High End Systems Roadster Orbital Head System User Manual
Roadster Orbital Head
System
User Manual
© High End Systems, Inc. 2006, All Rights Reserved
Information and specifications in this document are subject to change without notice.
High End Systems, Inc. assumes no responsibility or liability for any errors or
inaccuracies that may appear in this manual.
Trademarks used in this text: High End Systems, WholeHog III, Dataflash, Intellebeam,
and LithoPatterns are registered trademarks; and Catalyst, the Catalyst Logo, the High
End Systems globe logo and the Hog logo are trademarks of High End Systems, Inc. or
High End Systems Europe Ltd. Belden is a registered trademark of Belden, Inc. DLP is
trademark of Texas Instruments.
Other trademarks and trade names may be used in this document to refer to either the
entities claiming the marks and names or their products. High End Systems disclaims
any proprietary interest in trademarks and trade names owned by others.
Roadster Orbital Head System User Manual
P/N 60600261 Version 1.0
April, 2006
Contacting High End Systems
US and the Americas
Sales Department: High End Systems, Inc.
2105 Gracy Farms Lane
Austin, TX 78758 USA
voice: 512.836.2242
fax: 512.837.5290
Customer Service: High End Systems, Inc.
2105 Gracy Farms Lane
Austin, TX 78758 USA
voice: 800.890.8989
24-hour fax: 512.834.9195
24-hour voice mail: 512.837.3063 or 800.890.8989
World Wide Web: http://www.highend.com
®
ii Roadster Orbital Head System User Manual
Declaration of Conformity
according to ISO/IEC Guide 22 and EN45104
Manufacturer's name: High End Systems
Distributor's name: High End Systems
Distributor's address: 2105 Gracy Farms Lane
Declares that the product:
Product Name: Roadster Orbital Head System
Product Number: All
Product Options: All
Conforms to the following EEC directives:
73/23/EEC, as amended by 93/68/EEC
89/336/EEC, as amended by 92/31/EEC and 93/68/EEC
Equipment referred to in this declaration of conformity was first manufactured in
compliance with the following standards in 2002:
Orbital Head and Power Supply
Power Supply
Safety: EN60950:2000
Austin, TX 78758 USA
EMC: EN55022:1998 Class A
EN61000-3-2 Class A
EN61000-3-3 Class A
EN50024:1998
EN61000-4-2 Level 3 Class 2
EN61000-4-3 Level 2
EN61000-4-4 Level 2
EN61000-4-5 Level 3
EN61000-4-6 Level 2
EN61000-4-11
I, the undersigned, hereby declare that the equipment specified above conforms to
the above Directives and Standards.
Ken Hansen
22 May 2003
Roadster Orbital Head System User Manual iii
Product Modification Warning
High End Systems products are designed and manufactured to meet the requirements of United
States and International safety regulations. Modifications to the product could affect safety and
render the product non-compliant to relevant safety standards.
Mise En Garde Contre La Modification Du Produit: Les produits High End Systems sont
conçus et fabriqués conformément aux exigences des règlements internationaux de sécurité.
Toute modification du produit peut entraîner sa non conformité aux normes de sécurité en
vigueur.
Produktmodifikationswarnung: Design und Herstellung von High End Systems entsprechen
den Anforderungen der U.S. Amerikanischen und internationalen Sicherheitsvorschriften.
Abänderungen dieses Produktes können dessen Sicherheit beeinträchtigen und unter
Umständen gegen die diesbezüglichen Sicherheitsnormen verstoßen.
Avvertenza Sulla Modifica Del Prodotto: I prodotti di High End Systems sono stati
progettati e fabbricati per soddisfare i requisiti delle normative di sicurezza statunitensi ed
internazionali. Qualsiasi modifica al prodotto potrebbe pregiudicare la sicurezza e rendere il
prodotto non conforme agli standard di sicurezza pertinenti.
Advertencia De Modificación Del Producto: Los productos de High End Systems están
diseñados y fabricados para cumplir los requisitos de las reglamentaciones de seguridad de los
Estados Unidos e internacionales. Las modificaciones al producto podrían afectar la seguridad y
dejar al producto fuera de conformidad con las normas de seguridad relevantes.
FCC Information
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his own
expense.
iv Roadster Orbital Head System User Manual
Important Safety Information
Instructions pertaining to continued protection against fire, electric shock, and injury to
persons are found in Appendix A. Please read all instructions prior to assembling, mounting,
and operating this equipment.
