HFT PurgEye 200 IP65 User Instructions

PurgEye® 200 IP65
WELD PURGE MONITOR
with PurgeNet™
USER INSTRUCTIONS
PurgEye® a ‘Family’ Series of Weld Purge Monitors
®
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Copyright © HFT®. All rights reserved.
This publication may not be reproduced by any means without the written
permission of Huntingdon Fusion Techniques HFT
®.
All logos, names, trademarks are the property and ownership of HFT®.
E&OE
INDEX
Index ..................................................................... 3
Getting started .................................................... 4 - 5
Connections ........................................................ 6
Controls .............................................................. 7 - 8
Status icons ........................................................ 9
PurgeNet™ interface ............................................ 10
Care and maintenance ......................................... 11
Warning .............................................................. 12
Other languages .................................................. 13
Customer support and worldwide care ................... 14
Warranty ............................................................. 15
Address and contact details .................................. back cover
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GETTING STARTED
Your PurgEye® 200 IP65 Weld Purge Monitor® is a hand held IP65 rated instrument to read from 0.1% (1000 ppm) down to
0.0001% (1 ppm) oxygen.
®
Your PurgEye storage box contains:
The PurgEye® 200 IP65.
1.2 metre long green tube with lter set.
Charging unit for internal battery with mains plug adaptors for
all countries.
PurgeNet™ lead (USB).
This User Instruction Manual.
200 IP65 Weld Purge Monitor® delivery and
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By following the instructions about how to use your PurgEye
®
200 IP65, you will become quickly familiar with its operation and there should be no trial and error involved.
®
1. Familiarise yourself with this manual and the PurgEye
200
IP65 controls.
®
2. Switch on the PurgEye
200. See item 3 below. Continue to
learn the controls.
3. Connect the green tubing to the lter (white connector) at the
rear of the instrument.
4. Wait for the sensor to warm up, shown on the display. The
monitor will display dashes until it picks up a reading of 1000 ppm.
WARNING: The monitor should not be connected directly to a high pressure, unregulated cylinder.
GETTING STARTED continued
Purge gas input (from purge zone)
Exhaust lter
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PurgeNet™ / Charging lead
Display
Function button
STANDBY
+ 10
- 10
PPM / %
Display button
®
Adjust +
button
© HFT
Adjust -
button
The monitor will display dashes until it picks up a reading of 1000 ppm.
Status
icons
CONNECTIONS
PurgeNet™
The PurgEye® 200 IP65 Weld Purge Monitor® is tted with a 3-pin PurgNet™ connector on the top right of this hand held model. This connector is used to connect smart accessories, is also used for
®
powering and/or charging your PurgEye
200 IP65 and connecting
to a PC with USB.
Charging
To charge your PurgEye® 200 IP65, connect the supplied charger to the PurgeNet™ connector or directly into the 3 pin connector on the PurgEye
Your PurgEye pump running continuously for up to 10 hours on a simple charge and should re-charge in under 2 hours.
®
200 IP65.
®
200 IP65 is designed to monitor with the sample
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WARNING
THE SUPPLIED FILTER MUST ALWAYS BE CONNECTED IN THE
SAMPLE TUBE, OTHERWISE PERMANENT INTERNAL DAMAGE TO
THE PURGEYE® 200 WILL RESULT
CONTROLS
Function
The function button is used to operate the sample pump and activate the mute and power on/off functions.
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Holding the function button for more than 1 second will turn your
PurgEye
If the alarm is activated and audible then pressing the function button once will mute the audible sounder, otherwise the funtion button will control the sample pump (on/off).
NOTE: If the alarm becomes inactive (due to the current reading dropping below the alarm set-point) then the mute feature is automatically disabled, allowing the sounder to activate next time the alarm is activated by a reading above the alarm set-point value.
®
200 IP65 on or off.
Display
Holding the display button will change the display units, pressing the display button will cycle the display through the various menu options. By default these are as follows:
Current oxygen sensor reading.
NOTE: Dashes indicate an over-range
reading or the unit is warming up.
