HIBLOW HP-10, HP-30, HP-40, HP-50, HP-60 Maintenance Manual

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MAINTENANCE GUIDE

Introduction

We thank you very much purchasing our TECHNO TAKATSUKI

HIBLOW air pumps. The introduction of the first HIBLOW pump

was over twenty years ago. More than 3 million HIBLOW pumps

have now been produced and found widespread applications. This

guide book is explained comprehensible as everyone can repair

easily. Can be useful when repairing by all means. Also, please

utilize our maintenance tools for replacement.

What is ISO 9001?

In 1987, the International Organization for Standardization (ISO)

established its ISO 9000 standards. These internationally approved

standards provide specifications not for products but for quality-

assurance systems. ISO 9000 consists of three separate standards:

ISO 9001, 9002, and 9003. Of these, ISO 9001 is the most rigorous,

encompassing points ranging from design control to after-sales

service. To qualify for an ISO 9001 certificate, applicants must first

pass in-company, customer, and third-party audits. After receiving

ISO 9001 certification, regular checks are then conducted to ensure

that the company maintains the required standards. In addition,

management policies on product quality are documented and checked

against actual practice throughout the entire organization. In essence,

the ISO 9001 standard certifies that a company has not only

established an outstanding quality-control record, but has also proven

capable of sustaining this record.

The Product Liability Law

Japan's Product Liability Law was introduced in July 1995 in

response to the increasing difficulty consumers were having in

evaluating the quality of high-technology products and in claiming

damages associated with product defects. With the Product Liability

Law making it easier for customers to claim damages, manufacturers

must now assign a higher priority to quality control.At Techno

Takatsuki Co., Ltd., our response to the above developments was to

create a program that ensured our products were in compliance with

the Product Liability Law. At the same time, we implemented a full

range of safety measures. As a result of these efforts, we received

ISO9001 certification in December 1995, a testament to the high

quality of our product design and manufacturing systems. Despite

this initial success, we remain determined to further improve our

quality-control system, and look forward to the support of our

customers as Techno Takatsuki continues to evolve in years to come.

Maintenance tool / Your Warranty

Maintenance tools

Your Warranty

q Screw Driver w 5.5A each side wrench (3A wrench) e 7A each side wrench (4A wrench) r 8A each side wrench (5A wrench) t Box Driver Handle

With a carring case.

1. Please check a warranty card is supplied and make sure not to lose it.

There is a possibility of expense even though the pump

is under warranty. Read the warranty card carefully.

2. We provide a seven-year guarantee on all spare parts even if the pump go out

of production.

3. Please make an inquiry about a failure of the pump. Here is a number for

customer inquiries.

TECHNO TAKATSUKI CO., LTD.

8-16 HATCHO-NISHIMACHI, TAKATSUKI, OSAKA, 569-0095 JAPAN

TEL : 81–726 – 84– 0805

A year warranty period.

Removing upper housing

STEP

To remove the filter cover, put your fingers on one side of the cover and pull it up.

STEP

Remove the filter from the upper housing, replace it new one or clean it.

• At this time, remove any dust or foreign matter from

the inlet of the filter cover, and the filter mounting surface and the inlet of the filter.

• If the filter is dirty, dust it off well. If it is heavily

soiled, use a neutral detergent to wash it, rinse it with water, and dry it well out of direct sunlight before reinstalling.

STEP

According to the photo, replace the filter, put the

filter cover back on the upper housing, align the fitting boss of the upper housing with its counterpart of the filter cover, then press the filter cover downwards from above to fit it in.

• Take care not to press the filter cover in its improper

position as it may be damaged.

• Do this work after every other works have done.

• This pump is of a totally oil-less type. Therefore,

never put oil or other liquids into the pump inlet.

●

When performing cleaning and replacement, be sure to unplug the pump unit first.

●

When performing the replacement work, the pump body may be still hot and you may get burnt. Therefore, wait until the pump has been allowed to cool.

●

Do not carry the pump by the filter cover.

CAUTION

● The cleaning of the filter and the exchang method are the same though shape in

dependence on the model might be different from the photograph.

HP series

FILTER CLEANING AND REPLACEMENT

HP Series

Removing upper housing

STEP

Remove all the bolts from the four corners.

STEP

If it is difficult to remove it due to the heavily stuck internal seal packing, pry it open by inserting the tip of a flat-head screwdriver into the clearance between the exhaust nozzle and the upper housing.