Important: Informations De Sécurité: Les instructions se rapportant à la protection
permanente contre les incendies, l’électrocution, excessif et aux blessures corporelles se
trouvent dans l’Annexe A. Veuillez lire toutes les instructions avant d’assembler, de monter ou
d’utiliser cet équipement.
Wichtige Sicherheitshinweise: Sicherheitsanleitungen zum Schutz gegen Feuer,
elektrischen Schlag, und Verletzung von Personen finden Sie in Anhang A. Vor der Montage,
dem Zusammenbau und der Intbetriebnahme dieses Geräts alle Anleitungen sorgfältig
durchlesen.
Informazioni Importanti Di Sicurezza: Le istruzioni sulla protezione da incendi,
folgorazione, e infortuni sono contenute nell’appendice A. Si prega di leggere tutte le
istruzioni prima di assemblare, montare e azionare l’apparecchiatura.
Informacion Importante De Seguridad: En el Apéndice A se encuentran instrucciones
sobre protección continua contra incendios, descarga eléctrica, y lesiones personales. Lea, por
favor, todas las instrucciones antes del ensamblaje, montaje y operación de este equipo.
Symbols
The following international caution and warning symbols appear in margins throughout this
manual to highlight messages.
Caution: This symbol appears adjacent to Caution messages. Not
heeding these messages could result in personal injury
and/or damage to equipment.
Warning: This symbol appears adjacent to high voltage warning
messages. Not heeding these messages could result in
serious personal injury.
Warranty Information
Limited Warranty: Unless otherwise stated, your product is covered by a one year parts and
labor limited warranty. It is the owner’s responsibility to furnish receipts or invoices for
verification of purchase, date, and dealer or distributor. If purchase date cannot be provided,
date of manufacture will be used to determine warranty period.
Returning an Item Under Warranty for Repair: It is necessary to obtain a Return
Material Authorization (RMA) number from your dealer or point of purchase BEFORE any units
Roadster Orbital Head System User Manual v
are returned for repair. The manufacturer will make the final determination as to whether or not
the unit is covered by warranty.
Any Product unit or parts returned to High End Systems must be packaged in a suitable manner
to ensure the protection of such Product unit or parts, and such package shall be clearly and
prominently marked to indicate that the package contains returned Product units or parts and
with an RMA number. Accompany all returned Product units or parts with a written explanation
of the alleged problem or malfunction. Ship returned Product units or parts to: 2105 Gracy
Farms Lane, Austin, TX 78758 USA.
Note: Freight Damage Claims are invalid for fixtures shipped in non-factory
boxes and packing materials.
Freight: All shipping will be paid by the purchaser. Items under warranty shall have return
shipping paid by the manufacturer only in the Continental United States. Under no circumstances will freight collect shipments be accepted. Prepaid shipping does not include rush
expediting such as air freight. Air freight can be sent customer collect in the Continental United
States.
REPAIR OR REPLACEMENT AS PROVIDED FOR UNDER THIS WARRANTY IS THE EXCLUSIVE
REMEDY OF THE CONSUMER. HIGH END SYSTEMS, INC. MAKES NO WARRANTIES, EXPRESS OR
IMPLIED, WITH RESPECT TO ANY PRODUCT, AND HIGH END SPECIFICALLY DISCLAIMS ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. HIGH END SHALL
NOT BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGE, INCLUDING
LOST PROFITS, SUSTAINED OR INCURRED IN CONNECTION WITH ANY PRODUCT OR CAUSED
BY PRODUCT DEFECTS OR THE PARTIAL OR TOTAL FAILURE OF ANY PRODUCT REGARDLESS OF
THE FORM OF ACTION, WHETHER IN CONTRACT, TORT (INCLUDING NEGLIGENCE), STRICT
LIABILITY OR OTHERWISE, AND WHETHER OR NOT SUCH DAMAGE WAS FORESEEN OR
UNFORESEEN.
