Heyer Narkomat+ User manual

N a r k o m a t
+
A n e s t h e s i a S y s t e m
Operator’s Manual
Rev. 3.1 – 05/09
OD ER N SOL UT IO NS F OR ANE ST HE TI CS A ND INH AL AT IO N
H E Y E R N a r k o m a t+
Table of Contents
Page
Table of Contents ................................................................................................................................3
Table of Figures...................................................................................................................................6
1 Details of the Manufacturer / Apparatus.......................................................................................8
2 Description and Utilization of the Apparatus................................................................................9
2.1 General.....................................................................................................................................9
2.1.1 Product improvements.................................................................................................10
2.1.2 Responsibilities of operators........................................................................................11
2.1.3 Liability of the manufacturer.........................................................................................11
2.2 General precautions ...............................................................................................................12
2.2.1 Warning notes..............................................................................................................12
2.2.2 Caution notes...............................................................................................................13
3 Functional Description................................................................................................................14
3.1 Anesthesia ventilator ..............................................................................................................14
3.1.1 Fresh gas decoupling ..................................................................................................14
3.1.2 Constant volume provided by controlled ventilation....................................................14
3.1.3 Compliance compensation ..........................................................................................15
3.1.4 Bag-in-bottle system....................................................................................................15
3.2 Fresh gas dosing ....................................................................................................................15
3.3 Vaporizer mounting device and Vaporizers............................................................................16
3.4 Patient module........................................................................................................................17
3.4.1 Circuit absorber system...............................................................................................17
3.4.2 CO2 absorber...............................................................................................................17
3.4.3 Reservoir and manual ventilation bag .........................................................................17
3.4.4 Volume measurement..................................................................................................17
3.4.5 Oxygen measurement*................................................................................................17
3.4.6 Patient module heating................................................................................................18
3.5 Gas measurement*.................................................................................................................18
4 Operating Elements / Connections for Appliances ....................................................................19
4.1 Views of apparatus .................................................................................................................19
4.1.1 Front of apparatus........................................................................................................19
4.1.2 Rear of apparatus........................................................................................................20
4.1.3 Left side of apparatus ..................................................................................................21
4.1.4 Right side of apparatus................................................................................................22
4.2 Ventilator unit..........................................................................................................................23
4.2.1 Operating panel, ventilator keyboard...........................................................................24
4.2.1.1
"Ventilation Modes"- selection switch .................................................................24
4.2.1.2
"Push to Enter" - encoder button to change and confirm settings ......................25
4.2.1.3
Operating panel keys for insp. pause and exp. pause........................................25
4.2.1.4
"Settings" - panel keys for basic set-up ..............................................................25
4.2.1.5
"Alarms" - panel keys and displays for alarms....................................................26
4.2.1.6
Vent. Settings" - panel keys for direct selection display windows ......................26
4.3 Flow meter tube block including fresh gas dosing..................................................................27
4.4 Vaporizer mounting device .....................................................................................................28
4.5 Patient module (circuit system) ..............................................................................................29
4.6 Sample gas recirculation ........................................................................................................30
4.7 Vacuum source for bronchial suction (optional) .....................................................................31
4.8 Symbols on the Unit................................................................................................................32
5 Alarm Messages and Safety Devices ........................................................................................33
5.1 Alarm messages direct after the System start........................................................................34
5.2 Alarm Messages in Standby...................................................................................................35
5.3 Compliance test alarm messages ..........................................................................................36
5.3.1 Compliance test alarm messages................................................................................36
5.4 System test alarm messages .................................................................................................38
5.5 Alarm messages during normal operation..............................................................................40
5.5.1 Alarm messages during normal operation with the integrated Gas Module * .............45
5.5.2 Alarm messages during normal operation with the optional ventilation mode PCV....47
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5.6 Technical failure alarm message............................................................................................48
6 Start-Up and Functional Test.....................................................................................................48
6.1 Preparation of apparatus ........................................................................................................48
6.2 Pre-Operation Tests ...............................................................................................................49
6.3 Sample Tube Connection (optional integrated Gas Module) .................................................50
6.4 System Start ...........................................................................................................................51
6.5 Battery Control........................................................................................................................52
6.6 Sensor Test ............................................................................................................................52
6.6.1 Compliance Test..........................................................................................................54
6.7 System Test............................................................................................................................56
6.7.1 O2 sensor calibration* .................................................................................................58
6.7.2 Leak Test Fresh Gas Delivery System........................................................................62
6.8 Gas module verification*.........................................................................................................64
7 Operation in the Individual Functions.........................................................................................71
7.1 Standby mode.........................................................................................................................72
7.1.1 Standby mode menu window.......................................................................................73
7.1.2 Standby mode graphics window..................................................................................77
7.1.3 Standby mode options window....................................................................................78
7.1.4 Standby mode screen saver function..........................................................................79
7.2 Control Panel Keys in the Ventilation Modes CMV / (S)CMV / PCV * Adult / Child...............80
7.2.1 Menu-Window in the Ventilation Modes CMV / (S)CMV / PCV * Adult / Child............80
7.2.2 Graphic Window in the Ventilation Modes CMV / (S)CMV / PCV * Adult / Child ........81
7.2.3 Options Window in the Ventilation Modes CMV / (S)CMV / PCV * Adult / Child.........82
7.2.4 Automatic Anesthetic Agent and Agent Mixture Identification * ..................................83
7.2.5 Panel Key VT/V in the Ventilation Modes CMV / (S)CMV Adult / Child ......................85
