H&H Specialties 300 Installation Instructions

300 SERIES STANDARD DUTY

STRAIGHT TRACK

INSTALLATION INSTRUCTIONS

PLEASE READ INSTRUCTIONS THOROUGHLY

BEFORE BEGINNING.

A. BI-PARTING TRAVEL

1. Before raising track into position, determine location of spindles, idlers, and other accessories and drill appropriate holes. If conditions allow, all spindles, idlers, and end pulleys may be installed. See “special instructions” for information on placement and number of spindles suggested. Do not place end stops in the center of the track at this time.

2. Place track either on the floor or on sawhorses in the configuration of the finished track. When laying out the track, make sure that the track which has the double end pulley (303) is outside the curve of the single end pulley (304) track. Make sure the tracks are overlapped the proper amount, 2'-0" is considered standard. If track needs to be spliced, please refer to the section on splices in "Special Instructions."

3. Attach track at overlap with 1 set (two 305) overlap clamps approximately 6" from each end. Install hangers (306) evenly along the entire run of the track starting adjacent to end pulleys. Refer to recommended spacing provided. Additional hangers should be installed on curves and others may be required due to site conditions.

4. If a batten is used to stiffen the track, place the pipe clamp (435) loosely on the batten. Raise the track and attach to the pipe clamps. The 300 Series may also be suspended with wire rope or welded link chain. Use attachment method appropriate to application. The track has been punched at the factory for splices, however, make sure that the track is free from burrs or proper alignment of the track sections may not be possible.

5. Attach the double end and single end pulleys to their respective tracks if not previously done. CAUTION! Make

sure that end pulleys are solidly anchored to the track.

9. Reeve the operating line through the single end pulley and around the outside idlers (320). Next, the operating line passes through the end stop & cord support on the double end pulley track and terminates at the rope clamp of the master carrier on the double end pulley track. The other end of the line runs through the tension floor block (308) and back toward the double end pulley. NOTE: The spring in the tension floor block should be extended when the operating line is first reeved.

10. Reeve the operating line over the bottom sheave of the double end pulley, around bottom roller of double spindle (318), and terminate at the master carrier. NOTE: Both free ends are now located at this master carrier. Make sure that there is sufficient operating line remaining to reach the intended finished height. At this time, make sure that all end stops are secured in place. Release spring in tension floor block to place operating line under tension. CAUTION! Exercise care when releasing tension in spring to avoid injury. For counterweight batten mounted tracks a 643 Sand Bag Tension Pulley should be used.

11. Slide each to the master carriers to the center stops and tighten all of the rope clamps. Move the operating line to make sure that the track operates smoothly and track does not flex at any time. If problems exist, correct now prior to hanging curtain.

12. The curtain may now be attached to the carriers.

WARNING! After attaching the curtain to tracks mounted on a counterweighted batten, the line set must be balanced. Always use caution when working with an out-of-balance line set.

B. ONE-WAY TRAVEL

6. From the center of the track, install single carriers (301, 316, or 328) into each side (1 single carrier per foot of track). Next, install one master carrier (302, 317, or 329) into each track. Finally, install one end stop & cord support (309) on each end of the track.

7. IMPORTANT! Make sure track is parallel to floor before final attachment. WARNING! After attaching track to a

counterweighted batten, make sure to balance the line set and leave at a comfortable working level.

8. Start to reeve the operating line from the upper sheave of the double end pulley. The rope goes over the sheave and through the top sheave of the double spindles (318) toward the center overlap and through the end stop & cord support. Next, the line passes through the master carrier on the single end pulley side track and around the single spindles (319). Do not tighten

master carrier cord clamps at this time.

1. Before raising the track, all spindles and other accessories should be placed and all necessary holes drilled. If conditions allow, spindles can be installed. See "Special Instructions" for information on placement and number of spindles required.

2. Lay the track sections on the floor or on sawhorses in the configuration of the finished track.

3. Install hangers (306) evenly along the entire run of the track starting adjacent to end pulleys. Refer to recommended spacing provided. Additional hangers should be installed on curves and others may be required due to site conditions.

H & H Specialties Inc. 300 Series Installation

South El Monte, CA 91733 February 20, 2007

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proper alignment of the track sections may not be possible.

5. Attach the double end pulley (303)to one end of the track. From the other end insert single carriers (301, 316, or 328) and the insert the master carrier (302, 317, or 329) into the track. Finish by attaching the single end pulley (304A). NOTE: For one-way operation a 304A single end pulley should always be used.

RECOMMENDED SPINDLE & IDLER SPACING FOR

CURVED 300 SERIES TRACKS

(based upon 90 degree curve)*

Radius Spindle/Idler

Spacing

Suggested

Quantity

2'-0" consult factory consult factory

6. If the track is being suspended from a counterweight system, balance the system now. WARNING! After attaching track

to a counterweighted batten, make sure to balance the line set and leave at a comfortable working level.

7. Start to reeve the hand line from the upper sheave of the double end pulley. The rope goes over the sheave and through the top sheave of the double spindles (318). In one-way track installations, the double spindle is the only spindle used.

8. Reeve the hand line around the sheave of the single end pulley and back to the master carrier. Terminate the hand line into the rope clamp of the master carrier..

9. Reeve the other end of the hand line through the tension spring floor block and up to the double end pulley. The spring in the tension block should be extended when operating line is first reeved. Reeve the handline over the sheave and terminate at the master carrier. Remove slack in line and tighten cord clamps. Release spring in floor block to place line under tension. CAUTION! Exercise care when releasing tension in spring to avoid injury. For counterweight batten mounted tracks a 643 Sand Bag Tension Pulley should be used.

C. CEILING MOUNT INSTALLATION

Ceiling mounting the 300 Series is similar to the batten mounting procedures. The following considerations should be followed when ceiling mounting.

3'-0" consult factory consult factory 4'-0" 15" 6 5'-0" 16" 7 6'-0" 20" 7 7'-0" 22" 7

8'-0" 25" 7 10'-0" 32" 7 12'-0" 38" 7 14'-0" 38" 8 16'-0" 42" 8 18'-0" 48" 8 20'-0" 52" 8 22'-0" 60" 8 24'-0" 57" 9 26'-0" 61" 9 28'-0" 66" 9 30'-0" 71" 9

1. After laying out the track, use a plumb line or laser to locate positions of the ceiling hangers relative to the track. Use appropriate attachment methods for the individual job conditions. Before installing ceiling hangers (311) make sure that the ceiling is parallel to the floor. Shims may need to be installed to compensate for irregularities.

2. After the hangers are installed, raise the track in sections and attach to the ceiling hangers. In many cases, ceiling hangers can be installed onto the track, then raised to the ceiling for mounting of the hanger.

3. Rig track for either bi-parting or one-way travel.

D. SPECIAL INSTRUCTIONS

Spindles

1. For 300 Series tracks a radius of 4'-0" is recommended for ease of operation. Tighter curves are possible and will result in a system that requires additional effort to operate. For these applications, consult the factory.

32'-0" 75" 9 36'-0" 75" 10 40'-0" 75" 11 44'-0" 75" 12 48'-0" 75" 12 52'-0" 75" 14 56'-0" 75" 15 60'-0" 76" 16 64'-0" 76" 17 68'-0" 76" 18

*For manual cord-operated tracks with a radius of 8'-0" or less, the addition of one spindle and idler will help ease of operation

2. In locating spindles, place so that the cord is adequately supported as it turns the corner. Use the following chart for reference only. Due to site conditions, the numbers of spindles required for ease of operation may vary.

H & H Specialties Inc. 300 Series Installation

South El Monte, CA 91733 February 20, 2007

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3. Double spindles (318) are mounted on the inside of the curve on the double end pulley track only.

4. Single spindles (319) are mounted on the inside of the curve on the single end pulley track only.

5. Outside idlers (320) are mounted on the outside of the curve on the single end pulley track only.

6. Spindles and idlers are also suggested on straight track sections of 6'-0" and longer.

3. When using the curved 300 Series track with light-weight fabrics, the carriers may bind as they go around the curve. Adding weight to the bottom of the curtain and connecting the carriers together with chain will help alleviate the problem.

4. NOTE: Rigged 300 Series tracks (manual and machine operated) are not designed for reverse or "S" curve operation. The design and operation of the spindle and idler assemblies does not allow this feature. If design of track layout requires a reverse bend, the 500 Series heavy duty curved track is a suitable choice. 300 Series tracks may be reverse curved for

walk-along applications only.

7. Since idler number, spacing and placement are unique for each job, please consult the factory for further information.

Splices

1. In order to have a smooth operating track it is important that the track splices are installed properly and carefully. Make sure that the ends of the track are smooth and no ragged edges are protruding.

2. Whenever possible, splices should be located on straight sections of track. If track must be spliced on a curve it might be necessary to bend the splice to match the radius of the bend.

3. A drill fixture (307FX) is available from the factory to facilitate field drilling of splices for the 300 Series track.

Pivot Devices

1. Pivot devices allow for curtains to be positioned at different angles relative to the track. Both the 30 and 30X are freewheeling devices. The 30BK brake kit is available as an optional accessory for holding the device in a fixed position.

The "X" suffix stands for a special indexing device that allows the curtain to be placed in preset positions at 22½

increments.

2. The pivot device is designed for either 1-3/8"O.D. tubing or 1" Sch. 40 pipe. Maximum recommended batten length is 6'-0". Make sure that the batten is the proper length for the application.

3. Place the "C" clamps in each end of the curtain batten. They are provided so that a cord may be tied between the two to aid in turning the device. The cord should be long enough so that adjustment may be done with the curtain at its proper trim.

RECOMMENDED TRACK SUPPORT SPACING

Per Carrier (pounds)

For additional information, please refer to Catalog Fourteen, pages 62-

63. For tracks 10 feet or less in length it is recommended that the track be supported at a minimum of three locations.

All recommendations stated are presented in good faith and based upon generally accepted engineering principles. The user, however, is cautioned that H & H Specialties Inc. cannot guarantee the accuracy of the data presented in this table for every situation. It is the customer’s responsibility to determine the suitability of H & H Specialties’ products for any given application, taking into account the specific requirements, the environment of use, and any possible peculiarities of the application. for this application.

Direct ceiling attachment of tracks has not been evaluated as the support structure, method of attachment, and attachm e nt requirements may vary widely from project to project. A qualified person should be consulted

Using 306 Clamp Hanger or 311 Ceiling Hanger (in feet)

Curtain Weight

54.5

310A

DISCLAIMER

4. CAUTION! Do not attempt to adjust the curtain by means of pulling on the fabric. Damage to the curtain and

This product is designed for moving curtains or, in some cases, scenery.

associated hardware may result.

NONE OF THE ITEMS DESCRIBED HEREIN ARE

5. The recommended total load on the device 75 pounds.

Miscellaneous

1. Rubber bumpers are supplied (2 for each carrier) and should be placed on the "ears" on the side of the carrier that face the end pulleys.

must not exceed

DESIGNED, INTENDED OR WARRANTED FOR THE USE OF LIFTING OR TRANSPORTING PEOPLE OR OTHER LIVING OBJECTS.

H & H Specialties Inc. makes no representation of the suitability of any product for any application unless specific design drawings are made by the factory and the products are installed in precisely the manner

2. A 4'-0" minimum is suggested for ease of operation and for optimum life. Consult the factory for a radius less than 4'-0".

detailed by our design staff.

H & H Specialties Inc. 300 Series Installation

South El Monte, CA 91733 February 20, 2007

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