HGST Ultrastar Serv60+8 Installation Manual

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Installation Guide

Ultrastar®Serv60+8 Regulatory Model: H4060-S December 2018 Rev. 1.2 1ET1114

Long Live Data™| www.hgst.com

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Installation Guide

Contents

Revision History..............................................................................................4

Chapter 1 Overview....................................................................................6

1.1 Ultrastar®Serv60+8 Description........................................................6

1.2 Ultrastar Serv60+8 Layout.................................................................7

1.3 Ultrastar Serv60+8 Specification Summary.......................................9

1.4 Ultrastar Serv60+8 Rack Requirements..........................................10

1.4.1 Compatible Hardware Configuration............................................12

1.5 List of Compatible Drives.................................................................13

Chapter 2 Disclaimers..............................................................................23

2.1 Restricted Access Location..............................................................23

2.2 Safety Compliance...........................................................................23

2.3 Electromagnetic Compatibility (EMC) Class A Compliance ............23

2.4 Country Certifications......................................................................24

Chapter 3 Safety.......................................................................................25

3.1 Electrostatic Discharge....................................................................25

3.2 Optimizing Location..........................................................................25

3.3 Power Connections..........................................................................25

3.4 Power Cords.....................................................................................26

3.5 Rackmountable Systems.................................................................26

3.6 Safety and Service...........................................................................26

3.7 Safety Warnings and Cautions.........................................................27

Chapter 4 Packaging................................................................................28

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Contents

Installation Guide

4.1 Ultrastar Serv60+8 Packaging Overview.........................................28

4.2 Ultrastar Serv60+8 Unpacking Procedure.......................................29

Chapter 5 Installation...............................................................................33

5.1 Ultrastar Serv60+8 Installation Overview.........................................33

5.2 Ultrastar Serv60+8 Installation Procedure.......................................33

Chapter 6 Points of Contact....................................................................52

iii

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Installation Guide

Revision History

CommentRevisionDate

Initial ReleaseRevision 1.0June 2018 Updated the following sections:Revision 1.1August 2018

• List of Customer Replaceable Units (CRUs)

Updated the following section:Revision 1.2December2018

• List of Compatible Drives on page 13

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Installation Guide

Copyright

The following paragraph does not apply to the United Kingdom or any country where such provisions are inconsistent with local law: HGST a Western Digital company PROVIDES THIS PUBLICATION "AS IS" WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer or express or implied warranties in certain transactions, therefore, this statement may not apply to you.

This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these changes will be incorporated in new editions of the publication. HGST may make improvements or changes in any products or programs described in this publication at any time.

It is possible that this publication may contain reference to, or information about, HGST products (machines andprograms),programming,orservices that are not announced inyourcountry .Suchref erencesorinf ormation must not be construed to mean that HGST intends to announce such HGST products, programming, or services in your country.

Technical information about this product is available by contacting your local HGST representative or on the Internet at: support.hgst.com

HGST mayhavepatentsorpendingpatentapplications coveringsubject matter in this document. The furnishing of this document does not give you any license to these patents.

2017-2018 Western Digital Corporation or its affiliates.

Western Digital 5601 Great Oaks Parkway San Jose, CA 95119

Long Live Data™is a trademark of HGST, Inc. and its affiliates in the United States and/or other countries. HGST trademarks are authorized for use in countries and jurisdictions in which HGST has the right to use,

market and advertise the brands. Other product names are trademarks or registered trademarks of their respective owners. One MB is equal to one million bytes, one GB is equal to one billion bytes, one TB equals 1,000GB (one trillion

bytes) and one PB equals 1,000TB when referring to storage capacity. Usable capacity will vary from the raw capacity due to object storage methodologies and other factors.

References in this publication to HGST products, programs or services do not imply that HGST intends to make these available in all countries in which HGST operates.

Product information is provided for information purposes only and does not constitute a warranty. Informationis true as ofthe date of publication and is subject to change. Actual results may vary.Thispublication

is for general guidance only. Photographs may show design models.

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1 Overview

Installation Guide 1.1 Ultrastar®Serv60+8 Description

Chapter

1 Overview

This section provides a high level overview of the features of the Ultrastar Serv60+8.

1.1 Ultrastar®Serv60+8 Description

Figure 1: Ultrastar Serv60+8

The Ultrastar®Serv60+8 is a 4U form factor, high density, rack-mounted storage enclosure that is capable of hosting up to 60 HDD SAS or SATA drives. The maximum data storage capacity of the Ultrastar Serv60+8 is720TB using 12TB HGST Ultrastar®He12HDDs plus an additional 61.44 TB usingHGST Ultrastar®SS300 SSDs in the system SSD slots. (For a full list of compatible drives and total storage capacities, see the List

of Compatible Drives on page 13.) The Ultrastar Serv60+8 also integrates an Intel Skylake based server

front end. The serverisbuiltaround an Intel Sawtooth Pass S2600ST motherboard and supports 2 LGA3647-0 (Socket P) processor sockets CPUs, 16 (8 per CPU) slots of DDR4 ECC DIMM memory, and leverages an AST2500 BMC for out-of-band management of the server subsystem.The enclosure runs on an input voltage of 200 - 240 VACandconsumes~1800Wofpowerundertypical conditions. It requires a maximum of ~2000W at full load.

Note: Max and Typical Power Consumption values represent the output power to the system. Input power will vary depending on the PSU efficiency and load sharing between PSUs

The system contains three externally facing Half-Height, Half-Length (HHHL) PCIe x16 slots, and 3 externally facing HHHL PCIe x8 slots.

It is designed to fit within a 4U rack space and requires 1200 mm (47.24in.) of usable rack space, frame to frame. A fully loaded system will add 95.25 kg / 210 lbs. of static load when fully loaded with drives.

• 4U Storage Server

• Supports up to 60 HDD Drives

• Can support 3.5” drives and 2.5” SSD drives (2.5" requires an adapter) in the 60 available drive bays. Supports an additional 8 2.5" drives in the system SSD slots located in the center channel

• Up to 12W per drive slot for the 60 HDD data storage drives (Cannot exceed 85A on the 5V rail) and 25W per slot for the 8 system SSD slots

• House and control six (6) N+1 redundant 80mm fans

• Powered by two (2) redundant 2000W PSUs

• Toolless replacement of all Customer Replaceable Units (CRUs)

• Fits within a standard EIA-310 rack including all necessary cable management

• Supports Highline Input Power

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1 Overview

Installation Guide 1.2 Ultrastar Serv60+8 Layout

• Dual Skylake LGA3647 Socket Processors

• 16 DDR4 ECC DIMM slots

• ASPEED AST2500 BMC

• Lewisburg PCH C624 Chipset

1.2 Ultrastar Serv60+8 Layout

Figure 2: Front and Rear Product Layout

Table 1: Front and Rear Component Identification

ComponentNumber

Enclosure Handles1

CMA2

PSUs3

Rear IO Ports4

Chassis Cover5

Rails6

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1 Overview

Installation Guide 1.2 Ultrastar Serv60+8 Layout

The following is an image of the layout of the major system components inside the Ultrastar Serv60+8.

