle

with a

is

fit

for

thread.

needle

Insufficient insertion. Fully insert the needle

shank up to the bottom of

The

needle

inserted

(I)

Tension

weak.

(2)

Tension

too

weak

(3)

Tension

strong. tension spring

deflected

of

needle

of

thread

of

·bobbin

when

thread

take-up spring

thread

being

is

too

the needle socket.

Re-install needle.

Turn

tension

to

adjust tension

thread.

is

Adjust take-up spring.

Tighten case.

the

nut

clockwise.

of

tension

the screw of

of

needle

thread

bobbin

Thread

Breaking

(I) Poor-quality (2)

Caused

Needle

Wrong Needle

(3)

The

strong

by

bent

needle

is

not

tension

installation

fit

thread.

needle

for

thread

of

needle

thread

is

Replace· high-quality

Replace Re-install the Replace which

too

the

is

fit

Loos.en

thread one.

needle

needle.

with

for

thread.

tension

a

nut.

with

needle

..:._

6

ARE BED

AND

ITS ACCESSORIES

i

I

i

;

I

~

9

---~

I

-8

1

10-~

··~

/

11

7

ARE BED

AND

ITS ACCESSORIES

Ref. No.

I

2 3

4

5

6

7 8 9

10

11 14 15 16 17 18 19

Part

No. Name

119687 108246 108234

168061

210210 Screw

119027

314946 Screw

119039

700335

118430

700335

119686

700335

119092 108285-1 119091 108225

Face Screw I Screw Thread Take-up Cover

4 Hole Thread Guide

Arm

Screw Thread Guide Screw Thread Guide Screw Support Screw

Bottom

Screw

Plate

Side Cover

Leg

Pan

of

Part

Amt. Req.

Single

I I

1 1

I I

I 1

1 2

1 1

I 1

I

1

2

I

Double

5

Remarks

1

I

1

2

I

1

I

2

1

5

8

THREAD TENSION MECHANISM

z .• :

•.

~

2

1

I

2·7

2-1~

FOR

Single

1

6----0

4

3

~5

2·15

FOR

Double

9

THREAD TENSION MECHANISM

·,

Ref.

2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9

2-10

2-11 2-12 2-13 2-14 2-15· 2-16 2-17 2-18

2-19

2-20

2-21

2-22

2-23

2-24

3-4

1

2

3

4 5 6

No.

Part

No.

118553 119171 119171-1 119171-2 119171-3 119171-4 119171-5 119171-6 119171-7 119171-8 119171-9 119171-10 119171-11 119171-12 119171-13 119171-14 119171-15 119171-16 119171-17 119171-18 119171-19 119171-20 119171-21 119171-22 119171-23 119171-24 119766 119766-1

175096-1 700412 700412-1

.

Tension Thread

~ut

Thread Tension Thread Tension Thread Screw Thread Tension Tension Tension Screw Tension Nut

Upper Thread Thread Thread Thread Thread Screw Thread Screw Screw Thread Thread Screw Screw

Bushing

Name

Releasing

Tension

Guide

Spring

Take-up

Disc

Tension

Releasing Releasing Releasing

Release

Thread

Tension Guide Guide Guide Guide

Tension

Tension Take-up

of

Part

Assy.

Assy

Spring

Stud

Regulating

Pin Pin Plate

Spring

Tension

Plate

Stud Base Ring Spring

Cap

Spring Retainer

Assy.

Spring

...

Bushing

Amt. Req.

Single

1 0

2

1

1 0 2

1

I

2

I

1

I

1

I

1 0

I

1

I

1

I

Double

1

1 2 2 2

1 4

1

I

I 2

I

2

1 2 2 2 2 2 2 2 0

I

0 0

1 I

1

Remarks

(2-1-21)

(3-1-21)

""{>

10

BEARING SHAFT MECHANISM

0-1

5

SJ-2

~

@3-3

o-1

f---4

~-6

@-7

@-a

u-12

;...___

14

d

o-13

@)-s

@-7

~-6

-12

u

-

14

e-13

11---

11-~

~

rg)-7

\..._

'

11.

---15

BEARING SHAFT MECHANISM

Ref.

No.