7.2.6 Panel Key VT/V in the Ventilation Mode PCV Adult / Child.........................................86
7.2.7 Panel Key f in the Ventilation Modes CMV / (S)CMV / PCV Adult / Child...................87
7.2.8 Panel Key I:E in the Ventilation Modes CMV / (S)CMV / PCV Adult / Child................88
7.2.9 Panel Key PEEP in the Ventilation Modes CMV / (S)CMV / PCV Adult / Child ..........89
7.3 “Manual/spontaneous” ventilation mode.................................................................................90
7.3.1 “Manual/spontaneous” ventilation mode......................................................................90
7.3.1.1
Alarm limit setting in “manual/spontaneous” mode.............................................94
7.4 Controlled Ventilation Mode....................................................................................................98
7.4.1 CMV adult ventilation mode.........................................................................................99
7.4.1.1
Parameter Settings in CMV Adult Mode...........................................................104
7.4.1.2
Alarm limits setting in CMV adult mode............................................................105
7.4.1.3
Alarm limits setting in CMV child mode.............................................................108
7.5 Ventilation mode (S)CMV .....................................................................................................109
7.5.1 Ventilation mode (S)CMV ..........................................................................................110
7.5.1.1
Changing parameter settings in (S)CMV adult mode .......................................115
7.5.1.2
Alarm limits setting in (S)CMV adult mode .......................................................116
7.5.1.3
Alarm limits setting in (S)CMV child mode........................................................119
7.6 Ventilation mode PCV...........................................................................................................120
7.6.1 PCV adult ventilation mode .......................................................................................121
7.6.1.1
Changing graphic settings in PCV Adult mode.................................................126
7.6.1.2
Alarm limits setting in PCV adult mode.............................................................127
7.6.1.3
Alarm limits setting in PCV child mode.............................................................130
8 Dismantling and Reassembling................................................................................................131
8.1 Patient module......................................................................................................................131
8.1.1 CO2 absorber canister ...............................................................................................131
8.1.2 Bag-in-bottle system..................................................................................................131
8.1.3 Replacing the expiratory flow sensor.........................................................................133
8.1.4 Dismantling the ventilation pressure valve (APL)......................................................133
8.1.5 Replacing the diaphragm valves................................................................................135
8.1.6 Valves (emergency air, inspiration, and expiration valve).........................................137
8.2 Connecting and disconnecting of the vaporizers..................................................................137
9 Cleaning ...................................................................................................................................138
9.1 Cleaning and sterilizing the apparatus .................................................................................138
9.1.1 Cleaning the housing.................................................................................................138
9.2 Patient module......................................................................................................................138
9.2.1 Sterilizing the patient module.....................................................................................138
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10 Preventive Maintenance and Servicing................................................................................139
10.1
General...........................................................................................................................139
10.1.1 Preventive Maintenance by a qualified technician.....................................................139
10.1.1.1 6 Month Service Interval ...................................................................................139
10.1.1.2 12 Month Service Interval .................................................................................140
10.1.1.3 36 Month Service Interval .................................................................................141
10.2
Servicing the Vaporizer..................................................................................................141
10.3
Other Servicing...............................................................................................................141
11 Specifications........................................................................................................................142
12 Warranty ...............................................................................................................................146
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V
Table of Figures
Fig. 1 Front view of the apparatus......................................................................................................................... 19
Fig. 2 Rear of the apparatus.................................................................................................................................. 20
Fig. 3 Left side view on the apparatus................................................................................................................... 21
Fig. 4 Right side view on the apparatus................................................................................................................. 22
Fig. 5 Ventilator display and airway pressure gauge ............................................................................................. 23
Fig. 6 Operating panel, ventilator keyboard........................................................................................................... 24
Fig. 7 Flow meter block including fresh gas dosing............................................................................................... 27
Fig. 8 Vaporizer mounting device.......................................................................................................................... 28
Fig. 9 Patient module (circuit system).................................................................................................................... 29
Fig. 10 Sample gas recirculation and .................................................................................................................... 30
Fig. 11 Vacuum source.......................................................................................................................................... 31
Fig. 12 Example of an alarm message during the booting procedure.................................................................... 34
Fig. 13 Example of an alarm message during the booting procedure.................................................................... 35
Fig. 14 Example of a sensor test alarm message.................................................................................................. 36
Fig. 15 Example of a system test alarm message................................................................................................. 38
Fig. 16 Example of an alarm message during normal operation............................................................................ 40
Fig. 17 “Major Technical Failure” alarm message.................................................................................................. 48
Fig. 18 First display message during system start................................................................................................. 51
Fig. 19 Second display message during system start............................................................................................ 51
Fig. 20 Display before sensor test......................................................................................................................... 52
Fig. 21 Display after the sensor test....................................................................................................................... 53
Fig. 22 Display prior to the compliance test........................................................................................................... 54
Fig. 23 Display after the compliance test as extended information........................................................................ 55
Fig. 24 Display after the compliance test as pass/fail information ......................................................................... 55
Fig. 25 System test selection display..................................................................................................................... 56
Fig. 26 Display of system test selection sub-menu................................................................................................ 57
Fig. 27 First display message of O2 sensor calibration.......................................................................................... 58
Fig. 28 Second display message of O2 sensor calibration..................................................................................... 59
Fig. 29 Third display message of O2 sensor calibration......................................................................................... 60
Fig. 30 Fourth display message of O2 sensor calibration....................................................................................... 61
Fig. 31 Display prior to the fresh gas system leak test .......................................................................................... 62
