HF Scientific MTOL+ Operating Manual

OWNER’S AND USER’S MANUAL
MTOL+TM Turbidimeter
Models 28052 & 28053
Read Manual and all product labels BEFORE using the equipment. Do not use unless you know the safe and proper operation of this equipment. Keep this Manual available for easy access by all users. Replacement Manuals are available at HFscientific.com
HF scientific 3170 Old Metro Parkway Ft. Myers, FL 33916 Phone: 239-337-2116 Fax: 239-332-7643 Toll free: 888-203-7248 E-Mail: HF.Info@WattsWater.com Website: HFscientific.com
Catalog No. 29290
Catalog No. 29290
DECLARATION OF CONFORMITY
Application of Council Directive
Standards to Which Conformity is Declared:
Product Safety – Tested and passed: LC (Part 1: General Requirements UL61010-1 Issued May 11 2012 Ed 3 and CAN/CSA C22.2 #61010-1 issued May 11 2012)
Manufacturer’s Name: HF scientific, inc.
Manufacturer’s Address: 3170 Old Metro Parkway, Fort Myers, Florida 33916-7597
Importer’s Name:
Importer’s Address:
Type of Equipment: Process Turbidimeter
Model Name MTOL+TM
Model No: Model #28052 (Infrared), Model #28053 (White Light)
I, the undersigned, hereby declare that the equipment specified above conforms to the above Directives and Standards.
Place: Fort Myers, Florida USA (Signature) Date: 26 January, 2018 Renato Trovo,
General Manager,
HF scientific inc.
Catalog No. 29290
Attention Owners and Users
Thank you for purchasing the MTOL+™ turbidimeter. This equipment will provide safe and productive operation as long as it is installed, used, maintained, and serviced in accordance with the instructions in this manual and is properly maintained. Importantly, unless the user is adequately trained and supervised, there is a possibility of death, serious personal injury, property damage or damage to the equipment.
Owners and users of this equipment bear the responsibility to make certain that this equipment is used properly and safely. READ THIS MANUAL carefully, learn how to use and service this equipment correctly, and strictly follow all of the instructions contained in this manual and the requirements of local, state and federal law. Failure to do so could result in death, serious personal injury, property damage or damage to the equipment. This manual should be considered a permanent part of your machine and should be kept available for easy reference by any user.
Owners should not permit anyone to touch this equipment unless they are over 18 years of age, are adequately trained and supervised, and have read and understand this manual. Owners should also ensure that no unauthorized personnel come in contact with this equipment.
If this equipment, or any of its parts, becomes damaged or needs repair, stop using the equipment and contact an experienced service individual immediately. If the warning labels or this manual are misplaced, damaged or illegible, or if you require additional copies, please contact customer service at +1 (239) 337-2116 or 888-203-7248 for these items at no charge.
Please remember that this manual and the warning labels do not replace the need to be alert, to properly train and supervise users, and to use common sense when using this equipment.
If you are ever uncertain about a particular task or the proper method of operating this equipment, ask your supervisor, consult this manual, access www.hfscientific.com, or contact us at 888-203-7248.
PRODUCT IDENTIFICATION
Please record your product’s identification and purchase information which will help in the event you have questions or need any service.