1 660290

2

3 4

5 6 7

7-1

8 8-1 8-2 8-3

9

10

II

12

13

14 15

Part

I19158 119158-1 75690I 119150 119150-1 108294 640210 119159 1I9160 119886 119961 119962 119963 119507 174176 119087 061014

..

119505 II9506 119503

No.

-

Name

Retaining Bearing Bearing Socket Bearing Bearing Bearing

Screw

E-Ring Washer( Washer(1.4) Washer(O.I) Washer(0.15) Washer(0.2) Washer(O.OS)

Link Screw Oil

!Needle

Bearing Socket

Bearing

Bearing Shaft

Ring

Socket

Assy. Assy.

1.0)

Felt

Bearing

Assy.

of

Part

Amt. Req.

Single

2

1 1 1 I I I

I

4 4 2 2 2 2 3

2

·4

4 4 2

2

1

Double

2 I

1

I I

1

2 2

2 2 3 2 2 4

2 2 2

I

Remarks

(1-3)

(12,

13)

12

ROLLER PRESSER FOOT MECHANISM

1 (Large)

4-c

6-4

6-5

9-0

. I

Io-(9

10-1-@

. l

10-S.

11--©

1\

I

I 0

'

I

6-7

2 (Medium)

6-4

6-5 I 0

I

9-0

I

10-e

I

10-1-@

I

10-e

I

11--©

6-7

22

3(SmaJI)

6-5

10

9-0

I

10-e

I

11~

15

~

"

20

\

@-16

17

2

~

~-16

18

rtf

~

13

15

'\

~

19

20

f

~

~-16

ROLLER PRESSER FOOT MECHANISM

Ref.

10-1

1

2

3 4 5

6 6-1 6-2 6-3 6-4 6-5

6-6

6-7

7 7-1 7-2 7-3

8

8-1 8-2 8-3

9

10

II

12 13

14

15 16 17

18 19

20

No.

Part

No.

119803 119803-1 119802

119469

033145

175109 175109-1 175109-2 175109-3 175109-4 175109-5 175109-6 175109-7 175107

175107-1 175107-2

175107-3

175108 175108-1 175108-2 175108-3

664290

133116 133116-1

518210

119953 119943 f19956 Roller Presser Bracket

210043

119491 119807 119955 119954 173174

Roller Presser Assy.(Large) Roller Presser Roller Presser Assy.(Small) . C-ring

Roller

Assy. Driving Shaft Roller Roller Holder( front) Roller Holder(back)

Steel

Ball Scre\v Screw Roller

Assy.

Driving Shaft

Roller

Roller Holder

•.

Roller Driving Shaft

Roller Rolle

Holder

C-Ring

Ball

Bearing Washer C-Ring

Roller Presser Bracket Roller Presser Bracket

Screw

Washer Connector(big) Connector(

Connector( small)

Screw

Name

A.ssy.(Medium)

'

medium)

of

Part

Single

I I I

1 I

1 I 1 I I 1 I 1 I

1 I

1 1 I I 1 I 1 I I I 1

I

1 I

I

1 1 1

1

I

i

I I

1

1 I 1 I I

I

2

Amt. Rcq.

Double;

Remarks

I

.1

1 1 I

I I I

I

1

2

I

I I

1

I

1 1

14

THREAD TAKE-UP LEVER MECHANISM

-22

1

I

22

~~

21-~

14-~

4 3

~

,~~

t~a

15

14

17

1,8

6

19

~

16

0

I I

®~

15

~

I

20

THREAD TAKE-UP LEVER MECHANISM

Ref. No.

I

2 3

4

5 6 7 8

9 10 II

12 13 14 15 16 17 18

19 20 21 22

Part

118084 119009 168039

215022

119008 119762 119049 119007 167569 167570 119006 168046 168047

610210

039177

119013 1

19765

119763

218080

118518 168041

314220

No. Name

Thread Thread Thrust

!Needle

Thread Thread Thread Thread

Ball Ball

Take-up

Take-up Take-up

Ring

Bearing Take-up Take-up Guide Take-up

Bearing Bearing

Lever

Assy. Lever

Holder Crank

Lever

Assy. Washer Bolt

C-ring Screw Needle Needle

Bar

Connector

Bar

Connecting

Washer

Needle Bearing Slide

Block

Bushing

Screw

of

Part

Shaft

Rod

Amt. Req.

