High End Systems DL1 User Manual

User Manual

© High End Systems, Inc. 2004, All Rights Reserved
Information and specifications in this document are subject to change without notice. High End Systems, Inc. assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
Trademarks used in this text: High End Systems, WholeHog III, Catalyst, the Catalyst Logo, Dataflash, Intellebeam, and LithoPatterns are registered trademarks; and TalkBack, the High End Systems globe logo and the Hog logo are trademarks of High End Systems, Inc. or High End Systems Europe Ltd. Belden is a registered trademark of Belden, Inc. Mac OS is a trademark of Apple Computer, Inc. registered in the U.S. and in other countries.
Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products. High End Systems disclaims any proprietary interest in trademarks and trade names owned by others.
DL.1 User Manual P/N 60600228 Version 5.0, September 2004 Printed in the USA
DL1 User Manual i
Contacting High End Systems
US and the Americas
Sales Department: High End Systems, Inc.
2105 Gracy Farms Lane Austin, TX 78758 USA voice: 512.836.2242 fax: 512.837.5290
Customer Service: High End Systems, Inc.
2105 Gracy Farms Lane Austin, TX 78758 USA voice: 800.890.8989 24-hour fax: 512.834.9195 24-hour voice mail: 512.837.3063 or 800.890.8989
U.S. New York High End Systems, Inc. New York
311 W. 43rd Street, Ste 400 New York, NY 10036 voice: 210.957.6840 fax: 212.957.4466
U.S. Los Angeles: High End Systems, Inc.
8200 Haskell Avenue Van Nuys, CA 91406 US voice: 818.947.0550 fax: 818.908.8975
®
Orlando voice: 352.241.8567
Europe Headquarters: High End Systems Europe LTD.
53 Northfield Road London W13 voice: +44 20.8579.5665 fax: +44 20.8579.8469
Singapore: High End Systems Singapore Pte. Ltd.
1 Tannery Road 06-05 Cencon 1 Singapore 1334 voice: +65 6742 8266 FAX: +65 6743 9322
World Wide Web: http://www.highend.com
ii DL1 User Manual
Declaration of Conformity
according to ISO/IEC Guide 22 and EN45104
Manufacturer’s name: High End Systems, Inc.
Distributor’s name: High End Systems, Inc. Distributor’s address: 2105 Gracy Farms Lane
Austin, Texas 78758 USA
Declares that the product
Product Name: DL.1 Product Number: All Product Options: All
conforms to the following EEC directives:
73/23/EEC, as amended by 93/68/EEC 89/336/EEC, as amended by 92/31/EEC and 93/68/EEC
Equipment referred to in this declaration of conformity was first manufactured in compliance with the following standards in 2003:
Safety: EN60950:2000
EMC: EN55022: 1998: Class A ITE
EN61000-3-2 EN61000-3-3 EN55024:1998 EN61000-4-2: Level 3, Class 2 EN61000-4-3: 1995 Level 2 (3V/m) EN61000-4-4: 1995 Level 2 (1/.5kV) EN61000-4-5: 1995 Level 3 (2/1kV) EN61000-4-6: 1965 Level 2 (3Vrms) EN61000-4-11:1994
USA, Thursday, September 16, 2004 Kenneth Stuart Hansen, Compliance Engineer
DL1 User Manual iii

Product Modification Warning

High End Systems products are designed and manufactured to meet the requirements of United States and International safety regulations. Modifications to the product could affect safety and render the product non-compliant to relevant safety standards.
Mise En Garde Contre La Modification Du Produit. Les produits High End
Systems sont conçus et fabriqués conformément aux exigences des règlements internationaux de sécurité. Toute modification du produit peut entraîner sa non conformité aux normes de sécurité en vigueur.
Produktmodifikationswarnung. Design und Herstellung von High End
Systems entsprechen den Anforderungen der U.S. Amerikanischen und internationalen Sicherheitsvorschriften. Abänderungen dieses Produktes können dessen Sicherheit beeinträchtigen und unter Umständen gegen die diesbezüglichen Sicherheitsnormen verstoßen.
Avvertenza Sulla Modifica Del Prodotto. I prodotti di High End Systems
sono stati progettati e fabbricati per soddisfare i requisiti delle normative di sicurezza statunitensi ed internazionali. Qualsiasi modifica al prodotto potrebbe pregiudicare la sicurezza e rendere il prodotto non conforme agli standard di sicurezza pertinenti.
Advertencia De Modificación Del Producto. Los productos de High End
Systems están diseñados y fabricados para cumplir los requisitos de las reglamentaciones de seguridad de los Estados Unidos e internacionales. Las modificaciones al producto podrían afectar la seguridad y dejar al producto fuera de conformidad con las normas de seguridad relevantes.