Figure 3: Component Layout

Figure 4: Rear IO Ports

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1 Overview

Installation Guide 1.3 Ultrastar Serv60+8 Specification Summary

1.3 Ultrastar Serv60+8 Specification Summary

Table 2: Environmental Specification Summary

OperationalNon-OperationalSpecication

5°C to 35°C-40°C to 70°CTemperature

20°C per hour maximum30°C per hour maximumTemperature Gradient

1°C per 300m above 900m1°C per 300m above 3000mTemperature De-rating

8-90% Non-Condensing8-90% Non-CondensingRelative Humidity

30% per hour maximum30% per hour maximumRelative Humidity Gradient

-300m to 3048m / -984 ft. to 10,000 ft.-300m to 12,000m / -984 ft. to 39,370 ftAltitude

Table 3: Electrical Specifications

ValueSpecication

~2000WMax Power Consumption

~1800WTypical Power Consumption

Note: Max and Typical Power Consumption values represent the output power to the system. Input power will vary depending on thePSU efficiency and load sharing between PSUs

200 - 240 VACInput Voltage

C14PSU Connector Type

80 PLUS PlatinumPSU Efciency

Inrush Current Maximum (per PSU)

Caution: The Ultrastar Serv60+8 can only be plugged into highline. If the unit is plugged into lowline, the PSU will report a "Critical" state whenstatus pages are queried using SES.In this case, the enclosure will power up, but the drives will not.

AC line inrush current shall not exceed 35A peak measured per IPC-9592B(L) Appendix C-4.1.

15ATypical Inrush Current (per PSU)

Table 4: Mechanical Specifications

Shock

10G, 0 - peak,11ms half sine; 3 positive and 3 negative pulses in each axis shock

OperationalNon-OperationalSpecication

5G, 0 - peak, 11ms half sine; 3 positive and 3 negative pulses in each axis- minimum 6 seconds between

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1 Overview

Installation Guide 1.4 Ultrastar Serv60+8 Rack Requirements

OperationalNon-OperationalSpecication

shocks to allow for write/read recovery

Vibration

Dimensions with CMA

Required Rack Width

Table 5: Performance Specifications

0.75G, 0 - peak swept sine; 5 -500Hz; 1 complete sweep @ 1/2 octave per minute

95.25 kg / 210 lbs.Weight

W: 447mm x L: 1197 mm x H: 175mm / W: 17.6in. x L: 47.13in.. x H:

6.89in.

1026 mm / 40.39in.Length without CMA

450mm with (17.72in.) with 465mm (18.31in.) ± 1.5mm nominal hole spacing. See EIA-310 Rack Standard

1200 mm (47.24in.) of usable rack space, frame to frameRequired Rack Depth

4URack Units (U)

32 in. - 36 in.Vertical Rack Rail Spacing

0.10G,0 - peak swept sine; 5 -500Hz; 1 complete sweep @ 1/2octave per minute

ValueSpecication

Intel Sawtooth Pass S2600STMother Board

Intel SkylakeProcessor Type

LGA3647-0 (Socket P) processor socketsSocket

2Number of Processors

Lewisburg PCH C624 ChipsetChipset

DDR4 ECC DIMMMemory Type

16 (8 per CPU)Number of Memory Slots

IntegratedGraphics

AST2500Sever BMC Chip

60 HDD / 8 SSDNumber of Drive Slots

12Gbps SAS / 6Gbps SATAData Transfer Rates

Max Raw Data Storage Capacity

720TB using 12TB HGST Ultrastar®He12 HDDs / 61.44 TB using HGST Ultrastar®SS300 SSDs

1.4 Ultrastar Serv60+8 Rack Requirements

The Ultrastar Serv60+8 is designed to be installed into a rack that meets the EIA-310 standard at a minimum 1200 mm (47.24in.) of usable rack space, frame to frame. The vertical rack rails must be set between 32 in.

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1 Overview

Installation Guide 1.4 Ultrastar Serv60+8 Rack Requirements

- 36 in. to support the enclosure. It requires 4U of rack space, and it should be installed into the rack at the lowest possible U height to keep the load on the rack balanced.

Table 6: Required Rack Specifications

RequirementParameter

Rack Depth

Rack Width

Warning: When extended out of the rack on the rail system, the Ultrastar Serv60+8 will be ~950 mm / 37.4in. extended outward. This is a tipping hazard. Make sure that any rack supporting the enclosure MUST BE BOLTED TO THE FLOOR before servicing or extending out of the rack. Ensure that leveling feet, anti-tilt, and any other safety features recommended by the specific rack manufacturers have also been deployed before servicing.

The following section provides specific information necessary to install, service, and remove the Ultrastar Serv60+8. The installation of the Ultrastar Serv60+8 requires two people and a space of 1371mm / 54in. in front of the installation space.The servicing of the enclosure requires one person and a minimum of 1219.2mm / 48in. of space in front of the installation space. The removal of the enclosure requires two people, 1371mm / 54in. of space in front of the installation space, and 24in. on either side of the enclosure for two people to remove the enclosure.

1200 mm (47.24in.) of usable rack space, frame to frame

450mm with (17.72in.) with 465mm (18.31in.) ±

1.5mm nominal hole spacing. See EIA-310 Rack Standard

4URack Units (U) 32 in. - 36 in.Vertical Rack Rail Spacing 2250 lbs.Static Load Rating

1360.77 / 3000 lbs.Dynamic Load Rating

Warning: The handles on the front of the chassis are not intended to be used to support the weight of the Ultrastar Serv60+8. Lifting the unit by the chassis handles or trying to support the unit on thehandles can cause them to fail. This can cause serious damage to the unit or serious bodily harm to those

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1 Overview

Installation Guide 1.4 Ultrastar Serv60+8 Rack Requirements

handling the unit. Always team lift the chassis by gripping the underside of the unit, and nevertry to lift a chassis that is filled with drives.

