Highlead GC0318-1A, GC0318-1H, GC0318-1B User Manual

Purchasing
Copy
Dept
HIGH
LEAD
GC0318-1A/GC0318-1H/GC0318-1B
TOP
AND
SEWING MACHINE
FEED
LOCKSTITCH
Instruction Manual
Parts
SHANGHAI HUIGONG
N0.3
Catalog
SEWING MACHINE FACTORY
CONTENTS
l.lnstruction Manual
1.
MAIN SPECIFICATIONS
2.
INSTALL THE MOTOR
3.
CONNECT THE CLUTCH LEVER WITH THE PEDAL PREPARATION AND LUBRICATION
4
5.
REPLACE NEEDLES
6.
NEEDLE, THREAD AND MATERIAL TO
7.
RUN-IN OPERATION
8.
THREADING
9.
WINDING ADJUSTMENT
0.
SET STITCH LENGTH AND REVERSE FEEDING
I
11.
POSITION PRESSER BAR
12.
ADJUST THE PRESSURE OF PRESSER
ADJUST THREAD TENSION
I3.
ADJUST THREAD TAKE-UP SPRING
I4.
15.
ADJUST THREAD GUIDE AND THREAD TENSION
16.
TIME NEEDLE TO ROTAING
I
7.
REPLACE ROTATING HOOK.
18.
ADJUST THE HEIGHT OF FEED
19.
ADJUST THE POSITION OF FEED
20. TIME FEED MOTION TO
21. ADJUST OPENING TIME OF THE TENSION DISCS
22. LUBRICATION ADJUSTMENT
23. REGULAR CLEANING
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BE
SEWN
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EOOT
.....................................................................
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HOOK
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NEEDLE
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DOG
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DOG
...........................................................................
MOTION
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2 2 2
3 3
4
.4
5
6
7 7
8
8
9
10
11
12
12
13 13
14
15 16
2.Parts Catalog
A ARM BED AND ITS ACCESSORIES
B.
NEEDLE BAR AND TAKE-UP, ARM SHAFT AND VERTICAL
C.
STITCH REGULATOR MECHANISM
D.
FEEDING AND FEED LIFTING MECHANISM
E.
PRESSER FOOT MECHANISM
F.
PRESSER LIFTING, FEEDING MECHANISM G LUBRICATION MECHANISM H.
OIL RESERVOIR AND OTHER ACCESSORIES
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-1-
SHAFT
MECHANISM
....................
17 20 23
25
27
29
32
34
1. MAIN SPECIFICATIONS
Item
Max.
Needle
Presser
sewing
Stitch
fool
speed
Needle
bar
stroke
Lubrication
length
lift
2.INSTALL THE
Align
Motor
rightward.
Pulley
( spm)
(mm)
C mm)
by
hand
(mm)
by
knee
(mm)
MOTOR ( Fig.l
Groove
( B )
and
GC0318-1A
2000
t:l t:l
18
DPX
Automatic
17
-22
35
0-10 0-5
6 6 6
13 13
)
Balance
Wheel
Groove
GC0318-1H
2000
DPX5
Automatic
( A )
14
35
by
GC0318-1B
2000
t:l t:l
moving
DPX
17
35
Automatic
0-10
13
the
motor
Fig.
25
leftward
1
or
L-----C
3. CONNECT THE CLUTCH LEVER WITH THE
1)
The
optimum
2)
Adjust Clutch Cover ( D )
3)
The
balance wheel should Wheel over
4)
Adjust the
turning The of
the
(G).
180
proper tension of the V-belt
10-20mm
center
deg
Motor
when of the
tilt
angle
The
direction
. ) the
tension
Vertical
the
belt
of
pedal ( so
that
rotate
of
power
of V-bel t ( F )
Position
belt
is
by
finger.
counter-clockwise
the motor pulley
plug
of
Screw ( E ).
is
depressed
A)
is
approximately
Clutch-Lever ( C )
when
rotation
the
motor.,--------------------,
by
a slack
at
can
Fig.2
and
viewed
PEDAL
15
deg.
Draw
Bar
from
be
reversed
( Fig.2 )
( B ) run in line.
the
outside
by
reversing
of Balance
(turning
X
-2-
4.
PREPARATION
I)
Cleaning the machine
Before leaving the factory, the machine parts are coated with rust-preventive grease,
hardened and contaminated
2) Examination Though every machine is confirmed by strict inspection and test before leaving
parts may be loose performed after cleaning the machine. Turn the balance wheel to see collision, uneven resistance or abnormal noise. operation.
3) Oiling
(I)
Required amount
Line (
A) Line ( B ) on the oil reservoir: Min. oil level. lf
oil level goes down under line ( B ), oil cannot be distributed to each thus causing the parts a seizure.