Fig. 32 Display after the Leak Test Fresh Gas Delivery System............................................................................ 63
Fig. 33 Display of the gas module verification ....................................................................................................... 64
Fig. 34 Connection of the tube system to the verification gas bottle...................................................................... 65
Fig. 35 Display No. 1 for gas measurement verification ........................................................................................ 65
Fig. 36 Display No. 2 for gas measurement verification ........................................................................................ 66
Fig. 37 Display No. 3 for gas measurement verification ........................................................................................ 67
Fig. 38 Display No. 4 for gas measurement verification ........................................................................................ 68
Fig. 39 Display No. 5 for gas measurement verification ........................................................................................ 69
Fig. 40 Display No. 6 for gas measurement verification ........................................................................................ 70
Fig. 41 Control panel ............................................................................................................................................. 71
Fig. 42 Standby mode display ............................................................................................................................... 72
Fig. 43 Standby mode menu window..................................................................................................................... 73
Fig. 44 "Set time" within the menu window............................................................................................................ 74
Fig. 45 "Load/save personal alarm limits" within the menu window....................................................................... 75
Fig. 46 "System test options“ within the menu window.......................................................................................... 76
Fig. 47 Standby mode graphic settings window..................................................................................................... 77
Fig. 48 Stand-by mode options display.................................................................................................................. 78
Fig. 49 Screen saver ............................................................................................................................................. 79
Fig. 50 Menu-Window in the ventilation mode CMV-Adult..................................................................................... 80
Fig. 51 Graphic-Window in the ventilation mode CMV-Adult................................................................................. 81
Fig. 52 Options-Window in the ventilation mode CMV-Adult ................................................................................. 82
Fig. 53 Vt adjustment in the ventilation mode CMV Adult...................................................................................... 85
Fig. 54
Fig. 55 Rate adjustment in the ventilation mode CMV Adult.................................................................................. 87
Fig. 56 I:E adjustment in the ventilation mode CMV Adult..................................................................................... 88
Fig. 57 PEEP adjustment in the ventilation mode CMV Adult................................................................................ 89
Fig. 58 "Manual/spontaneous settings" display 1 .................................................................................................. 90
Fig. 59 "Manual/spontaneous settings" display 2 .................................................................................................. 91
Fig. 60 "Manual/spontaneous settings" display 3 .................................................................................................. 92
Fig. 61 Ventilation pressure valve (APL) in CMV/SP setting.................................................................................. 93
Fig. 62 Ventilation pressure valve (APL) in 20 cmH2O setting.............................................................................. 93
Fig. 63 Alarm limits 1 in the Manual/spontaneous ventilation mode...................................................................... 94
Fig. 64 Display “Alarm limits 2 in the Manual/spontaneous ventilation mode”....................................................... 95
Fig. 65 Alarm limits in manual/spontaneous mode................................................................................................ 96
&
adjustment in the ventilation mode PCV Adult....................................................................................... 86
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Fig. 66 Graphics window in manual/spontaneous ventilation mode ...................................................................... 97
Fig. 67 Display “ventilation mode adult”................................................................................................................. 99
Fig. 68 "CMV-Settings / Adult" display................................................................................................................. 100
Fig. 69"Start in CMV adult" ventilation mode display........................................................................................... 102
Fig. 70" CMV adult" ventilation mode display...................................................................................................... 103
Fig. 71 "Parameter setting during the CMV adult" ventilation mode display........................................................ 104
Fig. 72 Display “Alarm limits 1 in the CMV Adult ventilation mode ...................................................................... 105
Fig. 73 Display “Alarm limits 2 in the CMV Adult ventilation mode” ..................................................................... 106
Fig. 74 Alarm limits in the CMV Adult ventilation mode ....................................................................................... 107
Fig. 75 Alarm limits in the CMV Child ventilation mode ....................................................................................... 108
Fig. 76 Display “ventilation mode adult”............................................................................................................... 110
Fig. 77 "(S)CMV-Settings / Adult" display............................................................................................................ 111
Fig. 78 "(S)CMV adult" ventilation mode display 1 .............................................................................................. 113
Fig. 79 "(S)CMV adult" ventilation mode display 2 .............................................................................................. 114
Fig. 80"Parameter setting during the (S)CMV adult" ventilation mode display .................................................... 115
Fig. 81 "Alarm Settings" ventilation mode (S)CMV adult ..................................................................................... 116
Fig. 82 Display “Alarm limits 2 in the (S)CMV Adult ventilation mode” ................................................................ 117
Fig. 83 Alarm limits in the (S)CMV Child ventilation mode................................................................................... 118
Fig. 84 Alarm limits in the (S)CMV Child ventilation mode................................................................................... 119
Fig. 85 Display “ventilation mode adult”............................................................................................................... 121
Fig. 86 "PCV -Settings / Adult" display ................................................................................................................ 122
Fig. 87 "Start in PCV adult" ventilation mode display .......................................................................................... 124
Fig. 88 "PCV adult" ventilation mode display....................................................................................................... 125
Fig. 89 "Parameter setting during the PCV adult" ventilation mode display......................................................... 126
Fig. 90 Display “Alarm limits 1 in the PCV adult ventilation mode”...................................................................... 127
Fig. 91 Display “Alarm limits 2 in the PCV adult ventilation mode”...................................................................... 128
Fig. 92 Alarm limits in the PCV adult ventilation mode ........................................................................................ 129
Fig. 93 Alarm limits in the PCV Child ventilation mode........................................................................................ 130
Fig. 94 Dismantling of the patient module, front view .......................................................................................... 132
Fig. 95 Dismantling of the patient module, top view ............................................................................................ 134
Fig. 96 Dismantling of the valve bodies............................................................................................................... 136
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1 Details of the Manufacturer / Apparatus
Apparatus: Anesthesia system HEYER NARKOMAT
Manufacturer: HEYER Medical AG Carl-Heyer-Strasse 1-3
56130 Bad Ems Germany
Tel: ++49 2603 / 791-3 Fax: ++49 2603 / 70424
E-Mail: info@heyermedical.de
Software version: Display driver software: 3.0
Ventilator software: 2.5.n
+
Certificate-No.: 04 207-1743/98
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2 Description and Utilization of the Apparatus
2.1 General
Introduction
The HEYER NARKOMAT+ anesthesia system represents a flexible anesthesia workplace for implementing and monitoring inhalation anesthesia in the half-closed system and the nearly closed system for low-flow techniques with minimum gas- and anesthetic agent utilization.
