H&H Specialties 500 Installation Instructions

500 SERIES STANDARD DUTY

CURVED TRACK

INSTALLATION INSTRUCTIONS

PLEASE READ INSTRUCTIONS THOROUGHLY

BEFORE BEGINNING.

A. BI-PARTING TRAVEL

1. Lay track section on the floor or on sawhorses in the
configuration of the finished track. When laying out the track,
make sure that the track is overlapped correctly.

2. Before raising track into position, place all cable guides and
hangers. A cable guide must be placed adjacent to each hanger
except at center overlap and ends. Care must be taken to allow
a minimum of 1/4" clearance between cable guide and hanger.
This is especially important at curved areas. NOTE: Do not

place end stops in the center of the track at this time.

3. Install hangers (506 or 511) evenly along the entire run of the
track starting adjacent to end pulleys. Refer to recommended
spacing provided. Additional hangers should be installed on
curves and others may be required due to site conditions.

4. Attach hangers to the track. CAUTION! Open end of

hanger must face the arm extension of the master carrier.

This is required as the 500 Series master carrier attaches to the
operating line above the track. If the track is in multiple
sections, it may be beneficial to raise the track in sections before
installing the track splices. Holes have been punched at the
factory to insure proper alignment, however, make sure that the
track is free from burrs and deformation. Continue until the
entire track is hung and level. Install two overlap clamps (505),
approximately 4" from each end of the overlap.

5. If a batten is used to stiffen the track, attach the pipe clamp
(435) to the batten. Before raising the track sections, place the
clamp hangers loosely on the track. Raise the track and attach
to the pipe clamps. The 500 Series may also be suspended from
wire rope or welded link chain.

9. Start to reeve the operating line by attaching the end of the
cord to the master carrier on the double end pulley track. The
end of the operating line will attach to the cable clamp that is
closest to the center of the track. The operating line reeves
toward the single end pulley going down the center of the track.
As the cable goes past the overlap, it passes through to the
outboard cable guide. Next, the cable runs around the single
end pulley and back towards the double end pulley. Do not

attach the operating line to the second master carrier at this
time.

10. Reeve the operating line over the return sheave of the
double end pulley and down to the floor block. Next, reeve the
operating line through the floor block and back up to the double
end pulley. The operating line terminates at the first master
carrier.

11. Make sure that there is sufficient line remaining to reach the
required finished height. At this time, make sure that all the end
stops are firmly in place.

12. Slide each of the master carriers to the center stops and
tighten all the rope clamps. Move the operating line to make
sure that the track operates smoothly and the track does not flex
at any time. If problems exist, correct now before hanging
curtain.

13. Hang the curtain on to the carriers. When the track is
working properly, the carriers should move around the track
smoothly and the track should not deflect at any point of travel.

14. For ease of operation, the 500 Series track should be factory
curved to a radius of not less than 4'-0". Consult factory for a
radius less than 4'-0".

6. Attach double end (503) and single end (504) pulleys to their
respective tracks. Make sure that they are solidly anchored.
Attach all cable guides (518), if they are not already attached.

CAUTION! Make sure that the number and placement of
cable guides is such that the operating line does not rub
against any of the hangers. Cable guides should be placed in

reference to the master carrier. The inboard guide goes toward
the master carrier extension arm.

7. From the center of the track, insert single carriers (501 or

516) into each side. Next, insert one master (502 or 517) into
each track. Place one end stop (509) on each end of the track.

8. If the track is suspended from a counterweight system,
balance the system now. 643 floor block is recommended for
use with tracks suspended from counterweight systems.

WARNING! After attaching track to a counterweighted
batten, make sure to balance the line set and leave at a
comfortable working level.

15. If track is installed on a counterweight system, make sure to
balance the line set before operating track. WARNING! After

attaching the curtain to tracks mounted on a
counterweighted batten, the line set must be balanced.
Always use caution when working with an out-of-balance
line set.

B. CEILING MOUNT INSTALLATION

Ceiling mounting the 500 Series track is very similar to the
batten mounting procedures. The following considerations
should be followed when ceiling mounting:

1. After laying out the track, use a plumb bob to locate
positions of the ceiling hangers relative to the track. Use
appropriate attachment methods for the individual job
conditions. Before installing ceiling hangers (511), make sure
that the ceiling is parallel to the floor. Shims may be needed to
compensate for irregularities.

H & H Specialties Inc. 500 Series Installation

South El Monte, CA 91733 February 20, 2007

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2. After the hangers are installed, raise the track in sections and
attach to ceiling hangers. In many cases, ceiling hangers can be
installed onto track, then track raised to ceiling for mounting of
hanger.

3. Rig track for either bi-parting or one-way travel.

smoothly and that the track does not flex at any time. If
problems exist, correct now before hanging curtain.

12. Hang curtain from the carriers. When the track is working
properly, the carriers should move around the track smoothly
and the track should not deflect at any point of travel.

C. ONE-WAY TRAVEL

1. Before raising the track, all the cable guides and other
accessories should be placed and all necessary holes drilled.
See "Special Instructions" for information on placement and
number of cable guides required. NOTE: Do not place end

stops in the center of the track at this time.

2. Lay the track sections on the floor or on sawhorses in the
configuration of the finished track.

3. Install hangers (506 or 511) evenly along the entire run of
the track starting adjacent to end pulleys. Refer to
recommended spacing provided. Additional hangers should be
installed on curves and others may be required due to site
conditions.

4. If a batten is used to stiffen the track, attach the pipe clamp
(435) to the batten. Before raising the track sections, place the
clamp hangers loosely on the track. Raise the track and attach
to the pipe clamps. The 500 Series may also be suspended form
wire rope or welded link chain.

5. Attach the double end pulley (503) to one end of the track.
From the other end insert single carriers (501 or 516) and the
insert the master carrier (502 or 517) into the track. Finish by
attaching the single end pulley (504).

D. SPECIAL INSTRUCTIONS

Cable Guides

1. For ease of operation, the 500 Series track should be factory
curved to a radius of not less than 4'-0". Consult factory for a
radius less than 4'-0".

2. In locating cable guides, place so that the cord is adequately
supported as it turns the corner. Use the following chart for
reference only. Due to site conditions, the numbers of cable
guides required for ease of operation may vary.

RECOMMENDED CABLE GUIDE SPACING FOR

CURVED 500 SERIES TRACKS

(based upon 90 degree curves)

Radius Cable Guide

Spacing

Suggested

Quantity

4'-0" 12" 7
5'-0" 16" 7
6'-0" 18" 7
7'-0" 20" 8

6. If the track is suspended from a counterweight system,
balance the system now. 643 floor block is recommended for
use with tracks suspended from counterweight systems.

WARNING! After attaching track to a counterweighted
batten, make sure to balance the line set and leave at a
comfortable working level.

7. Start to reeve the operating line by attaching the end of the
cord to the master carrier. The end of the operating line will
attach to the cord clamp that is closest to the single end pulley.
The operating line reeves toward the single end pulley passing
through the rollers of the cable guides.

8. Next, the operating line runs around the single end pulley
and back towards the double end pulley passing through the
outboard rollers of the cable guides. Reeve the operating line
over the return sheave of the double end pulley and down to the
floor block.

9. Reeve the operating line through the floor block and back up
to the double end pulley. The operating line terminated at the
other cord clamp of the master carrier. Make sure that all slack
is taken out of operating line before securing both cord clamps
on master carrier.

10. Make sure that there is sufficient operating line remaining
to reach the required finished height. At this time, also verify
that end stops are securely in place.

11. Move the operating line to make sure that the track operates

4. Cable guides are also required on straight track sections of
5'-0" and longer adjacent to each hanger.

5. Since cable guide number, spacing and placement are unique
for each job, please consult the factory for further information.

Pivot Devices

1. Pivot devices allow for curtains to be positioned at different
angles relative to the track. Both the 50 and 50X are free­wheeling devices. The 50BK brake kit is available as an
optional accessory for holding the device in a fixed position.

The "X" suffix stands for a special indexing device that allows
the curtain to be placed in preset positions at 22½

o

increments.

2. The pivot device is designed for either 1-3/8"O.D. tubing or
1" Sch. 40 pipe. Maximum recommended batten length is 6'-0".
Make sure that the batten is the proper length for the
application.

3. Place the "C" clamps in each end of the curtain batten. They
are provided so that a cord may be tied between the two to aid in
turning the device. The cord should be long enough so that
adjustment may be done with the curtain at its proper trim.

4. CAUTION! Do not attempt to adjust the curtain by

means of pulling on the fabric. Damage to the curtain and
associated hardware may result.

H & H Specialties Inc. 500 Series Installation

South El Monte, CA 91733 February 20, 2007

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5. The recommended total load on the device must not exceed
75 pounds.

Miscellaneous

1. The 500 Series track may be manually operated for short,
curved runs and light weight curtains. For long curved tracks
with single or reverse curves, motorized operation is
recommended. A variety of curtain machines are available for
use with the 500 Series track. Please consult the factory for the
one most suitable for your application.

2. Manually operated tracks with reverse curves will operate
with difficulty. The amount of effort required to operate the
drapery system is dependent on track length, configuration, and
weight of drapery. Most 500 Series tracks with reverse bends
require motorization to operate efficiently.

RECOMMENDED TRACK SUPPORT SPACING

Using 506, 511, or 531 Hanger (in feet)

attachment requirements may vary widely from project to
project. A qualified person should be consulted for this
application.

Curtain Weight

510

Per Carrier (pounds)

210
310
410
510
610

69
10 8
15 5.5
20 4
25 3.5

For additional information, please refer to Catalog
Fourteen, pages 62-63. For tracks 10 feet or less in
length it is recommended that the track be supported at a
minimum of three locations.

DISCLAIMER

All recommendations stated are presented in good faith
and based upon generally accepted engineering
principles. The user, however, is cautioned that H & H
Specialties Inc. cannot guarantee the accuracy of the data
presented in this table for every situation. It is the
customer’s responsibility to determine the suitability of H
& H Specialties’ products for any given application,
taking into account the specific requirements, the
environment of use, and any possible peculiarities of the
application.

Direct ceiling attachment of tracks has not been evaluated
as the support structure, method of attachment, and

This product is designed for moving curtains or, in
some cases, scenery.

NONE OF THE ITEMS DESCRIBED HEREIN ARE
DESIGNED, INTENDED OR WARRANTED FOR
THE USE OF LIFTING OR TRANSPORTING
PEOPLE OR OTHER LIVING OBJECTS.

H & H Specialties Inc. makes no representation of the
suitability of any product for any application unless
specific design drawings are made by the factory and
the products are installed in precisely the manner
detailed by our design staff.

H & H Specialties Inc. 500 Series Installation

South El Monte, CA 91733 February 20, 2007

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