FCC Information

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.
iv DL1 User Manual

Important Safety Information

Instructions pertaining to continued protection against fire, electric shock, and injury to persons are found in Appendix A. Please read all instructions prior to assembling, mounting, and operating this equipment.
Important: Informations De Sécurité. Les instructions se rapportant à la
protection permanente contre les incendies, l’électrocution, excessif et aux blessures corporelles se trouvent dans l’Annexe A. Veuillez lire toutes les instructions avant d’assembler, de monter ou d’utiliser cet équipement.
Wichtige Sicherheitshinweise. Sicherheitsanleitungen zum Schutz gegen
Feuer, elektrischen Schlag, und Verletzung von Personen finden Sie in Anhang A. Vor der Montage, dem Zusammenbau und der Intbetriebnahme dieses Geräts alle Anleitungen sorgfältig durchlesen.
Informazioni Importanti Di Sicurezza. Le istruzioni sulla protezione da
incendi, folgorazione, e infortuni sono contenute nell’appendice A. Si prega di leggere tutte le istruzioni prima di assemblare, montare e azionare l’apparecchiatura.
Informacion Importante De Seguridad. En el Apéndice A se encuentran
instrucciones sobre protección continua contra incendios, descarga eléctrica, y lesiones personales. Lea, por favor, todas las instrucciones antes del ensamblaje, montaje y operación de este equipo.

Symbols

The following international caution and warning symbols appear in margins throughout this manual to highlight messages.
Caution: This symbol appears adjacent to Caution messages. Not heeding
these messages could result in personal injury and/or damage to equipment.
Warning: This symbol appears adjacent to high voltage warning messages.
Not heeding these messages could result in serious personal injury.
Minimum focus distance to non-flammable surface. In this case, 1 meter .
Do not mount on a flammable surface.
Equipment surfaces may reach temperatures up to 130° C (266° F). Allow the fixture to cool before handling.
DL1 User Manual v

Patents

This product may use one or more of the following patents: US 4,392,187; US 4,602,321; US 4,688,161; US 4,701,833; US 4,709,311; US 4,779,176; US 4,800,474; US 4,962,687; US 4,972,306;US 4,980,806; US 5,010,459; US 5,031,078; US 5,073,847; US 5,078,039; US 5,186,536; US 5,209,560; US 5,278,742; US 5,282,121; US5,307,295; US 5,329,431; US 5,331,822; US 5,367,444; US 5,402,326;US 5,430,629; US 5,432,691; US 5,454,477; US 5,455,748; US 5,506,762; US 5,515,254; US 5,537,303; US5,545,951; US 5,580,164; US 5,590,954; US 5,590,955; US 5,640,061; US 5,647,662; US5,665,305; US 5,691,886; US 5,728,994; US 5,758,955; US 5,758,956; US 5,769,527; US5,774,273; US 5,798,619; US 5,806,951; US 5,823,661; US 5,825,548; US5,828,485; US 5,829,868; US 5,857,768; US 5,882,107; US 5,934,794; US 5,940,204; US 5,945,786; US5,953,152; US 5,980,066; US 6,048,080; US 6,327,103; US 6,048,081; US 6,057,958; US6,054,816; US 6,126,288; US 6,142,652; US 6,172,822; US 6,188,933;US 6,208,087; US 6,219,093; US 6,220,730; US 6,241,366; US 6,255,787; US 6,256,136; US 6,278,542; US6,288,828; US 6,327,103; US 6,421,165; US 6,430,934; US 6,466,357; US 6,502,961; US 6,693,392; US 6,719,433; USD347,113; US D350,408; US D359,574; US D360,404; US D365,165; US D366,712; US D370,080; US D372,550; US D377,338; US D381,740; US D409,771; EP 0662275; EP 0767398; DE 621495; DE 655144; DE 797503; EP 0475082; GB 2 043 769 B; GB 2 055 842 B; GB 2 283 808 B; GB 2 290 134 B; GB 2 291 814 B; GB 2 292 530 B; GB 2 292 896 B; GB 2 294 909 B; GB 2 295 058 B; GB 2 303 203 B; GB 2 306 887 B; GB 2 307 036 B; GB 2 316 477 B; MR0862-1996; M9,604,224.9