During the development of the system special emphasis was placed on the ergonomic design and consequently, a secure and easy operation. Furthermore the excellent air-tightness of the system ensures the economical daily high and low pressure utilization.
The standard model contains the following system components:
A. Electronic ventilator
The process-controlled ventilator allows constant-volume ventilation for all patient groups with a body weight of 3 kg upwards. Due to the system compliance compensation, even small tidal volumes can be precisely administered. The ventilation type CMV as the standard, the (S)CMV and PCV as optional ventilation modes, as well as various forms of ventilation and considerable variation options of the artificial ventilation cycle, facilitate a secure ventilation even for complicated lung conditions. A comprehensive test and alarm management ensures the required safety for patients and prevents out-of-control operating conditions. The clear design of the user interface and the display allow the secure operation and a quick detection of the selected ventilation parameters.
B. The patient module
The circular patient absorber system is highly integrated and compacted in an aluminum block. The block is tempered to prevent the formation of condensation. The block also contains an emergency air valve, a fresh gas reservoir in form of a hand-held anesthesia bag and an expiratory flow sensor. A motor drive connects the module to the basic apparatus. All sensors are continuously monitored during operation. The sensors are automatically calibrated during the start-up of the apparatus.
C. Integrated fresh-gas dosing system including vaporizer unit
The flow meter tube block contains all mandatory safety equipment as well as a pneumatic control system to maintain a minimum oxygen concentration of 25% in the fresh-gas flow (ratio system).
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D. Integrated gas measurement CO2
The continuous CO2 measurement is graphically shown as a capnogramm. The end expiratory and inspiratory CO2 measurement will be shown as a numerical value. The CO2 values can be displayed in Vol% or mmHg.
N2O
The nitrous oxide measurement is similar to the CO2 measurement and will be shown in Vol% in the form of numerical values.
O2
The display of the oxygen measurement is based on the same principles as the measurement of CO2 and N2O and will be shown in Vol% in the form of numerical values.
Anesthesia gas
The gas module is equipped with an automatic anesthetic agent and anesthetic agent mixture identification. The apparatus measures the agents Halothane, Isoflurane, Enflurane, Desflurane and Sevoflurane. The display of the Anesthesia gas measurement is based on the same principles as the measurement of CO2, N2O and O2 .
MAC
The displayed Minimal Alveolar Concentration is calculated according to the following formula:
EtAA[%] EtN20[%] MAC (AA) = ------------ + ------------­ xAA 100
AA = Anesthetic agent Et = End expiratory concentration x = Alveolar concentration of the Anesthetic agent for MAC =1 at 100% O2 and patient age of 40 years.
2.1.1 Product improvements
HEYER MEDICAL AG retains the right to carry out modifications or to update the apparatus and/or operating instructions without prior notification. These Operating Instructions explain all features of the HEYER NARKOMAT+ anesthesia system and are correct at going to print. Instructions and models produced at a later stage may already contain improvements or modifications that were not included in previous models.
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2.1.2 Responsibilities of operators
The correct functioning of the HEYER NARKOMAT+ anesthesia system can only be guaranteed if the apparatus is operated and serviced in accordance with the information provided by the manufacturer. The non-compliance with this information voids all guarantee claims against HEYER MEDICAL AG.
NOTE: Before using the apparatus please study the Operating Instructions as well as the section "General precautions", observing all information contained in these Operating Instructions that are highlighted with CAUTION or WARNING. These Operating Instructions only describe the operation of the apparatus. Information about service and repair by qualified trained personnel are contained in the HEYER NARKOMAT+ SERVICE INSTRUCTIONS.
The apparatus may only be operated by qualified and trained skilled personnel. All operators must fully observe these Operating Instructions or relevant additional documentation and information provided by the manufacturer. They must also comply with the general precautions detailed below and must be trained by authorized medical product consultants.
The apparatus may only be operated with an additional gas monitoring if a gas monitoring is not included. The following conditions must be fulfilled (DIN 13 252):
At least the:
- anesthesia-gas concentration and
- the carbon dioxide concentration must be monitored. Upper and lower alarm limits must be set for these monitoring parameters. Upon reaching
one of these upper or lower alarm limits, an optical and acoustic alarm must be triggered. The measuring adapter to be installed in the circular system or patient hose system must
contain ISO cones (DIN 13 252). These must be applied to the inspiration hose connection or ideally to the Y piece. Measuring close to the tube is, however, recommended as this allows the recording of the inspiratory and expiratory gas values. Monitors using the side-stream procedure should be clearly preferred as a supplement to the additionally required gas monitoring.
Any apparatus not functioning as described in these Operating Instructions must not be used until the fault has been removed. The operators are responsible for any damage or injuries caused by the incorrect operation or repair/servicing of the apparatus by unauthorized personnel.