Figure 5: Installation, Servicing, and Removal

1.4.1 Compatible Hardware Configuration

The following table(s) list the approved hardware configurations for the Ultrastar Serv60+8:

Table 7: Compatible Hardware Configuration 1

PDU (Vertical)RackParameter

Part Number

Table 8: Compatible Hardware Configuration 2

AS-160099-03 (Drawing Number EMCOR 526121 Rev

412-0761-11_STV -4501 412-0761-20_STV -4502 412-0761-23_STV -4503

PDU (Vertical)RackParameter

PDU Mounting Bracket

KIT-MBVPT-1B (one kit per PDU)

PDU Mounting Bracket

AdditionalMounting Bracket Hardware

VariousServer TechnologyServer TechnologyCRENLO/EMCORVendor 4 x M6 x 16 Hex Cap

Screws 8 x M6 Fender

Washers 4 x M6 Hex Nut with

Nylon Lock Varies221Quantity

AdditoinalMounting Bracket Hardware

VariousServer TechnologyServer TechnologyAFCO/LegrandVendor

Part Number

42RU – WEDIT605

NoneKIT-MB-40412-0761-11_STV -4501Options:

412-0761-20_STV -4502

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1 Overview

Installation Guide 1.5 List of Compatible Drives

PDU (Vertical)RackParameter

45RU – WEDIT604 412-0761-23_STV-4503 48RU – WEDIT603 51RU – WEDIT606

Table 9: Compatible Hardware Configuration 3

PDU (Vertical)RackParameter

Part Number

SR42UBDP (Rack) SREXTENDER 25U

(Rack Extension) SREXTENDER 42U

(Rack Extension) SREXTENDER 48U

(Rack Extension)

412-0761-20_STV -4502 412-0761-23_STV -4503

PDU Mounting Bracket

AdditoinalMounting Bracket Hardware

N/A121 rackQuantity

AdditoinalMounting Bracket Hardware

VariousServer TechnologyServer TechnologyTRIPP LITEVendor NoneKIT-MBVPT-1B412-0761-11_STV -4501Options:

