Hexagon Mining AP360A User Manual

Download

Page 1

Version No.2.0 Issued October 2015 English

MINING OPERATIONS

Access Point 360A

Technical Reference Manual Software Version: v1.19

Page 2

Page 3

Devex Mining is committed to providing only the highest standards in technical documentation and training.

Through a continual process of review and renewal, based on industry standards, client feedback and best practice, we ensure our products are supported by quality documentation and training.

From product offerings to customer support, Devex Mining is governed by the overarching principal that the customer comes first. We offer comprehensive documentation and training; ensuring client needs are met and exceeded.

Devex Mining is a division of Hexagon Mining

Devex Mining delivers leading solutions for fleet management and production optimization, machine maintenance, business intelligence and analytics.

Devex Mining is part of Hexagon Mining, the only global provider of surface and underground smart mining solutions that integrate design, planning, and operations technologies for safer, more productive mines. Learn more at hexagonmining.com.

Devex AP360 Technical Reference v2.0

This document and any information or descriptive matter contained therein is communicated in confidence and is the copyright property of Devex Mining Neither the whole, nor any extract may be disclosed, loaned, copied, or used in manufacturing or tendering purposes without their written consent.

© Copyright [2011-2015] Devex Mining. All rights reserved. Devex Mining is part of Hexagon. Devex Mining and the Devex Mining logo are the registered trademarks of Devex Mining. All trademarks or service marks used herein are property of their respective owners. Devex Mining makes no representation or warranty regarding the accuracy of the information in this publication. This document gives only a general description of the product(s) or service(s) offered by Devex Mining and, except where expressly provided otherwise, shall not form part of any contract. Such information, the products and conditions of supply is subject to change without notice.

Disclaimer: Illustrations, descriptions, and technical specifications in this document are not binding and are subject to change without notice.

This document is optimized for printing on A4 paper.

Devex Mining is focused on providing you with low maintenance products that have competent back-up support, when you need it, 24/7 every day of the year.

For further information contact your local Devex Mining office or go to

www.devexmining.com

Page 4

Date

Document Version

Software Version

Author

Revision

21 JUL 2015

1.19

Gustavo Henrique L.Severino

Initial Document Release

13 OCT 2015

1.19

Marco Antonio Santuci Carvalho

Modifications in label documentation

Revision History

ii © Devex Mining

Page 5

Table Of Contents

1 Document Introduction .............................................................................. 1

1.1 Contacting Support ...................................................................................................... 1

1.2 Document Conventions ................................................................................................ 1

2 Access Point 360 Overview ....................................................................... 2

2.1 System Information ...................................................................................................... 2

2.2 Product Faceplate Description ..................................................................................... 2

2.3 Labels ........................................................................................................................... 2

2.3.1 Labels Location .................................................................................................. 2

2.3.2 Access Point 360 FCC Certification Label ......................................................... 4

2.3.3 Access Point 360 Serial Number Label ............................................................. 4

3 AP Commissioning .................................................................................... 5

3.1 Commissioning Workflow ............................................................................................. 5

4 Hardware Installation ................................................................................. 6

4.1 Before Installation ........................................................................................................ 6

4.2 Access Point Installation .............................................................................................. 6

4.2.1 Front View .......................................................................................................... 6

4.2.2 Rear View .......................................................................................................... 7

4.3 Data Head End – DHE ................................................................................................. 8

4.4 Power Cable Installation .............................................................................................. 8

4.5 Communication Cable Installation ............................................................................... 9

4.6 Ethernet Cable Installation ........................................................................................... 9

4.7 Final Assembly ........................................................................................................... 10

5 Software Installation ................................................................................ 11

5.1 Update Accesst Point 360 using debug cable ........................................................... 11

5.2 Installation and Configuration Verification.................................................................. 13

6 Technical Data .......................................................................................... 15

6.1 Design ........................................................................................................................ 15

6.1.1 User interface................................................................................................... 15

6.1.2 Dimensions ...................................................................................................... 15

6.1.3 Weight .............................................................................................................. 15

6.1.4 Power ............................................................................................................... 15

6.2 Envionmental Specifications ...................................................................................... 15

6.2.1 Temperature .................................................................................................... 15

6.2.2 Protection Against Water, Dust and Sand ....................................................... 15

6.2.3 Humidity ........................................................................................................... 15

6.3 Communication Interfaces ......................................................................................... 15

6.4 FCC Statement (Applicable for U.S.) ......................................................................... 16

7 Glossary .................................................................................................... 17

Page 6

Page 7

Contact Method

Details

Web portal

http://devexmining.com/smartmine/suporte-eservicos/suporte-tecnico and select Suporte ao Cliente

Devex

Convention Example

Description

See xxx Refer to

“See” indicates a reference to another section of this

document. “Refer to” indicates reference to another document.