2.1.3 Liability of the manufacturer
HEYER MEDICAL AG shall only be liable for the safety, reliability and functionality of the apparatus, if:
- the apparatus was operated in accordance with the information issued by the manufacturer;
- extensions, new adjustments, modifications or repairs have been carried out by an expert
authorized by the manufacturer;
- the apparatus was only operated in buildings containing grounding facilities according to the
IEC regulations.
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2.2 General precautions
2.2.1 Warning notes
NOTE: A warning note points out potentially dangerous situations which may cause injuries to the patient or operating personnel.
Carry out the daily checks specified on the checklist and do not operate the system in case of a fault until the fault has been repaired.
If possible, always connect the output of the ventilation pressure valve (APL) to the anesthetic gas removal line, usually installed in the operating theatre.
The patient should furthermore be visually monitored by qualified personnel. In certain situations, life-threatening circumstances may occur which may not necessarily trigger an alarm.
Always set the alarm limits so that the alarm is triggered before hazardous situations occur. Incorrectly set alarm limits may result in operating personnel not being aware of drastic changes in the patient’s condition.
Always check that the displayed ventilation pressure value lies within an acceptable range before activating the "Set Pmin/Pmax automatically" function, automatically setting new alarm limits.
In order to prevent an electric shock, the apparatus (protection class I) may only be connected to a correctly grounded mains connection (socket outlet with grounding contact).
Explosion hazard! The apparatus may not be operated near flammable anesthetic agents or other flammable substances. No flammable anesthetic agents (i.e. ether, cyclopropane) may be used.
As the apparatus may not be used with inflammable anesthetic agents (i.e. ether, cyclopropane), no antistatic ventilation hoses or face masks are required (DIN VDE750, part
214). Electric shock and fire hazard! Always switch off the apparatus and disconnect from mains
before cleaning. Fire hazard! Fuses (i.e. additional sockets) may only be replaced by fuses of the same type
and with the same fuse value. Electric shock hazard! The apparatus may only be opened by qualified or authorized experts. The connection of apparatus via the additional socket may, in case of a failure of the
protective conductor, lead to a discharge current exceeding the permissible values. Electromagnetic radiation disturbances exceeding the values of EN 60601-1-2, can affect the
function of the machine.
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2.2.2 Caution notes
NOTE: A CAUTION note refers to a situation which may cause damage or the incorrect function of the apparatus.
This apparatus may only be operated by trained, skilled medical staff. Before starting the apparatus, the operating personnel must be familiar with the notes and
information contained in these Operating Instructions and must have been trained by a medical product consultant.
If the apparatus does not function as described, the apparatus must be examined and possibly repaired by qualified service personnel, before being used again.
Handle the apparatus with care to prevent damage or functional faults. Ensure that the gas supply of the apparatus always complies with the technical specification. Before the operation, the apparatus must be correctly calibrated and/or the respective
apparatus tests, as described in the Operating Instructions, must be carried out. If the apparatus should show faults during the initial calibration or testing, the apparatus may
not be operated until the fault has been repaired by a qualified expert. After servicing, a functional test and a sensor and system test must be carried out before
clinical use. Only bacteriological filters with a low flow resistance must be connected to the patient module
and/or the patient connection. * After the unit has been switched on, a warming period of 4 minutes is necessary to ensure
an exact measurement of the anesthesia gas values. The other breathing gas values are within the ISO specifications after 1 min
* Only use the recommended pressure controller when doing the gas verification. A to high or to low calibration gas flow can lead to faulty result.
* Use only the original tube system as measuring tube. * The gas measurement tube system at the monitor must be connected before putting the
apparatus into use or changing the flow rate. Otherwise the apparatus might falsely detect a tube blockage.
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3 Functional Description
3.1 Anesthesia ventilator
Ventilators are described according to the principle of controlling the change over from inspiration to expiration. The NARKOMAT+ apparatus offers the following characteristics in
the controlled ventilation mode or so-called CMV mode (Controlled Mandatory Ventilation).
time-controlled:
The timely sequence of inspiration and expiration has been specified by the ventilation frequency settings. The ratio of the inspiration to the expiration time of the individual ventilation cycle is determined by the adjustable I/E ratio.
pressure limitation:
The tidal volume during controlled ventilation is supplied during the entire period of the inspiratory flow and can be set as ventilation parameter. The inspiration is, however, terminated before the tidal volume has been administered, once the measured airway pressure reaches the set Peak pressure alarm limit.
constant volume:
The inspiratory flow to the patient required for ventilation with the set parameters, frequency f, tidal volume T. Vol. and ventilation time ratio I/E, is automatically calculated by the ventilator. This inspiratory flow is generated via the drive gas for the patient module. In standard anesthesia ventilators, deviations to the tidal volume actually supplied to the patient could occur due to the respective fresh gas setting and system compliance of the ventilation
system. The ventilator of the NARKOMAT+ apparatus supplies in each setting a constant volume. The patient module containing the bellows is decoupled from the fresh gas, and the system compliance of the patient module is automatically taken into consideration by the ventilator when generating the tidal volume.
3.1.1 Fresh gas decoupling
During the fresh gas decoupling in the CMV mode, the fresh gas flow is directed into the manual ventilation bag. The manual ventilation bag serves as a fresh gas reservoir. This principle offers the following advantages for controlled ventilation:
1. The tidal volume is completely independent from the set fresh gas flow. The ventilation is therefore also referred to as constant volume ventilation.