Warranty Information

Limited Warranty. Unless otherwise stated, your product (excluding the lamp) is
covered by a one year parts and labor limited warranty. The lamp carries a 30-day warranty. It is the owner’s responsibility to furnish receipts or invoices for verification of purchase, date, and dealer or distributor. If purchase date cannot be provided, date of manufacture will be used to determine warranty period.
Fog machine warning. Like all high quality video projection units, the DL-1
fixture must be kept protected from excessive amounts of glycol fog, mineral oil, and smoke. DL-1 incorporates two-stage air filtering to reduce these risks to a minimum; however, the user must follow these guidelines to ensure continued operation of the fixture:
Air filters (both fixture and projector) should be checked and cleaned on a regular basis. When used in a closed or fixed environment where fog or haze is used, we recommend at least a weekly check.
Do not situate DL-1 in areas of high fog density such as directly in front of a fog machine or mineral oil hazer.
Minimize the exposure of DL-1 to both glycol fog and mineral oil.
vi DL1 User Manual
DL-1 is a highly complex and sensitive electro-optical device and care and thought in how it is used, rigged, and positioned will maximize the product’s life and your investment.
Failure to follow these guidelines and carry out regular maintenance will void the warranty.
Returning an Item Under Warranty for Repair. It is necessary to obtain a
Return Material Authorization (RMA) number from your dealer or point of purchase BEFORE any units are returned for repair. The manufacturer will make the final determination as to whether or not the unit is covered by warranty.
Any Product unit or parts returned to High End Systems must be packaged in a suitable manner to ensure the protection of such Product unit or parts, and such package shall be clearly and prominently marked to indicate that the package contains returned Product units or parts and with an RMA number. Accompany all returned Product units or parts with a written explanation of the alleged problem or malfunction. Ship returned Product units or parts to: 2105 Gracy Farms Lane, Austin, TX 78758 USA.
Note: Freight Damage Claims are invalid for fixtures shipped in non-factory boxes
and packing materials.
Freight. All shipping will be paid by the purchaser. Items under warranty shall have
return shipping paid by the manufacturer only in the Continental United States. Under no circumstances will freight collect shipments be accepted. Prepaid shipping does not include rush expediting such as air freight. Air freight can be sent customer collect in the Continental United States.
REPAIR OR REPLACEMENT AS PROVIDED FOR UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER. HIGH END SYSTEMS, INC. MAKES NO WARRANTIES, EXPRESS OR IMPLIED, WITH RESPECT TO ANY PRODUCT, AND HIGH END SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. HIGH END SHALL NOT BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGE, INCLUDING LOST PROFITS, SUSTAINED OR INCURRED IN CONNECTION WITH ANY PRODUCT OR CAUSED BY PRODUCT DEFECTS OR THE PARTIAL OR TOTAL FAILURE OF ANY PRODUCT REGARDLESS OF THE FORM OF ACTION, WHETHER IN CONTRACT, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY OR OTHERWISE, AND WHETHER OR NOT SUCH DAMAGE WAS FORESEEN OR UNFORESEEN.
Warranty is void if the product is misused, damaged, modified in any way, or for unauthorized repairs or parts. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
DL1 User Manual vii

What You Should Know About Copyright

Written By Suzy Vaughan Associates for High End Systems
I want to use a film clip from "When Harry Met Sally" in a promotional piece advertising my services. What do I have to do to be able to do that? First of all, you need
to obtain permission to use the clip from its owners. The clip is considered intellectual property, just as though it were your car or some software code developed by and belonging to Microsoft. This is because the U.S. Copyright Act gave creators of literary works (which include books, films, television programs, art works, still photos and musical compositions and recordings) the right to sell or license these works and to make money from them for the period of the copyright.
But what about public domain material? I heard that lots of material is in the public domain and can be used for free. Once the copyright runs out, the creative work falls into
the public domain and can be used freely by anyone without payment or licensing. If the work is not public domain, it is considered literary property. The Copyright Act provides substantial penalties for copyright infringement ranging from $10,000 for accidental infringement to $250,000 for willful infringement. However, contrary to popular belief, there really is not that much material in the public domain so this approach will limit you creatively.
What if I want to use a clip in a public performance? It's not being filmed or taped. Surely I don't need permission for that? Public gatherings require clearance whenever
copyrighted data is projected to audiences, or for any use other than just personal viewing. Concerts, tradeshows, industrial shows, parties and raves are all examples of public performance and permission must be obtained.
Suppose I want to use a still photo or a magazine cover or a television clip? Do I have to obtain permission for them too? Yes, they are also copyrighted works, whose owners
must grant a license for their usage.
Do I need any other permissions to use this material? In many cases you do. You may need to obtain permission to use the appearance of actors who appear in the clip as well as pay the writers and directors of the film that your clip comes from.
What about music? I hear you can use 8 bars for free. 8 bars for free is a fallacy that has been passed around as a fact for a long period of time. However, it isn't true. Both musical compositions and records require licensing and payment.
What about High End Systems material included with the Catalyst? Do I have to clear that? No. High End Systems has worked to provide clearance for the content that is
provided with the Catalyst system. Any materials you received directly from HES with the purchase of a new Catalyst system have already been properly licensed for your use in shows and presentations. That does not, however, license you to sell this content separately from the Catalyst system. Also, please be sure that any new content you obtain from outside sources is properly cleared for public presentation.
This sounds really difficult and I don't know how to do it? What do I do to properly license copyrighted material? You need to consult with a Content Clearing House or with
a properly licensed Intellectual Property Attorney. Content clearinghouses are typically
viii DL1 User Manual

Table of Contents

Contacting High End Systems® ....................................................................................................ii
Product Modification Warning ......................................................................................................iv
FCC Information .............................................................................................................................iv
Important Safety Information .........................................................................................................v
Symbols ............................................................................................................................................v
Patents .............................................................................................................................................vi
Warranty Information.....................................................................................................................vi
What You Should Know About Copyright ................................................................................. viii
Chapter 1: Features and Specifications
Features ........................................................................................................................................ 1-1
Operation............................................................................................................................... 1-1
Optional Digital Eye Technology......................................................................................... 1-2
Optional Accessories ................................................................................................................... 1-2
Specifications ............................................................................................................................... 1-3
Physical Specifications.........................................................................................................1-3
Electrical Specifications .......................................................................................................1-4
Projector Specifications........................................................................................................1-4
Environmental Specifications .............................................................................................. 1-4
Cable and Connector Specifications.................................................................................... 1-5
Video Connectors:.......................................................................................................... 1-5
DMX and RS-485 Projector Link.................................................................................. 1-5
Chapter 2: Setup and Configuration
Unpacking the Fixture................................................................................................................. 2-1
Replacing the Power Cord Cap................................................................................................... 2-1
Installing a Line Cord Cap - U.K. Only................................................................................ 2-2
Vatic Fitter Heads Information - Danmark......................................................................... 2-2
Connecting Video......................................................................................................................... 2-2
Mounting the Fixture................................................................................................................... 2-4
Recommended Mounting Orientation................................................................................. 2-4
Fog Machine Warning .......................................................................................................... 2-4
Mounting the Fixture Upright.............................................................................................. 2-5
Truss Mounting.............................................................................................................. 2-5
Verifying the Truss Support.......................................................................................... 2-5
Clamps............................................................................................................................ 2-5
Mounting Procedure...................................................................................................... 2-6
Linking the Fixtures..................................................................................................................... 2-7
Data Cabling and Connectors.............................................................................................. 2-7
DMX Data Cables .......................................................................................................... 2-7
Cable Connectors........................................................................................................... 2-7
DL.1 User Manual ix
Setting up the Link ............................................................................................................... 2-8
Installing a Terminator.........................................................................................................2-9
Powering On the Fixture ............................................................................................................. 2-9
Homing the Fixture............................................................................................................... 2-9
Viewing the Display Panel ................................................................................................. 2-10
Verifying and Uploading Fixture Software.............................................................................. 2-10
Setting the DMX Start Channel................................................................................................ 2-11
Shutting Down the Fixture........................................................................................................ 2-12
Locking Pan and Tilt Positions .......................................................................................... 2-12
Chapter 3: Fixture Operation
TalkBack™ Support for Remote Access..................................................................................... 3-1
The Menu Display........................................................................................................................ 3-2
Navigational Basics............................................................................................................... 3-2
Display in Menu Locked Mode ............................................................................................ 3-3
Fixture Software Version .............................................................................................. 3-3
System Configuration Type........................................................................................... 3-3
DMX Start Channel ....................................................................................................... 3-3
Error Message Display .................................................................................................. 3-3
Unlocking the Menu System................................................................................................ 3-3
Exiting the Menu System ..................................................................................................... 3-3
Menu Map.............................................................................................................................. 3-4
Menu Option Description............................................................................................................ 3-6
DMX Address Menu ............................................................................................................. 3-6
Setting a DMX Start Channel ....................................................................................... 3-6
Set Parameters Menu ........................................................................................................... 3-6
Factory Default Settings................................................................................................ 3-6
Pan/Tilt Swap ................................................................................................................. 3-7
Pan Invert ....................................................................................................................... 3-7
Tilt Invert........................................................................................................................ 3-7
Display Level.................................................................................................................. 3-8
Data Loss Timeout......................................................................................................... 3-8