STEP

According to the photo, if the stick is too heavy, raise up the pump body and hit the exhaust nozzle lightly with a hammer.

• Do not use a metal hammer.

The removing upper housing method is the same though shape in dependence on

the model might be different from the photograph.

HP series

HP Series

REMOVING UPPER HOUSING

HP-10/20

q Filter Cover w Semi Cover Packing e Filter r Fitting Boss t Upper Housing y Casing Block u Diaphragm i Diaphragm Base o Electromagnet !0 Actuating Rod !1 L-Tube !2 Frame !3

Vibration Control Rubber

!4 Center Plate !5 Gasket !6 Lower Housing !7 Power Cord

HP-10

1999/ 4

HP-20

1999/ 4

Air pump

Start of production

Discontinuance of production

STRUCTURE AND PART NAMES

HP-10/20

HP Series

Replacing the Chamber Block

STEP

Remove the upper housing according to the picture on page 17. Remove the L-tube from the casing nozzle. Remove the installation screws of the chamber block. (4 screws on each side.) Remove the casing block.

STEP

Remove the U-lock nut.

• Use the box driver to loosen (or tighten) the U-lock

nut.

STEP

Remove one of the diaphragm mounting blocks from the actuating rod, and pull out the other diaphragm mounting block with the rod from the pump body. Remove another U-lock nut and the diaphragm mouting block from the rod. This completes the chamber block removal procedure.

●

When performing the replacement, be sure to unplug the pump unit first.

●

Replace the diaphragms and the valves with new ones regularly

(every one year or one and half years) in order to maintain their initial performance.

●

For chamber block replacement, be sure to change both chamber blocks at the same time.

●

The actuating rod employs powerful permanent magnets. Therefore, be sure to remove your watch and precision machine before starting the work as it may fail due to their strong magnetic force.

●

Do not put the actuating rod close to a magnetic card, a magnetic disk or any other

magnetic media as their data may be lost.

CAUTION

REMOVAL OF THE CHAMBER BLOCKS

REPLACING THE CHAMBER BLOCK

HP-10/20

STEP

Install a new diaphragm mouting block on the actuating rod. Set the actuating rod in line with groove and tighten the U-lock nut.

• Use new U-lock nut and washer only that come as

replacement parts to prevent loosening and causing failure of the pump.

STEP

Insert the actuating rod in accordance with the gap of the frame. Secure the diaphragm mounting block on other side and tighten with washer and U-lock nut using the box driver. Make sure the gaps between the actuating rod and the electromagnet are even.

STEP

Connect L-tube to the casing block. Secure the casing block with the screws. (4screws on each side.) Install the other casing block at the same way.

STEP

Secure the upper housing with the bolts. Then, replace the filter and filter cover on it. (See page17 “FILTER CLEANING AND

REPLACEMENT”)

FITTING THE CHAMBER BLOCKS

REPLACING THE CHAMBER BLOCK

Replacing the Chamber Block

HP-10/20

HP-30

1998/ 8

—

HP-40

1998/ 8

—

HP-50

1998/12

—

Air pump

Start of production

Discontinuance of production

HP-30/40/50

q Filter Cover w Semi Cover Packing e Filter r Fitting Boss t Upper Housing y

Sound Absorber (HP50)

u Casing Block i Diaphragm Ring o Diaphragm !0 Diaphragm Base !1 Electromagnet !2 Actuating Rod !3 L-Tube !4 Frame !5

Vibration Control Rubber

!6 Center Plate !7 Gasket !8 Lower Housing !9 Power Cord

STRUCTURE AND PART NAMES

HP-30/40/50

HP Series

Replacing the Chamber Block

STEP

Remove the upper housing.(See page18) Remove the sound absorber. Remove the four screws hold the chamber block. (4screws on each side.) Pull out the L-tube from the casing nozzle and remove the casing block on both side.

STEP

Remove one of the U-lock nuts hold the diaphragm mounting block to the rod.

• Use the box driver to loosen (or tighten) the U-lock

nut.

STEP

Remove one of the diaphragm mounting block from the rod, and pull out the other diaphragm mounting block with the rod from the pump body. Remove another U-lock nut and the diaphragm mounting block from the rod. This completes the chamber block removal procedure.

●

Be sure to unplug the pump unit.