WARNING

Warnings alert the user to dangerous procedures which could cause injury or death.

CAUTION

Cautions alert the user to dangerous procedures which could cause damage to equipment.

Note

Notes supply important information about a procedure which is not covered in the procedure text.

1 Document Introduction

The AP360 (Access Point) Technical Reference Manual is part of the Devex Mining´s reference manual suite.

This manual is for internal use only and is intended to serve as a commissioning and maintenance guide for the AP360 product when used within a Smartmine system.

The AP360 Technical Reference Manual is to be used as a supplement to the AP360 User Reference Manual. The AP360 User Reference Manual covers the process of how to set up the Smartmine network.

WARNING: Operators must be aware of the physical surroundings of their equipment and drive to conditions and mine requirements at all times.

It is assumed an operator using this manual is familiar with:

 Site-specific safety procedures, Safe Work Procedures (SWPs) and Standard Operating

Procedures (SOPs).

Note:

The document uses generic images to show general layout and generic information for various procedures. The site-specific screen layout, menu, and procedure information may vary from what is displayed in the manual.

1.1 Contacting Support

For all Devex Mining product support:

1.2 Document Conventions

This document uses basic conventions to indicate actions:

Page 8

DISPLAY

KEYBOARD

2 Access Point 360 Overview

The Access Point 360 is a communication controller between static and remote device (Data head End - DHE and Trackers360) and the management system SmartMine|UG.

2.1 System Information

Note:

Access Point 360 performs the following functions:

 Transmits dispatch orders and messages sent by operator’s SmartMine|UG.  Receives from operators an indication of the situation and current state of the equipment

and its appropriation of hours, for example: Maintenance, Queues, etc.

 Receives data stored in the Trackers360, related to remote operations executed in event

transfer windows provided by the SmartMine|UG.

 Receives and transmits to the SmartMine|UG system alarms generated by the operator

regarding the speeding, improper operations, unjustified stops, etc.

 Receives and transmits to the SmartMine|UG tags's values which informs the equipament’s

location.

Access Point 360 software provides:

 Intutive setup and use  Command line configuration  Upgrade through debug cable

See Software Installation for more information

2.2 Product Faceplate Description

The display is responsible for showing the expected settings and the keyboard is used to choose what is displayed. Section 5.2 will explain how to use them.

2.3 Labels

2.3.1 Labels Location

Compliance labels are located on all Access Point 360 in the following locations:

FCC Certification Label and Serial Number Label Locations

2 © Devex Mining

Page 9

Page 10

2.3.2 Access Point 360 FCC Certification Label

2.3.3 Access Point 360 Serial Number Label

4 © Devex Mining

Page 11

3 AP Commissioning

3.1 Commissioning Workflow

1. See Chapter 4 Hardware Installation.

2. See Chapter 5 Software Installation.

Page 12

4 Hardware Installation

4.1 Before Installation

Installation requires specialized knowledge and must be installed by a Hexagon Mining Authorized Installer. Hexagon Mining recommends that installation of the Access Point 360 equipment be performed by a qualified technician because installation requires marking electrical connections and software development.

 Install the system in a clean and workshop environment. Failure to do so may cause the

system to short or promote product malfunction.

 Route and secure all cables and wiring to ensure that they not chafe or rub premature failure

4.2 Access Point Installation

The installation of AP360 inside the rack must be done using 4 screws to fix the device near to the DHE.

4.2.1 Front View

6 © Devex Mining

Page 13

4.2.2 Rear View

Page 14

4.3 Data Head End – DHE

The AP360 must be fixed near to DHE, as shown in the figure below.

4.4 Power Cable Installation

Caution The Access Point 360 is a 110 – 220 Volts AC system only.

1. Connect the supplied power cable to a reliable power source, for example, the rack’s main power system.

2. Route and secure all cables and wiring to ensure that there is no rubbing, which can cause premature failure.

3. Connect the power cable to the power connector on the rear of the module.

8 © Devex Mining

Page 15

4.5 Communication Cable Installation

Connect the communication cable (Part number: DVXHW_CBL0056R02 - Cabo AP360 – DHE) in the middle AP360’s connector and other cable extremity in the DHE’s connector, as shown in the figure below.

4.6 Ethernet Cable Installation

Connect one side of the ethernet cable in the connector of the Access Point 360, show in the figure below. Connect the other connector side in the same network of the system SmartMine|UG.