(2) Replenishing
Always use only
for
high speed sewing.
Line ( A ) before starting operation.
(3) Replacing oil
To
replace oil,
securely tighten Screw ( C ), then fill the reservoir with fresh oil.
or
on the oil reservoir: Max. oil level.
remove
AND
by
deformed after long distance transportation with jolt. A thorough examination must be
of
oil.
No.l8
special machine oil
Be
sure to replenish oil
LUBRICATION (
dust during storage and shipment. This grease
If
these exist, adjustment
part
of
the machine,
Fig.3)
must
A B
to
must
be removed with gasoline.
if
there is running obstruction, parts
be
made
Fig.3
Screw
( C ) to drain oil. After completely draining
off
oil, clean the oil reservoir and
which
the
factory, the machine
accordingly before run-in
may be
c
5.
REPLACE NEEDLES (
Tum the balance wheel While keeping the long socket Then tighten Needle Clamp Screw
Note Fig. ( b
Fig.
):
insufficient
(c):
\vrong direction
to
groove
Long groove
Fig.4)
lift needle
of
the
needle leftward fully insert the needle shank
in~ertion.
oflong
bar
to the upper end
A.
groove.
of
its stroke. Loosen Needle Clamp Screw
up
to
the
bottom
of
the needle
Fig.4
1.
-3-
6.
NEEDLE,
THREAD
AND MATERIAL
TO
BE SEWN
Needle Size
No.l4 No.l6 No.22 Medium leather, Canvas
7.
RUN-IN
Run-in operation is required for a new sewing machine, or a sewing machine left out operation for a
considerable length
1)
Remove Red Rubber Plugs
2)
Lift Presser Foot ( B
3)
Run the machine
Window
4) Perform run-in operation at 2000-2500spm for 30minutes. After a lapse which the working speed is increased gradually and the machine runs sufficiently well, the high speed can be adopted according
OPERATION
of
(C).
time.
).
at
a low speed ( 2000-2500spm) to check oil distributing condition through Oil Check
to
the nature
Thread Number Material
No.60-No.65 cotton, Woolen No.30-No.50 Muslin, Woolen, Tarpaulin, Thin Leather
(Fig.
(A)
on the
of
the work.
5)
top
of
the arm and replenish sufficient amount
of
one month
of
oil.
of
service during
5000spm
Fig. 5
-4-
8.
THREADING (
To
thread the needle thread, raise needle bar to the upper end perform threading balance wheel bobbin thread is drawn
as
to
lower the needle bar and then to lift it
Fig.6)
shown in Fig.6 .
up.
Put the ends
of
its stroke, lead the thread from spool and
To
dra\V
the bobbin thread, hold the end
to
its
highest position. Pull the needle thread and the
of
needle thread and bobbin thread frontward under presser foot.
of
the needle thread and turn the
'.
6
;lg.
l
-5-
9.
WINDING ADJUSTMENT (
1)
The wound bobbin thread should be neat and tight,
Stud Nut
deform.
Screw shown in leftward.
3) adjusted
(A)
of
bobbin winder tension bracket.
Note: nylon or polyester thread should be wound with little tension, otherwise, Bobbin ( D ) might break or
2)
When the wound thread layer does not present a cylindrical shape as shown
( B )
of
bobbin winder tension bracket and slide Bracket ( C ) leftward or rightward.
Fig.
7 ( b
),
move the bracket rightward, but
After adequately positioning the bracket, tighten
Do
not overfill the bobbin. The optimum length
by
Adjusting Screw
(E)
of
bobbin winder stop latch.
Fig.7)
if
Set Screw
of
if
not, adjust the winding tension by turning Tension
thread is wound
(B).
thread will fill about 80%
as
shown in Fig. 7
in
Fig.7 (
(c),
of
bobbin capacity. This can be
a),
If
thread
is
move the bracket
loosen Set
wound
as
~
~
-
a
b
Fig.
-6-
c
7
m
d
10.
SET
2) The figures on Face ( B )
3) Reverse feeding starts
again
STITCH
1)
Stitch length can
if
Reverse Feed lever
LENGTH
be
set
by
turning
of
dial
when
(C)
is released.
~--------------------------~
AND REVERSE
Dial ( A).
show
stitch length
Reverse Feed Lever ( C ) is depressed,
FEEDING
in
nnn
( Fig.S)
and
the machine will feed forward
Fig.8
11.POSITION
1)
Loosen lock
2) Remove rubber plug from
3) Loosen Screw ( C ) and adjust the position throat plate will the presser foot lifted to its highest.