Projector Input Source .................................................................................................. 3-8
Projector Default?.......................................................................................................... 3-9
Reset Projector Hours.................................................................................................... 3-9
Striking the Projector Lamp........................................................................................ 3-10
Projector In By DMX?.................................................................................................. 3-10
Iris Version ................................................................................................................... 3-10
Zoom Override Menu .................................................................................................. 3-11
Focus Override Menu .................................................................................................. 3-11
Projector Control ......................................................................................................... 3-11
Camera Option............................................................................................................. 3-12
Align Pan Motors ......................................................................................................... 3-13
x DL.1 User Manual
New Air Filter............................................................................................................... 3-13
Fixture Mode Menu ........................................................................................................... 3-14
Crossloading Fixture Software ................................................................................... 3-14
Test Options Menu.............................................................................................................. 3-15
Homing the Fixture...................................................................................................... 3-15
Copying the Boot Code................................................................................................ 3-15
Self Test Menu ............................................................................................................. 3-16
Information Menu .............................................................................................................. 3-16
Unique Number............................................................................................................ 3-16
DMX Values Menu....................................................................................................... 3-17
Temperatures Menu..................................................................................................... 3-17
Fixture Hours ............................................................................................................... 3-18
Fixture Hours Reset..................................................................................................... 3-18
Lamp Hours.................................................................................................................. 3-18
Projector Status............................................................................................................ 3-18
Projector Hours Reset.................................................................................................. 3-18
Software Version.......................................................................................................... 3-18
Module Versions Menu................................................................................................ 3-18
Display Errors .............................................................................................................. 3-19
Chapter 4: DMX Programming
DMX Programming Overview .................................................................................................... 4-1
8-bit vs. 16-bit DMX.............................................................................................................. 4-1
Lighting Consoles ................................................................................................................. 4-1
Fixture Libraries ............................................................................................................ 4-1
DMX Output Displays ................................................................................................... 4-2
16-bit DMX..................................................................................................................... 4-2
Parameter Descriptions............................................................................................................... 4-3
Standard Movement and Projection Controls .................................................................... 4-3
Pan and Tilt ....................................................................................................................4-3
Dimming Iris .................................................................................................................. 4-3
Focus............................................................................................................................... 4-3
Zoom............................................................................................................................... 4-3
MSpeed (Motor Speed) ................................................................................................. 4-3
Control Function Options.............................................................................................. 4-4
Changing Projector Source Input................................................................................. 4-5
Digital Eye Technology Control........................................................................................... 4-6
Zoom............................................................................................................................... 4-6
Focus............................................................................................................................... 4-6
IR Illuminator................................................................................................................. 4-6
Shutter ............................................................................................................................ 4-6
White Balance ................................................................................................................ 4-6
Orientation .....................................................................................................................4-6
DL.1 User Manual xi
Effects ............................................................................................................................. 4-6
DL.1 Protocol Tables ................................................................................................................... 4-7
Standard DL.1 Protocol ........................................................................................................ 4-7
Enhanced DL.1 Protocol....................................................................................................... 4-8
Chapter 5: General Maintenance and Troubleshooting
Maintaining the Filtering System ............................................................................................... 5-1
Replacing Parts ............................................................................................................................ 5-2
Replacing Filters ................................................................................................................... 5-2
Replacing the Lamp ..............................................................................................................5-3
Replacing the Fuse................................................................................................................ 5-4
Cleaning or Replacing the Front Window........................................................................... 5-5
Replacing a Driver Board..................................................................................................... 5-6
Replacing 2-Phase Board...................................................................................................... 5-7
Replacing 3-Phase Board...................................................................................................... 5-7
General Troubleshooting............................................................................................................. 5-8
LED States............................................................................................................................. 5-8
General Troubleshooting Suggestions .............................................................................. 5-11
Appendix A: Safety Information Appendix B: MSpeed Conversion Table
xii DL.1 User Manual