.Single

1

1 2 2 2

1

I

1

I

1

1 2

1

I

1

I 1

3

Double

1 1

2

1 1 1 1

I

I 1

2

1

I I I

1

I

1

3

Remarks

(2-19)

.

(7-10)

16

UPPER

~~

SHAFTE MECHANISM

1

2 I

I·~

i-4

7

13

I

FOR MODEL Single

16

I

~

~q

15

I

14

18

17

UPPER

SHAFTE MECHANISM

Ref.

I

2

...

.)

4 5 6

7

8

9 10 II I:! 13 1-t

15 16

17

18 19

No.

Part

119164 108177 119163 108225 119085 119511 118600

215124

133283 118504 118503

610370

119042-2

215028

175150

242810

119042 108225-2 130224

No.

Adapter

Screw Connector Screw

Washer

Upper Shaft

Bushing

Needle Bearing

Washer Collar Screw C-Ring

Link Needle Bearing

Needle

Eccentric Screw Screw

Name

of

B~aring

Cam

Part

Single

I

I I

2 2 2

1

l

I I

I

I I

I

1

Amt. Rcq.

Double

2

2 2

0 0 0 0 0

I

I I I I

I 1

I l l

Remarks

I

(

11)

18

NEEDLE

BAR

1\tlECHANISM

11

10

I

~t1)

13

14

n

I i

~I

i

6

118195(2.8)

118195-1 (2.4)

118195-2(3.2)

'9

29-1=-~

~off/

.

26

31

I I

~

28

~-27

@--19

~--20

1

S~ngle

·

19

NEEDLE BAR MECHANISM

Ref. No.

I

2 3

4

5

6

7 8

9

10

II

12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27

28

29

29-1

30 31

Part

No.

118197 118196

108174-1 700868 700868-1

118195

118195-1

118195-2

175096

174173

175096-2 175150

215028

169137 305305 024191

118612 119718

030310

119046

119525-2

119718-2 118858 108285

118857 118543 118544

Needle Bar

~eedle

Screw Screw Screw Needle Holder (2.8) Needle Holder (2.4)

!Needle

Needle Bar Screw Thread Guide Pin(

short) Needle Bearing Washer Screw Nut

...

Pin(

long) Presser Lifting Shaft Pin Connecting Washer C-ring Fitting Plate Screw Spring Crank Pin

II8543A Crank 640150 E-Ring 020490

130224

130224-1

134356

II8545

~pring

Screw Screw Needle Washer

Name

Bar Clamp

Holder (3.2)

Rod

~

Assy.

Plate

of

Part

Amt:

Req~

Single

0 0 0

Double :

0 0 0

0 1 0

1

1 2 2 2 2 2

I

1

1 I

I

I I

1 1

1 I

1

I

I 1

I I

·2

I 1

1

I I

Remarks

I 1

I

1

(4,5)

(4,5) 1 0

0

1

2 2

2

I

1

I

I (24,25)

")

2

I

20

:

·::.

NEEDLEB

ARFEEDING

. 3 2 I

MECHANISM

1 2 I

1

6

3

~~

~

b~~

~·([)

8

5

I

4

11

I

22

9~:00

Ej-14

12

17

16

21

NEEDLE BAR FEEDING MECHANISM

Ref. No.

I

2 3

4

5 6 8 9

10

II

12 13 14 15

16

17

18

19 20 21

..,..,

Part

118600

215124

133283 118610 118285-1 130224 118594 100355 119014 119015

706196

119940 119940-5 119940-4 118521 108219 118520

314286

118520-1 118503 118504

No.

...

Bushing

Needle

Washer

Crank

Screw Screw Guide Screw

Bracket

Fitting

·Screw Needle Needle Needle Fitting Screw Bushing Screw Bushing Screw Collar

Name

Bearing

Trough

plate

Bar

Holder

Bar

Bushing(

Bar

Bushing(lower)

plate

Assy.

of

Part

upper)

Amt. Req.

;

~(pgle.

2

4

1

.1

I

2

1

,.

3

2

I

I I

0 0

·o

0 0

I

Double.

0 0 0

(}

0 0

1

2

1

3

2

I

I I

1

I

I I

1 1

)

Remari<S

(2

1)

22

J

...

:

..

;,.

PRESSER

BAR

MECHANISM

~

·~

3-1

~-1

0

11

16

I

??