4) Tighten
5) Tighten pressure Regulating Thumb
PRESSER
Nut ( E)
Screw
(C)
BAR ( Fig.9)
and Pressure Regulating Thumb Screw
Face
Plate ( B
and
put
in
the rubber plug.
Screw
).
of
(A)
Presser
and Lock
(A).
Bar
( D ) till the presser foot is 6
Nut
(E).
mm
above the
Fig.9
-7-
12.
ADJUST
THE
PRESSURE
OF
PRESSER
EOOT
(
Fig.lO)
Pressure
First loosen Lock Nut ( A
Fig.!
0 (
in Fig.l 0 ( b )
The pressure
of
presser foot is to be adjust in accordance with thickness
a)
to
increase the pressure, while for light materials, turn the pressure regulating thumb screw
to
decrease the pressure. Then tighten Lock Nut
of
presser foot is recommended to
of
materials to be sewn.
).
For heavy materials, turn the pressure regulating thumb screw as shown in
as
shovvn
(A).
be
a
less as long as normal feeding
b
is
ensured.
Fig.
10
13.
ADJUST THREAD TENSION ( Fig.11,12)
In
principle, thread tension is to be adjusted in accordance with materials, thread and other factors.
In
practice, thread tension
be adjusted
case clockwise for more tension, or tum the screw counter-clockwise for less tension.
the thread from delivery eye. thread tension can
and ( 3 ) tension spring. All these adjustments will be described in the following .
with reference to the bobbin thread tension. Tum Tension Spring Regulating Screw (
It
is
common practice to test the bobbin test the bobbin thread tension as shown in
be
adjusted by setting ( 1 ) the take-up spring tension. ( 2 ) the thread take-up spring stroke
is
adjusted according to the stitches obtained. The needle thread tension should
If
the bobbin case is falling slowly, the proper tension is obtained. The needle
.-------~~------------------~
/
Fig.l2
A)
of
bobbin
. Hold the end
of
Fig.
11
--8-
Fig.
12
14.
AD.JUST THREAD TAKE-UP SPRING (
1)
Adjusting the thread take-up spring tension
Loosen Set Screw ( A ), turn Tension Stud ( B ) clockwise to increase the spring tension, or turn the stud counter-clockwise thread take-up spring tension should ( B ) counter-clockwise ( B ) clockwise until Spring ( Stud ( B ) halfway back ( counterclockwise ) After
to
decrease the spring tension. After the adjustment, be sure to tighten Set Screw (
be
about 30g.
to
decrease the tension
C ) comes
to
the notch
To
Attain this. First loosen Set Screw
of
Thread Take-up Spring ( C ) to zero, then tum Tension Stud
of
thread tension regulating bushing, and again turn Tension
the
adjustment. Tighten Set Screw
Fig.l3,14)
(A).
(A),
turn Tension Stud
A).
The
2)
Adjusting the thread take-up spring stroke
Loosen Set Screw ( B
counter-clockwise
Before leaving the factory, the thread take-up spring has properly been adjusted. Readjustment is needed
in
only
the case
to
decrease the stroke. After the adjustment, tighten Set Screw
of
special material or special thread .
.-----~-------------------------------,
Fig.
13
),
turn Stud ( C ) clockwise to increase the stroke or turn Stud ( C )
(B).
.-----------\
A
Fig.
14
--9-
15.
ADJUST THREAD GUIDE AND THREAD TENSION (
Fig.15,16)
The position
materials and sewing conditions.
Thread guide position Leftward Center Rightward
Material weight
Fig
15
shows different stitch fonns. Normal stitch fonn should be as shmvn in and thread break-age, the tension thread must
l) the thumb nut counterclockwise to decrease the needle thread tension, screw
2) the thumb nut clockwise to increase the needle thread tension, or loosen the tension spring regulating screw bobbin case
3) above means.
Fig.
In
case needle thread tension is too strong or bobbin thread tension is too weak, as shown in
of
bobbin case
In
case needle thread tension is too weak or bobbin thread tension is too strong, as shown in Fig.
In
case
of
of
the thread guide affects stitch tightness and therefore must be adjusted according to sewing
1 2 3
Heavy Medium Light
IS
( a
).
When abnormal stitches cause puckering
of
needle thread and bobbin
be
adjusted accordingly.
to
increase the bobbin thread tension ( Sec Fig.16 )
to
decrease the bobbin thread tension.
the stitch forms
as
shown in Fig.
IS
Fig.
15
or
tighten the tension spring regulating
(
d)
and ( e ), adjustments can be made with reference
Fig.l5
IS
( b ), tum
( c ), turn
to
a
b
c
d
e
of
the
Fig.
16
-IO-
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