H.E. Williams AX2 LED Installation Instructions Manual

AX2 LED SERIES
Insert stud here
A
B
INSTALLATION INSTRUCTIONS
Warning:
Caution – Risk of Shock
• This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and the hazards involved.
• LEDs are ESD (Electro Static Discharge) sensitive devices that can be easily damaged if the proper ESD mitigating steps are not taken.
• LEDs are very sensitive to mechanical damage. Caution must be taken to avoid damage to the LEDs.
• Do not use power tools to fasten the boards into the fixture. Over-torqueing the LED board fasteners will damage the boards.
• Make sure all electrical power is turned off while installing the fixture.
• This luminaire must be adequately grounded for protection against shock hazards and to assure proper operation.
• Disconnect power before servicing.
STAND-ALONE ASSEMBLY
Step 1: T-bar mounting bracket halves are supplied as a one- piece
metal stamping. Break mounting bracket apar t. Insert 1/4­20 threaded stud into “A” half of bracket (Fig. 1).
Fig. 1
1/4-20 Stud
Bracket side “A”
Step 2: For T-bar ceiling, install mounting brackets at desired
locations. Brackets must be placed exactly on each mounting point for correct installation and hanging of cables.
MOUNTING INFORMATION
Nominal Unit Length Mounting Length (A) Actual Length (B)
2’ 24-5/8” 25-7/8” 4’ 46 -13/16” 48-1/16” 8’ 8 9 -7/8 ” 91-1/8 ”
Step 3: T-bar mounting bracket halves interlock. Snap side “B”
together with side “A” around T-bar. (Fig. 2).
Fig. 2
Bracket side “B”
Insert tab
Bracket halves lock together with slots and tabs.
Bracket side “A”
T-bar ceiling grid
Step 4: Suspension locations must be securely supported to the
structure before hanging light fixtures onto brackets. Use 12-gauge or stronger steel ceiling support wire (Fig. 3).
Fig. 3
Support to structure
T-bar mounting bracket
shown fully assembled
T-bar
1/4-20 Stud (locked into bracket)
H.E. Williams, Inc. Carthage, Missouri www.hew.com 417-35 8-40 65
01/06/16JL
Thread upper cable
retainer onto stud
Hole for power feed
ø5” Canopy
Suspension Cable
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PN 49090150
AX2 LED SERIES INSTALLATION INSTRUCTIONS
Step 5: Place the canopy flush to ceiling tile and thread upper cable
retainer onto the 1/4 - 20 stud (Fig. 3).
A stand-alone fixture will require two suspension cables. The 5” diameter canopy will be used only at power feed locations. Smaller 2” canopies are to be used at non-feed locations (Fig.
4). Power feed cord will pass through hole with plastic strain relief bushing.
Note: For safety, always support the weight of the fixture. Do not leave a fixture hanging by only one end while working.
Fig. 4
The 5” canopy
Fig.5A
is used for power feed.
2” canopy
To lighting panel via existing circuitry
Junction box & cover plate
Step 6: Hang the fixture from suspension cables by hooking into
each end of light fixture. Install 10 - 32 flange nuts from the hardware kit onto threaded cable end and adjust up or down as necessary until fixture is level (Fig. 5A). Fully adjustable cables allow you to vary the length from 6” to 96” with a stopping device that may be secured at any point along the length of cable. One 10 - 32 flange nut from the hardware kit secures the fixture.
NOTE: When hanging the junction box onto the T-bar
mounting bracket, tie the ceiling support wire for this location directly to the T-bar.
Fig. 6
Stand off
Power location
Power
cord
Griplock side exit gripper
1/4 x 20 Screw or Bolt
Mounting Bracket
T-bar (manuf. by others)
Suspension Cable
Fig.5B
Typical power feed location
for sheetrock/hardpan installation
2” threaded nipple with lock washers (supplied by others)
Ceiling tile (supplied by others)
ø5” canopy
Strain relief bushing
Power feed cord to fixture
Junction box (furnished by others)
Cross bar with 1/4” x 20 stud
5” canopy with center hole and power entry location
Page 2 of 3 PN 49090150
Only 1/4-20 all thread material needed for 2” non-feed suspension point.
H.E. Williams, Inc. Car thage, Missouri www.hew.com 417-3 58- 4 065
AX2 LED SERIES INSTALLATION INSTRUCTIONS
ROW ASSEMBLY
Power Feed Hardware:
Each power feed hardware kit includes the following: (1) Assembly & Installation Instructions (2) T-bar mounting brackets & 1/ 4” - 20 studs (1) 5” diameter canopy with retaining screw (1) 2” diameter canopy (2) Suspension cables with hardware (2) 10” - 32 flange nuts with serrations (1) Strain relief bushing (5) Cable ties (white plastic)
Joiner/End Fixture Hardware:
(1) Assembly & installation instructions
(1) AX2 center suspension bracket (2) Row aligner channel/ AX 2 (side btm) (1) Row aligner channel/ AX 2 (bottom) (2) Screw, SS hex 1/4”x14 1” long
Each non-power feed hardware kit includes the following:
(1) T-bar mounting bracket & 1/ 4” - 20 stud (1) 2” diameter canopy with 1/4” diameter (1) Suspension cable with hardware (1) 10 - 32 flange nuts with serrations (1) #8 x 3/8” hex head screw
Step 1: For T-bar ceiling, install mounting brackets at desired
locations (see stand-alone assembly step 1 & 2).
Step 2: Install mounting cables at desired locations. Only the first
fixture in each row will require two suspension cables. Each adjoining fixture will require only one cable before attaching to the previous fixture. (Fig. 7).
Step 5: When row mounting fixtures, joint between fixtures will have
continuous row bracket. After connecting quick connects and fixtures, add continuous row bracket around fixture by snapping the bracket into place.
Continuous
row bracket
Step 6: Add center suspension bracket to fixtures..
Suspension Cable Mount
Center Suspension Bracket
Note: For safety - Always support the weight of the fixture.
Do not leave a fixture hanging by only one end while working.
Fig. 7
The 5” canopy is used for power feed.
2” canopy
Step 3: To remove lens, insert a putty knife or flat blade screwdriver
between the lens and channel. Pry up to get the lens loosened and then gently peel the lens up.
Step 4: For continuous row applications, use Row Aligners (installed
in fixtures) for level and adjustment.
AX2U
Row aligner slot
Continuous
row bracket
Row aligner
H.E. Williams, Inc. Carthage, Missouri www.hew.com 417-35 8-40 65
AX2D
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PN 49090150
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