List of Figures

Figure 1-1: DL.1 Fixture Dimensions ................................................................................ 1-3
Figure 2-1: Video Connectors ............................................................................................. 2-2
Figure 2-2: RGBHV Connectors ......................................................................................... 2-3
Figure 2-3: Attaching the Mounting brackets ................................................................... 2-6
Figure 2-4: Truss Mounting ................................................................................................ 2-6
Figure 2-5: XLR 5-pin connector ........................................................................................ 2-8
Figure 2-6: Linking DL.1 Fixtures ...................................................................................... 2-8
Figure 2-7: Data cable terminator ...................................................................................... 2-9
Figure 2-8: The DL.1 menu system navigation buttons ................................................. 2-11
Figure 2-9: Pan and Tilt Locks ......................................................................................... 2-12
Figure 3-1: DL.1 fixture front panel display ...................................................................... 3-2
Figure 3-2: DL.1 key map ................................................................................................. 3-11
Figure 3-3: Reading the DMX Values Menu Display ..................................................... 3-17
Figure 5-1: Replacing the Projector Filter ......................................................................... 5-2
Figure 5-2: DL.1 Rear Gasket ............................................................................................. 5-3
Figure 5-3: Replacing the Fuse ........................................................................................... 5-4
Figure 5-4: Cleaning or Replacing the Front Window ...................................................... 5-5
Figure 5-5: Driver board configurations ............................................................................ 5-6
Figure 5-6: DL.1 Rear Gasket ............................................................................................. 5-7
Figure 5-7: Accessing CPU and 3-phase boards. .............................................................. 5-7
Figure 5-8: Addressing screw and LED locations. .......................................................... 5-10
DL.1 User Manual xiii
xiv DL.1 User Manual
Chapter 1:
1
Features and Specifications
The DL.1 (Digital Light 1) fixture merges video projection and automated lighting technologies with a DMX controllable video light engine housed in a moving yoke fixture. DL.1 itself doesn't generate images; it is a mechanical means of displaying video images onto a stage with automated control of zoom, focus, and other video­related parameters. DL.1 fixtures can be used in conjunction with the Catalyst Media Server and Catalyst Version 3.0 software, or alone to project images from DVDs, videos and other compatible media.
The optional Digital Eye Technology provides a fully equipped digital camera and IR illuminator to project live video on its local unit or another DL.1 fixture through an ethernet link. Combining camera and light from the same source allow for a unique point of view. Camera features include optical and digital zoom, frame rate and invert effects. Combining the camera with IR illuminator allows focus and fading in blackout situations. The ability to point the camera at it’s own projection and adjusting zoom creates unique realtime video feedback and “hall of mirrors” effects.
This manual gives you information about the setup, operation and maintenance of the DL.1 fixture. For additional information specific to the projector housed in the DL.1 including projector maintenance, onboard menu and troubleshooting, see the projector’s user manual shipped with your fixture.

Features

Operation

DMX512 compatible control (pan, tilt, dimming iris, zoom, focus, and others)
High resolution stepper motors (180,000 steps per revolution) to provide smooth, 16-bit movement control
400
Variable 100–200V, 50/60Hz or 200-240V, 50/60Hz power input
On-board menu system with dot matrix display
Accepts RGBHV, VGA, S-Video inputs
TalkBack™ protocol—standard in High End Systems automated luminaires,
DL.1 User Manual Features and Specifications 1-1
° pan, 270° tilt
provides bi-directional communication to electronic feedback on sensor function, lamp life, and other details needed for maintenance purposes.

Optional Digital Eye Technology

Captures digital video in light or dark settings and inputs directly into the graphic engine.
Optical + digital zoom can increase image upto 216×
Scalable infrared output
Built-in real-time video effects including: —Options for 1–30 frame captures / sec
—Vertical and Horizontal image invert —B and White, Color Negative and Freeze Frame

Optional Accessories

The following table lists accessories available for the Catalyst system from your High End dealer/distributor. For more information, contact your High End Systems dealer/ distributor or see “Contacting High End Systems®” on page ii.
Part Description Part Number
Replacement air filter 80260014
5 amp, slow-blow fuse 90403012
Pan belt 99360038
Tilt belt 99360039
Front window 80530074
Digital Eye Technology module 60040003
Digital Media Server 56020001
Wholehog III lighting console 61020001
LCD Monitor 56070009
Galvanized safety cable 12040001
Cheeseborough clamp 55040014
Lightwave Research Upload Dongle 26040002
Male 5-pin DMX terminator 90404039
Heavy duty 5-pin XLR cable (10’) 55050017
Heavy duty 5-pin XLR cable (25’) 55050018
Heavy duty 5-pin XLR cable (50’) 55050019
Heavy duty 5-pin XLR cable (100’) 55050020
User Manual 60600228
1-2 Features and Specifications DL.1 User Manual

Specifications

Physical Specifications

Figure 1-1 shows the DL.1 fixture as shipped:
512mm
343mm
595mm
445mm
861mm
1
305mm
176mm
Figure 1-1 DL.1 Fixture Dimensions
Dimensions: 861mm × 595mm × 343mm
33.9in. × 23.4in. × 13.5 in.
Weight: 39 kg (85 lb)
DL.1 User Manual Features and Specifications 1-3
538mm