@o

~

I

15

<.i-15

24-~~

20-~

IU\[-23

t5

21

~f

22

35

I

~.~

10

-9

~11

~-12

~

1

13

1.-

~

049657 3/32" 049657-1 1/16"

29

~0

l I

25

26

27

~-28

23

PRESSER BAR MECHANISM

I

!

Ref.

3-1

No.

1

2

~

..)

4 5 6 7 8 9

10

II

12

13

1-l

15 16 17

IS

19

20 21 22

..,~

....

..>

2-t

..,-

-=>

26 27

28 29 30 31

"'")

J-

~~

_)..)

34

:35

Part

119019

700785

119018 119018-1 118530

700510

19019-1

I

700510-1

119165-1 119165 173174

025874 05-l876

130187 175135 700335

069079 317950

119004

118577

100331 118535 343901

118105

IJI.t286

700017

119016 049657 049657-1

108171

118542

I

18536 118536-1 118539

640150

I

18536A

,

....

,r'90"'

IJ

..>

-

No.

Name

Presser Bar Bushing(upper)

Screw

Presser

Bar Pin Presser

Bar

Holder

Screw

Presser Bar Bushing(lower) Screw Roller Presser Retainer(upper) Roller Presser Retainer(lower) Screw Spring Bracket Screw Cover

Plate

Screw

Foot

Presser

Lifter

Screw

Bushing

Foot

Lifter Shaft Screw Spring

Plate Screw Guide Stud Screw Screw Spring

Presser Presser

Foot Foot

Screw

Knee

Lifter Connecting

Lifting

Lever Pin Bushing E-ring Lifting

Lever

Assy.

!l3ushing

of

Part

Rod

Amt. Req.

Single

Double :

I

1

I 1

.,

I

-

I I I

1

I I

1

I

.,

-

I I I I I I I I I I I I

I 0 0 0

I 1

I

I I

)

I

1

I

1

1 . 1

2

I 1 1

1

I I I I I

2

I I I

1

I 1 I I

1

I

)

I

1

I

Remarks

I

(30--33)

24

TIMING

2

BELT

DRIVING

. . MECHANISM

6

I

\)