1.5 List of Compatible Drives

Table 10: HDDs

w/ 3.5 in. drive carrier

N/A121 rackQuantity

Part NumberV olumeEncryptionSector SizeInterfaceTypeDrive

1EX11836TBSE4KnSAS 12Gb/sHDDHGST Ultrastar®DC HC310

1EX11826TBTCG4KnSAS12Gb/sHDDHGST Ultrastar®DC HC310

1EX11856TBSE512eSAS12Gb/sHDDHGST Ultrastar®DC HC310

1EX11846TBTCG512eSAS12Gb/sHDDHGST Ultrastar®DC HC310

1EX11876TBSE4KnSATA 6Gb/sHDDHGST Ultrastar®DC HC310

1EX11866TBTCG4KnSATA 6Gb/sHDDHGST Ultrastar®DC HC310

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1 Overview

Installation Guide 1.5 List of Compatible Drives

Part NumberV olumeEncryptionSector SizeInterfaceTypeDrive

1EX11896TBSE512eSATA 6Gb/sHDDHGST Ultrastar®DC HC310

w/ 3.5 in. drive carrier

1EX11886TBTCG512eSATA 6Gb/sHDDHGST Ultrastar®DC HC310

w/ 3.5 in. drive carrier

1EX12218TBSE4KnSAS 12Gb/sHDDHGST Ultrastar®DC HC320

w/ 3.5 in. drive carrier

1EX12208TBTCG4KnSAS12Gb/sHDDHGST Ultrastar®DC HC320

w/ 3.5 in. drive carrier

1EX13428TBTCG-FIPS4KnSAS12Gb/sHDDHGST Ultrastar®DC HC320

w/ 3.5 in. drive carrier

1EX12238TBSE512eSAS12Gb/sHDDHGST Ultrastar®DC HC320

w/ 3.5 in. drive carrier

1EX12228TBTCG512eSAS12Gb/sHDDHGST Ultrastar®DC HC320

1EX13438TBTCG-FIPS512eSAS 12Gb/sHDDHGST Ultrastar®DC HC320

1EX12258TBSE4KnSATA 6Gb/sHDDHGST Ultrastar®DC HC320

1EX12248TBTCG4KnSATA 6Gb/sHDDHGST Ultrastar®DC HC320

1EX12278TBSE512eSATA 6Gb/sHDDHGST Ultrastar®DC HC320

1EX12268TBSED512eSATA 6Gb/sHDDHGST Ultrastar®DC HC320

1EX048210TBISE4KnSAS12Gb/sHDDHGST Ultrastar®He10

1EX048410TBSE4KnSAS 12Gb/sHDDHGST Ultrastar®He10

1EX048310TBTCG4KnSAS 12Gb/sHDDHGST Ultrastar®He10

w/ 3.5 in. drive carrier

1EX134010TBTCG-FIPS4KnSAS 12Gb/sHDDHGST Ultrastar®He10

1EX048510TBISE512eSAS12Gb/sHDDHGST Ultrastar®He10

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1 Overview

Installation Guide 1.5 List of Compatible Drives

Part NumberV olumeEncryptionSector SizeInterfaceTypeDrive

1EX048710TBSE512eSAS 12Gb/sHDDHGST Ultrastar®He10

w/ 3.5 in. drive carrier

1EX048610TBTCG512eSAS12Gb/sHDDHGST Ultrastar®He10

w/ 3.5 in. drive carrier

1EX134110TBTCG-FIPS512eSAS12Gb/sHDDHGST Ultrastar®He10

w/ 3.5 in. drive carrier

1EX049410TBISE4KnSATA 6Gb/sHDDHGST Ultrastar®He10

w/ 3.5 in. drive carrier

1EX049610TBSE4KnSATA 6Gb/sHDDHGST Ultrastar®He10

w/ 3.5 in. drive carrier

1EX049510TBSED4KnSATA 6Gb/sHDDHGST Ultrastar®He10

w/ 3.5 in. drive carrier

1EX049710TBISE512eSATA 6Gb/sHDDHGST Ultrastar®He10

1EX049910TBSE512eSATA 6Gb/sHDDHGST Ultrastar®He10

1EX049810TBSED512eSATA 6Gb/sHDDHGST Ultrastar®He10

1EX100412TBISE4KnSAS12Gb/sHDDHGST Ultrastar®He12

1EX100612TBSE4KnSAS 12Gb/sHDDHGST Ultrastar®He12

1EX100512TBTCG4KnSAS 12Gb/sHDDHGST Ultrastar®He12

1EX133912TBTCG-FIPS4KnSAS 12Gb/sHDDHGST Ultrastar®He12

1EX100712TBISE512eSAS12Gb/sHDDHGST Ultrastar®He12

1EX100912TBSE512eSAS 12Gb/sHDDHGST Ultrastar®He12

w/ 3.5 in. drive carrier

1EX100812TBTCG512eSAS12Gb/sHDDHGST Ultrastar®He12

1EX133812TBTCG-FIPS512eSAS12Gb/sHDDHGST Ultrastar®He12

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1 Overview

Installation Guide 1.5 List of Compatible Drives

Part NumberV olumeEncryptionSector SizeInterfaceTypeDrive

1EX101012TBISE4KnSATA 6Gb/sHDDHGST Ultrastar®He12

w/ 3.5 in. drive carrier

1EX101212TBSE4KnSATA 6Gb/sHDDHGST Ultrastar®He12

w/ 3.5 in. drive carrier

1EX101112TBSED4KnSATA 6Gb/sHDDHGST Ultrastar®He12

w/ 3.5 in. drive carrier

1EX101312TBISE512eSATA 6Gb/sHDDHGST Ultrastar®He12

w/ 3.5 in. drive carrier

1EX101512TBSE512eSATA 6Gb/sHDDHGST Ultrastar®He12

w/ 3.5 in. drive carrier

1EX101412TBSED512eSATA 6Gb/sHDDHGST Ultrastar®He12

w/ 3.5 in. drive carrier

Table 11: SSDs w/ 2.5 in. drive carrier

w/ 2.5 in. drive carrier

1EX178814TBSE4KnSAS 12Gb/sHDDHGST Ultrastar®HC530

1EX178914TBTCG4KnSAS 12Gb/sHDDHGST Ultrastar®HC530

1EX179114TBSE512eSAS 12Gb/sHDDHGST Ultrastar®HC530

1EX179214TBTCG512eSAS12Gb/sHDDHGST Ultrastar®HC530

1EX179014TBSE4KnSATA 6Gb/sHDDHGST Ultrastar®HC530

1EX179314TBSE512eSATA 6Gb/sHDDHGST Ultrastar®HC530

InterfaceTypeDrive

Writes

V olumeEncryptionDrive

Part Number

1EX1276400GBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

w/ 2.5 in. drive carrier

1EX1278400GBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1353400GBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

Page 17

1 Overview

Installation Guide 1.5 List of Compatible Drives

w/ 2.5 in. drive carrier

InterfaceTypeDrive

Writes

V olumeEncryptionDrive

Part Number

1EX1273400GBISEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1159400GBSEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1346400GBTCGME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1347400GBTCG-FIPSME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1282400GBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1284400GBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1350400GBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1351400GBTCG-FIPSRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

w/ 2.5 in. drive carrier

1EX1279400GBSERI-1.8DW/DSATA 6Gb/sSSDSandisk®Cloudspeed Ultra Gen. II

1EX1275800GBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1277800GBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1352800GBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1272800GBISEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1274800GBSEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1344800GBTCGME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1345800GBTCG-FIPSME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1281800GBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

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1 Overview

Installation Guide 1.5 List of Compatible Drives

InterfaceTypeDrive

w/ 2.5 in. drive carrier

Table 12: SSDs w/ 3.5 in to 2.5 in drive carrier

InterfaceTypeDrive

w/ 3.5 in to 2.5 in drive carrier

Writes

V olumeEncryptionDrive

Part Number

1EX1283800GBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1348800GBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1349800GBTCG-FIPSRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1280800GBSERI-1.8DW/DSATA 6Gb/sSSDSandisk®Cloudspeed Ultra Gen. II

1EX17821.6TBTCG-FIPSRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

Part Number

1EX1291400GBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

w/ 3.5 in to 2.5 in drive carrier

1EX1293400GBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1315400GBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1287400GBISEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1289400GBSEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1312400GBTCGME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1479400GBTCG-FIPSME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1296400GBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1298400GBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1309400GBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

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1 Overview

Installation Guide 1.5 List of Compatible Drives

w/ 3.5 in to 2.5 in drive carrier

InterfaceTypeDrive

Writes

V olumeEncryptionDrive

Part Number

1EX1481400GBTCG-FIPSRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1294400GBSERI-1.8DW/DSATA 6Gb/sSSDSandisk®Cloudspeed Ultra Gen. II

1EX1318480GBTCGRI-1DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1290800GBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1292800GBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1314800GBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX1295800GBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1297800GBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

w/ 3.5 in to 2.5 in drive carrier

1EX1308800GBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1480800GBTCG-FIPSRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1286800GBISEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1288800GBSEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1311800GBTCGME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1478800GBTCG-FIPSME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX1305800GBSERI-1.8DW/DSATA 6Gb/sSSDSandisk®Cloudspeed Ultra Gen. II

1EX1317960GBTCGRI-1DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX13031.6TBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

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1 Overview

Installation Guide 1.5 List of Compatible Drives

w/ 3.5 in to 2.5 in drive carrier

InterfaceTypeDrive

Writes

V olumeEncryptionDrive

Part Number

1EX17831.6TBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX13041.6TBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX17841.6TBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX13131.6TBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX17851.6TBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX12991.6TBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX17791.6TBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX17681.6TBISEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

w/ 3.5 in to 2.5 in drive carrier

1EX13001.6TBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX17801.6TBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX17761.6TBSEME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX13071.6TBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX17811.6TBTCGRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX17771.6TBTCGME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX17871.6TBTCG-FIPSRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX17821.6TBTCG-FIPSRI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX13011.6TBISERI-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

Page 21

1 Overview

Installation Guide 1.5 List of Compatible Drives

w/ 3.5 in to 2.5 in drive carrier

InterfaceTypeDrive

Writes

V olumeEncryptionDrive

Part Number

1EX13021.6TBSERI-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX13101.6TBTCGRI-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX17861.6TBTCG-FIPSME-10DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX13191.6TBSERI-1.8DW/DSATA 6Gb/sSSDSandisk®Cloudspeed Ultra Gen. II

1EX13161.92TBTCGRI-1DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX05783.2TBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX12853.2TBISERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

1EX13063.2TBSERI-3DW/DSAS 12Gb/sSSDHGST Ultrastar®SS300

w/ 3.5 in to 2.5 in drive carrier

Table 13: M.2s

1EX05793.84TBISERI-1DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

1EX05807.68TBISERI-1DW/DSAS 12Gb/sSSDHGST Ultrastar®SS200

VolumeEncryptionInterfaceFormFactorTypeDrive

Part Number

1EX1143120GBSEDSATA 6Gb/sM.2 2280SSDHGST Ultrastar®SA210 1EX1569128GBN/ASATA 6Gb/sM.2 2280SSDSanDisk®X600 1EX1574128GBSEDSATA 6Gb/sM.2 2280SSDSanDisk®X600 1EX1354240GBSEDSATA 6Gb/sM.2 2280SSDHGST Ultrastar®SA210 1EX1570256GBN/ASATA 6Gb/sM.2 2280SSDSanDisk®X600 1EX1575256GBSEDSATA 6Gb/sM.2 2280SSDSanDisk®X600 1EX1579480GBSEDSATA 6Gb/sM.2 2280SSDHGST Ultrastar®SA210 1EX1571512GBN/ASATA 6Gb/sM.2 2280SSDSanDisk®X600 1EX1576512GBSEDSATA 6Gb/sM.2 2280SSDSanDisk®X600

Page 22

1 Overview

Installation Guide 1.5 List of Compatible Drives

VolumeEncryptionInterfaceFormFactorTypeDrive

Part Number

1EX1580960GBSEDSATA 6Gb/sM.2 2280SSDHGST Ultrastar®SA210 1EX15721TBN/ASATA 6Gb/sM.2 2280SSDSanDisk®X600 1EX15771TBSEDSATA 6Gb/sM.2 2280SSDSanDisk®X600 1EX15811.92TBSEDSATA 6Gb/sM.2 2280SSDHGST Ultrastar®SA210 1EX15732TBN/ASATA 6Gb/sM.2 2280SSDSanDisk®X600 1EX15782TBSEDSATA 6Gb/sM.2 2280SSDSanDisk®X600

Page 23

2 Disclaimers

Installation Guide 2.1 Restricted Access Location

Chapter

2 Disclaimers

Learn about the Regulatory, Safety, and Electromagnetic standards for which this product is compliant. The following chapter describes the Regulatory Statement of Compliance, Safety Compliance, and

Electromagnetic Compatibility Agency Requirements for the Ultrastar Serv60+8.

2.1 Restricted Access Location

The Ultrastar Serv60+8 is intended for installation in a server room or computer room where at least one of the following conditions apply:

• access can only be gained byservice persons or by users who have been instructed about the restrictions applied to the location and about any precautions that shall be taken and/or

• access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

2.2 Safety Compliance

Product Name: Ultrastar Serv60+8 Regulatory Model: H4060-S Electromagnetic Compatibility Emissions: Class A

This product has been tested and evaluated as Information Technology Equipment (ITE) at accredited third-party laboratories for all safety, emissions and immunity testing required for the countries and regions where the product is marketed and sold. The product has been verified as compliant with the latest applicable standards,regulations and directives for those regions/countries. The suitability of this product forotherproduct categories other than ITE may require further evaluation.

The product is labeled with a unique regulatory model that is printed on the label and affixed to every unit. The label will provide traceability to the regulatory approvals listed in this document. The document applies to any product that bears the regulatory model and type names including marketing names other than those listed in this document.

2.3 Electromagnetic Compatibility (EMC) Class A Compliance

The H4060-S complies with and conforms to the latest international standards as applicable:

Table 14: Emissions and Immunity Compliance Lists

ImmunityEmissions

EN 61000-3-2 Harmonic Current EmissionsFCC CFR 47 Part 15, Subpart B

EN 61000-3-3 Voltage Fluctuations and FlickerICES-003

EN 55024EN 55032

KN35CISPR 32

EN 61000-4-2 ESDCE – EMC Directive 2014/30/EU

Page 24

2 Disclaimers

Installation Guide 2.4 Country Certifications

ImmunityEmissions

EN 61000-4-3 Radiated ImmunityVCCI V-3

EN 61000-4-4 EFTBSMI CNS13438

EN 61000-4-5 SurgeKN32

EN 61000-4-6 RF Common ModeAS/NZS CISPR 32

EN 61000-4-8 Power Frequency Magnetic FieldTR CU 020/2011

EN 61000-4-11 Voltage Dips and Interruptions

2.4 Country Certifications

Table 15: Country Certifications

Authority or MarkCountry/Region

NemkoNorth America (Canada, USA)

CEEuropean Union

VCCIJapan

MSIPKorea

BSMITaiwan

RCMAustralia/New Zealand

CU EACRussia, Kazakhstan, Belarus, Armenia

UkrseproUkraine

NOMMexico

SIIIsrael

SABSSouth Africa

BISIndia

Page 25

3 Safety

Installation Guide 3.1 Electrostatic Discharge

Chapter

3 Safety

The following chapter provides safety and regulatory information for the Ultrastar Serv60+8.

3.1 Electrostatic Discharge

CAUTION

Electrostatic discharge can harm delicate components inside HGST products. Electrostatic discharge (ESD) is a discharge of stored static electricity that can damage equipment and impair

electrical circuitry. It occurs when electronic components are improperly handled and can result in complete or intermittent failures.

Wear an ESD wrist strap for installation, service and maintenance to prevent damage to components in the product. Ensure the antistatic wrist strap is attached to a chassis ground (any unpainted metal surface). If possible, keep one hand on the frame when you install or remove an ESD-sensitive part.

Before moving ESD-sensitive parts place them in ESD static-protective bags until you are ready to install the part.

3.2 Optimizing Location

Failuretorecognizethe importance of optimally locating your product and failureto protect against electrostatic discharge (ESD) when handling your product can result in lowered system performance or system failure.

Do not position the unit in an environment that has extreme high temperatures or extreme low temperatures. Be aware of the proximity of the unit to heaters, radiators, and air conditioners.

Position the unit so that there is adequate space around it for proper cooling and ventilation. Consult the product documentation for spacing information.

Keep the unit away from direct strong magnetic fields, excessive dust, and electronic/electrical equipment that generate electrical noise.

3.3 Power Connections

Be aware of the ampere limit on any power supply or extension cables being used. The total ampere rating being pulled on a circuit by all devices combined should not exceed 80% of the maximum limit for the circuit.

CAUTION The power outlet must be easily accessible close to the unit.

Always use properly grounded, unmodified electrical outlets and cables. Ensure all outlets and

cables are rated to supply the proper voltage and current.

This unit has more than one power supply connection; both power cords must be removed from the

power supplies to completely remove power from the unit. There is no switch or other disconnect device.

Page 26

3 Safety

Installation Guide 3.4 Power Cords

3.4 Power Cords

Use only tested and approved power cords to connect to properly grounded power outlets or insulated

sockets of the rack's internal power supply. If an AC power cord was not provided with your product, purchase one that is approvedforuse in your country

or region. CAUTION To avoid electrical shock or fire, check the power cord(s) that will be used with the product as

follows:

• The power cord must have an electrical rating that is greater than that of the electrical current rating marked on the product.

• Do not attempt to modify or use the AC power cord(s) if they are not the exact type required to fit into the grounded electrical outlets.

• The power supply cord(s) must be plugged into socket-outlet(s) that is / are provided with a suitable earth ground.

• The power supply cord(s) is / are the main disconnect device to AC power. The socket outlet(s) must be near the equipment and readily accessible for disconnection.

3.5 Rackmountable Systems

CAUTION Alwaysinstallrackrailsandstorage enclosureaccordingtoUltrastar Serv60+8 product documentation.

Follow all cautions, warnings, labels, and instructions provided within the rackmount instructions.

Reliable grounding of rack-mounted equipment should be maintained. If installed in a closed or multi-unit rackassembly, the operating ambient temperature of the rack environment

may be greater than room ambient. Therefore, consideration should be given to installing the equipment in an environment compatible with the maximum ambient temperature (Tma) specified by the manufacturer.

Observe the maximum rated ambient temperature, which is specified in the product documentation.

For safe operation of the equipment, installation of the equipment in a rack should be such that the amount of air flow is not impeded so that the safe operation of the equipment is not compromised.

3.6 Safety and Service

All maintenance and service actions appropriate to the end-users are described in the product

documentation. All other servicing should be referred to an HGST-authorized service technician.

To avoid shock hazard, turn off power to the unit by unplugging both power cords before

servicing the unit. Use extreme caution around the chassis because potentially harmful voltages are present.

When replacing a hot-plug power supply,unplug the power cord to the power supply being replaced

before removing it from the Ultrastar Serv60+8.

Page 27

3 Safety

Installation Guide 3.7 Safety Warnings and Cautions

The power supply in this product contains no user-serviceable parts. Do not open the power supply. Hazardous voltage, current and energy levels are present inside the power supply.Return to manufacturer for servicing.

Use caution when accessing part of the product that are labeled as potential shock

hazards, hazardous access to moving parts such as fan blades or caution labels.

3.7 Safety Warnings and Cautions

To avoid personal injury or property damage, before you begin installing the product, read, observe, and adhere to all of the following safety instructions and information. The following safety symbols may be used throughout the documentation and may be marked on the product and/or the product packaging.

CAUTION Indicates the presence of a hazard that may cause minor personal injury or property damage if the CAUTION is ignored.

WARNING Indicates the presence of a hazard that may result in serious personal injury if the WARNING is ignored.

Indicates potential hazard if indicated information is ignored.

Indicates shock hazards that result in serious injury or death if safety instructions are not followed.

Indicates do not touch fan blades, may result in injury.

Indicates disconnect all power sources before servicing.

Page 28

4 Packaging

Installation Guide 4.1 Ultrastar Serv60+8 Packaging Overview

Chapter

4 Packaging

4.1 Ultrastar Serv60+8 Packaging Overview

Figure 6: Packaging Layout

The Ultrastar Serv60+8 packaging consists of three layers of packaging: The accessory tray is on top, the enclosure chassis box is in the middle, and the drive assemblies are on the bottom. The accessory tray contains two cartons, one for the CMA assembly and one for the rails, as well as plastic bags that contain all necessary hardware listed below in the tables and the included cables. The chassis is boxed in the middle and protected by foam padding. It has the rear fans, PSUs, and IOM pre-installed. On the bottom there are four containers that hold fourteen HDD drive assemblies and one container that holds four,and one container that holds the eight SSDs includedinside the Ultrastar Serv60+8.These three layersofpackagingare contained by cardboard caps on the top and bottom, and an outer sleeve that surrounds the sides. Plastic banding surround the packaging and pallet to keep them contained.

Table 16: Box Contents

ContentsContainer

CMA armCMA Box

Accessory Tray

• 2 Top Cover Guide Brackets

Page 29

4 Packaging

Installation Guide 4.2 Ultrastar Serv60+8 Unpacking Procedure

ContentsContainer

• 2 Rack Latch brackets (One Left, One Right)

• Screws & Nuts

10 M5 Cagenuts 30 M5 x 12, T15 Torx screws 2 M5 x 12 Philips Panhead screws (for

cover retention)

16 Custom Round Washers

• Cables

2 C13 to C14 Power Cables (3m)

2 Rack Rails w/ 1 Inner Rail per Rack RailRails Box

Chassis

5 Drive boxes

Chassis w/ all internal components pre-installed except drives and SSDs.

4 with 14 driver per container, 1 with 4 HDDs and 8 SSD assemblies.

4.2 Ultrastar Serv60+8 Unpacking Procedure

1. Make sure that all of the necessary equipment is available, including any equipment necessary to support

the enclosure during installation. To verify the list of necessary equipment, see: Table 16: Box Contents on page 28.

2. Cut the straps that secure the packaging to the pallet with a box cutter.

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4 Packaging

Installation Guide 4.2 Ultrastar Serv60+8 Unpacking Procedure

3. Remove the top cap and the outer sleeve and discard them both.

Figure 7: Top Cap and Sleeve Removal

Page 31

4 Packaging

Installation Guide 4.2 Ultrastar Serv60+8 Unpacking Procedure

4. Open the rail box and remove the two rail assemblies. Set them aside.

Figure 8: Accessory Tray

5. Open the CMA box and remove the two CMA arms and the cross-bar. Set them aside.

6. Open the chassis box and remove the top cushions, on the front and rear of the chassis.

Figure 9: Unpack Chassis

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4 Packaging

Installation Guide 4.2 Ultrastar Serv60+8 Unpacking Procedure

7. Remove the chassis itself from the chassis box. The chassis should be team lifted for safety.

8. Open the HDD boxes and verify their contents. Depending on the version of the Ultrastar Serv60+8 being

unpacked,theyshouldcontain four containers that holdfourteen HDD driveassembliesandone container that holds four,and one container that holds the eight SSDs included inside the Ultrastar Serv60+8. Once the contents are verified, leavetheminthe boxes.Thiswillprotect them from damage until they are installed in the enclosure.