Electrical Specifications

Warning: Class I equipment – This equipment must be earthed
Input ratings: 100—120V 6.8A 50/60Hz, 200—240V 3.4A 50/60Hz
Power factor: 0.94
Fuse: Power supply output fuse: 5A, 250V slow blow only.
Lamp: M275W NS4 POA-LMP47
Light Output: 4500 ANSI lumens
Lamp Life: 2000 hours

Projector Specifications

Aspect ratio: 4:3 native, 5:4 and 16:9 supported
Brightness uniformity: 95%
Contrast ratio: 800:1, full on/full off
Data compatibility: SXGA, XGA, SVGA, VGA, and Macintosh
Display technology: 1.3” TFT active matrix, 3 panels
Scanning frequency: H-sync, 15—100kHz; V-sync, 50—100Hz
Panel resolution: 1024 x 768 dots
Horizontal resolution: 800 TV lines (HDTV)
Projection lens: F=1.7—2.0 f=48.2mm~62.6mm
Zoom Lens Throw Ratio: 1.8 - 2.4:1
V-Sync range: 50—100Hz
Minimum focus distance to non-flammable surface: 1.4 m (4.6 ft)
Video compatibility: NTSC, NTSC4.43, PAL, PAL-M, PAL-N, SECAM, HDTV (1080i,
1035i, 720p, 480i, 480p, 575i, 575p)
Number of colors: 16.7 million

Environmental Specifications

Maximum ambient temperature (Ta): 35° C (95° F)
1-4 Features and Specifications DL.1 User Manual

Cable and Connector Specifications

Video Connectors:
RGBHV—BNC x 5
•VGADB15
S-Video—mini-DIN
DMX and RS-485 Projector Link
Cables: Belden 9841 or equivalent (meets specifications for EIA RS-485 applications)
with the following characteristics:
Two 4-conductor twisted pairs plus a shield
Maximum capacitance between conductors: 30 pF/ft
Maximum capacitance between conductor and shield: 55 pF/ft
Maximum resistance: 20 Ohm/100 ft
Nominal impedance: 100–140 Ohm
Connectors: Two 5-pin male and female XLR connectors:
•Pin 1 Ground
•Pin 2 Data
•Pin 3 Data+
Pin 4 Secondary data–
Pin 5 Secondary data+
Terminator: 5-pin male XLR connector with a 120 Ohm terminating resistor fitted
between pins 2 and 3.
1
DL.1 User Manual Features and Specifications 1-5
1-6 Features and Specifications DL.1 User Manual

Chapter 2: Setup and Configuration

Unpacking the Fixture

Your DL.1 fixture ships in a road case that is specifically designed to protect the product during transport. Unpack the DL.1 fixture and verify that it is undamaged. Inspect both the outside of the fixture and the projector for physical damage to components.
Your DL.1 fixture ships with the following:
One road case
One DL.1 fixture
•Two mounting brackets
One projector manual
One power cord High End Systems® assumes no responsibility for products that are damaged during
transport. Return a product for repair in its road case.
2
Before sending anything to the factory, call your High End Systems dealer/distributor for a Return Material Authorization (RMA) number. The factory cannot accept any goods shipped without an RMA number.

Replacing the Power Cord Cap

The SEOW cable shipped with the DL.1 fixture does not have an attached power cord cap. Different locations (even within the same country) may require a different power cord cap to connect the fixture to a power outlet.
Because of the variety of power cord caps used worldwide, High End Systems, Inc. cannot make specific recommendations for the power cord cap.
Contact a local authority for the type of power cord cap needed. When installing the power cord cap, note that the cores in the mains lead are colored in accordance with the following code:
green and yellow = earth
•blue = neutral
brown = live
DL.1 User Manual Setup and Configuration 2-1
Warning: Class 1 equipment - This equipment must be earthed.

Installing a Line Cord Cap - U.K. Only

In the United Kingdom, the colours of the cores in the mains lead of this equipment may not correspond with the colored markings identifying the terminals in the fixture’s plug. Therefore, install a line cord cap in accordance with the following code:
The core which is coloured green and yellow must be connected to the plug
terminal which is marked with the letter “E,” or by the earth symbol , or coloured green, or green and yellow.
The core which is coloured blue must be connected to the terminal which is
marked with the letter “N” or coloured black.
The core which is coloured brown must be connected to the terminal which
is marked with the letter “L” or coloured red.
Warning:Class 1 equipment - This equipment must be earthed.