Model:
Serial #:
MTOL+ (Mar 5, 2018) Rev. 1.71
Date of purchase:
Seller name/address:
Table of Contents
Section Page
Understanding Safety Information ........................................................ 1
Specifications ........................................................................................ 2
1.0 Overview ............................................................................................... 3
1.1 The MTOL+ ......................................................................... 3
1.2 The Display .......................................................................... 4
1.3 The Touch Pad .................................................................... 4
1.4 Vapor Purge ........................................................................ 5
2.0 Unpacking and Inspection .................................................................... 5
3.0 Installation ............................................................................................ 6
3.1 Site Selection ............................................................................. 7
3.2 Mounting .................................................................................... 7
3.3 Plumbing & Assembly ............................................................ 10
3.3.1 Initial Assembly ........................................................... 10
3.3.2 Connection of MTOL+ to System Plumbing ................ 10
3.3.3 Connecting the drain ................................................... 12
3.3.4 Connecting the water intake ........................................ 12
3.4 Electrical Connections ............................................................. 14
3.4.1 Electrical Power Connection ....................................... 15
3.4.2 Terminal Block (P1) Connections ................................. 16
3.4.3 Closing the Junction Box ............................................. 18
4.0 Setup, Configuration and Calibration ............................................... 19
4.1 Modes of Operation .................................................................. 19
4.2 Configuring the MTOL + .......................................................... 22
4.2.1 Configuring the 4-20 mA Output .................................. 22
4.2.2 Baud Rate ..................................................................... 24
4.2.3 Modbus Address ........................................................... 24
4.2.4 Configuring the Alarms .................................................. 25
4.2.4.1 Configuring Alarm 1 ......................................... 26
4.2.4.2 Configuring Alarm 2 ......................................... 27
4.2.5 Offset ............................................................................. 27
4.2.6 Access Code ................................................................. 28
4.2.7 Signal Averaging ........................................................... 29
4.2.8 Display Resolution ........................................................ 30
4.2.9 LCD Brightness ............................................................. 31
4.2.10 Display Units ................................................................. 31
4.2.11 Ultrasonic Cleaning ....................................................... 32
4.2.12 Modbus Parity & Modbus Stop Bits ............................... 32
4.2.13 4mA and 20mA Adjustment .......................................... 33
4.2.14 Instrument ID ................................................................. 34
4.2.15 Logging Interval ............................................................. 34
MTOL+ (Mar 5, 2018) Rev. 1.71
Table of Contents (continued)
Section Page
4.2.16 Download Logged Files ................................................ 35
4.2.17 Date and Time ............................................................... 35
4.2.18 Update Software ........................................................... 38
4.3 Calibrating the MTOL+, CAL Mode .......................................... 40
4.3.1 Calibration Standards .................................................... 40
4.3.1.1 Alternate Ranges ............................................... 40
4.3.2 Indexing Calibration Cuvettes ........................................ 41
4.3.3 Calibration Procedures .................................................. 41
4.3.4 Abort Calibration ........................................................... 43
4.3.5 Calibration Failure ......................................................... 43
4.3.6 Instrument Offset ........................................................... 43
5.0 Operation ........................................................................................... 45
5.1 Replacing or Installing the Desiccant Pouch ............................ 45
5.2 Starting the System .................................................................. 46
5.3 Routine Measurement: AUTO mode ........................................ 47
5.4 Data Retrieval .......................................................................... 47
5.4.1 USB Connection ............................................................ 46
5.4.2 File Downloads ............................................................. 47
5.4.3 Modbus Communication ................................................ 48
5.5 Patented Ultrasonic Cleaning ................................................... 49
5.6 Condensate on the Cuvette ..................................................... 49
5.7 Cleaning the Flow through Cuvette .......................................... 51
5.8 Replacing the Source Lamp ..................................................... 52
5.9 Factory Installed 24V Option ................................................... 52
6.0 Troubleshooting .................................................................................. 53
6.1 MTOL+ Fault Detection ............................................................ 53
6.1.1 Warnings ...................................................................... 53
6.1.2 Errors ............................................................................ 53
6.1.3 Failures ......................................................................... 53
6.2 Diagnostic Table ..................................................................... 54
6.3 Bubbles in the Sample ............................................................ 54
6.4 Technical and Customer Assistance ....................................... 55
7.0 Accessories and Replacement Parts List ........................................... 56
8.0 Limited Warranty ................................................................................ 58
MTOL+ (Mar 5, 2018) Rev. 1.71
Understanding Safety Information
This manual contains safety and use instructions that must be followed during the installation, commissioning, operation, care and maintenance, and service of the MTOL+. All responsible personnel must read this manual prior to working with this instrument, and should familiarize themselves with the following safety symbols, signals, and pictorials.
This is a safety-alert symbol.
The safety alert symbol is shown alone or used with a signal word (DANGER, WARNING or CAUTION), a pictorial and/or a safety message to alert you to hazards.
When you see this symbol alone or with a signal word on this instrument or in this Manual, be alert to the potential for death or serious personal injury.
Safety signal words have the following meaning:
Identifies hazards which, if not avoided, will result in death or serious injury.
Identifies hazards which, if not avoided, could result in death or serious injury.
Identifies hazards which, if not avoided, will result in minor or moderate injury.