11

8

;1

6

~~~

·

..

~·j

;~

~

I

i !

13.

...

I

10

i

t~

\

.

.:

5

I

8

I

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~

:.

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: \ \ . i

\

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\

@

I

i

I

9

~\

r~

I .

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I

:

!

1

25

TIMING

BELT DRIVING

MECHANISM

Ref. No.

I

2

3 018624 4 5 6 7

8

9

10

II

12 13

Part

119097

610300

119707 335902-l 335902

119121 700689 018613

119708 069161

069161-1

119706 118726

No.

Cover 2 C-ring Ball Bearing Timing Belt Screw Screw Collar( left) Screw

Ball Bearing 1

Timing Belt

Timing Belt 1 Timing Belt l Shaft Collar( right)

Name

Wheel

of

Part

Amt. Req ..

Single

I I

2

1 1

2 2 2

1 1

4

1

1 1

Double

2·

2

4

1 1 1

l

I

l

Remarl<S

I

26

STITCH

REGULA.

TORMECHA

6

NISl\'1

~--13

7-fi

II

L

~

~~-10

9

{1-u

~-12

3

27

STITCH REGULATOR MECHANISM

Ref.

No.

1 175038

2

I

"\

.)

4 5

6 165356

7 8 I65356-8 9 165356-5

10

II

12

13

14 14-1 14-2 14-3 14-4 14-5 14-6 14-7 14-8 14-9

14-10 14-11 14-.12 14-13

Part

No.

~onnecting

Ball

6906

175038A

215028

118612

Bearing

~onnecting

!Needle

Bearing Pin Stitch Adjusting Plate

165356-1

Screw

!Nut

Spring 165356-7 E-ring 165356-6 Spring 165356-2 165356-3 175029 175029-1 175029-2 175029-3

Pin Screw Cam

Assy.

Stitch Regulating Slide

~Stitch

Regulating Block

IStud 175029-4 Screw 175029-5

Nut 175029-6 Presser Plate 175029-7

Screw 175029-8 Screw 175029-9 175029-10 175029-11

Stud

1

E . C

·

cccntru.:

Spring 175029-12 Collar 175029-13 Screw

Name

Rod

am

of

Assy.

Part

Amt. Req.

Single

1 1

D'otible

1 1

Remarks

1 1 ( 1 ,2) 1

I

I 1

I

1

I

1 1

I

I 1

I

1

I I

I 1

1 1

I I I I

1 1

1 1 1

1 1 I 1 I

I 1 I

I I

1

1 I

2 2

28

FEED

MECHANISM

l

Q)

~-6

,~J

·.~ . ·~\

·~

~~·

)'J

~1---'·

!

~~-9

~-7

10

__-J--~

f~~

. ' . .

-------

,~:

- ! /

--------------

---------

i

~

-----~·

\l

-------------------

::...-------

-

17

I I I

,.L.,.

4 3

c-~r/·'

{(\

8

-----------·

'

.

Q__)·~~}

18

13

14

13

29

FEED

1.\'IECHANISM

Ref.

1

2 3

4

5 6 7

8

9

10

II

12 13

14

15 16

17

18

No.

Part

No.

610280

119085 133283

215124

118600 119163 108225 119164 108177

119084 11860

I Bushing

119521

130224

!335902-1

It

19521-l

700689

118603 119893

C-ring

Washer Cap Needle

Bearing Bushing Connector Screw Connector Screw Feed

Rock

Crank Screw Screw Crank Screw Bushing Collar

Name

Shaft

of

Part

Aint. Req.

Single

1

6

""

.J

1

1 1 1 1

1

""

.J

2

l

3

1

I

Double

1

6 3

1·

I

1 1 1 1 1 1

""

.J

2

1

3

I I

Remarks

(16)

30

CLUTCI-1

MECHA

2

NISM

7-7

I

4

5

7·6

7

31

CLUTCH MECHANISM

I

!

I

Ref.

7-10

7-11 7-12 7-13 7-14

I

2

~

.)

...

5 6 7

7-1 7-2 7-3 7--l 7-5 7-6 7-7 7-X 7-9

No.

Part

I75025

518250

119711 1750I9

341901

133I09 II908IA

7005IO

172263

013153

173261

009-lOS

1/3264 065052 640150

175023 640I30

1)13076 ()09037

1)09343

175126

No.

Shaft C-ring Shaft( short) Shaft Coupler(left) Screw Connecting Plate Safty Clutch Scre\v Safty Clutch Block

Spring

Latch Hinge Stud Shatt Coupler( Pin E-ring Stud E-ring

\Vash~r

Spring Set Screw

Name

Assy.

right)

of

Part

Amt. Req.

Single

I I I

I

1

...

1

2

I

2

I I

I I I

.,

-

I

2

I I

I

Double