Vatic Fitter Heads Information - Danmark

Advarsel: Beskyttelse mod elektrisk chock.
Vigtigt!
Lederne med gul/groen isolation maa kun tilsluttes en klemme maerket
eller

Connecting Video

The DL.1 fixture has three sets of video connectors on its rear panel, as shown in Figure 2-1.
100-120V;50-60Hz; 6.8A 200-240V;50-60Hz; 3.4A
S-Video VGA RGBHV
Figure 2-1 Video Connectors
2-2 Setup and Configuration DL.1 User Manual
Only one set of connectors at a time is active. You can set the active connectors using either the DL.1 menu system or the DMX protocol. To select an input, see “Menu Map” on page 3-4 first.
Caution: Do not physically connect both the RGBHV and VGA connectors.
Doing so can cause damage to the fixture and void the warranty.
Figure 2-2 shows the RGBHV connectors in more detail:
Vertical sync
The projector provided with the DL.1 fixture makes a distinction between inputs and sources. Table 2-1 shows the relationship between DL.1 inputs and sources:
Table 2-1 DL.1 Inputs and Sources
Input Source
Input 1 Not used by DL.1
Input 2 RGBHV or VGA
Input 3 S-Video
Horizontal sync
Figure 2-2 RGBHV Connectors
Blue
Green
Red
2
DL.1 User Manual Setup and Configuration 2-3

Mounting the Fixture

Recommended Mounting Orientation

High End Systems recommends mounting the DL.1 perpendicular to the floor, suspended vertically from a support system (such as a truss), permanently to the ceiling, or freestanding on its base.
Consider all the following Cautions and warnings before mounting the DL.1 fixture.
Caution: Mounting the DL.1 parallel with the floor can shorten the lamp
life, reduce positioning accuracy and put excessive stress on the topbox.
Use a secondary safety cable when mounting this fixture.
Warnings: Equipment suitable for dry locations only. Do not expose this
equipment to rain or moisture.
1.4 m
Maintain a minimum focus distance of 1.4 meters from combustible materials.
Do not mount on a flammable surface.

Fog Machine Warning

Like all high quality video projection units, the DL-1 fixture must be kept protected from excessive amounts of glycol fog, mineral oil, and smoke. DL-1 incorporates two-stage air filtering to reduce these risks to a minimum; however, the user must follow these guidelines to ensure continued operation of the fixture:
Air filters (both fixture and projector) should be checked and cleaned on a regular basis. When used in a closed or fixed environment where fog or haze is used, we recommend at least a weekly check.
Do not situate DL-1 in areas of high fog density such as directly in front of a fog machine or mineral oil hazer.
Minimize the exposure of DL-1 to both glycol fog and mineral oil.
DL-1 is a highly complex and sensitive electro-optical device and care and thought in how it is used, rigged, and positioned will maximize the product’s life and your investment.
Note: Failure to follow these guidelines and carry out regular maintenance will
void the warranty.
2-4 Setup and Configuration DL.1 User Manual

Mounting the Fixture Upright

Caution: Do not mount the fixture upright without the four rubber feet.
To mount the fixture upright, make sure that all four rubber feet are installed on the fixture’s base and place the fixture on a sturdy, stable surface that will support more than the 39 kg (85 lb) weight of the DL.1 fixture. If the surface is above floor height, use safety cables to secure the fixture to the surface.
You can optionally lock the DL.1’s pan and tilt positions if desired, (see Figure 2-9 on page 2-12).
Note: The minimum focusable distance for the DL.1 fixture is 1.4 meters. Placing
the DL.1 closer than 1.4 meters to any object won’t allow it to focus properly.
Truss Mounting
Verifying the Truss Support
When mounting the fixture on a truss or another type of support, verify the truss or support will handle the combined weight of all the devices on the truss.
Verify that fixture clamps used are capable of supporting the weight of the fixture. Cheeseborough clamps for a two-inch truss are available from your High End Systems dealer/distributor (see “Optional Accessories” on page 1-2).
2
Note: Due to the wide variety of possible lighting designs, High End Systems
cannot make specific mounting recommendations. Consider the following procedure as a suggested guideline only.
You will need:
safety cables (1)
cheeseborough clamps (2)
locking washers (2)
Clamps
Always mount the DL.1 fixture with the cheeseborough clamps that shipped with your fixture and a safety cable attached (using the mounting bracket) to the fixture’s base, shown in Figure 2-3. Do not use C- Clamps to mount the DL.1 fixture. You can remove the mounting clamps for floor applications.
Caution: Do not store loose clamps in the bottom of the road case, as they
may cause damage to the unit head and output window.
DL.1 User Manual Setup and Configuration 2-5
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