Figure 10: Inspect Drives and Drive Blanks

Page 33

5 Installation

Installation Guide 5.1 Ultrastar Serv60+8 Installation Overview

Chapter

5 Installation

5.1 Ultrastar Serv60+8 Installation Overview

Table 17: Procedure Info

Required PartsRequired Tools

Long T15 TorxScrewdriver

• # 2 Philips Screwdriver

• Long T10 TorxScrewdriver

• Tape Measure

• Level

Table 18: Torque Specifications for Screws

Torque ValueScrew Type

3.38-3.61 Nm / 30-32 in-lbfM5 x 10mm T15 Torx screws

3.38-3.61 Nm / 30-32 in-lbfM5 x 12mm Phillips Pan Head screws

•• M5 x 10mm T15 Torx screws

• M5 x 12mm Phillips Pan Head screws (to secure top cover)

• Included Washers

• Low-Profile M4 x 3.2mm Philips screws (included with rail assembly)

• M3 x 8mm T10 Torx screws

• 10 M5 cage nuts

• Zip Tie (from CMA box)

# of People Required

Lifting Purposes and 1 to Guide and Spot)

Time Required

45 min.3 Total (2 for Team

.90-1.12 Nm / 8-10 in-lbfLow-Prole M4 x 3.2mm Philips screws

.33-.56 Nm / 3-5 in-lbfM3 x 8mm T10 Torx screws

5.2 Ultrastar Serv60+8 Installation Procedure

1. Remove the inner rail that is nested inside the rack rails. Note: There are Right and Left rails and they must be installed as a set. Each inner rail will read

"R" for the right or "L" for the left embossed on the inside. Each outer rail will read "R-Front" for the right or "L-Front" for the left. Right and Left refer to when you are facing the front of the rack.

a) Start by sliding the inner rail out of the outer/rack rail until the safety latch engages and the inner rail

will not extend further. It will only slide one way.

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5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

b) Press on the safety latch release spring located on the side of the rail and slide the inner rail out the

rest of the way.

Figure 11: Rail Safety Latch

2. Install the inner rail onto the chassis making sure they are installed on the correct side. Each inner rail

will read "R" for the right or "L" for the left embossed on the side that faces away from the chassis. Right and Left are with reference to looking at the front of the enclosure.

a) Orient the inner rails so that the flat side is facingthe enclosure and the side with the grooves is facing

away from the enclosure.

Page 35

Screw

Click

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

b) Align the keyholes on the inner rail to the mounting pegs on the side of the enclosure and press the

inner rail flush against the chassis. If the keyholes don't line up with the pegs, flip the rail length-wise to see if this will align them.

Figure 12: Inner Rail Attachment

c) Slide the inner rail toward the rear of the chassis to lock it in place. There will be an audible click and

the mounting pegs will cover the front part of the keyhole.

Figure 13: Slide Inner Rail

Caution: When installing the inner rail onto the chassis, make sure to only use the special Low-Profile M4 x 3.2mm Philips screws provided in the accessory kit with the CMA. These screws should be tightened to .90-1.12 Nm / 8-10 in-lbf using a # 2 Philips Screwdriver. These screws are specially designed for this purpose. Using unapproved screws could cause damage to the slides inside the rail.

Install the three special low-profile M4 x 3.2mm Philips screws provided to secure the inner rail to the chassis.

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5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

e) Follow these steps for the second inner rail on the opposite side of the enclosure.

3. Set the vertical rack rail depth to between 32" and 36". Note: Ensure that all of the vertical rails are set to the same depth using a tape

measure.

4. Install the outer rails into the rack. Pay special attention to which side is being installed. The embossed

R is for the right side and L is for the left side. Right and Left refer to when you are facing the front of the rack.

a) Move to the rear of the rack. b) Orient the rail so that the word "REAR" that is embossed into the metal of the rail is at the rear end

of the rack, and the release latch is facing the inside of the rack posts as shown in the following image.

Figure 14: Rear Rail Latch Release Latch

c) Align the rail on the rack posts at the U-height desired for installation. The bottom of the rail will be

the lower most U of the total 4U height.

d) Pull the rail toward the rack post until the toolless latching mechanism engages the rack. The latching

mechanism may need to be pulled open to get around the rack post.

e) Move to the front of the rack.

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5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

f) Align the front of the rail with the holes on the rack posts that will receive the rails and pull the rail

toward the holes until the toolless latching mechanism engages the rack.

Figure 15: Front Rail Release Clip Operation

g) Use a level to make sure that the rails are aligned properly. h) Follow these steps for the other outer rail.

5. Install five M5 cage nuts, per side, starting at the uppermost rack mounting hole of the 4U space on the

front of the rack. a) Install one cagenut at the uppermost mounting hole of the 4U space that the enclosure will occupy.

Page 38

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

b) If the Ultrastar Serv60+8 will be installed in a rack for shipping purposes, install four more M5 cage

nuts in the holes 3-6 of the 4U space. These will receive the M5 x 10mm T15 Torx screws that secure the enclosure to the rack with the shipping bracket.

Figure 16: Cage Nut Spacing

6. Install the rear cover alignment brackets.

Page 39

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

a) From the rear of the rack, orient the alignment brackets so that the groove that will catch the cover is

facing the inside of the rack.

Figure 17: Alignment Bracket Groove (highlighted in red)

b) Use five of the M5 x 10mm T15 Torx screws and five of the included washers and attach the rear

coveralignment bracket to the vertical rail with the Long T15 Torx Screwdriver. Add three M5 x 10mm T15 Torx screws and three included washers to attach the rear rail (the three lower holes) to the rack posts as shown in the following image. These screws should be tightened to 3.38-3.61 Nm / 30-32 in-lbf using a Long T15 Torx Screwdriver.

Figure 18: Screw and Washer Order

Page 40

ScrewLocations

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

Caution: Be careful to set the screw properly into the cage nuts to prevent crossthreading.

Figure 19: Screw Installation Location

7. Install the two rack latch brackets at the front of the rack.

a) Orient the brackets so that the screw holes are between the two pins supporting the outer rails as

shown in the following image. There is a left and a right. Use the image below as a guide for how to

Page 41

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

orient this bracket and mirror it for the other side. Notice the increased distance between the top two screw holes and the lower screwholes and the flange being oriented on the outside.

Figure 20: Rack Latch Bracket Installed

b) Use 6 of the included M5 x 12mm screws and the T15 Torx screwdriver to install each bracket, 3

screws per bracket.

Caution: Always install the top cover onto the enclosure before installing the chassis into a rack. Not having the top cover installed may damage the alignment brackets.

Page 42

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

8. Extend the mid-rails out of the rack so that they are protruding from the front of the rack and the safety

latches engage.