Warranty is void if the product is misused, damaged, modified in any way, or for unauthorized
repairs or parts. This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
vi Roadster Orbital Head System User Manual
Ta b l e o f C on te n t s
Contacting High End Systems® ............................................................................ ii
Product Modification Warning ............................................................................... iv
FCC Information ................................................................................................ iv
Important Safety Information ............................................................................... v
Symbols ............................................................................................................v
Warranty Information .......................................................................................... v
Product Overview .......................................................................................1
Orbital Movement System Features ....................................................................... 1
Accessories ........................................................................................................ 2
Specifications .....................................................................................................3
Physical Specifications .....................................................................................3
Mirror Head ................................................................................................3
Power Hub .................................................................................................. 4
Roadcase ....................................................................................................4
Projector Lens Options .....................................................................................4
Electrical Specifications ....................................................................................5
Environmental Specifications ............................................................................5
Cable and Connector Specifications ....................................................................5
DMX and Modual Link ...................................................................................5
Power Hub to Christie Digital Projector Connection ........................................... 5
Mirror Head to Power Hub Connection ............................................................ 6
Setup and Configuration ...........................................................................7
Inspecting the Fixture .......................................................................................... 7
Hardware ...................................................................................................7
Cabling ......................................................................................................7
Save All Shipping Materials ...............................................................................7
Installing Power Cord Caps ................................................................................... 7
Installing a Line Cord Cap - U.K. Only ................................................................8
Vatic Fitter Heads Information - Danmark ...........................................................8
System Setup ..................................................................................................... 9
Mounting ........................................................................................................ 9
Mounting the Orbital Head ............................................................................9
Mounting the Power Hub ............................................................................. 10
Roadster Orbital Head User Manual vii
Connecting the System ..................................................................................... 11
Power Hub Connections ................................................................................. 11
Power Hub to Projector .............................................................................. 12
Power Hub to Orbital Head Connection ......................................................... 12
DMX Data Connection ................................................................................ 12
Connecting to a DMX512 Link ......................................................................... 12
Required Data Cabling and Connectors ......................................................... 12
Constructing a Terminator .......................................................................... 13
Setting Up a DMX Link ............................................................................... 13
Powering On the System .................................................................................... 14
Before Applying Power ................................................................................... 14
Applying Power ............................................................................................. 14
Verifying/Uploading Catalyst Software ................................................................. 15
Setting a DMX Start Channel .............................................................................. 15
Operation and Maintenance ................................................................... 17
The Power Hub Menu Display .............................................................................. 17
Navigational Basics ........................................................................................... 18
Display in Menu Locked Mode ............................................................................. 18
Fixture Software Version ................................................................................ 18
System Configuration Type ............................................................................. 18
DMX Start Channel ........................................................................................ 18
Error Message Display ................................................................................... 18
Unlocking the Menu System ............................................................................... 19
Exiting the Menu System ................................................................................... 19
Menu Map ........................................................................................................ 19
DMX Address Menu ........................................................................................... 21
Setting a DMX Start Channel .......................................................................... 21
Set Parameters Menu ........................................................................................ 21
Display Level ................................................................................................ 21
Factory Default Settings ................................................................................. 22
Mirror 2 Quick Path ....................................................................................... 22
Fixture Mode Menu ........................................................................................... 23
Crossloading Fixture Software ......................................................................... 23
Protocol Mode ............................................................................................... 23
Test Options Menu ............................................................................................ 24
Copying the Boot Code .................................................................................. 24
Homing the Fixture ........................................................................................ 24
Self Test Menu .............................................................................................. 25
viii Roadster Orbital Head User Manual
Information Menu ............................................................................................ 26
Channels Needed .......................................................................................... 26
Display Errors ............................................................................................... 26
DMX Values Menu .......................................................................................... 26
Fixture Hours ................................................................................................ 27
Fixture Hours Reset ....................................................................................... 27
Module Version Menu ..................................................................................... 27
Next DMX Channel ........................................................................................ 27
Sensor Status Menu ....................................................................................... 27
Unique Number ............................................................................................. 28
Software Version ........................................................................................... 28
Power Hub Maintenance ..................................................................................... 29
Replacing the Power Hub Fuse ........................................................................ 29
Replacement Parts ........................................................................................ 29
Cleaning the Mirrors ...................................................................................... 29
DMX Programming .................................................................................... 31
DMX Programming Terminology .......................................................................... 31
DMX Parameters ............................................................................................... 31
Roadster Orbital Head Positioning .................................................................... 31
Focus .......................................................................................................... 31
Zoom .......................................................................................................... 31
Shutter ........................................................................................................ 31
MSpeed (Motor Speed) ................................................................................... 32
Control Function ............................................................................................ 33
DMX Protocol Table ........................................................................................... 34
MSpeed Conversion Table ....................................................................... 37
Safety Information ................................................................................... 39
Appendice B: Importantes Informations Sur La Sécurité ..................................... 40
Anhang B: Wichtige Hinweise Für Ihre Sicherheit ............................................... 41
Apéndice B: Información Importante De Seguridad ............................................ 42
Appendice B: Importanti Informazioni Di Sicurezza ............................................ 43
Vigtig Sikkerhedsinformation .......................................................................... 43
Roadster Orbital Head User Manual ix
x Roadster Orbital Head User Manual
Chapter 1:
Product Overview
The Roadster Orbital Movement system from High End Systems® utilizes a moving mirror
head mounted on the front of a Christie Digital Roadster S+12/16 3-chip, DLP
projector to position a projected image anywhere in three-dimensional space. A power hub
component mounts separately to allow DMX control of the Orbital Head movement and
projector shutter, lamp, focus and zoom. It operates with the Catalyst
separate product that provides real-time video rendering) or independently as a standalone
fixture on a DMX link.
