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HE-VA
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Combi-Disc

HE-VA Combi-Disc, Combi-Disc 4.0 m, Combi-Disc 3.0 m, Combi-Disc 3.5 m Operating Instructions Manual

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Combi-Disc 01/08 -2015
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Combi-Disc 01/08 -2015
Contents
EC-Declaration of Conformity .......................................................................................................... 8
Delivery check ..................................................................................................................................... 9
Machine description ........................................................................................................................... 9
Range of applications ....................................................................................................................... 9
Technical specifications ................................................................................................................. 10
Safety instructions for Combi-Disc. ................................................................................................ 11
Safety and Instructions on Hydraulics ........................................................................................... 12
Transport on public roads: .............................................................................................................. 12
Front axle load: ............................................................................................................................... 12
Labels on the machine ...................................................................................................................... 13
Start-up of the machine ................................................................................................................... 14
General information ....................................................................................................................... 14
Colour marking of hydraulic hoses ................................................................................................ 14
Attachment ..................................................................................................................................... 14
Maintenance ...................................................................................................................................... 15
Lubrication ..................................................................................................................................... 15
Mounting instructions ...................................................................................................................... 17
Mounting of the square tube roller or V-profile roller ................................................................... 17
Mounting of the drawbar and wheel frame on trailed models ....................................................... 17
Setting and adjustment .................................................................................................................... 19
Draw adjustment ............................................................................................................................ 19
Tines ............................................................................................................................................... 19
Hydraulic automatic release system ............................................................................................... 20
Replacement of wearing point ........................................................................................................ 21
Disc ................................................................................................................................................. 22
Scraper ............................................................................................................................................ 22
Edge equipment .............................................................................................................................. 23
Material damper guard ................................................................................................................... 24
Spare parts list .................................................................................................................................. 25
Drawbar .......................................................................................................................................... 25
Wheel frame ................................................................................................................................... 27
Light mounting ............................................................................................................................... 29
Front section ................................................................................................................................... 31
Parallel guide .................................................................................................................................. 33
Disc support .................................................................................................................................... 35
Rear section .................................................................................................................................... 39
Material damper guard ................................................................................................................... 40
Roller bar ........................................................................................................................................ 41
Edge equipment .............................................................................................................................. 43
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Combi-Disc 01/08 -2015
Hydraulics ......................................................................................................................................... 45
Wheel support ................................................................................................................................ 45
Hydraulic stone protection ............................................................................................................. 47
Rear section lifting ......................................................................................................................... 49
Disc adjustment .............................................................................................................................. 51
Diagrammes ...................................................................................................................................... 53
El. depth stop .................................................................................................................................. 53
Light kit .......................................................................................................................................... 54
Notes .................................................................................................................................................. 55
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Combi-Disc 01/08 -2015
EC-Declaration of Conformity
in accordance with the EU Machinery Directive 2006/42/EC
applicable as from December 29th 2009:
HE-VA ApS
N. A. Christensensvej 34,
DK-7900 Nykøbing Mors
Denmark
hereby confirms that the following machine has been manufactured
in accordance with the Council
Directive 2006/42/EC.
The declaration comprises the following machine:
Combi-Disc
3.0 – 3.5 – 4.0 m
No. : _____________
Nykøbing, 12. Aug 2015
Villy Christiansen
The undersigned is furthermore authorized to compile technical documentation for the above
machine.
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Combi-Disc 01/08 -2015
Delivery check
Upon delivery to the dealer/supplier as well as to the customer, check the Combi-Disc for possible damages.
Machine description
Range of applications
HE-VA Combi-Disc is a multi-purpose machine available in 3.0 m, 3.5 m and 4,0 m working width. As standard, the Combi-Disc is built in a strong frame construction. In front, the machine is mounted with strong tines loosening the hard strata / plow pan simultaneously with a perfect oxidation without pulling hard and inconvenient soil up to the surface. The working depth of the tines is adjusted hydraulically from -10 cm to 40 cm. After the tines, the machine is mounted with 2 rows of Ø510 mm discs. The working depth of the discs are adjusted hydraulically too from -10 cm to 13 cm. The placement of the discs after the tines results in the fact that the Combi-Disc, even after a pass, is performing a perfect seed bed where the tines in front have loosened the soil, and the following disc have mixed the soil without any mixing of hard and inconvenient soil. At the back, the machine is mounted with a roller, which ensures a precise working depth – perfect consolidation and crushes the clods. Different roller types and dimensions are available, and the Combi-Disc is available as three-point mounted or trailed models.
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Combi-Disc 01/08 -2015
Rigid models
3.0 m
3.5 m
4.0 m
Working width
3.00 m
3.50 m
4.00 m
Transport width
3.00 m
3.50 m
4.00 m
Wheel mounting (trailed model)
400/60x15 – 14 Ply
Wheel pressure
4.9 BAR
Number of hydraulic outlets:
2 pcs double-acting + 1 pc single-acting
For trailed machines:
+ 1 pc double-acting
Oil type:
Hydro Texaco HD32
El. connection
12 volt
Working speed (recommended)
7 - 10 km/h
Max. HP
350 HP
Rollers
3.0 m
3.5 m
4.0 m
Square tube roller Ø550 mm No of tines No of disc
Weight kg - three-point mounted Weight kg - trailed Power requirement HP
5 pcs
22 pcs 2800 kg 4000 kg
160 – 230 HP
6 pcs
26 pcs 3160 kg 4360 kg
190 – 280 HP
7 pcs
30 pcs 3460 kg 4660 kg
220 – 300 HP
V-profile roller Ø600 mm No of tines No of disc
Weight kg – three-point mounted Weight kg - trailed Power requirement HP
5 pcs
22 pcs 3420 kg 4620 kg
180 - 250 HP
6 pcs
26 pcs 3870 kg 5070 kg
210 – 300 HP
7 pcs
30 pcs 4260 kg 5460 kg
240 – 300 HP
V-profile roller Ø700 mm No of tines No of disc
Weight kg – three-point mounted Weight kg - trailed Power requirement HP
5 pcs
22 pcs 3600 kg 4800 kg
220 - 300 HP
6 pcs
26 pcs 4080 kg 5280 kg
240 - 300 HP
7 pcs
30 pcs 4500 kg 5700 kg
240 - 300 HP
Technical specifications
Combi-Disc complies with DS/ISO 11001-1, three-point suspension.
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Combi-Disc 01/08 -2015
Safety instructions for Combi-Disc.
Do not start-up the machine if there are persons in exposed positions* within a hazardous area **
Persons in exposed positions: Any person who is wholly or partly within a hazardous area.
Hazardous area: On and under the machine within a distance of 10 m from the machine.
* Persons in exposed positions: Any person who is wholly or partly within a hazardous area. ** Hazardous area: On and under the machine within a distance of 4 m from the machine
When persons are in exposed positions (e.g. in connection with adjustment, maintenance, attachment and uncoupling), the following conditions must be observed:
1. The machine must be lowered to firm ground.
2. The hydraulics must be relieved.
3. The tractor must be stopped and the key removed from the ignition switch.
4. The driver must ensure that no persons are in exposed positions during the operation.
Most accidents that happen in connection with the operation, transport and maintenance of machines are caused by non-compliance with the most elementary safety conditions. Therefore it is vital that anybody working at the machine carefully complies with the safety instructions as well as other instructions applying to the machine. The machine may only be operated, maintained and repaired by persons, who are familiar with this work and who are further familiar with the possible elements of danger with this particular machine.
CAREFUL! Rotating parts and loose-fitting clothing make up a dangerous combination!
Due to the risk of falling down, it is extremely hazardous to stand on the machine frame during operation of the machine attached to a tractor.
IMPORTANT! Due to the risk of falling down, it is extremely hazardous to stand on the machine frame during operation of the machine attached to a tractor.
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Combi-Disc 01/08 -2015
Safety and Instructions on Hydraulics
1. The maximum working pressure is 225 bar.
2. It is advisable to label the attachment parts at hydraulic connections between the tractor
and the tool in order to eliminate incorrect operation!
3. When checking for hydraulic leaks, use suitable safety wear (eye protectors, gloves, etc.)
High-pressure hydraulic oil may penetrate the skin and cause dangerous injuries. In case of injury, consult a doctor immediately. RISK OF INFECTION!
4. Before operating the hydraulics, lower the machine to firm ground.
Relieve the hydraulics, stop the motor and remove the ignition key.
5. Check the hydraulic hoses on a regular basis, however, every six months as a minimum
due to any cracks, wear and tear, etc. Replace any defective hoses immediately.
The life of hydraulic hoses is maximum 5 years. New hydraulic hoses must meet the manufacturer's requirements.
Transport on public roads:
Check before transport on public roads that the attachment of the machine at the tractor is in accordance with the local rules and regulations in force (permitted total weight, permitted axle load, transport width, lights, warning signs, etc.).
Front axle load:
After the attachment of the machine and at maximum load, the driving properties of the tractor must be ensured. Check that the front axle is sufficiently loaded. As a minimum, the front axle load must be 20% of the tractor weight. Permitted axle load and permitted total weight for the tractor must always be observed.
.
NB ! The driving, controlling and braking properties are affected by the attached machine combination
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Combi-Disc 01/08 -2015
Maximum torque in Nm. w/lubricated thread
Metric thread
Quality 8.8
Quality 10.9
Quality 12.9
M12
81
114
136
M14
128
181
217
M16
197
277
333
M18
275
386
463
M20
385
541
649
M22
518
728
874
M24
665
935
1120
Wheel bolt M18x1.5 fine thread
433 NM
Wheel bolt M22x1.5 fine thread
803 NM
Study the Operating Instructions thoroughly before any operation of the machine and observe all safety instructions.
Plate with number and year of manufacture.
Correct hydraulic pressure on the release system.
Tighten up all bolts regularly. If this is not performed, our guarantee obligations will no longer apply.
Labels on the machine
You will find several labels on your Combi-Disc containing safety and practical instructions as regards the correct application of the machine. Please study the instructions and point out to the user the importance of the labels as well as the safety instructions in these Operating Instructions. Always keep the labels clean and readable – if not they must be replaced.
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Combi-Disc 01/08 -2015
Start-up of the machine
General information
The machine requires 2 double-acting outlets (three-point mounted models). The machine requires 3 double-acting outlets (trailed models).
Colour marking of hydraulic hoses
Hoses for depth adjustment of tines = black Hoses for wheel on trailed machines = red Hoses for automatic release system = yellow Hoses for depth adjustment of discs = green
Attachment
Combi-Disc – three-point mounted models
1. Reverse the tractor to the machine and attach.
2. Connect all hydraulic hoses to the tractor outlets.
3. Lift the machine to maximum transport height.
4. Now adjust the working depth of the tines and the discs.
Combi-Disc – trailed models
1. Reverse the tractor to the machine.
2. Connect all hydraulic hoses to the tractor outlets.
3. Pressurise the drawbar - and the wheel cylinder (red) so that the machine drawbar is lifted to
the suitable height.
4. Then reverse the tractor and attach the machine.
5. Now lift the machine to maximum height and tilt the depth stop backwards towards the
drawbar cylinder.
6. Now adjust the working depth of the tines and discs.
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Combi-Disc 01/08 -2015
Maximum torque in Nm. w/lubricated thread
Metric thread
Quality 8.8
Quality 10.9
Quality 12.9
M12
81
114
136
M14
128
181
217
M16
197
277
333
M18
275
386
463
M20
385
541
649
M22
518
728
874
M24
665
935
1120
Wheel bolt M18x1.5 fine thread
433 NM
Wheel bolt M22x1.5 fine thread
803 NM
Maintenance
After the first 10 hours of operation, retighten the machine. Check hydraulic hoses, fittings
and cylinders for leaks and retighten. Please see the below schedule.
Ensure on a regular basis that all bolts are tightened.
Lubrication
The typical lubrication points are at the automatic release system, parallelogram for depth adjustment, bearings for roller and wheel bearings. The lubrication points are to be lubricated after every 10 working hours as well as after the cleaning in order to press out any water and dirt.
For lubrication, maintenance and repair, lower the Combi-Disc, put the brakes of the tractor on and stop the motor.
Attention! However, the double sealed ball bearings in the roller should only be lubricated every 20 working hours and by 1-2 strokes so that the sealing rings are not pressed out. However, by 1 – 2 strokes after cleaning in order to press out any water and dirt.
Important: Oil, type Hydro Texaco HD32 has been filled in the hydraulic system.
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Combi-Disc 01/08 -2015
Careful! XO The double-sealed ball bearings in the roller should only by
lubricated every 20 working hours and by 1-2 strokes so that the sealing rings are not pressed out. However, by 1-2 strokes after the cleaning in order to press out water and dirt.
Important! Oil, type Hydro Texaco HD32 has been filled in the hydraulic
system.
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Combi-Disc 01/08 -2015
Mounting instructions
Mounting of the square tube roller or V-profile roller
If the machine has been delivered disassembled, mount the roller behind the machine before the start-up.
Mounting of the drawbar and wheel frame on trailed models
Mount the drawbar and the drawbar cylinder in the lowest holes of the three-point suspension.
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Combi-Disc 01/08 -2015
2
1
1
2
2
1. Mount the wheel frame bracket and wheel frame on the
back of the main frame.
2. Then mount the wheel frame cylinder between the main frame
and the wheel frame.
Attach the hydraulic hoses and fasten them in the parking device on the drawbar.
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Combi-Disc 01/08 -2015
Setting and adjustment
When starting-up the Combi-Disc in the field, it is very important that the machine is parallel with the surface of the earth, the profile roller is at the rear and that the tractor is keeping the machine in an exact working depth.
Draw adjustment
Three-point mounted models
For the three-point mounted models, it is important that the top link is adjusted correctly.
Trailed models
It is important to adjust the drawbar cylinder correctly by means of distance clips, which is placed on the drawbar box. Height on the towing eye is approx. 500 mm
Tines
The working depth of the tines is adjusted hydraulically on the parallelogram, this means that the working depth is changed without changing the working angle of the tines.
Parallelogram adjustment for depth adjustment. The working angle of the tines can be changed by means of the spindles on top of the machine.
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Combi-Disc 01/08 -2015
It is important that no persons is near to the machine as the tine is returning to the working position with high speed and might throw with soil and stones.
1
1
2 3 4
Hydraulic automatic release system
1. Before each season it has to be controlled, that the gas pressure in the accumulator (Pos.1) is
90 bars. This requires special tools and can only be performed by an authorized dealer.
2. Befpre the start-up of the machine the hydraulic pressure in the closed hydraulic stone
protection system has to e controlled on the machine’s pressure gauge (Pos. 2). The pressure has to be minimum 100 bar and must not exceed 160 bar.
3. IMPORTANT – the hydraulic pressure is to be controlled continuously and must never be
under 100 bar.
4. If there is a need to adjust the working pressure, follow the below instructions: a. Mount the quick coupling of the hydraulic hose (Pos. 3) in the tractor’s oil outlet. b. Turn on the ball valve (Pos. 4) and the working pressure can now be adjusted up or
down with the tractor’s oil outlet.
c. When the desired pressure is achieved, turn off the ball valve again (Pos. 4) and the
tractor’s hydraulic system is relieved before the quick coupling (Pos. 3) is dismounted and placed in the parking device of the machine.
During the operation of the machine the tine is swinging automatically to the rear if it meets an obstacle. In normal circumstances the tine will automatically return to the working position again after having passed the obstacle. At extreme obstacles and/or soil conditions it might be necessary to stop and eventually lift the machine from the soil.
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Combi-Disc 01/08 -2015
Before working with the machine’s wearing points, the machine is to be
fastened. This can be performed by trestles under the main frame or by a support of the roller.
The wearing point might fall off, when the bolt is removed – take care to avoid foot and leg injuries.
1
2
Replacement of wearing point
1. Dismount M16x65 mm bolt (Pos. 1) by means of 2 pcs. 24 mm spanners.
2. The wearing point might fall off, when the bolt is removed – take care to avoid foot
and leg injuries.
3. Dismount the wearing point by pushing it forward. This might be difficult due to entrance of
soil, and it might be a good idea to use a hammer.
4. Mount the new standard wearing point, item no. 645000044 (Pos. 2) by pushing the wearing
point to the rear and then in its place.
5. Check the M16 x 65 mm bolt for eventual damages and replace it as required, item no.
690103190 + 690113008.
6. Mount the M16 x 65 mm bolt (Pos. 1), lubricate and tighten it with 20 Nm. Be careful not to
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tighten too much – as the wearing point might be damaged.
Combi-Disc 01/08 -2015
The Combi-Disc has scrapers of special steel among the rings on a V­Profile roller. To avoid unnecessary wear and to obtain the best scraper effect it is important to check the centring of the scrapers every day.
Disc
The working depth of the discs are adjusted hydraulically too. The depth position is readable on the scale (Pos. 1) (standard). The sensor can be adjusted to the desired depth, where el. depth stop is mounted. It is possible to over steer the electrical system by turning off the switch mounted in the cabin, now the discs can pass the sensor, thereby a deeper working depth is achieved.
Scraper
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Combi-Disc 01/08 -2015
2
1
3
Adjust the edge equipment for the discs in the Combi-Disc so that the excavated soil is collected. Keep the discs away from the ground to avoid bending when turning.
Adjust the edge equipment for the discs in the Combi-Disc so that the excavated soil is collected. Keep the discs away from the ground to avoid bending when turning.
Adjust the edge equipment for the discs in the Combi-Disc so that the excavated soil is collected. Keep the discs away from the ground to avoid bending when turning.
Edge equipment can be adjusted at three points:
1. Loosen two bolts – move the
arm out/in.
2. Use the spindle – it raises
and lowers the disc. Loosen two bolts – raise/lower by the spindle and retighten the bolts.
3. Loosen one bolt – tilt the
disc more or less.
Edge equipment
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Combi-Disc 01/08 -2015
Material damper guard
The Combi-Disc can be equipped with material damper guard, Ensuring that excavated soil from the discs is falling down before packing. The material damper guard is height adjustable in 5 cm steps, by unlocking 1 pin in each bracket. To dismount the material damper guard, unlock pins and unbolt.
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Combi-Disc 01/08 -2015
Spare parts list
Drawbar
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Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
1
645100404
Drawbar
1
2
630771200
Parking device for hose
1
3
0449430
Tube support double Ø14/Ø14
2
4
690210211
Top plate f/tube support
1
5
0234790
Bolt M8x40
1
6
630757017
Towing eye
1
7
0272310
Facet plate Ø20
12
8
690103069
Bolt M20x80
6
9
0264110
Self-locking nut M20
6
10
0462750
Cylinder 90/40x280 Ø35/Ø32.5
1
690200274
Gasket set
11
69435153G
Pin Ø35 L=153
1
12
630532600
Lock bush for pin head
1
13
0235330
Bolt M12x25
1
14
690136029
Lubricating nipple M8
1
15
690200664
Distance clips 6.2mm, blue
16
690200665
Distance clips 9.4mm, red
17
690200666
Distance clips 18.8mm, yellow
18
690200667
Distance clips 31.6mm, black
19
690200668
Distande clips 50.8mm, silver
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Combi-Disc 01/08 -2015
Wheel frame
27
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
1
1140873
Wheel frame
1
2
690141030
Hub 2500 kg
2 0396420
Sealing ring
690140105
Bearing 30208
690140111
Bearing 30211
0396470
Hub nut
0396460
Hub bolt
690141033
Hub cap
0396480
Castellated nut
3 0396300
Wheel (complete) 400760 15.5 14PR
2
4
0475400
Press-on bush EG Ø60/50x50mm
2
5
645100313
Tightening bracket for wheel support
1
6
1160558
Pin Ø50 L=396
1
7
630532700
Locking bush
1
8
0235760
Bolt M16x25mm
1
9
69430090G
Pin Ø30 L=90
1
10
645100310
Cylinder for wheel support
1
690200274
Gasket set
11
69430125G
Pin Ø30 L=125
1
12
630532600
Locking bush
2
13
0235330
Bolt M12x25mm
2
14
0235920
Bolt M16x120
8
15
0272290
Facet plate Ø16
16
16
630835015
Light bar
1
17
690103197
Bolt M16x50
4
18
0264090
Self-locking nut M16
4
19
0521010
Warning triangle
1
20
0233860
Bolt M5x20
2
21
0272230
Facet plate Ø5
4
22
0264030
Self-locking nut M5
2
28
Combi-Disc 01/08 -2015
Light mounting
29
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
1
1043480
Light bracket, left
1
1043510
Light bracket, right
1
2
0527040
Marking lights
2
3
0656240
Reflex, yellow
2
4
0243000
Cap screw M6x20mm. 8.8
5 0272240
Facet plate Ø6
6 0264040
Self-locking nut M6
7 0656260
Reflex, red
2
8
0656250
Reflex, white
2
9
0527000
Rear light, left
1
0527010
Rear light, right
1
10
30930110
Bracket
2
11
0234330
Bolt M6x20mm. 8.8
30
Combi-Disc 01/08 -2015
Front section
31
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
3,0m
1
645100325
Front section
1
2
645100330
Clamp for tine
5
3
690200344
Cylinder 70x60x50
10
4
645100312
Distance bush Ø40/Ø31 L=74
5
5
645100403
Adjustment shim Ø40/Ø31 L=8
10
6
645100288
Pin Ø30 L=262
5
7
630532600
Locking bush
12
8
0235330
Bolt M12x25
12
9
645100290
Pin Ø40 L=262
5
10
645100339
Pin Ø30 L=237
5
11
0272350
Facet plate Ø30
30
12
0371700
Retaining pin Ø8x50
10
13
645100196
Tine leg
5
14
645000044
Wearing point 200mm
5
645000043
Wearing point 120mm
5
645000063
Wearing point 350mm
5
15
690103868
Bolt M30x95
10
16
0264155
Self-locking nut M30
10
17
0235860
Bolt M16x70
5
18
0272290
Facet plate Ø16
10
19
0264090
Self-locking nut M16
5
20
645100296
Adjustment rod for top link
1
21
69532105C
Pin for top link CAT ¾ Ø32/Ø44,5 L=288
1
22
690134008
Ring pin Ø11,5mm
3
23
69537115C
Pin for top link CAT ¾ Ø37/Ø50 L=318
2
24
690206513
Accumulator 4,5L 90 bar
2
25
690206516
Clamp for accumulator
2
26
645100277
Pin Ø40 L=250
2
27
645100281
Pin Ø50 L=256
2
28
630532700
Locking bush
2
29
0235760
Bolt M16x25
2
32
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Parallel guide
33
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
3,0m
1
645100233
Parallel guide
1
2
690200342
Cylinder Ø100/50x250mm
2
3
645100273
Pin Ø40 L=213
2
4
630532600
Locking bush
2
5
0235330
Bolt M12x25
2
6
645100369
Pointer 1 7
0234780
Bolt M8x35
2
8
0272250
Facet plate Ø8
4
9
0264050
Self-locking nut M8
2
34
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Disc support
35
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Pos.
Item no.
Designation
No.
3,0m
1
630949071
Horn for side section
2
2
645100224
Rear bar
1
3
645100218
Front bar
1
4
690103172
Bolt M20x200
4
5
630949078
Bush L=20mm
8
6
630929130
BK-tube Ø30x5mm L=148mm
4
7
0272310
Facet plate Ø20
4
8
0264110
Self-locking nut M20
4
9
630949077
Rod for parallel motion
4
10
69525061F
Pin Ø25 L=61
4
11
690130132
Roll pin Ø6x40
5
12
0272340
Facet plate Ø27
5
13
690200123
Cylinder 80/40x155
1
14
630949076
Bush L=24mm
2
15
69430175G
Pin Ø30 L=175
1
16
630532600
Locking bush for pin head
1
17
0235330
Bolt M12x25
1
18
69530060F
Pin Ø30 L=58mm
1
19
0236150
Bolt M20x70
8
20
645100422
Scale 1 21
645100413
Pointer
1
22
0234770
Bolt M8x
4
23
0272250
Facet plate Ø8
4
24
0264050
Self-locking nut M8
4
36
Combi-Disc 01/08 -2015
7
12
13
10
9
6
5
2
3
4
14
1
8
11
13
Disc
37
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
1
630949022
Complete disc unit with carrier arm (left) (rear bar)
1
630949012
Complete disc unit with carrier arm (right) (front bar)
2
630949026
Carrier arm (left)
11
2
630949016
Cariier arm (right)
11
3
630949046
Clamping plate for carrier arm
22
4
690103091
Bolt M12x45 10.9
88
5
690117014
Facet plate Ø12
88
6
690113013
Self-locking nut M12
88
7
690210710
Rubber cord Ø35 L=190
88
8
630949025
Complete carrier arm with hub (left) (rear bar)
11
8
630949015
Complete carrier arm with hub (right) (rear bar)
11
9
690117012
Facet plate Ø10
132
10
690113005
Self-locking nut M10
132
11
690153508
Sabre disc, scalloped Ø508 x 4,0 with 6 holes / flat centre. Incl bolts - facet plates - nuts
22
12
690101210
Bolt M10 x 30 (carriage bolt) 8.8
132
13
630949032
Repair outfit / conversion set incl. hub
14
690140910
O-Ring 80 x 3
38
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
3,0m
1
645100226
Rear section
1
2
645100281
Pin Ø50 L=256
2
3
630532700
Locking bush for pin head
2
4
0235760
Bolt M16x25
2
5
645100277
Pin Ø40 L=250
2
6
630532600
Locking bush for pin head
2
7
0235330
Bolt M12x25
2
8
645100265
Tip for top link
2
9
1170296
Threaded nut (right-handed)
2
10
645100267
Middle part for top link
2
11
1170295
Threaded nut (left-handed)
2
12
645100269
Tip for top link
2
13
0432500
Lubricating nipple
4
Rear section
39
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
3,0m
1
645100423
Bracket
2
2
690110109
U-bolt M16x180x180x180
4
3
0272290
Facet plate Ø16
8
4
0264090
Self-locking nut M16
8
5
0235390
Bolt M12x55
4
6
0272270
Facet plate Ø12
8
7
0264070
Self-locking nut M12
8
8
645100430
L-bar 1 9
69512040k
Round head pin Ø12,5 L=40
2
10
0431975
Retaining ring
2
11
645100449
Rubber mat
1
12
645100446
Mounting rail
1
13
0234790
Bolt M8x40
12
14
0272250
Facet plate Ø8
24
15
0264050
Self-locking nut M8
12
Material damper guard
40
Combi-Disc 01/08 -2015
Roller bar
41
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
3,0m
1
645100445
Arm for roller bar (R)
1
2
645100444
Arm for roller bar (L)
1
3
0229250
Bolt (hexagon socket) M20x70mm
18
4
0272310
Facet plate Ø20
18
5
0264110
Self-locking nut M20
18
6
0235810
Bolt M16x50mm
4
7
0272290
Facet plate Ø16
8
8
0264090
Self-locking nut M16
4
9
0478971
Bearing UCF312
2
10
1160470
V-profile roller Ø600mm rings 3,0m
1
7451018
V-profile roller Ø700mm rings 3,0m
1
11
1048240
Square tube roller 3,0m
1
12
645100280
Scraper bar f/600 mm V-profile roller
1
645100426
Scraper bar f/700 mm V-profile roller
1
13
0422454
Scraper
19
14
630938522
Clamping bracket
19
15
0235450
Bolt M12x90
19
16
0272270
Facet plate Ø12
19
17
0264070
Self-locking nut M12
19
42
Combi-Disc 01/08 -2015
Edge equipment
43
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
1
645100371
Bracket f/edge equipment
1
2
690110109
U-bolt M16 x 180x180x180
2
3
0272290
Facet plate Ø16
4 0264090
Self-locking nut M16
5 0236315
Bolt M20x280
1
6
0272310
Facet plate Ø20
2
7
630943095
BK-tube 30x5mm L=233
1
8
0264110
Self-locking nut M20
1
9
69525107J
Pin Ø25 L=107
1
10
0378600
Ring split
1
11
630943090
Joint f/edge equipment
1
12
630943099
Spindle cross joint
1
13
630943109
Adjusting bolt
1
14
690103124
Bolt M16x35
4
15
630943102
Spindle
1
16
0422390
Clamp for tine
1
17
690103098
Bolt M12x110
1
18
0272270
Facet plate Ø12
4
19
0264070
Self-locking nut M12
2
20
0422145
Tine 80x10mm
1
21
0235380
Bolt M12x50
1
22
630943080
Console for axle
1
23
630949035
Complete hub
1
24
690153509
Disc 1 25
0248421
Carriage bolt M10x30
6
26
0272260
Facet plate Ø10
6
27
0264060
Self-locking nut M10
6
44
Combi-Disc 01/08 -2015
Hydraulics
Wheel support
45
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
1
See pos 10 page 25
1 2
See pos 10 page 27
1
3
0446200
Fitting 90-angle 3/8”
2
4
0446502
Fitting T-nipple Ø12mm/o-ring
2
5
0446679
Fitting 90-angle Ø12mm
2
6
0444020
Quick coupling ½”
2
7
690203103
Fitting straight ½” Ø12
2
8
0454835
Hydr. hose 2950mm 3/8” st/st
1
9
0454909
Hydr. hose 3250mm 3/8” st/st
1
10
0454665
Hydr. hose 2450mm 3/8” st/st
1
46
Combi-Disc 01/08 -2015
Hydraulic stone protection
47
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
1
690206513
Accumulator 4,5L 90bar
2
2
0449110
Bounded seal 1 ¼”
2
3
690204501
Fitting straight ½” x 1 ¼”
2
4
0446757
Fitting straight Ø15mm x ½”
2
5
690204505
Fitting T Ø15mm
2
6
0446500
Fitting T15L
1
7
0446680
Fitting 90-angle Ø15 pre-mounted connector
9 8
See pos 3 page 31
10
9
0449060
Bounded seal 3/8”
20
10
0446752
Fitting straight Ø10-½”
20
11
690204507
Joint T15 without/connector
8
12
0447710
Reversed fitting Ø15/Ø12
1
13
0442350
Ball plug valve 3/8”
1
14
0446751
Fitting straight Ø10-3/8”
1
15
0446752
Fitting straight Ø10-½”
1
16
0444020
Quick coupling ½”
1
17
690206825
Pressure gauge fitting Ø12 / 1/4”
1
18
0442051
Pressure gauge 400 bar
1
19
690201414
Hydr. hose 400mm ½” st/st
5
20
690201046
Hydr. hose 1660mm ¼” st/st (lift-mounted)
1
690201003
Hydr. hose 4550mm ¼” st/st (trailed)
1
21
690201449
Hydr. hose 850mm ½” st/st
2
22
690201423
Hydr. hose 500mm ½” st/st
4
48
Combi-Disc 01/08 -2015
Rear section lifting
49
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
1
See pos 2 page 33
2
2
0449050
Bounded seal ¼”
4
3
0444500
Hexagon nipple ¼”
4
4
0454210
Hydr. hose 700mm ¼” st/90º
2
5
0454170
Hydr. hose 500mm ¼” st/90º
2
6
0446510
T-nipple ¼”
2
7
0454835
Hydr. hose 2950mm 3/8” st/st (lift-mounted)
2
0455022
Hydr. hose 5750mm 3/8” st/st (trailed)
2
8
0444490
Hexagon nipple ½” x ¼”
2
9
0449070
Bounded seal ½””
2
10
0444020
Quick coupling ½”
2
50
Combi-Disc 01/08 -2015
5
5
6 7
8
Disc adjustment
3,0 m without el. depth stop
3,0 m with el. depth stop
.
51
Combi-Disc 01/08 -2015
Pos.
Item no.
Designation
No.
3,0m
1
690203001
Quick coupling, male E402 ½”
2
2
690203003
Fitting straight 10-½” BSP
2
3
690203006
Fitting 90-angle 10-3/8” BSP
2
4 See pos. 13, page 35
1
5
0455085
Hydr. hose 7050mm ¼” st/st (trailed)
2
0454967
Hydr. hose 4200mm ¼” st/st (lift-mounted)
2
Pos.
Item no.
Designation
No.
3,0m
1
690203001
Quick coupling, male E402 ½”
2
2
690203003
Fitting straight 10-½” BSP
4
3
690203006
Fitting 90-angle 10-3/8” BSP
2 4
See pos. 13, page 35
1
5
0455085
Hydr. hose 7050mm ¼” st/st (trailed)
1
0454967
Hydr. hose 4200mm ¼” st/st (lift-mounted)
1
6
690209453
Depth stop valve, electrical (complete)
1 7
Hydr. hose xxxxmm
1 8
Hydr. hose xxxxmm (trailed)
1
Hydr. hose xxxxmm (lift-mounted)
1
Without electrical depth stop
With electrical depth stop
52
Combi-Disc 01/08 -2015
Diagrammes
El. depth stop
BRUN = brown BLÅ = blue SORT = black
53
Combi-Disc 01/08 -2015
Light kit
HVID = white STEL = chassis GRØN = green H. BLINK / V. BLINK = right turn signal / left turn signal BRUN = brown BAGLYS = rear light RØD = red STOPLYS = stop light GUL = yellow
54
Combi-Disc 01/08 -2015
Notes
55
Combi-Disc 01/08 -2015
56
Combi-Disc 01/08 -2015
57
Combi-Disc 01/08 -2015
58
Combi-Disc 30-06-2015
59
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