Figure 21: Extend Mid-Rails

9. Install the chassis into the rails.

Caution: Thisstepinthe installation requires a minimumof 3 individuals to install safely, two to lift and one to guide the others whom may have difficulty seeing because the enclosure is in the way. Ensure that the appropriate measures are taken to safely support the enclosure during installation. The enclosure MUST have no drives installed and requires a two person team lift to install. Do not attempt to lift the system if it is fully populated with drives. The only case in which the system may be installed or removed with the drives populated is if the facility has a lift that is rated to handle the maximum weight of the fully loaded system.

Warning: Do not lift the chassis by the Cable Tray while removing the chassis from the rack OR while installing it into a rack. This can cause serious damage to the unit or serious

Page 43

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

bodily harm to those handling the unit. Always team lift the chassis by gripping the underside of the unit, and never try to lift a chassis that is filled with drives.

Figure 22: Bearing Plate

Figure 23: Installing the Chassis

Page 44

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

Caution: Makesure that the bearing plate on the inside of the mid-rails are fully forward and that the detent has engaged. This is to prevent potential damage due to improper mating of the rails.

Positiononeindividual on each side of the enclosure to perform a team lift and have the third individual standing at the protruding rack rails to guide the chassis to mate with rack rails.

c) Team-lift the enclosure until the inner rails that are attached to the chassis align with the extended

mid-rails attached to the rack, and guide the inner rails on the chassis to mate with the rack rails.

d) Once the rails are mated properly, slide the enclosure into the rack until it is stopped by the safety

catch on the rails. Push the release lever on the safety latch located on the side of each of the rails and push the enclosure the rest of the way into the rack.

Figure 24: Safety Latch Release

e) As the chassis is slid into the rack, position one installer at the rear of the rack to ensure that the pegs

on the sides of the cover will slide correctly into the rear cover alignment brackets on both sides of the rack. If the chassis does not install smoothly or snags, check that the rear coveralignment brackets are not interfering with the chassis sidewalls, and try again.

10. Install the CMA.

a) Orient the CMA so that the elbow is on the left hand side.

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5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

b) Attach all of the connectors to the bracketsonthe rails and chassis. There should be one at the elbow

side and two at the other end.

Figure 25: CMA Orientation

c) Slowly slide the enclosure forward to ensure the CMA arm is operating properly, then slide it back

into the rack.

11. Cable the CMA.

a) Unlatch the elbow side of the CMA arm and swing it forward by pressing the blue button that says

“push” to unlatch it.

Page 46

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

b) Open all of the baskets

Figure 26: Open Baskets

c) Route all of the cables being connected to the enclosure through the open baskets. d) Close all of the baskets. e) If the Ultrastar Serv60+8 is being installed in a rack and will subsequently be transported inside that

rack, it is important to use the included cable tie to wrap the CMA bundle to ensure it does not get damaged during transport. If the Ultrastar Serv60+8 is instead being installed where it will operated, skip this step. Remember to remove the cable ties after the enclosure has reached its final operational location.

f) Reconnect the CMA at the elbow to the connectors on the rail.

12. Test for binding in the extension of the CMA by gently pulling the enclosure out of the rack to ensure the

cables extend properly and that the system doesn’t bind at all. If it does, examine the point at which the binding occurred and adjust the seating of cables in the baskets, check the connections to the rails, and examine the joints of the CMA arm to ensure that they are all functioning properly.

13. Make sure the CMA is in operational position by folding the arm in toward the enclosure and attaching

the elbow end of the CMA to the connector that is attached to the rail. Verify that all of the cabling is in functional order and does not bind or catch.

Page 47

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

14. Secure the chassis top cover to the rack using the included washers, the M5 x 12mm Phillips Pan Head

screws, and a Philips screwdriver as shown in the following image. These screws should be tightened to 3.38-3.61 Nm / 30-32 in-lbf using a # 2 Philips Screwdriver.

Figure 27: Cover Retention Screws

15. Now that the chassis is installed, test the installation by sliding the enclosure in and out of the rack a

minimum of three times. If the enclosure binds, catches, or displays any incorrect motion or behavior retry the installation.

Note: Adjustments of the vertical rack rails may be required to fix any issues that may occur.

16. Grasp both handles at the front of the enclosure and pull with even pressure to extend the chassis out

of the rack until it is stopped by the safety latches. The safety latches will prevent the enclosure from coming out of the rack completely and the cover will remain in the rack attached to the rear alignment brackets.

Figure 28: Chassis Handle Operation

17. Perform this same action two more times without the drives loaded to make sure the rail kits are installed

properly.

18. Install the Drive Assembly.

a) Ensure that the enclosure has been pulled out of the rack until the rail latches engage.

Page 48

REAR

FRONT

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

b) Find the LED pointer on the top of the drive carrier. This pointer should point toward the front of the

unit as shown in the following image.

Figure 29: LED Pointer Orientation

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5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

c) Align the drive with the empty slot that will receive it. Lower it into the slot, making sure it stays level

and does not snag.

Figure 30: Installing a Drive Assembly

d) Pinch the latch release and carefully press downward to seat the Drive Assembly the rest of the way.

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Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

19. Install each drive in the same way the first was installed. Make sure to follow the drive layout shown in

the following image.

Figure 31: Drive Layout

20. Now that the drives are installed into the chassis, test the installation by sliding the enclosure in and out

of the rack a minimum of three times. If the enclosure binds, catches, or displays any incorrect motion or behavior retry the installation of the drives and chassis.

21. If the chassis is being installed into a rack that will be shipped fully assembled, you must install eight

(fourperside)of the included M5 x 10mmT15 Torxscrewsintothetwobracketsatthefrontof the chassis in the following locations. These screws should be tightened to 3.38-3.61 Nm / 30-32 in-lbf using a Long

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ScrewLocation

5 Installation

Installation Guide 5.2 Ultrastar Serv60+8 Installation Procedure

T15 Torx Screwdriver. If this chassis will not be installed into a rack for shipping purposes, skip this step and move on to the next one.

Figure 32: Shipping Bracket Screw Locations

22. Plug the enclosure power cords into a PDU to power the enclosure.

23. Press the power button at the back of the enclosure to power it up.

24. Double check the power indicators and other LEDs to ensure that the system is booting.

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Chapter

6 Points of Contact

For further assistance with an HGST product, contact Platform Engineering technical support. Please be prepared to provide the followinginformation: Serial Number (S/N), product name, model number,and a brief description of the issue.

Email:

support@wdc.com

Website:

http://support.hgst.com

6 Points of Contact