1

I

1

I

1

4

I

2

I

2

I

2

I

2

I

Renutri<S

I

(7-I-7-14)

I

!

l

I

32

CENTRAL

POST

BED

MECHANISM

FOR

SINGLE

17

NEEDLE

2-~

1-

0

5

11------e

~

I

·~

4

~

16

058436(2.0) 058436-1 (1.6)

~!

ll

l 2

9

II@

,,

I'

II

~~

1

~

!

~-15

I

13

J !

~~

14

I

\

33

I

2

CENTRAL POST

Ref. No.

I

2

...

.>

4

5 6 7

8

9

10

II

12

13

1-t 15 16

17

P;lrt

119145

250084

119721 119144 130224 18:!451 119725

317170

168351

305174

135292 I I 9 I

21 700689 016120 305144 05S-t36 05S436-I 210168

No.

BED

l\tlECHANISM FOR SINGLE NEEDLE

Cover Plate Screw Post Washer Screw Screw Stud

Pin Screw Plug Washer Bolt

Collar Screw

Ball

Bearing

Cover Plate

Needle Needle

Screw

Platet~.O

Plate(

Name

1

1.61

of

P;1rt

Amt.

Rcq.

Single Double

4

2

4

2

I

I I I

I

1 I I I

I

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0

Remarks

34

ARMSH

.

AFTMECH

ANISM

7-1

~-3r-

~-fj

I .

4

9

l-5

________

-L--------------~

u---------------

~-2

12

I u

14

I

~

@)

~

•

I

13

15

I

~

ol)

G

I

13

----::r

@:]

I

8

10-·

STEEL

FIBRE

220xL

WIRE220xL

35

ARM

SHAFT MECHANISM

Ref.

No.

I I19702-2 2 3 1I9702-3

4

5

6

7

7-1

8

9

10

I

0-1

II

12 13 14 15 16

17

18

19

20 21 22

130224

I19702-4

700510 Screw

119702-5 119702-1 119702A

119702-6 018643 069160 Timing 069160-1

119707 335902 335902-1 016153

119705 069746

168480 210265

175048

170913 341902 210287 Screw

Part

No.

Cam Screw Screw

Screw

Bushing Arm

Shaft

Arm

Shaft Bushing Ball

Bearing

Timing Timing

Screw

Ball

Bearing

Arm

Shaft Bushing Bushing Washer

Screw Stitch

Ring Balance Screw

Assy

Belt Belt Belt

Wheel

Name

Wheel

of

Part

Amt. Req

Single

1

2

1 I 1 1 1

I

0

I 1

. 1

2 2 6

2

1

2

1

I I

2

1

•.

Double

I

2

I 1 1 1 1 1

I

1 1 1

2 2 6 2 2

I

2

I

1

2

I

Remarks

'

36

GEAR

DRIVING

MECHANISM

6

FOR

SINGLE

NEEDLE

2-3~

2-1--

1-3

9

1-l 1-5

~-GYLH

!

1-4

~----11

9

~12-1

7----i

10---1

I

7-~

I

~~---15

9

~~15

4 I

----®

4-1__,/

4-1

~

5-~

37

1\

I

'13

·/

14-~

/.

~15

15

GEAR DRIVING MECHANISM

FOR

SINGLE NEEDLE

Ref. No.

I

1-1 1-2 1-3 1-4 1-5

2 2-1 2-2

__

_,

"')

"'

3

3-1 3-2

4 4-1

5

6

7

s

C)

10

II

11-1

12

13 14

15

16

Part

No.

119795 119795-1 119795-2 119795-3 119795-4 119795-5 119737 119737-1 119737-2. 119737-3 119723 119723-l 119723-2 119670 119670-1

11

<>7:!4 119723-A 119535 119534

119535-l 119535A 119532 119535-1 119533

5045 5046 700689

175113

Name

Gear Shaft

Assy. Gear Shaft (upper) Gear Shaft(lower) Screw Screw Steel Ball

Bevel Gear

Ass~.

Bevel Gear Shaft Bevel Gear Feed

Wheel Gear Bracket Screw Screw Collar Screw

!Bushing

Bevel Gear Driving Shaft Coupler Joint Screw Shaft Coupler

Assy.

Central Post Shaft Screw

~Bushing

Bevel Gear(small)

jBevel

Gear(medium)

IS

crew

Central Bevel Gear

of

Part

Assy.

Amt. Req.

Single

1

I

1 1 1

24

I

1

I

1

I

2

I

2

1 1

2

I

4

I

1

2

I

4

1

Double

0 0 0 0 0 0 0

I

1

0 0 0 0 0 0 0

0 0

0

0 0

0 (13--15)

0

Remarks

(1-5)

(7-9)

38

LEFT

AND

MIDDLE

fl

.;

I

,:!

f

!!

,,

POST

BED

MECHANISM

17

FOR

TWO

NEEDLE

3~1/

2--i,

'51

L (/

;/

"

6-~:.

I o -

ii

II

,,

II

lj

!;

li

..

··

!

. :

a_/

18--~

21--11

058325(2.4)

Jl

I

'I

.

b~~

·~·f

)

IJ_...

39

LEFT AND MIDDLE POST BED MECHANISM FOR TWO NEEDLE