2. The fresh gas flow can be maintained at a very low level, i.e. below 500 ml/min, depending on the patient. The manual ventilation bag serves as a reservoir for the fresh gas administered during the inspiration. The entire fresh gas volume is available during the next inspiration, i.e. not only the fresh gas stored in the reservoir but also the fresh gas supplied during the expiration period.
3.1.2 Constant volume provided by controlled ventilation
During controlled CMV ventilation, the set tidal volume is administered irrespective of the pulmonary circumstances. The ventilator drive represents, in principle, a constant flow generator. The inspiratory flow of the ventilation gas is automatically adapted to the respective settings of the tidal volume VT, the ventilation frequency RATE and the ventilation time ratio I/E.
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3.1.3 Compliance compensation
The administered tidal volume is corrected to the set value, set by the user, with the aid of the compliance compensation. The system compliance of each ventilation system, i.e. the compliance of patient hoses and the patient module, always leads to losses in the
administered tidal volume. The NARKOMAT+´s automatic compensation of the system compliance can correct this volume loss with the aid of a control loop. For this purpose several ventilation cycles are required with the drive gas flow being slightly increased above the normal values, i.e. the values for achieving the set ventilation volume. The correct tidal volume is, however, administered to the patient, whilst the slightly higher volume is absorbed by the system compliance due to the effective compliance compensation.
3.1.4 Bag-in-bottle system
The so-called bag-In-bottle system is part of the patient section or circuit system. The gas­conducting sections are divided from the ventilator into a primary (ventilator) and a secondary circuit (patient). The gas volume provided by the drive is not directly administered to the patient but instead compresses a bellows inside a pressure dome. As a result, the ventilation gas contained in the bellows is administered to the patient. An increased drive volume, flowing into the pressure dome, also increases the tidal volume. Once the drive-gas flow has finished, also the pressure compensation between the primary and secondary circuit is ended. A distinctive plateau in the ventilation pressure curve is formed, if the system does not switch over to the expiration directly after the end of the inspiratory gas flow. For this purpose, the drive volume contained in the pressure dome is maintained at a steady level for some time. The Bellow is suitable for adults and children. An exchange of the bellows for different patient groups is not necessary.
3.2 Fresh gas dosing
The set-up of the gas quantities administered to the patient is carried out on a measuring tube block. This block contains measuring tubes that are also referred to as rotameters. These measuring tubes consist of a vertical glass tube, containing a suspended body. As the glass tubes expand towards the top, a certain gas flow lifts the suspended body to a respective height. The gas flow is adjusted via valve spindles, located below the individual measuring tube. The setting of the O2/AIR or O2/N2O is selected with the change-over switch which opens the respective gas line to the measuring tube block. The fresh gas cannot be set with a mixture of AIR and N2O as, in this case, a decrease of the oxygen content to below 21% could not be avoided. The decrease of the oxygen content to below 21% is in theory also possible with O2 and N2O gas dosing. Such unfavorable settings are, however, prevented by a pneumatic safety system. This system, which is also referred to as RATIO system ensures the continuous existence of a minimum O2 content of 25% in the dosed gas mixed with N2O. In case of an increase of the N2O flow, the required O2 flow is also automatically increased. The thus set fresh gas is then fed over a vaporizer, where it is mixed with anesthetic agent.
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3.3 Vaporizer mounting device and Vaporizers
The apparatus contains a Selectatec compatible vaporizer accommodating two vaporizers. The vaporizer contains two chambers, with the bottom section containing the liquid anesthetic agent. Via a woven metal wick, the top section of the chamber is enriched with saturated anesthetic agent steam. The concentration of the saturated steam at ambient temperatures is considerably higher than that acceptable for clinical purposes. The desired concentration is achieved by a suitable mixing ratio of the gas and anesthetic agent with a gas flow that is passed around this chamber. This is achieved with the aid of the setting wheel. For this purpose, the ratio of the flows of the carrier gas is adjusted by a bypass channel and the vaporizer channel in such a way, that the chosen concentration is achieved at the vaporizer outlet. In the zero position of the vaporizer, this bypass channel remains open whilst the vaporizer chamber is completely closed for the gas flow. Although the anesthetic agent steam concentration of the vaporizer chamber is saturated, the absolute anesthetic agent content depends, however, on the temperature. Consequently, the bypass channel contains a temperature compensation valve which in case of changes in the steam pressure caused by temperature fluctuations, changes the set dilution ratio in such a way that the anesthetic agent concentration issued is no longer dependant on the temperature. For further information see: Instructions of the respective anesthetic agent vaporizer.
mounting device
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3.4 Patient module
3.4.1 Circuit absorber system
The circuit absorber system consists of a ventilation system with CO2 absorber. This system allows anesthetics to be carried out at extreme low fresh gas settings. The ventilation gas contains various parts of re-breathing gas, i.e. expiratory gas freed from CO2 parts. This is achieved with a circuit ventilation system, facilitating a re-breathing of the expiratory CO2­containing gas. A circuit system with high re-breathing contents causes a reduction of the consumption of anesthetic agents. This system also offers an improved breathing gas conditioning. The patient module is designed as a circuit absorber system in the form of a compact aluminum block. The hose connections normally required between the ventilator and the circuit system are thus no longer needed.
3.4.2 CO2 absorber
The absorber serves to absorb the soda lime and aims to remove the CO2 from the expiration air. The absorption process is a chemical reaction in which carbon dioxide is bound, most of the reaction water evaporates and the calcium is removed. Consequently the spent soda lime is dry and hard. The soda lime must be stored hermetically sealed, cool and dry in order not to become malabsorbant.