Identifies practices, actions or failure to act which will result in property damage or damage to the equipment.
Pictorials used on the equipment and in this Manual have the following meanings:
This pictorial alerts you to the need to read the Manual.
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This pictorial alerts you to electricity, electrocution and shock hazards.
Specifications
Measurement Range
Accuracy
Resolution
Response Time
Display
Alarms
Analog Output
Communications Port
Data Storage
Software
Maximum Water Pressure
Flow Rate
0 – 100 NTU, factory configured
Model #28052 (Infrared) & Model #28053 (White Light)
0-10 NTU & 0-1000 NTU optional ranges (loaded on USB thumb drive)
±2% of reading or ±0.02 NTU below 40 NTU whichever is greater (0-100 and
0-1000 ranges)
±5% of reading above 40 NTU (0-100 and 0-1000 NTU ranges)
±2% of reading or ±0.02 NTU (0-10 NTU range)
0.0001 NTU (below 10 NTU)
Adjustable
Multi-Line Liquid Crystal Backlit Display
Two Programmable, 120-240VAC 2A Form C Relay
Powered 4-20 mA, 1000 drive
Bi-directional RS-485, Modbus RTU
16 Gigabytes download via USB flash drive
Upgradeable via USB flash drive
Integral pressure regulator rated 7 bar (101.5 PSI)
100 ml/min. – 1.5 liter/min. (.026-.40 Gal/min)
Operating Temperature
Wetted Materials
Sample Temperature
Power Supply
Insulation Rating
Environmental Conditions
Enclosure
Regulatory Compliance
And Certifications
Instrument Weight
Shipping Weight
Limited Warranty
1°C – 50°C (34°F – 122°F)
Nylon, Borosilicate Glass, Silicone, Polypropylene, Stainless Steel, Viton, Acetyl
1°C – 50°C (34°F – 122°F)
100 – 240 VAC, 47 – 63 Hz, 80VA
Double Insulated, Pollution Degree 2, Overvoltage Category II
Not recommended for outdoor use.
Altitude up to 2000 meters
Up to 95 % RH (non-condensing)
ABS
White Light Version compliant to U.S. EPA 180.1
Infrared Version compliant to ISO 7027 and DIN 27027
CE Approved, LC listed to UL 61010-1 3rd Edition: 2012
LC: Certified to CSA 22.2 No.61010-1-12: 2012
1.8 kg (4.0 lbs.)
2.8 kg (6.2 lbs.)
2 Years from date of invoice
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1.0 Overview
Shutoff Clamp
Display
Keypad
Water Inlet
Backpressure valve
USB Slot
Drain
Junction Box
1.1 The MTOL+ - Product Description
The MTOL+ process turbidimeter allows for the measurement of the turbidity of process water on-line. The MTOL+ works by nephelometery; which means it
measures reflected light at 90° incident to the light beam. The white light MTOL+ (Model #28053) has been designed to meet the design criteria specified by the
US EPA 180.1 on turbidity measurement. The infrared MTOL+ (Model #28052) was designed to meet the design criteria specified in ISO 7027 and DIN 27027 for the measurement of the turbidity of a sample. Both models have long life lamps.
All models have ultrasonic cleaning. Refer to section 5.5 for more information.
A pressure regulator on the incoming line is a standard on all MTOL+ instruments
and will reduce pressures up to 7 bar (101.5 PSI) down to 1.03 bar (15 PSI).
The MTOL+ instruments are fully equipped with isolated 4-20mA, Modbus, two alarms and ultrasonic cleaning. The only option is a flow alarm which must be factory installed.
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1.2 The Display
Figure 1 illustrates all the items that can appear on the display.
The upper row of the display is used for reporting the turbidity levels and to provide user guidance in the customer setting routine.
The lower row of the display is used to communicate error messages and provide user guidance.
The display has two icons that are used to indicate the use of access code and offset mode.
In addition, mode arrows are used to indicate the current instrument operating mode: AUTO (normal operation), CAL (calibration) and CONFIG (configuration).
Figure 1 – Display used in the instrument.
All items used on the display are shown in this figure
1.3 The Touch Pad
Figure 2 illustrates the touch pad. The touch pad has five buttons arranged in star pattern with a center button.
Right and left buttons allow scrolling forward and backward through
the menus
Up and down buttons are used to change selections
The center button is used to accept a change.
Figure 2: Touch Pad
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Item
Quantity
1.4 Vapor Purge
The MTOL+ is equipped with a continuous Vapor Purge system.
A replaceable desiccant pouch in the lower portion of the instrument dries the air.
System heat is used to warm the air. A fan inside the instrument continuously circulates heated dry air around the optical well and the flow through cuvette. This feature eliminates the need for a dry purge line.
The MTOL+ monitors the replaceable desiccant pouch condition continuously. The LCD display will show DESC on the lower line in the event that the desiccant pouch needs replacement. Replacement desiccant pouches are available from HF scientific or the local representative (Part # 21555R). Refer to section 5.1
Replacing or installing the Desiccant Pouch.
The MTOL+ creates its own internal environment. In this controlled environment condensation cannot form. The cuvette is essentially bathed in warm, dry air.
2.0 Unpacking and Inspection
The table below indicates the items in the turbidimeter shipment.
MTOL+ Turbidimeter with Flow Through Assembly
Field Terminal Box with Interconnect cable
Owner’s and User’s Manual
Desiccant Pack
Tubing Kit: 1-shutoff clamp
1-backpressure valve
2-connecting tubing with fittings for flow through assembly
Screwdriver to make electrical connections in junction box
USB Flash Drive (Including files for optional ranges and user manual)
Remove the instrument from the packing carton. Carefully inspect all items to ensure that no visible damage has occurred during shipment. If the items received do not match the order, please immediately contact the local distributor or the HF scientific Customer Service department.
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3.0 Installation
The MTOL+ must be mounted and installed in a suitable location, plumbed to the sample water source (section 3.34), and hard-wired to electrical power (section 3.4). Installation MUST be performed by qualified technicians, including licensed electricians, following all instructions, complying with all local, state, federal and other governmental requirements, and with all building and construction codes and standards.
If you have any questions or are uncertain about proper site location, installation or connection of the MTOL+, please contact customer service at HF scientific.
• Installation MUST be performed by qualified technicians, including licensed electricians, following all instructions, complying with all local, state, federal and other governmental requirements, and with all building and construction codes and standards.
• MTOL+ is electrically powered. ALWAYS take proper precautions to recognize, evaluate, and control electricity hazards during installation, programming, use and service/maintenance.
• Use ONLY with water free of corrosive chemicals or other hazardous substances.
ALWAYS leak check plumbing connections following installation and on a regular basis.
• MTOL+ MUST be installed in an area isolated from vibration, and not susceptible to freezing or temperature extremes. Mount on any suitable vertical and flat surface that can support the product’s weight.
• Keep installation and work area clean, well-lighted, free of clutter and distractions, and accessible only by authorized personnel and workers.
• MTOL+ must be located in accessible and well-lighted area for use, servicing, repair or replacement by authorized personnel.
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3.1 Site Selection
Choose a site that is accessible and well-lighted for use, servicing, repair or replacement by authorized personnel.
MTOL+ should be located and mounted within 2-3 meters (6 to10 ft) of the sampling point to ensure a quick response time.
Installation/mounting site must be isolated from vibration, and not susceptible to freezing or temperature extremes.
Site must have a suitable vertical and flat surface that can support the product’s weight and service operations 5kg (10lbs).
There should be 20 cm (8 in) free area above the instrument. This will ensure enough room for calibration and cuvette maintenance.
Site must allow for mounting MTOL+ with front display positioned at eye level 1.4 to 2 meters (approximately 4.5 to 6.5 feet from floor).
MTOL+ is designed to have the Junction Box cradled under the upper portion of the instrument – Select a site with enough space for proper configuration when mounted.
3.2 Mounting
Described is for installation to a concrete surface. If needed
contact HF scientific for instruction to install on other surfaces.
Tools required:
Appropriate screwdriver or driver gun.
Mounting Template – last page of this Manual.
Masking tape for attaching Mounting Template to wall.
Any tools required by wall anchor manufacturer if used.
Hardware required:
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4 Mounting screws for instrument enclosure - M6 (¼”). Either use concrete
screws or use a wall anchors & the supplied screws.
2 Mounting screws for terminal junction box - M4 (#8). Either use concrete
screws or use a wall anchors & the supplied screws.
1. Using masking tape, affix the mounting template to the vertical surface of the selected mounting location and mark location for screws.
The MTOL+ is designed for vertical wall mounting. If wall mounting is not practical, the instrument can be mounted on any suitable vertical, flat surface.
Make sure that the mounting position is level.
2. The overall mounting dimensions of the MTOL+ are shown in Figure 3,
below. Measure to confirm that the mounting location has sufficient space and that there is at least 20 cm (8 in) free area above the instrument when mounted. This will ensure enough room for calibration and cuvette maintenance.
3. Carefully remove the mounting template from the wall, keeping it in one piece for future reference and use.
4. Install wall anchors (if needed) - Following manufacturer’s instructions for the wall anchors, and using the mounting template as a guide, insert wall anchors for each mounting position.
5. Mount the Junction Box First. The MTOL+ is designed to have the Junction Box cradled under the upper portion of the instrument containing the key pad and display.
a. Position the Junction Box of the MTOL+ to match the 2 lower wall
anchors.
b. Mount the Junction Box first by inserting the M4 (#8) screws
through the 2 inside the Junction Box. Use wall anchors as needed.
Using the screwdriver, hand-tighten both screws, ensuring that the Junction Box is firmly and securely attached.
6. Mount the upper key pad and display section. After securely mounting the junction box, mount the upper portion of the MTOL+ so that the junction box is cradled under the upper portion.
a. Position the upper portion of the MTOL+ to match the remaining
holes or wall anchors.
b. Insert M6 (1/4”) screws though the 4 tabs on the upper portion of
the MTOL+ and into the wall anchors.
c. Using the screwdriver or driver gun, to tighten the screws, ensuring
that the upper portion is firmly and securely attached.
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7. Confirm that MTOL+ is securely mounted to wall (or vertical surface) and positioned:
Within 2-3 meters (6 to10 ft) of the sampling point to ensure a quick
response time.
Isolated from vibration, and not susceptible to freezing or temperature
extremes.
Suitable vertical and flat surface that can support the product’s weight
5 kg (10lbs).
20 cm (8 in) free area above the instrument, allowing room for
calibration and cuvette maintenance.
Front display should be positioned at eye level or a suitable level to
read and reach controls - approximately 1.4 Meters (4.5 feet) to 2 meters (6.5 feet) from floor.
Confirm that the unit is level.
Turbidity Sensor
Junction Box
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Figure 3: Mounting Dimensions of the Instrument
3.3 Plumbing & Assembly
ONLY qualified personnel should perform plumbing connections following all instructions, complying with all local, state, federal and other governmental requirements, and with all building and construction codes and standards.
MTOL+ requires very little head pressure to operate 6.9kPa (1 PSI).
The flow through cuvette is rated for a flow of 100ml/min. - 1 liter/min. (0.026-
0.26Gal/min).
The integral pressure regulator is rated for a MAXIMUM pressure of 7 bar
(101.5 PSI).
The MAXIMUM allowable fluid temperature is 50°C (122°F).
3.3.1 Initial Assembly
The IN and OUT tubes must be connected to the MTOL+ before the system is connected to the sample water source and drain.
1. Identify the IN tube. This is the tube with the white ratcheting clamp.
2. Install the IN tube between the sensor mounting ear marked IN and the flow head connection marked IN. Secure both ends tightly.
3. Identify the OUT tube. This is the tube with the rotary backpressure valve.
4. Install the OUT tube between the sensor mounting ear marked OUT and the flow head connection marked OUT. Secure both ends tightly.
3.3.2 Connection of MTOL+ to System Plumbing
Requirements:
Use ¼ inch OD flexible tubing (polyethylene or polypropylene) for connecting
the MTOL+.
Use Opaque tubing if tubing may be exposed to sunlight. This will help limit algae growth.
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MTOL+ has push-to-connect fittings for water inlet and drain connections.
WATER INLET
TUBING
DRAIN
TUBING CONNECTION
PRESSURE REGULATOR
SHUTOFF CLAMP
This clamp allows for shutting off the intake flow during cuvette maintenance. Press down to restrict water flow.
Flow Through Cuvette
The flow through cuvette is rated for a flow of 100ml/min ­1liter/min. (0.026-0.26Gal/min).
BACKPRESSURE VALVE
This valve allows for an adjustment to reduce bubble formation. Turn clockwise to increase backpressure.
The integral pressure regulator is rated for a maximum pressure of 7 bar (101.5 PSI). The maximum allowable fluid temperature is 50°C (122°F).
CONNECTION
Use ¼” OD tubing with supplied push-to-connect fitting. Polyethylene or polypropylene are recommended tubing types.
Use ¼” OD tubing with supplied push-to-connect fitting. Do not reintroduce drain sample back into the process stream
Figure 4 Instrument parts identification
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3.3.3 Connecting the drain:
a. MTOL+ drain tubing MUST be routed to a suitable
sanitary sewer drain. Wetted materials are not FDA approved.
DO NOT return the drain sample or any water run through MTOL+ into the process stream or into any potable water supply.
b. Select a length of ¼ inch OD flexible tubing (Polyethylene or
polypropylene) long enough to directly connect the MTOL+ drain connection point to a suitable sanitary sewer drain. Avoid unnecessary bends or sags in tubing. Make sure there are no kinks, twists, breaks, or damage of any kind in tubing.
c. Using a sharp utility knife, cut the end of the tubing square.
Remove any burrs or sharp edges before inserting into fitting.
d. Place a piece of tape ½ inch from end of tube to indicate how far
the tube should be inserted.
e. Push the tube into the Quick-Connect fitting on the right facing side
of the MTOL+, as shown in Figure 4.
f. Check to confirm that tube is pushed fully against the tube stop.
Gently but firmly pull on the tube to check that it is secure.
g. Connect the other end of the tube to a suitable sanitary drain or
trench following proper plumbing techniques applicable to your facility and configuration.
3.3.4 Connecting the water intake:
a. Use MTOL+ ONLY with water. Connect water intake
ONLY to water free of corrosive chemicals or other hazardous
substances.
HF scientific accepts no responsibility for damage caused by the introduction of vapors, fluids or other materials into the instrument process stream which is not compatible with the instrument's wetted materials. A list of the wetted materials can be found in the specifications on page 2 of this manual.
b. Select a length of ¼ inch OD flexible tubing (Polyethylene or
polypropylene) long enough to directly connect the MTOL+ water inlet connection point to water sampling point. Avoid unnecessary bends or sags in tubing. Make sure there are no kinks, twists, breaks, or damage of any kind in tubing.
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c. Using a sharp utility knife, cut the end of the tubing square.
Remove any burrs or sharp edges before inserting into fitting.
d. Place a piece of tape ½ inch from end of tube to indicate how far
the tube should be inserted.
e. Push the tube into the Quick-Connect fitting on the left facing side
of the MTOL+, as shown in Figure 4.
f. Check to confirm that tube is pushed fully against the tube stop.
Gently but firmly pull on the tube to check that it is secure.
g. Connect the other end of the tube to the water sample source
following proper plumbing techniques applicable to your facility and configuration.
After completing water inlet and drain connections, check all tubing and connections for any leaks, weeping, breaks or defects of any kind. Repair/replace as needed.
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3.4 Electrical Connections
MTOL+ is electrically powered. Installation MUST be performed by licensed electrician following all instructions and comply with all local, state, federal and other governmental requirements, and with all building and construction codes and standards for all electrical connections and for installation of electrical connections to and between the instrument and any peripheral devices.
ALWAYS take proper precautions to recognize, evaluate, and control electricity hazards during installation, programming, use and service/maintenance.
Requirements:
The MTOL+ is equipped with a 100-240 VAC, 47-63 Hz switching power supply. BEFORE installing, verify that the line voltage falls within these specifications.
A breaker or method of disconnecting power must be placed within 2 meters (6 feet) of the MTOL+.
While making connections, refer to Figure 5. The MTOL+ is not supplied with a power cord.
All of the electrical connections to the instrument are made through the MTOL+ Junction Box (see Figure 5), which should be located directly under the sensor portion of the instrument.
The power cable glands will accept cable diameters from 5.8mm (.230 in) up to 10 mm (.395 in.).
All terminals are designed to accept wires in the range of 12-30 AWG. All wires should be stripped to a length of 6 mm (¼ in).
A strain relief strap is provided to reduce tension on the power terminals.
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