Ref.

l

2 3 4 5 6 7 8 9

10

11

12

13 14 15

16

17

IS

19

20 21 22

No.

Part

No.

119976 119499

250084

119695 168351

135292 305174 016120

119121

700689

175318

119143

108093

119138

119136 108174-1 119140 108093 058325 058325-1 058325-2 Needle 100296

119296

108174-1

Name

Side Bracket(left) Cover Plate Screw Cover Plate

Plug

Screw

Washer Ball

Bearing Collar Screw Stud

Spring Plate Screw Fitting Feed Screw Post Screw Needle Needle

Screw Central Support Screw

Plate

Wheel

Cap

Assy.

Plate(2A) PlateJ Plate(2.0)

1.6)

of

Part

Amt. Req.

Single

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0

0 1 0 0 0 0

Double

Remarks

1 1 4

1

4 4

1

I

2

1

1 1

2 2 2

I

1

2

1

8

40

LEFT

POST

1\lECHANISM

FOR

SINGLE

NEEDLE

2-l···o~

~

'---____.;;~

2

I

,.

~~

·~

r;)

~

1-9

r'v

'~

3

~·~

1

·

-?

~

l-

4~

,

1-3

1-5

0

'

1-9

...

o"l-6

-4

-1

~-15

I

~

~····1-10

~-17

~-1-7

5

I

'f

':o

:·\

(/I~

\\~

~~6

.;:--

1-

8

13

°

.......

.:~

0

l ( 0

.;-.

N

~·t,..

. 0

-~·

'!.{"'

8

•

0

•••• ~ .. 0 :--

•

'0'14

S"-"""

1· s

0-20

-19

e-23

0-24

8-25

..

·~~)-29

\.

:.:.,

..

·

~-18

'\.)-11

'

. (

'-....

0~~--12

41

LEFT POST MECHANISM FOR SINGLE NEEDLE

Ref.

1-10

2-1

9-1

21-1

(.

1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9

2

"\

.)

4

5

6

7 8

9

10

II

12 13 14

15

16 17 18

19 20 21

22

..,

...

_

_,

24

No.

Part

119716A 000390 000928 010166

119487

175136

119377

000219

100529

119376

010079

0100158

100205

119716

119129

108093

119494

1700689

694ZZ

119106-1

119106

108177

119105

119128

119127

119525-1

119525

215031

215028

119108

125010

119104

119108-1

141710

119979 664390

No.

Rotating Screw Screw Spring

Bobbin Case

Hook Gib Needle Guard Screw Screw

Rotating

Bobbin

Bobbin Case Screw

Bobbin Case

Rotating Screw Gear Screw

'Ball Bearing

Holder Opener Holder Screw

Washer Oil

Felt Hook Opener Bracket Hook Socket Hook Shaft

Needle Bearing Needle Bearing

Bushing Washer

Out Bushing

Washer

Needle Bearing

Bushing

iC-ring

Name

Hook

Assy.

Opener

Assy.

of

Part

Amt. Req.

Single

Double

0 0 0 0 0

0 0 I 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0

·o

0 0 I

2

2 3

8

1 1

I

1 1 1 1 1

1

l

1

1 1

I

Remarks

1-1--10

(9)

42

25

26 27 28 29

29-1

29-2 29-3

29-4

30 31 32

~

...

.).)

33-1

33-2

~~

.).)-.)

34

35

36 37 38

~

175138 119107

341901

119950 119947 119957 119958 119959 119960 119109-1 119109-2 119108 125010 122718 125008 125009 119133-1 119133-2

341901-1

119133 123778

Bushing Collar Screw Screw

Washer(0.2) Washer(0.1) Washer(O.I5)

· Washer(0.5) Washer(2.0)

Bevel

Gear(large)

Bevel

Gear(small)

Bevel

Gear Washer(O.S) Washer(

0.

1) Washer(0.15) Washer(0.2) Bevel

Gear(small)

Bevel

Gear(large)

Screw

Bevel

Gear

Collar

Assy.

0 I 0 I 0

2

0 0 I 0 2 0 0 0 0 0 0 0

2 0 0 0 0 0 0

2

0 0

I

1

I

1

I 1 I

I 1

I

1

I

1

(8.30,31)

(8.34-36)

43

..

RIGHT POST BED MECHANISM

FOR MODEL Single

~

I

.2

8

1

0

2

(;

2-~

3

~m-.6

5

7

~

8-1

~8-2

~

0

I

0

2

~-

1

9

. \

{)

44

17-

18-

~

I

2

RIGHT

POST BED MECHANISM

Ref. No.

I

2

3 4 5 6 7

7-1

8

9 10 11 12 13 14 15 16 17 18

Part

119695

250084

175267

700336

175318

330217

175324 119168

119436 108093 119143 108093

135292 305174 016120

119121 700689