Alarm threshold value
NOTE: Indicated by a speaker symbol to
the left of the display.
Language and version information
NOTE: Indicated by a speech symbol to
the left of the display.
CONTROLS continued...
Adjust +
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Data Logging
NOTE: Is deactivated from new.
Data Logging
NOTE: Automatic mode records data when
the pump is running. (Our recommendation is to keep it in automatic mode when the pump is running)
Data Logging
NOTE: Manual mode allows data logging
from third party accessory. PurgeLog™ software needs to be installed on a PC, data can then be transferred via the USB.
Pressing this button will increase the currently displayed set-point by 10 ppm. Holding this button will cause the set-point to increase in 100 ppm steps. The set-point will not increase beyond the maximum range of the sensor.
Adjust -
Pressing this button will decrease the currently displayed set-point by 10 ppm. Holding this button will cause the set-point to decrease in 100 ppm steps. The minimum set-point is 10 ppm, pressing this button when 10 ppm is displayed will disable the alarm function.
STATUS ICONS
When necessary, the following four status icons will be displayed on the right hand side of the display.
Display units
This will be either ‘PPM’ or ‘%’ for oxygen concentration values. Press and hold ‘display’ button to change the display units.
Battery status
When the PurgEye® 200 IP65 is running on batteries a lled battery icon will be displayed. A low battery warning is indicated by an empty battery icon .
When an external power supply is connected and the battery is charging, the battery symbol will animate from empty to full. A mains plug icon will be displayed when the battery is fully charged.
Pump status
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When the sample pump is enabled, you will see an arrow icon scrolling to the right, if the PurgEye
insufcient ow for an accurate reading then this icon will ash to
indicate a possible inaccurate reading.
NOTE: Insufcient ow could be due to a blocked lter or very long
sample pipes. Filters must always be used and should be replaced on a regular basis. The PurgEye be considered, if you are having problems with long lengths of purge gas sample tubes.
®
has detected that there is
®
1000 Weld Purge Monitor® should
Alarm status
Whilst the alarm is active, a speaker icon will flash on the display. If the mute function is activated then the speaker icon will show a cross beside it.
PURGENET™ INTERFACE
Smart accessories:
When supported, PurgeNet™ accessories are connected to the PurgeNet™ interface connection, they will be automatically detected by your PurgEye as required.
®
200 IP65 and extra menu options may appear,
Language Support
Current support: The PurgEye® 200 IP65 product range currently supports English, Deutsch and Norsk.
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CARE and MAINTENANCE
Zirconium Oxide Sensor Care
As a general guideline, the gases to be measured should be free from dust, organic vapours, condensation and products capable of condensing. Such components can block the gas conduits in the sensor and cause permanent damage.
There are processes where gases that contain certain components form solid or liquid condensation when the temperature falls below a certain value. This condensation can be deposited in the gas conduits to the sensor and either affects the measurement or damages the
sensor. These components should be identied and removed before
commencing a measurement.
It is important that the material to be welded is clean, dry and free from grease and other contaminants. Keep welding enclosures clean and clear of non-essential items that could out-gas when hot.
Please Note: Permanent damage to the sensor can occur due to the following circumstances:
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Physical shock.
Water vapour, condensation etc. use water lter.
Sensor is in the unheated state in gas which contains H
Contact with gases which contain halogens like F, Cl, Br.
(Fluorine, Chlorine, Bromine) For example: CFC’s, CFW, agents and solvents.
Contact with organic vapours for example: agents and solvents,
oil mist, petrol vapour, contact sprays, cleaning sprays, corrosion protection sprays.
Also damaging are volatile organic substances. For example:
vapours of silicone like sealing compounds, adhesives and greases.
Use of silicone tubing.
Damage to the sensor due to contamination or condensation is not covered by any warranty.
S or SO2.
2
WARNING
Filter:
If the sample gas ow rate is reduced too much due to an old clogged lter then the ow warning (ashing pump icon) will be displayed.
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Filters should only be replaced with the correct type. The in-line
®
lter MUST ALWAYS be used, or your PurgEye
may read incorrectly
and/ or be permanently damaged.
®
Spare lters available from your HFT
Distributor.
Internal Pump:
The internal pump should not be force fed with any pressure as it may be damaged. Keep the pressure of the purge gas at 0.5 bar (7.5 psi) or lower at all times.
Calibration:
®
has a number of calibration facilities internationally. Contact
HFT your nearest HFT
®
Distributor who can tell you about your closest
one.
Testing gas source:
As well as its use as a Weld Purge Monitor® the PurgEye® 200 can be used to test the quality of your purge gas supply.
Ensure that a regulator is connected to the gas supply and that it is
set to 0.5 bar. Set the ow rate to 1.5 litres/min and connect the
PurgEye
®
monitor to the gas ow using a suitable tube.
Quick Fit tube connections:
These ttings are leak tight and pressure tight. They are designed
to take 6mm OD Polyurethane tube.
Other LANGUAGES in PROGRESS
Les autres langues sont actuellement dans le progrès. Pour le moment, s’il vous plaît contacter votre Distributeur local.
Andere Sprachen sind momentan im Gange. Kontaktieren Sie
vorläug, bitte Ihren örtlichen Verteiler.
Otros idiomas son actualmente en progreso. Para ahora, contacta por favor su Distribuidor local.
Altre lingue sono in corso. Per ora, si prega di contattare il vostro distributore locale.
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CUSTOMER SUPPORT and WORLDWIDE CARE
For further information and support, please contact us at:
Internet: www.huntingdonfusion.com Email: hft@huntingdonfusion.com Tel: +44 (0) 1554 836 836
Worldwide Ofces, Partners and Distributors are listed on our website
or contact us and we will direct you to the correct location.
For further information and support, please contact us at: Internet: www.huntingdonfusion.us
Email: general@cob-industries.com Toll Free: 1-800-431-1311 and 877-431-1311 or 321-723-3200
Umfassende Informationen in deutscher Sprache nden Sie bei
unserem strategischen Partner Dänner Industrie Services
Internet: www.formieren.com Email: info@formieren.com Tel: +49 (0) 2423 954 051
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Veuillez contacter notre partenaire en France et en Afrique
France Inertage
®
Email: clemenceretel@huntingdonfusion.com
®
Tel: +33 6 52 84 28 39 HFT
France
Para la información adicional en Español, contacta por favor
Internet: www.codesol.com Email: codesol@codesol.com Tel: +34 (0) 93 564 0804
Latino America: dayse@huntingdonfusion.com Tel: +31 6410 100 77
WARRANTY
All products are thoroughly tested to our Quality Control Procedures prior to leaving our manufacturing facility. Should you encounter a problem with your product, please notify us immediately upon receipt.
®
Huntingdon Fusion Techniques HFT free of defects in workmanship and material, with exceptions stated below.
Warranty applies for normal and intended use of the product.
Huntingdon Fusion Techniques HFT for any incorrect use of the product.
For further warranty information, please refer to our terms and conditions.
All warranties shall not apply to any product or component which has been repaired or altered by anyone other than Huntingdon
®
Fusion Techniques HFT
.
warrants this product to be
®
will not be held responsible
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®
Huntingdon Fusion Techniques HFT
shall not be liable for indirect, special, incidental or consequential damage or penalties and does not assume any liability of Purchaser, or to others, for injury to persons or property.
This warranty is in lieu of all other warranties, expressed and implied.
E&OE
API0200 UI-91 22-08-2019 ME
© HFT
®
HUNTINGDON FUSION TECHNIQUES
Stukeley Meadow BURRY PORT Carms SA16 OBU United Kingdom (UK)
Tel +44 (0) 1554 836 836 Fax +44 (0) 1554 836 837
www.huntingdonfusion.com Email hft@huntingdonfusion.com
This publication may not be reproduced by any means without the written permission of Huntingdon Fusion Techniques HFT
E&OE Copyright © HFT®. All rights reserved.
HFT
®
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