3.4.3 Reservoir and manual ventilation bag
The reservoir consisting of a manual ventilation bag provides an inspiratory interim store for the fresh gas. The reservoir pressure during machine and spontaneous breathing is limited to 1-2 cmH2O. During manual breathing, this valve also allows the manual adjusting of the desired ventilation pressure.
3.4.4 Volume measurement
Volume measurement is carried out by using a flow meter, operating according to the hot-wire anemometer principle, to measure the flow in the expiration branch. The ventilator processors integrate this measured value with the displayed tidal and ventilation minute volume. The tidal volume shown in the display is a measured value. The tidal volume displayed during controlled ventilation is measured by an internal flow sensor and is not dependent on the expiratory volume measurement.
3.4.5 Oxygen measurement*
The oxygen is metered by a measuring cell installed on the inspiration valve. This single­cathode measuring cell, also referred to as fuel cell, offers a longer life compared to other oxygen cells and is less sensitive to existing anesthetic gases.
*not valid with the apparatus option with integrated gas module
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3.4.6 Patient module heating
The heating prevents the formation of condensation in the patient module and on the valve caps of the inspiration and expiration valve. The heating positively contributes to a ventilation gas conditioning. The heating mat also functions as a sealing mat and is installed between the top and bottom section of the patient module. An electronic control integrated in the ventilator, keeps the temperature of the patient module constant at an approx. 36°C. An over­temperature protection protects the apparatus against overheating.
3.5 Gas measurement*
The measurement of the single gases in the breathing gas is based on the principle that different gases absorb a different wavelength of infrared light. A pump inside the apparatus continuously sucks a breathing gas probe out of the respiratory circulation into the measurement chamber via a sampling line which is included with the gas module. This gas probe flows through the measurement chamber where the absorption of the different wave lengths of infrared light is measured. Based on these measurements, a microprocessor calculates the concentration of CO2, N2O and anesthesia gas.
The measurement of oxygen is done with a paramagnetic oxygen sensor. This principle of measurement is based on the paramagnetic characteristics of the oxygen molecule, through which the oxygen concentration can be measured magnetically.
* only valid with the apparatus option with integrated gas module
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4 Operating Elements / Connections for Appliances
4.1 Views of apparatus
4.1.1 Front of apparatus
Fig. 1 Front view of the apparatus
1 Vaporizer mount
Selectatec* compatible vap. mount for connection of 2 vaporizers.
2 Flow meter block
6-fold flow meter block with integrated Ratio­system, O2-Bypass and N20/AIR change over switch.
3 Ventilator unit
Microprocessor controlled ventilator with TFT-display.
4 Control panel
Control panel with keys, selector switch and encoder (rotary switch).
5 Patient module
Absorber circuit system with integrated bag-in­bottle system, active and passive valves, such as APL-valve.
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4.1.2 Rear of apparatus
Fig. 2 Rear of the apparatus
1 Mains cable
Voltage supply cable for connecting the apparatus to a socket with grounding contact.
2 Cable hooks 3 Sockets
Additional devices can be connected.
4 Circuit breakers
One 5A circuit breakers for the ventilator unit , one 5A circuit breaker for the battery and one 10A (or two 5A) circuit breaker for the convenient receptacles
5 Cylinder jokes
Pin-index or DGAI cylinder jokes, one for N2O, one for O2.
6 Serial number 7 Fan
A fan provides ventilation of the housing and cooling of the integral components.
8 Pipeline supply connections
Connections for O2, AIR and N2O from central gas supply. Three pipeline pressure gauges inform about supply pressure.
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4.1.3 Left side of apparatus
Fig. 3 Left side view on the apparatus
1 Holder for patient arm
2 Oxygen-sensor with cable*
3 Patient module
4 Suction stand with glasses (option)
5 Water trap with gas measurement inlet**
* Only valid without the option gas module
**Only valid with the option gas module
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4.1.4 Right side of apparatus
1 Machine operation checklist
The checklist informs about several tests which have to be carried out in the start-up procedure.
2 Mains switch
With this switch, the apparatus is switched on/off and the mains connection is activated. During the operation, the switch remains in the ON position.
3 Rail mount 25 x 10
Fig. 4 Right side view on the apparatus
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4.2 Ventilator unit
1
2
3
Fig. 5 Ventilator display and airway pressure gauge
1 Ventilator display
The ventilator uses a color TFT display. This display is high in contrast, clearly visible also from the side view and provides all measured values and settings of the ventilator.
2 Airway pressure gauge
Shows the airway pressure on a pressure gauge within a range of
-20 to 80 cmH2O.
3 Cylinder pressure gauges
Shows the cylinder pressure for each cylinder on a pressure gauge within a range of 0 to 315 kPa x 100 (315 bar).
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4.2.1 Operating panel, ventilator keyboard
Fig. 6 Operating panel, ventilator keyboard
4.2.1.1 "Ventilation Modes"- selection switch
This switch for the selection of ventilation modes has four positions: Standby: Position for starting and implementing sensor and system tests. Manual/spont.: In this position the ventilator is switched to the manual or
spontaneous ventilation mode.
Child (20-400 ml): In this position, the ventilator is switched to the mode for the
controlled ventilation of children.
Adult (300-1400 ml): In this position the ventilator is switched to the mode for the controlled
ventilation of adults.
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4.2.1.2 "Push to Enter" - encoder button to change and confirm settings
With this encoder button the different parameter windows can be selected in the display. By turning the button anti-clockwise or clockwise, the respective windows or selection buttons in the display are selected. By pushing the direct selection button, functions or further windows may be selected or opened. Rotary ventilator set-up buttons shown on the display, are also operated by the direct selection button. The respective parameters are increased in clockwise direction and decreased in anti-clockwise direction.
In case of changes, the changed settings or selections are confirmed and stored once the button is pressed.
4.2.1.3 Operating panel keys for insp. pause and exp. pause
Insp. Pause: Upon pressing this key in the CMV mode, the green LED flashes and an
inspiratory pause of up to 5 sec. is inserted at the end of the next inspiration. In order to terminate the pause early, the key may be pressed a second time, after which the inspiratory pause is terminated.
Exp. Pause: Upon pressing this key in the CMV mode, the green LED flashes and an
expiratory pause of up to 30 sec. is inserted at the end of the next expiratory. In order to terminate the pause early, the key may be pressed a second time, after which the expiratory pause is terminated.
4.2.1.4 "Settings" - panel keys for basic set-up
Menu: This key opens a ventilator display window menu in all ventilation modes and
the standby position. The time and temperature of the patient module are displayed. The alarm level of the acoustic alarms can be set and the alarm limits for three personal settings may be stored or loaded. The test option system display key opens another window in which comprehensive or brief information may be selected for the result of the compliance test.
Graphics: This key opens a ventilator display graphic window in all ventilation modes
and the standby position. The time axis of the real-time ventilation pressure and expiratory flow graphics to be displayed can be set to 16, 24 or 32 seconds.
Options This key opens a ventilator display graphic window in all ventilation modes
and the standby position. Here the anesthesia gas, the sample flow and the displayed CO2 unit can be set. * In the standby mode the patient module can be unlocked and the gas measurement can be verified. *
*Only valid with option gas module
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V
V
4.2.1.5 "Alarms" - panel keys and displays for alarms
This key opens a display window in the manual/spontaneous, CMV,
(S)CMV or PCV ventilation modes for setting all available alarm limits. The respective alarm limits can then be changed to the new settings. By pressing the limits key a second time, an additional alarm window is opened with additional adjustable alarm settings. By pressing the limits key a third time the window is closed and the changed alarm limits are stored.
This key switches off the sound of the acoustic alarms for a maximum
of 2 minutes. By pressing the key again, the sound is activated again before the end of the 2 minute period.
4.2.1.6 Vent. Settings" - panel keys for direct selection display windows
For the respective parameters a smaller window is opened for a new setting or the alteration of existing settings. With the aid of the encoder button, the current parameter setting can be changed with a rotary display button. The changed setting is confirmed and stored by pressing the encoder. Or the display window is closed by depressing the key again or automatically after about 5 sec.
VT/
: In the CMV ventilation mode this key opens a display window for
setting the tidal volume VT.
In the PCV ventilation mode this key opens a display window
setting the maximum inspiratory flow.
f: This key opens a Rate display window in the CMV ventilation mode for
setting the ventilation frequency Rate.
I:E: This key opens an I:E display window in the CMV ventilation mode for
setting the ventilation time ratio I:E from inspiration to expiration time.
PEEP: This key opens a PEEP display window in the CMV ventilation mode
allowing a PEEP setting.
for
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4.3 Flow meter tube block including fresh gas dosing
Fig. 7 Flow meter block including fresh gas dosing
1 Flow meter tube O 2 Flow meter tube O 3 Flow meter tube AIR
with a low measuring range for settings between 0 to 1000 ml/min
2
with a high measuring range for settings between 1,5 and 10 l/min
2
with a low measuring range for settings between 0 to 1000
ml/min
4 Flow meter tube AIR
with a high measuring range for settings between 1,5 and 10
l/min
5 Flow meter tube N2O
with a low measuring range for settings between 0 to 1000
ml/min
6 Flow meter tube N2O
with a high measuring range for settings between 1,5 is 10 l/min
7 Valve spindle for O2 gas dosing 8 Valve spindle for AIR gas dosing 9 Valve spindle for N2O gas dosing 10 O2 bypass
The O2 bypass supplies a high O2 flow (approx. 50 l/min) directly to the fresh gas outlet or
into the patient module. Upon releasing the bypass key, the key returns to its original position and the O2 bypass is automatically interrupted.
11 N2O/AIR change-over switch
This switch allows the pre-selection of N2O or AIR, which can then be dosed with the
respective valve spindles. The previously set volume flow is retained after switching back to the same gas type.
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4.4 Vaporizer mounting device
Fig. 8 Vaporizer mounting device
1 Fixing knob for patient arm 2 Valve cartridge of vaporizer mount 3 Locking device 4 Stopping face
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4.5 Patient module (circuit system)
Fig. 9 Patient module (circuit system)
1 Emergency air valve 2 Inspiration valve 3 Oxygen sensor*
(fuel cell)
4 Ventilation pressure valve (APL valve): Including rotary regulator for setting the
pressure control during manual ventilation or for setting it as a 2 cmH2O release valve during CMV or spontaneous ventilation.
5 Expiration valve 6 Hose connection branch 7 Outlet of ventilation pressure valve
(APL-valve):
The anesthetics gas scavenging system is connected to this point.
8 Hose connection for inspiration branch 9 Hose connection for reservoir/manual ventilation bag 10 Bellows including bellows dome 11 CO
absorber canister
2
*only the apparatus option without the gas module
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4.6 Sample gas recirculation
Fig. 10 Sample gas recirculation
1 Sample gas recirculation connector*
The gas return line from external monitors operating according to the side stream procedure are connected to the "Sample gas recirculation" adapter at the rear side. The sample gas is putted back to the reservoir bag by this adapter.
* only the apparatus option without the gas module
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