The Roadster Orbital Movement System system ships with:
• A Periscopic Dual-Mirror Orbital Head
• A bracket kit for mounting the Orbital Head to a Christie Digital Roadster Projector
• A Power Hub with truss mounting bracket
• Cabling for XLR, RS-232 and power connections
A System using a dual Mirror Head and a Catalyst Media Server version 1.2 requires a DMX
lighting console that can control 56 channels per fixture and support true 16-bit values on
15+ channels. The Wholehog III™, Hog iPC, Hog 1000, and Hog 500 lighting consoles are
DMX controllers available from High End Systems to control the Catalyst system (see
Accessories on page 2). Contact the controller’s vendor regarding Catalyst support on other
DMX controllers. For more information on operating the fixture with a controller (or control
device such as DMX control software), consult controller documentation.
A video wall, LED panel, or other video display may be required for a specific application.
The Roadster Orbital Movement System customized roadcase is available separately as part
number 56010001.
®
®
–based
Media Server (a
Orbital Movement System Features
• USITT DMX512 compatible control
• High resolution stepper motors (180,000 steps per revolution) to provide smooth, 16-bit
DMX movement control
• Quick Path feature to allow faster position changes in Mirror 2 movement
• Mounting hardware to allow mounting to a Christie S+12K or S+16K projector.
• Universal variable 100–230V power input
• On-board menu system with dot matrix display
• RS-232 connection for projector control
Roadster Orbital Head System User Manual 1
CHAPTER 1
Product Overview
Accessories
The following table lists accessories available for the Roadster Orbital Movement System from
your High End dealer/distributor. For more information, contact your High End Systems dealer/
distributor or see “Contacting High End Systems” on page ii.
Part Description Part Number
Additional Power Hub for Roadster Orbital Movement System 56040011
Catalyst Interface Box 56040004
Catalyst Outer Mirror 80180006
Catalyst Inner Mirror 80180007
Digital Media Server 56020001
LCD Monitor 56070009
Galvanized safety cable 12040001
Cheeseborough clamp 55040014
Lightwave Research Upload Dongle 26040002
Male 5-pin DMX terminator 90404039
Heavy duty 5-pin XLR cable (10’) 55050017
Heavy duty 5-pin XLR cable (25’) 55050018
Heavy duty 5-pin XLR cable (50’) 55050019
Heavy duty 5-pin XLR cable (100’) 55050020
4-pin XLR Modular Link cable 90409125
2 Roadster Orbital Head System User Manual
Specifications
Physical Specifications
Mirror Head
Dimensions: 349 mm x 369 mm x 686 mm (13.7in x 14.5in x 27in).
Weight: 12.7 kg (28 lbs)
348.6 mm
(13.7 in) 76.7 mm (3 in)
CHAPTER 1
Product Overview
386 mm
(15.2 in)
109.5mm
(4.3 in)
249.6 mm
176mm
(6.9 in)
109.5mm
(9.8 in)
(4.3 in)
15.8 mm (. 62 in)
285.2 mm
(11.2 in)
109 mm
(4.3 in)
400.6 mm
(15.8 in)
116 mm
(4.6 in)
369.4 mm (14.5 in)
292.2 mm (11.5 in)
97mm
(3.8 in)
162.7 mm
(6.4 in)
121.4mm
(4.8 in)
45°
364mm
(14.3in)
30°
685.8 mm
289.9 mm
(11.4 in)
(27 in)
81.3 mm (3. 2 in)
299.7 mm
(11.8 in)
249.6mm (9.8in)
45°
Roadster Orbital Head System User Manual 3
CHAPTER 1
Product Overview
Power Hub
Dimensions: 276 mm x 301mm x 120mm (10.9in x 11.8in x 4.7in).
Weight: 2.3 kg (5 lbs)
13.2 mm
(.5 in)
75 mm
(3 in)
40 mm
(1.6 in)
276.4 mm (10.9 in)
60 mm
(2.4 in)
151 mm
(5.9 in)
15.5 mm (.6 in)
52 mm
(2.1 in)
119 m m
(4.7 in)
150 mm
(5.9 in)
300.7 mm (11.8 in)
Roadcase
Dimensions (including casters): 1150 mm x 622 mm x 660 mm (45 in x 24.5 in x 26 in)
Weight (with components loaded): 71.7 kg (158 lbs)
Projector Lens Options
Christie Digital Roadster S-12K or S16K with one of the following lens options:
Christie Part # Lens Description
38-809091-01 2.5-4.5:1 Zoom Lens When used with the SXGA+ products, this lens has
a 2.5-4.5:1 throw ratio. If used with the DW3K or
DW6K, the lens will provide a 2.8-5.0:1 throw ratio.
38-809092-01 4.5-7.3:1 Zoom Lens When used with the SXGA+ products, this lens has
a 4.5-7.3:1 throw ratio. If used with the DW3K or
DW6K, the lens will provide a 5.0-8.0:1 throw ratio.
4 Roadster Orbital Head System User Manual
CHAPTER 1
Product Overview
Electrical Specifications
The following electrical specifications apply to the Power Hub component of the Roadster
Orbital Movement System.
Warning: Class I equipment – This equipment must be earthed
Universal Input from 100 – 230 VAC, (50 – 60 Hz)
Rated power: 100 W
Fuse: Power supply output fuse: 2.5 A, 250 V slow blow only.
Environmental Specifications
Maximum ambient temperature (Ta): 40o C
IP Rating: IP 20
Cable and Connector Specifications
DMX and Modual Link
Cables: Belden 9841 or equivalent (meets specifications for EIA RS-485 applications) with
the following characteristics:
• 4-conductor two twisted pairs plus a shield
• Maximum capacitance between conductors: 30 pF/ft
• Maximum capacitance between conductor and shield: 55 pF/ft
• Maximum resistance: 20 Ohm/100 ft
• Nominal impedance: 100–140 Ohm
Connectors:
•Pin 1 Ground
•Pin 2 Data–
•Pin 3 Data+
•Pin 4 Secondary data–
•Pin 5 Secondary data+
Terminator:
pins 2 and 3.
Two 5-pin male and female XLR connectors:
5-pin male XLR connector with a 120 Ohm terminating resistor fitted between
Power Hub to Christie Digital Projector Connection
Cable: DB9 M-F RS-232
Roadster Orbital Head System User Manual 5
CHAPTER 1
Product Overview
Mirror Head to Power Hub Connection
Cable: 4–conductor, 1.5 mm2 with a maximum length of 2 meters.
Connectors: 4-pin male and female XLR connectors:
•Pin 1 Ground
•Pin 2 Data Complement
•Pin 3 Data True
•Pin 4 +40V
6 Roadster Orbital Head System User Manual
Chapter 2:
Setup and Configuration
Inspecting the Fixture
The following components are shipped as the Roadster Orbital Head system:
Hardware
• Orbital Head fixture
•Power Hub
• Mounting Bracket for Christie projector
Cabling
• 4-pin XLR Power hub cable
• RS 232 cable
• US power cable
• European power cable
Unpack all components and verify that it is undamaged. Inspect both the outside of the
components for physical damage and the optical surfaces of the Orbital Head. If the product is
damaged or there are items missing, notify both the shipping agent and your sales agent
immediately.
Save All Shipping Materials
Do not discard shipping materials. Packing materials are specifically designed to protect the
product during transport.
High End Systems® assumes no responsibility for products that are damaged during
transport. Return a product for repair in its original shipping carton and packing materials.
Before sending anything to the factory, call your High End Systems dealer/distributor for a
Return Material Authorization (RMA) number. The factory cannot accept any goods shipped
without an RMA number.
Installing Power Cord Caps
The Power Hub for the Orbital Head System may ship without an attached power cord cap.
Different locations (even within the same country) may require a different power cord cap to
connect the fixture to a power outlet.
Because of the variety of power cord caps used worldwide, High End Systems, Inc. cannot
make specific recommendations for the power cord cap.
Roadster Orbital Head System User Manual 7
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