●

Replace the diaphragms and the valves with new ones at least once a year or one and

a half years in order to maintain their initial performance.

●

For chamber block replacement, be sure to change both chamber blocks at the same time.

●

The rod employs powerful permanent magnets. Therefore, be sure to remove your watch and precision machine before starting the work as it may fail due to their strong magnetic force.

●

Do not put the actuating rod close to a magnetic card, a magnetic disk or any other

magnetic media as their data may be lost.

CAUTION

REPLACING THE CHAMBER BLOCK

REMOVAL OF THE CHAMBER BLOCKS

HP-30/40/50

STEP

Install a new diaphragm mounting block on the actuating rod. Set the actuating rod in line with groove and tighten the U-lock nut with the box driver.

• Use new U-lock nut and washer only that come as

replacement parts to prevent loosening and causing failure of the pump.

STEP

Insert the actuating rod in accordance with the gap of the frame. Secure the diaphragm mounting block on other side and tighten with washer and U-lock nut with the box driver. Make sure the gaps between the actuating rod and the electromagnet are even.

STEP

Connect L-tube to the casing block and secure the casing with the screws. (4screws on each side) Install the other casing block at the same way.

STEP

Install the sound absorber. (HP-50)

• Be extremely careful not to pinch the Sound

Absorber in the Upper Housing.

Secure the upper housing with the bolts. Then place the filter and filter cover on the upper housing. (See page17

“FILTER

CLEANING AND REPLACEMENT”

)

Replacing the Chamber Block

REPLACING THE CHAMBER BLOCK

FITTING THE CHAMBER BLOCKS

HP-30/40/50

Replacing the Electromagnet

STEP

Cut the wire from the terminals on the electromagnet with nippers.

• It is recommended that you make a note of the

wiring.

STEP

Remove the nuts with the box driver. (7

wrench.)

STEP

Pull out electromagnets from the pump body.

●

Be sure to unplug the pump unit.

●

When performing replacement work, the pump body may be still hot and you may get

burnt. Therefore, wait until the pump has been allowed to cool.

●

Be sure to remove the chamber block and the actuating rod before replacing the

electromagnet.

●

It is better to let an experienced technician handle the soldering process.

Ta ke precautions against being burnt.

●

In case of HP-10/20, do the same way of replacing the electromagnet.

CAUTION

REPLACING THE ELECTROMAGNET

REMOVING THE ELECTROMAGNET

HP-10~50

Replacing the Electromagnet

STEP

Secure the electromagnets to the body by the nuts. Use the box driver. (7mmwrench)

STEP

Tie the wires in a bundle with a silicon tube. Connect the wires to the terminals.

STEP

Solder the wires to the terminals. The wire requires a soldered connection.

STEP

This completes the electromagnet replacement procedure.

HP-10~50

REPLACING THE ELECTROMAGNET

FITTING THE ELECTROMAGNET

HP-60/80

q Filter Cover w Semi Cover Packing e Filter r Fitting Boss t Upper Housing y Sound Absorber u Casing Block i Diaphragm Ring o Diaphragm !0 Diaphragm Base !1 SP Switch !2 Safety Screw !3 Electromagnet !4 Actuating Rod !5 L-Tube !6 Hose Band !7 Frame !8

Vibration Control Rubber

!9 Center Plate @0 Gasket @1 Lower Housing @2 Power Cord

HP-60

1995/ 9

—

HP-80

1995/ 9

—

Air pump

Start of production

Discontinuance of production

STRUCTURE AND PART NAMES

HP-60/80

HP Series

Replacing the Chamber Block

STEP

Remove the Upper Housing. (See page18 “REMOVING UPPER HOUSING”)

STEP

Remove the sound absorber. Pull out the L-tube from the casing nozzle. Remove the four screws hold the chamber block and the casing block on both side. (4screws on each side)

STEP

Remove one of the U-lock nuts hold the diaphragm mounting block to the rod.

• Use the box driver to loosen (or tighten) the U-lock

nut.

●

Be sure to unplug the pump unit.

●

Replace the diaphragms and the valves with new ones at least once a year or one and

a half years in order to maintain their initial performance.

●

For chamber block replacement, be sure to change both chamber blocks at the same time.

●

The rod employs powerful permanent magnets. Therefore, be sure to remove your watch and precision machine before starting the work as it may fail due to their strong magnetic force.

●

Do not put the actuating rod close to a magnetic card, a magnetic disk or any other

magnetic media as their data may be lost.

CAUTION

REMOVAL OF THE CHAMBER BLOCKS

REPLACING THE CHAMBER BLOCK

HP-60/80

STEP

Remove one of the diaphragm mounting blocks from the actuating rod and pull out the other diaphragm mounting block with the rod and finally, separate the diaphragm mounting block and rod. This completes the chamber block removal procedure.

• When pull out the rod, take care not to allow the rod projection to

accidentally hit the lever of the SP switch. If the pump stops automatically, the safety screw must be broken to prevent any further damage to the pump. Be sure all debris is removed from unit. (See Step8)

STEP

Install the new diaphragm mounting block on the actuating rod.

• Use new U-lock and washer only that come as

replacement parts to prevent loosening and causing failure of the pump.

STEP

Insert the actuating rod in accordance with the gap of the frame. Secure the diaphragm mounting block on the other side and tighten the U-lock nut with the box driver. Make sure the gaps between the actuating rod and the electromagnet are even.

STEP

Connect L-tube to the casing block and secure the casing with the screws. (4screws on each side) Install the other casing block at the same way.

Replacing the Chamber Block

REPLACING THE CHAMBER BLOCK

FITTING THE CHAMBER BLOCKS

HP-60/80

Replacing the Chamber Block

STEP

Dispose of broken screw.

• Be sure all debris is removed from unit as it can

result in damage to the permanent magnets and or even in a failure of the pump.

STEP

Draw a new safety screw through a hole in the different direction of the terminal. (Threading order : The L-shaped lever–the spring electrode)

STEP

Fasten the screw with a nut. The screw is designed so that the nut will turn freely when it is properly fastened, stop tightening when this happens.

STEP

This completes the replacement of the safety screw procedure. Make sure the gaps between L-shaped lever and lug of the actuating rod are even.

• When checking the movement of the switch while the

power is connected, touching the terminal will result in an electric shock.

• Unplug the pump immediately after the check.

REPLACING THE CHAMBER BLOCK

REPLACEMENT OF SAFETY SCREW

HP-60/80

Replacing the Chamber Block

STEP

Install the sound absorber.

STEP

Place the upper housing back on body.

• Be extremely careful not to pinch the Sound

Absorber in the Upper Housing.

Secure it with the bolts. Then place the filter and filter cover on the upper housing. (See page17 “FILTER

CLEANING AND REPLACEMENT”)

REPLACING THE CHAMBER BLOCK

HP-60/80

Replacing the Electromagnet

STEP

Cut the wire from terminals on the electromagnets with nippers.

• It is recommended that you make a note of the wiring.

STEP

Undo the frame screws and remove the SP switch.

STEP

Remove the mounting nuts with the box driver. (7mmwrench) Pull out the electromagnets from the pump body.

●

Be sure to unplug the pump.

●

When performing replacement work, the pump body may be still hot and you may get

burnt. Therefore, wait until the pump has been allowed to cool.

●

Be sure to remove the chamber block and the actuating rod before replacing the

electromagnet.

●

It is better to let an experienced technician handle the soldering process.

CAUTION

REPLACING THE ELECTROMAGNET

REMOVAL OF ELECTROMAGNET

HP-60/80

STEP

Secure the electromagnets to the body by the nuts. Use the boxdriver. (wrench)

STEP

Secure the SP switch to the frame by the screws.

• Be careful of the direction.

STEP

Tie the wires in a bundle with a silicon tube. Strip off the coating each of the wires. (7mm from the end) Connect the wires to the terminals. The wire requires a soldered connection.

STEP

This completes the electromagnet replacement procedure.

REPLACING THE ELECTROMAGNET

FITTING THE ELECTROMAGNET

Replacing the Electromagnet

HP-60/80

HP-100/120

q Filter Cover w Semi Cover Packing e Filter r Fitting Boss t Upper Housing y

Sound Absorber (Lap)

u Casing Block A i

Valve Chamber Packing

o Casing Block B !0 Valve !1 Diaphragm Ring !2 Diaphragm !3 Diaphragm Base !4 Frame Cover !5 SP Switch !6 Safety Screw !7 Electromagnet !8 Actuating Rod !9 L-Tube @0 Hose Band @1 Frame @2

Vibration Control Rubber

@3 Center Plate @4 Gasket @5

Sound Absorber (Filter)

@6 Lower Housing @7 Power Cord

HP-100

1997/10

—

HP-120

1997/10

—

Air pump

Start of production

Discontinuance of production

STRUCTURE AND PART NAMES

HP-100/120

HP Series

Replacing the Chamber Block

STEP

Remove the upper housing. (See page18 “REMOVING UPPER HOUSING”) Remove the sound absorber.

STEP

Undo the frame screws and remove the frame cover.

STEP

Pull out the L-tube from the casing nozzle.

●

Be sure to unplug the pump unit.

●

Replace the diaphragms and the valves with new ones at least once a year or one and

a half years in order to maintain their initial performance.

●

For chamber block replacement, be sure to change both chamber blocks at the same time.

●

The rod employs powerful permanent magnets. Therefore, be sure to remove your watch and precision machine before starting the work as it may fail due to their strong magnetic force.

●

Do not put the actuating rod close to a magnetic card, a magnetic disk or any other

magnetic media as their data may be lost.

CAUTION

REPLACING THE CHAMBER BLOCK

REMOVAL OF THE CHAMBER BLOCKS

HP-100/120

STEP

Remove the four screws hold the chamber block and the casing block on both side. (4screws on each side)

• Casing block is separated into Casing A (Exhaust

part side) and Casing B (Air valve side).

STEP

Remove one of the U-lock nuts hold the diaphragm mounting block to the rod.

• Use the box driver to loosen (or tighten) the U-lock

nut.

STEP

Remove one of the diaphragm mounting blocks

from the actuating rod and pull out the other diaphragm mounting block with the rod and finally, separate the diaphragm mounting block and the rod.

• When pulling out the rod, take care not to catch the rod projection on the lever of

the SP switch.

• If the pump stops automatically, the safety screw must be broken to prevent any

further damage to the pump. Be sure all debris is removed from unit. (See Step 15)

STEP

Replacing the Chamber Block

In case of replacing the diaphragm mounting block, skip some steps, and move straight from step 12. Remove the diaphragm ring from the diaphragm, and then, the diaphragm from the diaphragm base.

REPLACING THE CHAMBER BLOCK

REPLACING THE DIAPHRAGM

HP-100/120

Replacing the Chamber Block

STEP

Install a new diaphragm and a diaphragm ring in the diaphragm base.

• Take care not to create any clearance between them.

STEP

In case of replacing the diaphragm mounting block, skip some steps, and move straight from step 12. Remove the valves from the casing B.

• If it is difficult to separate them, insert the tip of a

flatblade screwdriver into the clearance.

• Pull out the valves as they can be removed with

facility.

STEP

Insert each new valve into the center hole of valve seat, and secure them by pulling with the radio pliers.

• When reinstalling the valves, make sure they are

correctly fitted the exhaust and intake side.

STEP

Cut away the respective pulling ends with scissors or nippers.

• Leave each of the thick parts.

REPLACING THE CHAMBER BLOCK

REPLACING THE VALVE

HP-100/120

STEP

Set the actuating rod in line with groove and tighten U-lock nut with the box driver.

• Use new U-lock nut and washer only that come as

replacement parts to prevent loosening and causing failure of the pump.

STEP

Insert the actuating rod in accordance with the gap of the frame. Secure the diaphragm mounting block on the other side and tighten with washer and U-lock nut with the box driver. Make sure the gaps between the actuating rod and the electromagnet are even.

STEP

Connect L-tube to the casing block and secure the casing with the screws. (4screws on each side) Install the other casing block at the same way.

STEP

Dispose of broken screw. Be sure all debris is removed from unit as it can result in damage to the permanent magnets and or even in a failure of the pump.

Replacing the Chamber Block

FITTING CHAMBER BLOCKS

REPLACEMENT OF SAFETY SCREW

REPLACING THE CHAMBER BLOCK

HP-100/120

Replacing the Chamber Block

STEP

Draw the new safety screw through a hole in the different direction of the terminal. (Threading order : The L-shaped lever-the spring electrode)

STEP

Fasten screw with a nut. The screw is designed so that the nut will turn freely when it is properly fastened, stop tightening when this happens.

STEP

This completes the replacement of the safety screw procedure. Make sure the gaps between L-shaped lever and lug of the actuating rod are even.

• When checking the movement of the switch while the

power is connected, touching the terminal will result in an electric shock.

• Unplug the pump immediately after the check.

STEP

Secure the frame cover with the screws.

REPLACING THE CHAMBER BLOCK

HP-100/120

STEP

Install the sound absorber.

STEP

Place the upper housing back on body.

• Be extremely careful not to pinch the sound absorber

in the upper housing.

Secure it with the bolts. Then, place the filter and filter cover on the upper housing. (See page17 “FILTER

CLEANING AND REPLACEMENT”)

Replacing the Chamber Block

REPLACING THE CHAMBER BLOCK

HP-100/120

Replacing the Electromagnet

●

Be sure to unplug the pump unit.

●

When performing replacement work, the pump body may be still hot and you may get

burnt. Therefore, wait until the pump has been allowed to cool.

●

Be sure to remove the chamber block and the actuating rod before replacing the

electromagnet.

●

It is better to let an experienced technician handle the soldering process.

Ta ke precautions against being burnt.

CAUTION

STEP

Cut the wire from the terminals on electromagnets with nippers.

• It is recommended that you make a note of the

wiring.

STEP

Undo the frame screws and remove the SP switch.

STEP

Remove the nuts with the box driver. (8mmwrench) Pull out the electromagnets from the pump body.

REPLACING THE ELECTROMAGNET

REMOVAL OF ELECTROMAGNET

HP-100/120

Replacing the Electromagnet

STEP

Secure the electromagnets to the body by the nuts. Use the box driver. (wrench)

STEP

Secure the SP switch to the frame by the screws.

• Be careful of the direction.

STEP

Tie the wire in a bundle with a silicon tube. Strip off the coating each of the wire. (7

from the end) Connect the wire to the terminals. Solder the wires to the terminals. The wire requires a soldered connection.

STEP

This completes the electromagnet replacement procedure.

REPLACING THE ELECTROMAGNET

FITTING THE ELECTROMAGNET

HP-100/120

HP series

List of Spare Parts

HP SERIES

PartsLists

Rod

For HP

Parts Name Models Order Code Parts Name Models Order Code

Diaphragm Mounting Block

For HP

CONTENTS

2pcs./set

Diaphragm Diaphragm Ring

(HP-30 and over)

Diaphragm Base U-lock Nut / Washer Safety Screw

(HP-60 and over)

Casing Block

For HP

HP-10 HP-20

HP-30 HP-40

HP-50

HP-60 HP-80

10PR000010

40PR000030

60PR000010

80PR000040

HP-100 120PR20010

HP-120 120PR20020

HP-10 HP-20

HP-30 HP-40 HP-50

HP-60 HP-80

HP-100 HP-120

10PA000010

40PA000010

80PA000040

120PA20010

Chamber Block

For HP

Electromagnet

For HP

HP-10

HP-20

HP-30

HP-40

HP-50

PA01PEM100

PA02PEM100

PA03PEM101

PA04PEM100

PA05PEM100

HP-60 PA06PEM100

HP-80 PA08PEM100

HP-100 PA10PEM100

HP-120 PA12PEM100

2pcs./set

Filter

For HP

HP-10 HP-20

HP-30 HP-40 HP-50

HP-60 HP-80

HP-100 HP-120

10PA000C10

40PA000C10

80PA000C40

120PA20C10

Filter Cover

For HP

HP-10 HP-20

10PD000010

HP-30 HP-40

40PD000030

HP-50 60PD000010

HP-60 HP-80

80PD000040

HP-100 HP-120

120PD20010

HP-10 HP-20

10PK000010

HP-30 HP-40

40PK000020

HP-50 60PK000010

HP-60 HP-80

80PK000040

HP-100 HP-120

120PK20010

HP-10 HP-20

10PC000010

HP-30 HP-40

40PC000030

HP-50 60PC000010

HP-60 HP-80

80PC000040

HP-100 HP-120

120PC20010

CONTENTS

2pcs./set

Casing Valve / ValveChamber Packing Safety Screw

(HP-60 and over)

CONTENTS

2pcs./set

Diaphragm Mounting Block Casing Block U-lock Nut / Washer Safety Screw

(HP-60 and over)

CONTENTS

1pcs./set

Rod frame Magnet Center Screw (United) U-lock Nut / Washer

(HP-60 and over)

Parts Name Order CodeModels

Valve

For HP

4pcs./set

HP series

List of Spare Parts

HP SERIES

PartsLists

Parts Name Models Order Code

HP-10 HP-20

HP-30 HP-40 HP-50

HP-60 HP-80

HP-100 HP-120

10PA00PK10

40PA00PK10

FP00200101

FP00200300

Semi Cover Packing

For HP

2pcs./set

HP-10 HP-20

HP-30 HP-40 HP-50

HP-60 HP-80

HP-100 HP-120

10PN000010

40PN000010

NP03000800

120PN20010

Gasket

For HP

HP-10 HP-20

HP-30 HP-40 HP-50 HP-60 HP-80

HP-100 HP-120

PAEC00010P

PAEC00080P

PA12PEM210

Power Cord

For HP

HP-10 HP-20

HP-60 HP-80

HP-50 HP-100 HP-120

HP-30

HP-40

10PF000D10

80PF000D40

120PF20010

Vibration Control Rubber

For HP

4pcs./set

HP-50 QN07500100

HP-60

HP-80 HP-100 HP-120

QN08000200

Sound Absorber

For HP

HP-10

HP-20

HP-30

HP-40

HP-50

HP-60

HP-100 HP-120

10PH000U10

40PH000U10

60PH000U40

HP-80 80PH000U40

120PH20010

Upper Housing

For HP

HP-10 HP-20

HP-30 HP-40 HP-50

HP-60 HP-80

HP-100 HP-120

PALK10

PALKGJL200

PALK0L

PALK1403

L-Tube

For HP

2pcs./set

HP-60

HP-80 HP-100 HP-120

PASPSW0100

Safety Screw

For HP

All models

except

150GJ-H / 200GJ-H

PAJH0L

L-Shaped Hose

For HP

HP-60

HP-80

HP-100 HP-120

PASPSW

PASPSW01

SP Switch

For HP

HP-100 HP-120

1Set

5Set

10Set

25Set

120VV20010

120VV20020

120VV20030

120VV20040

()

TROUBLE SHOOTING

Symptom

Possible cause

Point to check up

Remedy

Electrical connection

Plug and outlet

Plug securely into outlet

Pump fails to work

Wire cut inside the cord

Check with tester

Change power cord, electromagnet or lead wire

SM bar/SP switch

activated

Exchange diaphragm or safety bar/switch

Diaphragm damaged

Faulty valve

Pump works

but makes loud,

irregular noise

Pump works

but no air comes

from reservoir

Faulty

chamber block

Remove upper, lower housing and trace the source of cause

Exchange casing or diaphragm mounting block

Faulty filter Filter clogged Clean up filter

Valve chamber cover out of place

Faulty tube

Repair or replace new one

Faulty piping connection

Rubber hose out of palace, broken

Connect properly or replace new one

Pump runs normally

Air piping clogged Clean properly

Check

•SM Switch Holder

•SM Switch Ber

• Safety Screw

• Chamber Block

Trouble Shooting

●

This pump is designed to pump air. Do not, under any circumstances, attempt to operate in water or other liquids.

●

Avoid direct sunlight and install the pump in a well-ventilated place.

●

When using the pump to inject air into a liquid, ensure that the pump is higher than the surface level of the liquid, otherwise liquid may run back into the pump when the power is turned off.

●

Do not use the pump near volatile liquids such as gasoline, thinner, etc., as this creates the possibility of an explosion.

●

Do not block the air being discharged as it may result in malfunction or severely shortened service life.

●

Parts require repair or maintenance at least once a year.

●

If the pump makes an abnormal noise or the discharged air greatly decreases, immediately turn off the power, because it may be signs of a damaged pump. Please repair the pump.

●

Do not touch the pump with bare-hands while pump is operating. The bottom housing temperature may run up to around 158ºF(70ºC)but, this does not affect the operation of the pump.

CAUTION

MEMO

Caution

■ Distributor

■ Manufacturer

00M04.3000.M

Headquarters: 8-16, Hatchonishimachi, Takatsuki, Osaka, 569-0095, JAPAN

Telephone: 0726-84-0805 Fax: 0726-84-0807

Tokyo Office: 8F, Sunwood Machida Bldg., 4-15-13, Haramachida, Machida,

Tokyo, 194-0013, JAPAN Telephone: 042-720-2882 Fax: 042-720-2883

HIBLOW HP-10, HP-30, HP-40, HP-50, HP-60 Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual