HE-VA Triple-Tiller 4.0m, Triple-Tiller 5.0m Operating Instructions Manual

Important: Before using the machine, please study the Operating
Instructions thoroughly to ensure that you are familiar with the
safety instructions.
Operating Instructions
Spare Parts List
Triple –Tiller
4 – 5 m hydraulic folding
UK
N. A. Christensensvej 34 DK-7900 Nykøbing Mors Tel: +45 9772 4288 Fax:+45 9772 2112 www.he-va.com
Contents
EC DECLARATION OF CONFORMITY .............................................................................................................................. 4
MACHINE DESCRIPTION ...................................................................................................................................................... 5
RANGE OF APPLICATION ............................................................................................................................................................ 5
DELIVERY CHECK ................................................................................................................................................................. 6
START-UP OF THE MACHINE ...................................................................................................................................................... 6
SAFETY INSTRUCTIONS ................................ ................................................................ ....................................................... 7
GENERAL INFORMATION ........................................................................................................................................................... 7
TRANSPORT ON PUBLIC ROADS .................................................................................................................................................. 8
FRONT AXLE LOAD .................................................................................................................................................................... 8
SAFETY AND INSTRUCTIONS ON HYDRAULICS ............................................................................................................................ 8
LABELS ON THE MACHINE ......................................................................................................................................................... 9
TECHNICAL SPECIFICATIONS / DATA ............................................................................................................................. 10
FOLDING - UNFOLDING ........................................................................................................................................................ 11
1. ATTACHMENT, LIFT-MOUNTED .............................................................................................................................................. 11
2. UNFOLDING, LIFT-MOUNTED ................................................................................................................................................. 11
1. ATTACHMENT, TRAILED ........................................................................................................................................................ 11
2. UNFOLDING, TRAILED ........................................................................................................................................................... 11
TRANSPORT ................................................................................................................................................................ .............. 12
UNCOUPLING, LIFT-MOUNTED ................................................................................................................................................... 12
UNCOUPLING, TRAILED ............................................................................................................................................................. 12
SETTINGS AND ADJUSTMENT ............................................................................................................................................ 13
ROLLER DEPTH ADJUSTMENT .................................................................................................................................................... 13
SCRAPER .................................................................................................................................................................................. 14
MAINTENANCE ....................................................................................................................................................................... 15
LUBRIFICATION ........................................................................................................................................................................ 15
SPARE PARTS: ......................................................................................................................................................................... 16
MIDDLE FRAME ........................................................................................................................................................................ 16
SIDE SECTION TRANSPORT LOCKING SYSTEM .......................................................................................................................... 17
ROLLER BAR ............................................................................................................................................................................. 19
LEVELLING BAR ........................................................................................................................................................................ 20
TINE ......................................................................................................................................................................................... 21
TINE POINTS ............................................................................................................................................................................. 23
LEVELLING DISC / LEVELLING TINE ............................................................................................................................................ 25
ROLLER .................................................................................................................................................................................... 27
SCRAPER ................................................................................................................................................................................... 29
HYDRAULICS ........................................................................................................................................................................... 31
SIDE SECTION ........................................................................................................................................................................... 31
ROLLER BAR ............................................................................................................................................................................. 32
EXTRA EQUIPMENT............................................................................................................................................................... 33
SUPPORT WHEELS ..................................................................................................................................................................... 33
TRAILED KIT ............................................................................................................................................................................. 35
HYDRAULICS FOR TRAILED KIT ................................................................................................................................................. 38
EDGE EQUIPMENT ..................................................................................................................................................................... 39
BRAKES ..................................................................................................................................................................................... 42
HYDRAULIC BRAKE................................................................................................................................................................... 42
AIR BRAKE ............................................................................................................................................................................... 43
LIGHTS....................................................................................................................................................................................... 45
LIGHT KIT ................................................................................................................................................................................. 45
LIGHT KIT: WIRING DIAGRAM .................................................................................................................................................... 47
NOTES ........................................................................................................................................................................................ 48
4
EC DECLARATION OF CONFORMITY
in accordance with the EU Machinery Directive 2006/42/EC
applicable as from December 29th 2009:
HE-VA ApS
N. A. Christensensvej 34,
DK-7900 Nykøbing Mors
hereby confirms that the following machine has been manufactured in accordance with the Council
Directive 2006/42/EC.
The declaration comprises the following machine:
Triple Tiller 4.0m – 5.0m
Nykøbing, June 1st 2011
Villy Christiansen
The undersigned is furthermore authorised to compile technical documentation for the above machine.
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Machine description
Range of application
Effective stubble cultivation for a wide range of applications
Triple-Tiller is the ideal stubble equipment for small to medium-sized farms in need of a comprehensive tool for both stubble cultivation as well as deeper cultivation (0-30 cm) e.g. in a non­ploughed system. All Triple-Tiller models have 3 rows of tines and a solid frame of 100x100x8mm sectional tubes with a frame height of 85 cm. A unique quality of the Triple-Tiller is the 25 cm row spacing, ensuring perfect cultivation and soil loosening in all conditions. Available as trailed and three-point mounted with working widths from
3.0 to 5.0 m, the Triple-Tiller is suitable for tractors from 100 HP.
Unique tine:
The unique double-spring tine, preloaded for 455 kg, ensures an effective 0 – 30 cm cultivation of even the heaviest soil types. The standard wearing point has a unique concave design, ensuring a fantastic ”mixing” of soil and plant residues. The 75 x 12 mm reversible and height adjustable wearing point allows cultivation of many hectares, before it needs replacing.
V-Profile roller:
Ø600 mm roller with an optimal cutting action that leaves an ideal consolidation and – more importantly – a weatherproof surface. The V-profile is a pressed steel, castellated ring with shoulder profile giving aggressive clod crushing in heavy soils and even consolidation in lighter soils. The adjustable scrapers between each ring ensure an effective consolidation of the soil in all conditions.
T-Profile roller:
Ø600 mm roller leaves a well consolidated and mixed soil, optimizing decomposition. The T-profile performs a perfect consolidation while carrying up the Triple-Tiller on loose and sandy soil, making it very depth accurate. The scrapers mounted between each ring keep the roller clean.
Square tube roller:
Ø550 mm – made of strong sectional tubes – is ideal for loose soil (not sticky soil). An excellent depth control is achieved via this square tube roller, and the lifting requirement is reduced on three-point mounted Triple-Tiller models.
Levelling equipment:
The bracket for the levelling equipment is mounted on the roller, making the levelling tool independent of the harrow depth.
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Delivery check
Start-up of the machine
Check :
the machine for any damages. for transport damage to the paint. hydraulic hoses for cuts and other damage. Check that none of the other hydraulics components
were damages during transport.
that the frame has not been damaged. that the transport wheels are secure and in good condition. air pressure level according to technical specifications. that all wearing points are intact. that all distance clips for depth adjustment are included. that all light systems are in working order (if any such system is mounted).
Check the torque:
wheel bolts: 386 Nm mounting plate for towing eye
6 pcs. bolts 541 Nm
Check machine functioning (tractor needed):
raising – lowering – hydraulic unfolding spindle adjustable levelling discs / levelling tines spindle adjustable support wheels rollers / scrapers
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Safety instructions
General information
Do not start-up the machine if there are persons in exposed positions** within a hazardous area*.
When persons are in exposed positions (e.g. in connection with adjustment, maintenance, attachment and uncoupling), the following conditions must be observed:
1. The machine must be lowered to firm ground.
2. The hydraulics must be relieved.
3. The tractor must be stopped and the key removed from the ignition switch.
4. The driver must ensure that no persons are staying in exposed positions during the operation.
* Hazardous area: On and under the machine within a distance of 10 m from the machine. ** Person in exposed position: Any person who is staying wholly or partly within a
hazardous area.
Most accidents that happen in connection with the operation, transport and maintenance of machines are caused by non-compliance with the most elementary safety conditions. Therefore it is vital that anybody working at the machine carefully complies with the safety instructions as well as other instructions applying to the machine. The machine may only be operated, maintained and repaired by persons, who are familiar with this work and who are further familiar with the possible elements of danger with this particular machine.
ATTENTION !! Rotary parts and loose clothes are a dangerous combination.
IMPORTANT !! In connection with the risk of parts falling down, it may endanger the
lives of persons staying on the base frame of the machine, when it is operated attached to a tractor.
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Transport on public roads
Check before transport on public roads that the attachment of the machine at the tractor is in accordance with the local rules and regulations in force (permitted total weight, permitted axle load, transport width, lights, warning signs, etc.).
IMPORTANT:
Check that the transport locking system is down and in place to secure the side sections.
Front axle load
After the attachment of the machine and at maximum load, the driving properties of the tractor must be ensured. Check that the front axle is sufficiently loaded. As a minimum, the front axle load must be 20% of the tractor weight. Permitted axle load and permitted total weight for the tractor must always be observed.
NB! The driving, controlling and braking properties are affected by the attached machine combination.
Safety and instructions on hydraulics
1. The maximum working pressure is 225 bar.
2. It is advisable to label the attachment parts at hydraulic connections between the tractor and the tool in order to eliminate incorrect operation!
3. When checking for hydraulic leaks, use suitable safety wear (eye protectors, gloves, etc.)
High-pressure hydraulic oil may penetrate the skin and cause dangerous injuries. In case of injury, consult a doctor immediately. RISK OF INFECTION!
5. After operating the hydraulics, lower the machine to firm ground.
Relieve the hydraulics, stop the motor and remove the ignition key.
6. Check the hydraulic hoses on a regular basis, however, every six months as a minimum due to any cracks, wear and tear, etc. Replace any defective hoses immediately.
The life of hydraulic hoses is maximum 5 years. New hydraulic hoses must meet the manufacturer's requirements.
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Labels on the machine
Study the safety instructions carefully before operating the machine, and observe all safety precautions.
Take care that no persons are in exposed positions during folding and unfolding.
Plate with number and year of manufacture.
Indication label for hydraulics:
Red: Transport wheels up/down Blue: Folding to/from transport/working positions Green: Hydraulic depth adjustment
Tighten up all bolts regularly. If this is not done, our guarantee obligations will no longer apply.
Maximal torque in Nm. with lubricated thread
Metric thread
Quality 8.8
Quality 10.9
Quality 12.9
M12
81
114
136
M14
128
181
217
M16
197
277
333
M18
275
386
463
M20
385
541
649
M22
518
728
874
M24
665
935
1120
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Technical specifications / data
4.0m 5.0m
Working width: 4.0m 5.0m
Transport width: 2.48m 2.48m
Machine length: 6.9m 6.9m
Wheels: 400/60 x 15,5 PLY 400/60 x 15,5 PLY
Tyre pressure: 4 bar / 60 p.s.i. 4 bar / 60 p.s.i.
No. of hydraulic outlets: 3 double-acting
Hydraulic pressure (minimum): 190 bar
Oil type: Hydro Texaco HD32
Voltage: 12 Volt
Working speed (recommended): 6 - 12 Km/h
Working
width
Model
No. of
tines
Transport
width
Power
requirement
HP
Weight kg
Square
tube
roller
T-profile
roller
V-profile
roller
4.00 m
Lift-mounted
16
2.48 m
140-250
3240
3710
4070
5.00 m
20
2.48 m
160-280
3900
4490
4890
4.00 m
Trailed
16
2.48 m
140-250
3890
4360
4720
5.00 m
20
2.48 m
160-280
4550
5140
5540
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Folding - Unfolding
Check that the male quick couplings mounted from the factory fit the tractor’s female quick couplings.
When (un)folding, the Triple-Tiller should be stationary on level, firm ground.
1. Attachment, lift-mounted
1. Reverse the tractor to the machine and attach it.
2. Fasten all hydraulic hoses on the tractor outlets.
3. Lift the machine to maximum transport height.
4. Lift up the support leg.
2. Unfolding, lift-mounted
1. Fold the side sections (blue) all the way up to the stop on the middle frame, until
the check pawls are relieved.
2. When the check pawls are opened, the side sections can be unfolded.
3. When the side sections are completely unfolded, release the hydraulic handle, and
the machine is ready for use.
1. Attachment, trailed
1. Reverse the tractor to the machine.
2. Fasten all hydraulic hoses on the tractor outlets.
3. Apply pressure to the drawbar-wheel cylinder (red) until the drawbar reaches the
right height.
4. Reverse the tractor and attach the machine.
5. Lift the machine to maximum height and lift the support leg.
2. Unfolding, trailed
1. Fold the side sections (blue) all the way up to the stop on the middle frame, until
the check pawls are relieved.
2. When the locking pawls are opened, the side sections can be unfolded.
3. When the side sections are completely unfolded, release the hydraulic handle, and
the machine is ready for use.
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Lower onto level, firm ground and release the hydraulic pressure before leaving the machine.
Transport
1. Lift the machine up to maximum transport height.
2. Apply pressure to the folding cylinders and the side sections are folded all the
way up.
3. The side sections MUST be secured by the locking pawls.
4. The machine is now secured and ready for transport.
Uncoupling, lift-mounted
1. Lower the machine onto level, firm ground, and release all hydraulic hoses.
2. Lower the support leg.
3. The machine may now be uncoupled.
Uncoupling, trailed
1. Lower the machine onto level, firm ground.
2. Lower the support leg.
3. Adjust the drawbar-wheel cylinder (red), so that the drawbar pin is loosened
4. The machine may now be uncoupled.
5. Move the tractor slightly forward to relaese all hydraulic hoses.
IMPORTANT:
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Settings and adjustment
Roller depth adjustment
1. The machine is delivered including coloured
distance clips (pos. 1).
2. These clips are easily removed by hand to adjust
the working depth of the roller.
3. When not in use, excess clips may be put on
the tube (pos. 2).
On the drawbar cylinder, the distance clips are used to adjust the horizontal position, in combination with the roller cylinders.
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Scraper
Triple-Tiller is fitted with scrapers of special steel in between the rings of the V-profile roller. Check their centering daily, so they do not wear unnecessarily, and to ensure optimal effect. The correct height adjustment is 1-2 mm from the bottom of the roller.
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Maintenance
After the first 10 hours of operation, all bolts must be tightened,
(see torque diagram, page 9). Hoses, fittings and cylinders must be checked for possible leaks and further tightened.
Check regularly that all bolts are tightened. After the season all lubricating points must be lubricated, then wash and lubricate the machine.
Do not use high-pressure water directly on ball bearings. After washing it, you may spray the machine with a rust preventive oil.
Lubrification
When lubricating, maintaining and repairing the Triple-Tiller, always lower the machine, brake the tractor and stop the engine. The typical lubricating points are: by the roller, spindle, side section and the arms of the roller bar. The lubricating points must be lubricated after 10 hours of operation, and before/after cleaning in order to drive out any water or dirt. The lubricating points are placed by movable parts, as well as by the ball bearings and cylinders.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
XO
XO
XO
XO
Note! XO The double density ball bearings in the roller should only be lubricated every
20 hours, and with 1-2 strokes so as not to press out the sealing rings.
IMPORTANT! The hydraulic system is filled with oil type Hydro Texaco HD32
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Spare parts:
Middle frame
Pos.
Item no.
Designation
4 m
5 m
1
1160246
Middle frame
1
1
2
1160274
Support leg
2
2
3
690109202
Plastic plug f/square tubes 70x70x3, black
2
2
4
69516094A
Pin for support leg Ø16 L=94
2
2
5
690133005
R-Clip Ø4
2
2
6
69537129B
Pin for lift arm CAT III, Ø37 L=129
3
3
7
690134008
Ring pin
3
3
8
690103045
Bolt M8x65 8.8
3
3
9
690210211
Top plate for tube support
3
3
10
690210210
Tube-support double Ø14/Ø14
6
6
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Side section – transport locking system
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The number of adjusting shims varies according to machine model.
Pos.
Item no.
Designation
4 m
5 m
1
1160345
Side section, right
1
2
1160346
Side section, left
1
1
1160302
Side section, right
1
2
1160284
Side section, left
1
3
690136029
Lubricating nipple M8
8
8
4
69440255G
Pin Ø40 L=255 w/welded head
4
4
5
630532600
Lock bush for pin head
8
8
6
690101101
Bolt M12x25 8.8
8
8
7
69440115G
Pin Ø40 L=115 w/welded head (Right side section)
1
1
7
69440155G
Pin Ø40 L=155 w/welded head (Left side section)
1
1
8
690200252
Cylinder 90/40x600 w/bush – welded square flange
2
2
8
690200268
Gasket set 90/40
-
-
9
69440194G
Pin Ø40 L=194G
2
2
10
690200253
Square flange w/bush Ø40,25
2
2
11
690103200
Bolt M16x70 8.8
8
8
12
690117013
Facet plate Ø16
24
24
13
690113008
Self-locking nut M16
12
12
14
1160193
Mounted check pawl, left
1
1
15
1160276
Mounted check pawl, right
1
1
16
690200170
Cylinder 40/25x80
1
1
16a
690200175
Gasket set 40/25
-
-
17
690103135
Bolt M16x80 10.9
2
2
18
690103130
Bolt M16x70 10.9
1
1
19
690103133
Bolt M16x60 10.9
1
1
20
645200174
Shim 5 mm
-
-
20
645200178
Shim 4 mm
-
-
20
645200176
Shim 3 mm
-
-
20
645000397
Shim 0.5mm
-
-
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Roller bar
Pos.
Item no.
Designation
4 m
5 m
1
1160356
Roller bar, right
1
1
1160357
Roller bar, left
1
1
1160310
Roller bar, right
1
1
1160320
Roller bar, left
1
2
69440155G
Pin Ø40 L=155 w/welded head
4
4
3
69430170G
Pin Ø30 L=170 w/welded head
2
2
4
69430095G
Pin Ø30 L=95 w/welded head
2
2
5
630532600
Lock bush for pin head
8
8
6
690101101
Bolt M12x25 8.8
8
8
7
1160494
Cylinder 80/40x80 Ø30
2
2
7
690200143
Gasket set 80/40 mm
2
2
8
690210210
Tube support Ø14/Ø14
2
2
9
690210211
Top plate for tube support
2
2
10
690210213
Bolt M8x40
2
2
11
690200664
Distance clip 6.2 mm , blue
2
2
12
690200665
Distance clip 9.4 mm, red
2
2
13
690200666
Distance clip 18.8 mm, yellow
2
2
14
690200667
Distance clip 31.6 mm, black
2
2
15
690200668
Distance clip 50.8 mm, silver
2
2
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Levelling bar
Pos.
Item no.
Designation
4 m
5 m
1
1160354
Levelling bar, left
1
1
1160351
Levelling bar, right
1
1
1160340
Levelling bar, left
1
1
1160330
Levelling bar, right
1
2
690103124
Bolt M16x35 8.8
2
2
3
1160325
Complete spindle
2
2
4
690103188
Bolt M20x160 8.8
2
2
5
675101006
Bush BK 30x5 L=89
2
2
6
690117005
Facet plate Ø20
16
16
7
690113009
Self-locking nut M20
8
8
8
690103069
Bolt M20x80 8.8
2
2
9
690103179
Bolt M20x180 10.9
4
4
10
690136029
Lubricating nipple M8
4
4
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Tine
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Pos.
Item no.
Designation
No. per tine
1
0424601
Shank
1
2
0424602
Holder for shank
1
3
0424603
Tine attachment
1
4
0424604
Side plate for shank, Left
1
5
0424605
Side plate for shank, Right
1
6
0424606
Spring
2
7
0424607
Spring retainer
1
8
0424608
Clamping bracket
1
9
0424609
Carrier bolt 3/4NC-2A
1
10
0424610
Pivot bolt
1
11
0424611
Steel set screw 5/8NCx4
1
12
0424612
Steel set screw 5/8NCx2-3/4
2
13
0424613
Steel set screw 5/8NCx3-1/2
1
14
0424614
Steel set screw 3/4NCx2-1/4
4
15
0424615
Facet plate ¾
2
16
0424616
Carrier bolt 5/8NCx1-1/2
2
17
0424617
Facet plate 1/1
2
18
0424618
Steel bolt 1NCx4
2
19
0424619
Steel nut ¾
1
20
0424620
Steel nut 1/1
1
21
0424621
Distance bush 9/16x1
2
22
0424622
Facet plate 5/8
4
23
0424623
Steel nut 5/8
4
24
0424624
Bush
2
25
0424625
Facet plate ¾
4
26
0424626
Bush 2 27
0424627
Facet plate 3/8
2
28
0424628
Steel nut 5/8
1
29
0424629
Spring bracket
2
31
0424619
Steel nut ¾
2
0424300
Complete tine, left (no: 1-31)
1
0424310
Complete tine, right (no: 1-31)
1
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Tine points
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Pos.
Item no.
Designation
4 m
5 m
1
0424330
Standard point, left
10
12
1a
0424340
Standard point, right
6
8
2
0424480
Twisted mould board, left
10
12
2a
0424490
Twisted mould plate, right
6
8
3
1139890
Straight mould plate
16
20
4
0424450
Chisel point, 75 mm
16
20
5
0424402
Wing share, 260 mm
16
20
6
0424360
Retaining spring
16
20
7
0424350
Adapter
16
20
8
0381300
PB-bolt M12x70 12.9 – w/nut
16
20
9
0272620
Disc Ø13/37x3
16
20
10
0381300
Nut (incl. in pos 8)
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Levelling disc / levelling tine
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Pos.
Item no.
Designation
No. per
leg
No. per
leg
1
1139870
Carrier arm, right/left
1 1a
1139872
Carrier arm, left
1
1b
1139871
Carrier arm, right
1 2
630949046
Clamping plate
1 1 3
690210710
Rubber cord Ø35 L=190
2 2 4
630949019
Serrated disc Ø45/71,7
1
2
5
690140651
Seal Ø72
1 2 6
0379250
Seeger-circlip ring I Ø72
1 2 7
690140103
Bearing Ø35
1
2
8
1066840
Distance bush
1
2
9
630949030
Hub 1 2
9a
630949035
Repair outfit/conversion set incl. hub
10
690117062
Washer Ø20
1 2 11
0263000
Lock nut M20
1
2
12
0483730
O-ring Ø80/3
1 2 13
0427791
Serrated disc Ø400 with 6 holes
1 2 14
0248421
Carrier bolt M10x30
6
12
15
0264060
Self-locking nut M10
6
12
16
0264070
Self-locking nut M12
6
6
17
0272270
Facet plate M12
12
12
18
690103091
Steel bolt M12x45 10.9
6 6
1139860
Complete carrier arm R/L (pos. 1-18)
1139861
Complete carrier arm R (pos. 1b-18)
1139862
Complete carrier arm L (pos. 1a-18)
630949035
Repair outfit/conversion set incl. hub
- - 19
0422375
Tine support, tine 60x10, bar 70x70
1
20
0235470
Steel bolt M12x110
1 21
0272270
Facet plate M12
2 22
0264070
Self-locking nut M12, fzb DIN985
1
23
0422420
Levelling tine with wearing part, 60x10 mm, left
1
23
0422421
Levelling tine with wearing part, 60x10 mm, right
1 24
0422424
Wearing part 70x10 mm
1
25
0381260
PB-bolt M12x35 10.9 f/reversible point incl. M12 nut, quality 10
1
26
0264070
Self-locking nut M12, fzb DIN985
1
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
27
Roller
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
28
Pos.
Item no.
Designation
4 m
5 m
1
630926301
V-profile roller 1935 mm (until machin.no. 29492)
2
1
1160479
V-profile roller 1935 mm (from machin.no. 29493)
2
1
630936300
V-profile roller 2435mm (until machin.no. 29492)
2
1
1160468
V-profile roller 2435 mm (from machin.no. 29493)
2
2
690140808
Bearing complete UCF 312 (Ø60)
4
4
3
690103147
Bolt M20 x65 8.8
16
16
4
690117005
Facet plate Ø20
16
16
5
690113009
Self-locking nut M20
16
16
6
678611935
Axle 1935mm Ø60 CK45
2
6
678612435
Axle 2435mm Ø60 CK45
2
7
1069111
T-profile ring single
24
32
8
1048100
T-profile ring narrow/wide
4
4
9
671040400
Stop ring w/bolts
4
4
10
690101079
Bolt M10x25 8.8 (set screw)
8
8
11
1048310
Square tube roller 1935 mm
2
11
1048210
Square tube roller 2435 mm
2
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
29
Scraper
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
30
Pos.
Item no.
Designation
4.0m
5.0m
1
1160360
Scraper bar, left (until machin.no. 29492)
1
1
1160363
Scraper bar, right (until machin.no. 29492)
1
1
1160576
Scraper bar (from machin.no. 29493)
2 1
1160327
Scraper bar, left (until machin.no. 29492)
1 1
1160328
Scraper bar, right (until machin.no. 29492)
1 1
1160575
Scraper bar (from machin.no. 29493)
2
2
690113008
Self-locking nut M16
16
16
3
690117013
Facet plate Ø16
16
16
4
690110106
U-bolt M16x200x100x200
8
8
5
690110025
U-bolt M10x50x70x50 (incl self-locking nut and facet plates)
31
39
6
630938507
Clamping plate 30x3 L=110
31
39 7 630938506
Scraper double (profile roller)
15
19
7a
630938505
Scraper single (for V-profile roller)
1
1
8
690117012
Facet plate Ø10
62
78 9 690113005
Self-locking nut M10
62
78
10
630938526
Short scraper (for T-profile roller)
4
4
10
630938526
Short scraper (for V-profile roller)
(from machin.no. 29493)
4
4
11
0422450
Long scraper (for T-profile roller)
25
33
11
0422450
Long scraper (for T-profile roller)
(from machin.no. 29493)
24
32
12
630938522
Clamp 50x70 – 32x21
29
37
13
0235450
Steel bolt M12x90
29
37
14
0264070
Self-locking nut M12
29
37
15
0272270
Facet plate M12
29
37
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
31
Hydraulics
Side section
Pos
Item no.
Designation
4.0m
5.0m
1
690200252
Cylinder 90/40x600 m. bush – Welded square flange
2
2
1a
690200268
Gasket set 90/40
- - 2
690203006
Fitting, 90angle 10-3/8” BSP
5 5 3
690200170
Cylinder 40/25x80
1 1 3a
690200175
Gasket set 40/25
-
-
4
690207215
Sequential valve, adjustable
1
1
5
690203003
Fitting, straight Ø10x1/2” BSP
2 2 6
690203120
Fitting T 10L premounted w/O-ring
1 1 7
690201055
Hydraulic hose 1010mm ¼” st/st
1 1 8
690201025
Hydraulic hose 5640 mm ¼” st/st
2 2 9
690203001
Quick coupling ½”, male
2 2 10
690203003
Fitting straight Ø10x1/2” BSP
2
2
11
690201042
Hydraulic hose 500 mm st/st
2
2
12
690201032
Hydraulic hose 1130 mm st/st
2 2 13
690207901
Restrictor Ø1mm
4
4
14
690203015
Fitting T10
1 1 15
690203014
Fitting T10L
1
1
16
690203016
Fitting 90angle 10mm
2
2
Note: Check number and measurements of all hoses before ordering the spare parts.
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
32
Roller bar
Pos
Item no.
Designation
4.0m
5.0m
1
1160494
Cylinder 80/40x80 Ø30
2 2 1a
690200143
Gasket set 80/40 mm
- - 2
690203006
Fitting 90angle 10-3/8” BSP
4 4 3
690203015
Fitting T10
2
2
4
690201025
Hydraulic hose 5640 mm ¼” st/st
2
2
5
690203001
Quick coupling ½”, male
2 2 6
690203003
Fitting straight Ø10x1/2” BSP
2 2 7
690201021
Hydraulic hose 2300 mm ¼” st/st
4
0
7
690201033
Hydraulic hose 2500 mm ¼” st/st
0
4
Note: Check number and measurements of all hoses before ordering the spare parts.
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
33
Extra equipment
Support wheels
Pos.
Item no.
Designation
4.0m
5.0m
1
0394700
Wheel AW 10.2/80 x 12/10 TL Silver 5/80/1
2
2
2
0394861
Hub nut M12x1,5 NV22mm
10
10 3 0394860
Hub bolt M12x1,5x36 mm
10
10 4 1145390
Hub 2 2 5 1145393
Distance sleeve
2 2 6
0474100
Ball bearing 5206-2RS YC
4 4 7
0483585
Oil sealing ring Ø45/62x7
4
4
8
630949019
Disc Ø45/71,7
4
4
9
1145391
Axle 4 4
10
1160255
Yoke for support wheel
2
2
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
34
Pos.
Item no.
Designation
4.0m
5.0m
11
0236332
Steel bolt M20x400 8.8, fzb
2
2
12
0272310
Facet plate 20mm, fzb
4
4
13
0264110
Self-locking nut M20, fzb DIN985
2
2
14
0236570
Steel bolt M24x400 8.8, fzb
2 2 15
0272330
Facet plate 24mm, fzb
4 4 16
0264130
Self-locking nut M24, fzb DIN985
2 2 17
0237040
Steel bolt M30x150, 8.8
2
2
18
0272350
Facet plate 30mm, fzb
4
4
19
0264155
Self-locking nut M30, fzb
2 2 20
1160425
Guide for support wheel
2 2 21
0235840
Steel bolt M16x60mm, 8.8 fzb
16
16
22
0272290
Facet plate 16mm, fzb
32
32
23
0264090
Self-locking nut M16, fzb DIN985
16
16
24
1160462
Holder for cylinder
2
2
25
1145342
Inner tube
2
2
26
1145346
Spindle
2 2 27
0470500
Shaft bearing Ø20
2 2 28
1145341
Outer tube
2
2
29
1036260
Crank 2 2
29a
1145502
Complete spindle
2
2
30
0431980
Spindle keeper Ø5
2 2 31
0371660
Roll pin Ø8x32
2 2 32
0237040
Steel bolt M30x150
2 2 33
0272350
Facet plate 30mm, fzb
4
4
34
0264155
Self-locking nut M30
2
2
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
35
Trailed kit
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
36
Pos
Item no.
Designation
4.0m
5.0m
1
630931052
Drawbar strengthened
1 1 2
630757017
Towing eye Ø50, ass. strong, pivotal
1
1
3
690103069
Bolt M20x80 10.9
6
6
4
690117005
Facet plate Ø20
12
12 5 690113009
Self-locking nut M20
6 6 6
630771200
Parking device for hydraulic hoses
1 1 7
690200664
Distance clip, 6.2mm, blue
1
1
8
690200665
Distance clip, 9.4mm, red
1
1
9
690200666
Distance clip, 18.8mm, yellow
1
1
10
690200667
Distance clip, 31.6mm, black
1
1
11
690200668
Distance clip, 50.8mm, silver
1
1
12
690200258
Cylinder 90/40x280 Ø35/Ø32,5
1
1
12a
690200274
Gasket set 90/40
-
-
13
69537129B
Pin Ø37 L=129 Pin for lift arm CAT.III
3
3
14
690134008
Ring pin, Ø11,5 Ø60 ring
3
3
15
690136029
Lubricating nipple M8
7 7 16
69435153G
Pin Ø35 L=153 w/welded head
1 1 17
630532600
Lock bush for pin head for M12 bolt
4 4 18
690101101
Bolt M12x25 8.8
4
4
19
1160224
Wheel frame END
1
1
19
1160565
Wheel frame after machine number 28985
1 1 19
1160424
Wheel frame with brake hub END
1
1
19
1160572
Wheel frame with brake hub
after machine number 28985
1
1
20
630835015
Lighting bar
1 1 21
690200270
Cylinder for wheel frame 90/40x280
1
1
21a
690200274
Gasket set 90/40
-
-
22
69440108G
Pin Ø40 L=108 w/welded head
1
1
23
69430090G
Pin Ø30 L=90 w/welded head
1 1 24
69440363G
Pin Ø40 L=363 w/welded head END
1
1
24
1160558
Pin Ø50 L=396 w/welded head
after machine number 28985
1
1
25
690140715
Bush Ø40/44 L=40 END
2
2
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
37
Pos
Item no.
Designation
4.0m
5.0m
25
1160558
Bush EG Ø60 / 50x50mm
after machine number 28985
2
2
26
690160010
Light box, left
1
1
27
690160011
Light box, right
1 1 28
690103197
Bolt M16x50 8.8
4 4 29
690117013
Facet plate Ø16
8 8 30
690113008
Self-locking nut M16
4
4
31
690142001
Warning triangle
1
1
32
690103014
Bolt M5x20
6 6 33
690117002
Facet plate Ø5
12
12
34
690113002
Self-locking nut M5
6 6 35
690141336
Wheel rim
2 2 36
690141337
Tyre 400/60x 15,5-14 ply
2 2
690141335
Complete wheel 400/60 x 15,5 – 14 ply
2
2
37
690141025
Hub 1700 kg, 7050.6 – M18/160-205 incl. nuts
2
2
37
690141032
Hub with brake 3750 kg TVZ 300Gx90 inner cylinder
2
2
37b
690141055
Hub nut M18x1,5
12
12
37c
690141039
Hub bolt M18x1,5
12
12
37d
690141314
Hub cap Ø62
2
2
37d
690141033
Hub cap Ø80 (brake hub)
2
2
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
38
Hydraulics for trailed kit
Pos
Item no.
Designation
4.0m
5.0m
1
690200258
Cylinder 90/40 – 280
1 1 1a
690200274
Gasket set 90/40
- - 2
690200270
Cylinder welded for wheel frame 90/40x280
1 1 2a
690200274
Gasket set 90/40
-
-
3
690203106
Fitting, 90angle 12-3/8” BSP
4
4
4
690203017
Fitting T12L premounted w O-ring
2 2 5
690203112
Fitting 90angle 12mm
2 2 6
690203001
Quick coupling ½”, male
2 2 7
690203103
Fitting straight Ø12x1/2” BSP
2
2
8
690201231
Hydraulic hose 3320 mm 3/8” st/st
1
1
9
690201232
Hydraulic hose 3520 mm 3/8” st/st
1 1 10
690201202
Hydraulic hose 2025 mm sst/st
2
2
Note: Check number and measurements of all hoses before ordering the spare parts.
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
39
Edge equipment
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
40
Pos
Item no.
Designation
Right
Left
1
1139830
Telescope w/flange
1 1 2
1139800
Holder for tine
1
1
2a
690109202
Plastic plug 70x70x3, black
1
1
3
690103096
Bolt M12x50 8.8
3 3 4
690117014
Facet plate Ø12
9 9 5
690113006
Self-locking nut M12
6 6 6
633052200
Clamp for tine
1
1
7
0422144
Spring-Board tine 80x10 – short
1
1
8
690103098
Bolt M12x110 10.9
1
1
9
690103096
Bolt M12x50 8.8
2
2
10
630943080
Shaft console on right edge equipment
1 - 10a
1139850
Shaft console on left edge equipment
- 1 11
630949019
Serrated disc Ø45/71,7
1 1 12
690140651
Seal Ø72
1
1
13
0379250
Seeger circlip ring I Ø72
1
1
14
690140103
Bearing Ø35
1 1 15
1066840
Distance bush
1 1 16
0264060
Self-locking nut M10
6 6 17
630949030
Hub 1 1
17a
630949035
Repair outfit/conversion set incl. hub
18
690117062
Washer Ø20
1 1 19
0263000
Lock nut M20
1 1 20
0483730
O-ring Ø80/3
1 1 21
0427791
Serrated disc Ø400 with 6 holes
1
1
22
0248421
Carrier bolt M10x30
6
6
22a
690117012
Facet plate Ø10
6
6
1160337
Complete right edge equipment w/levelling discs
1
-
1160338
Complete left edge equipment w/levelling discs
- 1
4519451
Complete set r/l edge equipment w/levelling discs
1 1 23
0422420
Levelling tine with wearing part, 60x10 mm, left
- 1 23
0422421
Levelling tine with wearing part, 60x10 mm, right
1
-
24
0422424
Wearing part 70x10 mm
1
1
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
41
Pos
Item no.
Designation
Right
Left
25
0264070
Self-locking nut M12 fzb, DIN985
2
2
26
0381260
PB-bolt M12x35 10.9
2
2
1160395
Complete right edge equipment w/levelling tine
1
-
1160396
Complete left edge equipment w/levelling tine
-
1
4519450
Complete set r/l edge equipment with leveling tines
1
1
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
42
Brakes
Hydraulic brake
Note: Check number and measurements of all hoses before ordering the spare parts.
Pos.
Item no.
Designation
4.0 m
5.0 m
1
690141032
Hub with brake (inner cylinder)
2 2 2
690201071
Hydraulic hose 500mm ¼” st/90
2
2
3
690203018
Fitting 10mm
1 2 4
690201015
Hydraulic hose 710mm ¼” st/st
1 2 5
690203015
Fitting T10
1 1 6
690201024
Hydraulic hose 5000mm ¼” st/st
1
1
7
690203003
Fitting straight 10-1/2” BSP
1 1 8
690203001
Quick coupling, male E402 ½”
1
1
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
43
Air brake
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
44
Pos.
Item no.
Designation
w/nylon tube
for membrane
cylinder
w/rubber hose for membrane
cylinder
1
690190001
Membrane cylinder 16”
2
2
2
690190070
Hose fitting M16x1,5 m/ Ø12 fitting
0
2
3
690190005
Test fitting, straight M16x1,5
2
2
4
690208102
Bonded seal PP 45-12
1
3
5
690190010
Mounting set, short U-bracket
2
2
6
690202930
Fitting, straight M16x1,5, Ø15 hose
2
0
7
690190015
Relay valve M22x1,5
1
1
8
690202941
Fitting, straight M22x1,5, Ø15 hose
6
4
9
690202940
Fitting, straight M22x1,5, Ø10 hose
2
2
10
690190080
Nylon tube Ø10x1mm
1
1
11
690190085
Nylon tube Ø15x1,5mm
4
2
12
690190105
Hose Ø14,5x5mm
2
4
13
690190073
Hose fitting M22x1,5, m/Ø12 fitting
4
6
14
690190090
Support bushing f/tube Ø10x1,5mm
2
2
15
690190095
Support bushing f/tube Ø15x1,5mm
8
4
16
690190020
Brake power regulator M22x1,5
1
1
17
690190025
Trailer air brake valve M22x1,5
1
1
18
690190026
Plug 2 2
19
690190035
Relief valve
1
1
20
690203420
Fitting, straight M16x1,5+M22x1,5
1
1
21
690190040
Filter M22x1,5
2
2
22
690190045
Hose coupling M22x1,5 (red)
1
1
23
690190046
Hose coupling M22x1,5 (yellow)
1
1
24
690190030
V-Fitting M22x1,5
1
1
25
690190050
Air receiver 40ltr
1
1
26
690190051
Drainage valve
1
1
27
690190052
Suspension for air receiver
2
2
28
690190060
Pressure ring M22x1,5
15
15
29
690190065
O-ring M22x1,5
15
15
30
690109305
Clamp 15-24 mm
4
8
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
45
Lights
Light kit
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
46
Pos.
Item no.
Designation
4.0 m
5.0 m
1
690103014
Bolt M5x20
8 8 2
690117002
Facet plate Ø5
8 8 3
690113002
Self-locking nut M5
10
10
4
630930110
Bracket for light box
2 2 5
690103025
Bolt M6x20
8
8
6
690117003
Facet plate Ø6
12
12
7
690113003
Self-locking nut M6
4 4 8
690160010
Light box (left)
1 1 8
690160011
Light box (right)
1 1 9
690160030
Rear light (complete)
2
2
10
690160031
Glass f/rear light
2
2
11
690160032
Bulb f/flashing light 12V 1x21W – BA15s
2 2 12
690160033
Bulb f/rear- and stop light 12V 1x21/5W – BAY 15d
2 2 13
690160041
Reflector (white) w/screwed pin og nut
2 2 14
690160040
Reflector (red) w/hole
2 2 15
690160042
Reflector (yellow) w/screwed pin and nut
2 2 16
690160060
Marking lights (L+R)
2
2
17
690160065
Glass f/markering lights (white)
2
2
18
690160066
Glass f/markering lights (red)
2 2 19
690160067
Bulb f/markering lights 12V 10W – BA15s
4 4 20
690210100
Screw M5x16
4 4 21
690160080
Cable 5 x 1 mm², left
1
1
21
690160080
Cable 5 x 1 mm², right
1
1
22
690209492
Connecting box 105x105x60
1 1 23
690209475
Connector PG11 w/nut
3
3
24
690160080
Cable 5 x 1 mm²
1 0 24
690160080
Cable 5 x 1 mm²
0 1 25
690160070
Plug 7 poles DIN 72 577 – ISO 1724
1 1 26
1160370
Mounting bracket
1
1
27
630835020
Lighting bar
1
1
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
47
Pos.
Item no.
Designation
4.0 m
5.0 m
28
690142001
Warning triangle
1
1
28a
690103014
Bolt M5 x 20
2
2
28b
690117002
Facet plate Ø5
4
4
28c
690113002
Self-locking nut M5
2
2
29
690110101
U-bolt M16 x 100x100x100
1
1
30
690113008
Self-locing nut M16
2
2
31
690117013
Facet plate Ø16
2 2 32
690101105
Bolt M12x40 8.8
5 5 33
690117014
Facet plate Ø12
5
5
4519515
Ligthting set w/wire and plug
Light kit: wiring diagram
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
48
Notes
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
49
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
50
UK Triple Tiller 4,0 m 5,0 m 22/05 2013
51
The design is subject to modification without notice
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