Page 16

Network Cable

Communication Cable

Power Suplly Cable

4.7 Final Assembly

The figure X.XX shows the back view of AP360 installed in the rack with the DHEs. The figure shows the three cables installed.

10 © Devex Mining

Page 17

Location to connection of the Debug cable

5 Software Installation

The following procedure is used for software upgrades of AP360.

Note:

Contact Hexagon Mining | Devex for the required files.

5.1 Update Accesst Point 360 using debug cable

WARNING: Do not turn off the unit, or remove the debug cable while the software upgrade is under way.

The software is installed using the debug cable. Installation files are provided by Hexagon support and are specific for each installation site.

Procedure Requirements:

 A Computer  Debug Cable  Clean USB Key – to 2 GB

1. Get the latest Linux release image available in the following link:

http://dev.devexmining.com/svn/produto_releases_dip/EmbeddedTemp/ImagensAccessPoint360/AP05_v119

2. Using the computer, extract the provided files and copy into the clean USB Key

3. The files in the USB Key appear as in the graphic below:

4. To star the unit, connect the debug cable to the AP360 and USB Key:

5. Access the AP360 via serial port, this procedure will use the software "Putty".

6. Open the software and select the "Serial" option under "Connection type". Then, enter the

port emulated by USB converter in the field "Serial Line", which in this example is the COM3

Page 18

port. In the "Speed" field set "38400", as shown in figure below. Finally click "Open" and connect the power supply cable to the AP360.

7. Configure the serial interface of your desktop or laptop and open the software “putty” and configure which are serial port and communication speed, as show in figure below:

8. During initialization a message will appear with a countdown of UBOOT: "Hit any key to stop autoboot”. Before the counter reaches zero, press "SPACE" to enter the menu UBOOT, as show in figure below:

9. Run the command "run USB_LOAD"

> run USB_LOAD

After enter this command, several operation status messages will be displayed in the serial terminal connected to the AP360. When finished loading, a Login prompt will appears asking the user name to connect to the operational system.

10. Run the command "root" , as show in figure below:

Page 19

> root

11. Wait the process finalization and the AP360 will be restarted automatically, as show in figure below:

5.2 Installation and Configuration Verification

12. Connect the AP360's power cable into the power supply, 110 or 220VAC (50/60 Hz) and Ethernet cable. Wait this boot, as shown figure below.

Page 20

13. Press the center button, highlighted in Figure below. This prodedure displays the AP360 menu. Press the center button. Note that the device's network settings are displayed.

Page 21

Length (cm)

Width (cm)

Height (cm)

23,85

48,26

4,44

Wieght (Kg)

3,300

Consumption

External Supply Voltage

Voltage Range 110 to 220 VCA

Operating Temperature (ºC)

Storage Temperature (ºC)

0 to +45

-10 to +50

Protection

IP 65 Specified with fitted HRS connector

Protection

10% to 90%

Communication Interface name

Quantity

RS232 Serial

RS485 Serial

6 Technical Data

6.1 Design

Industrial metal housing

6.1.1 User interface

 Display 20x4 Characters  Console RS232 serial

6.1.2 Dimensions

6.1.3 Weight

6.1.4 Power

6.2 Envionmental Specifications

6.2.1 Temperature

6.2.2 Protection Against Water, Dust and Sand

6.2.3 Humidity

6.3 Communication Interfaces

Page 22

Ethernet

K-Line

J1708

USB

Display

Digital Outputs

6.4 FCC Statement (Applicable for U.S.)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to pro-vide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Page 23

Term

Definition

Access Point

DHE

Data head End

FCC

Federal Communications Commission

HRS

Hirose

Protection Index

USB

Universal Serial Bus

VCA

voltage current alternate

SOPs

Standard Operating Procedures

SWPs

Safe Work Procedures

7 Glossary

Page 24

Hexagon Mining is the only company to solve surface and underground challenges by integrating design, planning, and operations technologies for safer, more productive mines. Headquartered in Tucson, Arizona, with more than 30 offices across five continents, the company is a dynamic network of talented mining professionals delivering technology, service, and support.

Hexagon Mining unites industry leaders MineSight, Devex Mining, Leica Geosystems Mining, and SAFEmine. Together they seamlessly link mine planning, design, fleet and production management, optimization, and collision avoidance software for a comprehensive flow of data across all operations. Learn more at hexagonmining.com.

Hexagon Mining is part of Hexagon (Nasdaq Stockholm: HEXA B; www.hexagon.com), a leading global provider of information technologies that drive quality and productivity improvements across geospatial and industrial enterprise applications.

For more information, visit;

Website: www.hexagonmining.com Twitter: @HexagonMining