175234

119499

No.

Cover Screw Cover Screw Stud Screw Side Bracket(right) Side Bracket(right)

Post

Screw Spring Screw Screw

Washer

Ball

Collar Screw Cover Cover

Plate

Cap

Assy.

Plate

Bearing

Plate Plate

Name

of

Part

I

Amt. Req.

Single

0

4

1

2

1

I

1

0

1

2

1 1

4

1

I

2

1

0

Double

-

1

4

0

I

1

0

1

0 0

1

I

4

I I

..,

0

I

Remarks

45

BEARING

DRIVIN

GMECHANISM

~

3

2-~~l

~

1

~lrf'

6

(Left)

0--j

'VY

4 5

ij)O~

I I

8 9

~--13

11

13--~

12

-

46

BEARING DRIVING MECHANISM

Name

of

Ref. No.

I

2

3

4 06I014 Needle Bearing 2

5

6

7 8

9 10 II

12 13 14

Part

119507 119087 174176

119115-1 119112

119115 012555 664350

1731.74

119111

119216

108174

119115-3

No.

Link Oil

Felt 2

Screw

Bearing Socket Bearing Assy.(left) Bearing Assy.(right) Ball

Bearing C-ring Screw Bearing Shaft Cover Plate Screw Screw

Part

Amt.

Req.

Single

I

2

4

2 1

I I

2 2

2

1

1 I

4

0

Double

I 1

2

1 (4,5)

2

I

I I

4

1

Remarks

(4.5)

~

I

47

RIGHT POST

2

I

BED

DRIVING

-MECHANISM

@

3

I

~

l-9

1'1

',~··~-1-6

...

~

,.

1-9

~-13

~+10

~-15

~-1-7

1-

8

--.g

!·---

1-

8

-14

--17

18--B

19--0

20-8

25-@

Ref.

©-12

No.

I 1-2 1-3 1-4 1-5 1-6 1-7

Part

No.

119716A

,QQ0390

1000928

'010166

119487 175136

lt19377 Needle Guard

Rotating

Screw

Spring

Bobbin Case Hook

Hook

Gib

~

I

16

Name

of

Assy.

Part

48

28-~

31--;':2}JJ~

30

I

28

Amt. Req.

Single

1 1

I

1 1

I I I I

Double

..

1

1 1

Remarks

(1-1-8)

RIGHT POST BED DRIVING MECHANISM

1-8 1-9

1-10

2 010079

2-1

3 4 5 6 7 8 9

9-t

10

II

12

.

13

.

14 15

16

17 18

19 20 21

22

_

_,

")"'

24

25 25-1 25-2 25-3

26 27 28 29 30 31

000219 Screw

100529 119376

Screw

Rotating Bobbin

010158

100205

119716 119128 119127 119129 108093

694ZZ

119106-1 119106 108177 119105 119525-1

119525 215031 215028

119524

119979

664390

175138

II9I07

119950

341901

131088

1250IO

122718

125008 125009

119133-1

1I9133-2

700689 341901-1

119I33 123778

Bobbin Cap Screw Bobbin Oil

Felt Hook Rotating Screw Ball Opener Holder Opener Holder Screw Washer Hook Hook Needle Bearing Needle Bushing Bushing C-ring Bushing Collar

Screw Screw Collar

Washer(0.5) Washer(0.1) Washer(O.IS) Washer(0.2)

Bevel

Screw Screw

Bevel

Collar

Hook

Cap

Assy.

Opener Bracket

Hook

Opener

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Assy.

Socket Shaft

Bc!aring

Gear(small) Gear(large)

Gear

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Part

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Name

of

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Cover

Screw Driver(small) Screw. Driver( medium) Screw Driver(large) Needle Oiler Stitch Length Indicator Screw

IRubber

Cushion.

Bobbin

Bobbin Winder

Thread Guide

Thread Stand(2-pin)

Thread Stand(3-pin)

Part

Amt. Rcq.

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Part

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No.

Name

of

Part

Spring Knee

Lifter Coupling 1

Knee Knee Knee Hinge

Lifting Lifter Lifting

Assy.

Socket

Rod

Lever

Assy.

Pin Hinge

Oil

Pan Screw Machine

Rest Pin Belt·

Cover(

large)

Screw

Belt

Cover(

small)

Screw

Single

;

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GAUGE

54

Highlead GC24618, GC24618-1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual