HF scientific MicroTUV Online UV Transmission Sensor Sampler User Manual

Micro TUVMicro TUV

Micro TUV

Micro TUVMicro TUV

ON-LINE UV TRANSMISSIONON-LINE UV TRANSMISSION

ON-LINE UV TRANSMISSION

ON-LINE UV TRANSMISSIONON-LINE UV TRANSMISSION

SENSOR/SAMPLERSENSOR/SAMPLER

SENSOR/SAMPLER

SENSOR/SAMPLERSENSOR/SAMPLER

OPERATION & MAINTENANCEOPERATION & MAINTENANCE

OPERATION & MAINTENANCE

OPERATION & MAINTENANCEOPERATION & MAINTENANCE

MANUALMANUAL

MANUAL

MANUALMANUAL

Catalog #22810 (01/03)

HF scientific, inc.
3170 Metro Parkway
Fort Myers, FL 33916-7597
Phone: [phone]
Fax: [phone]

TABLE OF CONTENTSTABLE OF CONTENTS

TABLE OF CONTENTS

TABLE OF CONTENTSTABLE OF CONTENTS

Page No. Page No.

Page No.

Page No. Page No.

1.01.0

1.0

1.01.0

1 3 TUV SYSTEM .......................................................................................................... 1

2.02.0

2.0

2.02.0

3.03.0

3.0

3.03.0

4.04.0

4.0

4.04.0

IMPORTANT INFORMATION IMPORTANT INFORMATION

IMPORTANT INFORMATION

IMPORTANT INFORMATION IMPORTANT INFORMATION

1.1 HOW TO USE THIS MANUAL ............................................................... 1

1.2 SPECIFICATIONS FOR THE TUV SENSOR/SAMPLER........................... 1

INSTALLATION INSTALLATION

INSTALLATION

INSTALLATION INSTALLATION

2.1PACKING LIST FOR THE TUV -------------------------------------------------------- 2

2.2 UNPACKING AND INSPECTION .......................................................... 2

2.3 MOUNTING ................................................................................................ 2

2.3.1 Sensor/Sampler Power .................................................................. 2

2.3.2 Removing and installing the Desiccant Tray .......................... 3

2.3.3 Sensor/Sampler Plumbing.................................................................. 3

2.4 COLD WEATHER KIT INSTALLATION .............................................. 3

2.4.1 Heating Cable Installation .......................................................... 3

2.4.2 Pipe Insulation Installation ........................................................ 4

STEP-BY-STEP OPERATION STEP-BY-STEP OPERATION

STEP-BY-STEP OPERATION

STEP-BY-STEP OPERATION STEP-BY-STEP OPERATION

3.1 THEORY OF OPERATION .......................................................................... 4

3.2 START UP ................................................................................................... 5

CALIBRATIONCALIBRATION

CALIBRATION

CALIBRATIONCALIBRATION

4.1 100%T CALIBRATION ............................................................................. 5

........................................................................................................................................................................

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11

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11

22

2

22

44

4

44

55

5

55

5.05.0

5.0

5.05.0

6.06.0

6.0

6.06.0

7.07.0

7.0

7.07.0

FLOW FLOW

FLOW

FLOW FLOW

MAINTENANCEMAINTENANCE

MAINTENANCE

MAINTENANCEMAINTENANCE

6.1 SYSTEM CLEANING ............................................................................... 7

6.2 CUVETTE MAINTENANCE ......................................................................... 7

6.3 T-STRAINER MAINTENANCE .................................................................... 8

6.4 DESICCANT MAINTENANCE..................................................................... 8

6. 5 100% T CALIBRATION SOLUTION MAINTENANCE ................................. 8

6 .6 CLEANING THE INTAKE STRAINER ......................................................... 9

6. 7 REPLACING PUMP TUBING .......................................................................... 9

6. 8 REPLACING SYSTEM TUBING ..................................................................... 10

6. 9 SHUT DOWN PROCEDURE ........................................................................... 10

TROUBLESHOOTING TROUBLESHOOTING

TROUBLESHOOTING

TROUBLESHOOTING TROUBLESHOOTING

7.1 GENERAL NOTES .................................................................................... 10

7.2 TROUBLESHOOTING GUIDE ................................................................ 11

7.3 REPLACEMENT PARTS .......................................................................... 12

WARRANTY ...............................................................................................WARRANTY ...............................................................................................

WARRANTY ...............................................................................................

WARRANTY ...............................................................................................WARRANTY ...............................................................................................

APPENDIX A: MSDS ................................................................................APPENDIX A: MSDS ................................................................................

APPENDIX A: MSDS ................................................................................

APPENDIX A: MSDS ................................................................................APPENDIX A: MSDS ................................................................................

SENSOR .........................................................................................SENSOR .........................................................................................

SENSOR .........................................................................................

SENSOR .........................................................................................SENSOR .........................................................................................

..................................................................................... .....................................................................................

.....................................................................................

..................................................................................... .....................................................................................

..................................................................................................................................................

.........................................................................

..................................................................................................................................................

66

6

66

66

6

66

1010

10

1010

1818

18

1818

1919

19

1919

TUV (01/03) Page I
REV. 2.2

TABLE OF CONTENTS (Continued...)TABLE OF CONTENTS (Continued...)

TABLE OF CONTENTS (Continued...)

TABLE OF CONTENTS (Continued...)TABLE OF CONTENTS (Continued...)

FiguresFigures

Figures

FiguresFigures

Figure No.Figure No.

Figure No.

Figure No.Figure No.

11

1

11

22

2

22

33

3

33

44

4

44

55

5

55

66

6

66

77

7

77

TitleTitle

Title

TitleTitle

Desiccant Tray InstallationDesiccant Tray Installation

Desiccant Tray Installation

Desiccant Tray InstallationDesiccant Tray Installation

Quartz Flow Head AssemblyQuartz Flow Head Assembly

Quartz Flow Head Assembly

Quartz Flow Head AssemblyQuartz Flow Head Assembly

Sensor/Sampler Outline DimensionsSensor/Sampler Outline Dimensions

Sensor/Sampler Outline Dimensions

Sensor/Sampler Outline DimensionsSensor/Sampler Outline Dimensions

Interior/Exterior Plumbing Interior/Exterior Plumbing

Interior/Exterior Plumbing

Interior/Exterior Plumbing Interior/Exterior Plumbing

Power Input Cable Connections Power Input Cable Connections

Power Input Cable Connections

Power Input Cable Connections Power Input Cable Connections

Heater Cable Stripping InstructionsHeater Cable Stripping Instructions

Heater Cable Stripping Instructions

Heater Cable Stripping InstructionsHeater Cable Stripping Instructions

Cold Weather Kit Installation DetailsCold Weather Kit Installation Details

Cold Weather Kit Installation Details

Cold Weather Kit Installation DetailsCold Weather Kit Installation Details

.................................................... ....................................................

....................................................

.................................................... ....................................................

........................................................................................................

....................................................

........................................................................................................

................................... ...................................

...................................

................................... ...................................

and Electrical and Electrical

and Electrical

and Electrical and Electrical

........................................................................................

............................................

........................................................................................

................................... ...................................

...................................

................................... ...................................

ConnectionsConnections

Connections

ConnectionsConnections

................................ ................................

................................

................................ ................................

Page No.Page No.

Page No.

Page No.Page No.

... ...

...

... ...

33

3

33

77

7

77

11

1

11

11

1

11

11

1

11

1616

16

1616

1717

17

1717

33

3

33

44

4

44

55

5

55

TUV (01/03) Page II
REV. 2.2

DECLARATION OF CONFORMITYDECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITYDECLARATION OF CONFORMITY

Application of Council Directive: 89/336/EECApplication of Council Directive: 89/336/EEC

Application of Council Directive: 89/336/EEC

Application of Council Directive: 89/336/EECApplication of Council Directive: 89/336/EEC

Standards to which Conformity is Declared:Standards to which Conformity is Declared:

Standards to which Conformity is Declared:

Standards to which Conformity is Declared:Standards to which Conformity is Declared:

Product SafetyProduct Safety

Product Safety

Product SafetyProduct Safety
UL3101-1UL3101-1

UL3101-1

UL3101-1UL3101-1
CSA-C22.2 No. 1010-1-92CSA-C22.2 No. 1010-1-92

CSA-C22.2 No. 1010-1-92

CSA-C22.2 No. 1010-1-92CSA-C22.2 No. 1010-1-92
CE EN61010-1:1993 (73/23 EEC)CE EN61010-1:1993 (73/23 EEC)

CE EN61010-1:1993 (73/23 EEC)

CE EN61010-1:1993 (73/23 EEC)CE EN61010-1:1993 (73/23 EEC)

Manufacturer’s Name: Manufacturer’s Name:

Manufacturer’s Name:

Manufacturer’s Name: Manufacturer’s Name:

Manufacturer’s Address: Manufacturer’s Address:

Manufacturer’s Address:

Manufacturer’s Address: Manufacturer’s Address:

Type of Equipment: Type of Equipment:

Type of Equipment:

Type of Equipment: Type of Equipment:

Model No: Model No:

Model No:

Model No: Model No:

ImmunityImmunity

Immunity

ImmunityImmunity
EN50082-2:1995EN50082-2:1995

EN50082-2:1995

EN50082-2:1995EN50082-2:1995

HF scientific, inc.HF scientific, inc.

HF scientific, inc.

HF scientific, inc.HF scientific, inc.

3170 Metro Parkway, Fort Myers, Florida 33916-75973170 Metro Parkway, Fort Myers, Florida 33916-7597

3170 Metro Parkway, Fort Myers, Florida 33916-7597

3170 Metro Parkway, Fort Myers, Florida 33916-75973170 Metro Parkway, Fort Myers, Florida 33916-7597

UV Transmission Sensor/SamplerUV Transmission Sensor/Sampler

UV Transmission Sensor/Sampler

UV Transmission Sensor/SamplerUV Transmission Sensor/Sampler

TUVTUV

TUV

TUVTUV

EMIEMI

EMI

EMIEMI
EN55011 Class AEN55011 Class A

EN55011 Class A

EN55011 Class AEN55011 Class A
Per 50081-2:1994Per 50081-2:1994

Per 50081-2:1994

Per 50081-2:1994Per 50081-2:1994

I, the undersigned, hereby declare that the equipment specified above conforms to the above I, the undersigned, hereby declare that the equipment specified above conforms to the above

I, the undersigned, hereby declare that the equipment specified above conforms to the above

I, the undersigned, hereby declare that the equipment specified above conforms to the above I, the undersigned, hereby declare that the equipment specified above conforms to the above
Directive and Standard Directive and Standard

Directive and Standard

Directive and Standard Directive and Standard

Place: Place:

Place:

Place: Place:

TUV (01/03) Page III
REV. 2.2

Fort Myers, Florida USAFort Myers, Florida USA

Fort Myers, Florida USA

Fort Myers, Florida USAFort Myers, Florida USA

____________________________________________________

__________________________

____________________________________________________

(Signature)(Signature)

(Signature)

(Signature)(Signature)

Robert J. Maley, President Robert J. Maley, President

Robert J. Maley, President

Robert J. Maley, President Robert J. Maley, President

(Full Name)(Full Name)

(Full Name)

(Full Name)(Full Name)

.0.0

1

1.1 HOW TO USE THIS MANUAL1.1 HOW TO USE THIS MANUAL

1.1 HOW TO USE THIS MANUAL

1.1 HOW TO USE THIS MANUAL1.1 HOW TO USE THIS MANUAL

This equipment, while sophisticated, has been designed for simple and easy operation. In
keeping with that philosophy, this TUV user’s manual has been written to simplify all steps
in the procedures that follow.

THE MOST IMPORTANT ASPECT OF THIS MANUAL IS THAT YOU, THE USER, READ IT
IN ITS ENTIRETY AND REFER TO IT OFTEN.

Pay particular attention to the “Warning” and “Caution” messages throughout. Although
the TUV is easy to use, all electrical and safety precautions must be followed. “Notes” have
also been added to give further clarification or reminders in certain instances.

1.21.2

1.2

1.21.2

Range: Single, 0 - 100% Transmission
Resolution: 1.0 % of value
Uncertainty: 1% of full scale
Lamp: Low pressure, Mercury vapor, 253.7 nm
Response Time: Reading is updated every 30 seconds
Microprocessor: 68HC05
Operating Temperature: (
Storage Temperature: -4°F (-20°C) to 140°F (60°C)
Optical Cleaning: Removable cuvette / Cleaning Solution Connection
Flow rate: 140 - ml/min – 180ml/min.
Sensor/Sampler-Analyzer Separation: Depending on site conditions, up to 1000 feet (300m)
Sensor/Sampler-C ontroller or Analyzer
communication: RS-485 Serial Port, 9600 Baud, Isolated 1.5kv
Sensor/Sampler Enclosure
Dimensions: 29.9” x 29.9" x 11.8" (760 x 760 x 300mm)
Pollution Degree: 2
Over voltage category: II

IMPORTANT INFORMATIONIMPORTANT INFORMATION

.0

IMPORTANT INFORMATION

.0.0

IMPORTANT INFORMATIONIMPORTANT INFORMATION

SPECIFICATIONS FOR THE SPECIFICATIONS FOR THE

SPECIFICATIONS FOR THE

SPECIFICATIONS FOR THE SPECIFICATIONS FOR THE

SpecificationSpecification

Specification

SpecificationSpecification

**

*) -4°F (-20°C) t o 122°F (50°C)

**

TUV SENSOR/SAMPLERTUV SENSOR/SAMPLER

TUV SENSOR/SAMPLER

TUV SENSOR/SAMPLERTUV SENSOR/SAMPLER

TUV Sensor/SamplerTUV Sensor/Sampler

TUV Sensor/Sampler

TUV Sensor/SamplerTUV Sensor/Sampler

* *

* When Cold Weather Kit is installed.

* *

1.31.3

1.3

1.31.3

A complete operating
to the operations manual of the controller or analyzer for installation, operation and maintenance
instructions.

TUV(01/03) Page 1
REV. 2.2

TUV SYSTEMTUV SYSTEM

TUV SYSTEM

TUV SYSTEMTUV SYSTEM

system consists of the TUV Sensor/Sampler and a controller or analyzer. Please refer

WARNING: IN ORDER TO PREVENT SERIOUS BURNS, NEVER EXPOSE ONE'S
SELF TO UV LIGHT FROM THE LAMP WITHIN THE SENSOR MODULE.