HE-VA Vip-Roller NG 5, 4m, Vip-Roller NG, Vip-Roller NG 4, 5m Operating Instructions Manual

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

Vip-Roller NG

4,5 m - 5,4 m - 6,3 m - 7,3 m - 8,2 m

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

Contents

CONTENTS ...................................................................................................................................................................... 3

EC DECLARATION OF CONFORMITY .................................................................................................................... 4

1. DESCRIPTION OF THE MACHINE ........................................................................................................................ 5

2. DELIVERY CHECK .................................................................................................................................................... 5

TRANSPORT BRACKETS .................................................................................................................................................. 5

3. SPECIFICATIONS ...................................................................................................................................................... 6

TECHNICAL SPECIFICATIONS .......................................................................................................................................... 6

4. OPERATING INSTRUCTIONS ................................................................................................................................. 7

ATTACHMENT ................................................................................................................................................................. 7

TRANSPORT .................................................................................................................................................................... 7

ROLLING ......................................................................................................................................................................... 7

5. SAFETY AT THE VIP-ROLLER NG ........................................................................................................................ 8

6. SAFETY INSTRUCTIONS, REGARDING HYDRAULIC SYSTEM .................................................................... 9

7. MARKINGS ON THE MACHINE ........................................................................................................................... 10

SAFETY – AND OTHER MARKINGS ON THE MACHINE ..................................................................................................... 10

8. MAINTENANCE ........................................................................................................................................................ 11

LUBRICATION ............................................................................................................................................................... 11

9. DISPOSAL .................................................................................................................................................................. 12

10. SPARE PART LIST ................................................................................................................................................. 12

DRAWBAR .................................................................................................................................................................... 12

CHASSIS ........................................................................................................................................................................ 14

WHEEL FRAME – CENTER SECTION 4,5 - 5,4M ............................................................................................................... 16

WHEEL FRAME – CENTER SECTION 6,3 – 7,3 – 8,2M ...................................................................................................... 18

WING SECTIONS ............................................................................................................................................................ 20

ROLLER RINGS .............................................................................................................................................................. 22

RINGS AT THE SUPPORT BEARING .................................................................................................................................. 26

ROLLER ........................................................................................................................................................................ 28

SPRING-BOARD ............................................................................................................................................................. 30

SPRING-BOARD W/FIXED MOUNTED WEARING POINTS AND LOCKING SYSTEM .............................................................. 32

MOUNTING OF SPRING-BOARD ..................................................................................................................................... 33

Ø16 MM TINES .............................................................................................................................................................. 35

LED – LIGHT ................................................................................................................................................................ 36

NOTES: ........................................................................................................................................................................... 37

PNEUMATIC BRAKES ..................................................................................................................................................... 38

HYDRAULIC BRAKES ..................................................................................................................................................... 40

11. HYDRAULIC ............................................................................................................................................................ 42

4,5 AND 5,4 METER ....................................................................................................................................................... 42

8,2 METER ................................................................................................................................................................ ..... 43

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

EC DECLARATION OF CONFORMITY

in accordance with the EU Machinery Directive 2006/42/EC

applicable as from December 29th 2009:

HE-VA ApS

N. A. Christensensvej 34,

DK-7900 Nykøbing Mors

The declaration comprises the following machines:

Vip–Roller NG 4,5m – 5,4m – 6,3m – 7,3m – 8,2m

Nykøbing the 29th of December 2018

Villy Christiansen

The undersigned is furthermore authorised to compile technical documentation for the above machine.

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1. Description of the machine

The Vip-Roller is a 3-sectioned hydraulic, wheel mounted roller. Vip-Roller is to be used for packing the top soil, to maintain the content of moisture in it, and to eliminate not solid stones from the surface of the cultivated area.

The roller sections has an independent suspension, which gives the sections a perfect adaption to the ground in uneven areas. The changing between transport- and work position is by hydraulic force. The roller has a low and compact transport position with a width of 2,4 meters.

Read the manual before operating the roller and strictly follow the safety instructions.

2. Delivery Check

Check the roller for any damages. Check the hydraulic hoses for cuts and squeezing damages. Check also the other hydraulic components, are not damaged during transport. Check that the frame construction has not been damaged. You should also check that the roller blocks have not been exposed to impacts, which may have damaged the cast roller rings or the double-sealed ball bearings.

Finally check that the transport wheels are tightened and OK. Check the air pressure in the tyres: approx. 3.8 bar / 55 psi

Instructions for unloading and final assembly

In order to minimize the roller´s space during transport, the roller is supplied partially separated from the factory. If the machine is delivered unassembled, it must therefore be completely installed first

Transport Brackets

At delivery the machine is mounted with brackets for hoisting gear, which is not painted. These brackets is for attachment of chains or straps, when loading or unloading the machine from the transport vehicle, and they must be dismantled before use.

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3. Specifications

3-section hydraulic wheel-mounted field roller with free movability in all sections. Used for rolling of stones and packing of the top soil. The roller is available with a working width of 5.4 m or 6.3 m and with three different ring types: Cambridge-, Cam-, Star-, 2D wave-, and Crosskill rings.

Technical Specifications

Work Width

4,5 m

5,4 m

6,3m

7,3 m

8,2m

Total Width in workposition

4,8 m

5,7 m

6,6 m

7,6 m

8,2 m

Length

4,2 m

4,7 m

Width in transportposition

2,45 m

Hight in transportposition

2,2 m

1,6 m

Pressure on pintle eye in transport position (% of total weight)

ca. 40 %

ca. 40%

Wheel assembly, standard

10.0/75x15.3 – 10 PLY

11.5/80x15.

3 - 10 PLY

11.5/80x15.

3 - 10 PLY

11.5/80x1

5.3 - 10 PLY

Tyre pressure

3,8 bar / 55 psi

Oil pressure

min. 150 bar

Hydraulic outlets

1 single-acting and 1 double-acting

Quick-couplings, standard

Sterling type E 402

Hydraulic oil: system is filled with

Hydro Texaco HD32

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4. Operating Instructions

Attachment

On delivery, the roller is in transport position. When the roller is attached, check that the towing hook height is 400-500 mm. Reverse the tractor, put in and secure the draw bolt.

+

÷

+

÷

Raise the support leg and place it in the transport fittings on top of the drawbar. The roller requires one double-acting and one single-acting hydraulic outlet.

Now connect the hydraulic hoses, in the hydraulic outlets of the tractor.

IMPORTANT: Check that the male end, mounted by the factory, fits the female end of the tractor.

Now pressurise the tip cylinder so that the side sections are tipped free of the transport fittings. Then the side sections, are turned out by means of the wing cylinder.

Now the roller is hydraulically tipped into working position by means of the tip cylinder.

Transport

At changeover for transport, the roller is tipped totally backward by pressurising the tip cylinder. Now pressurise the wing cylinder so that the side sections turn forward, towards the stop on the transport fittings of the tail. When both sides lie in parallel with the tail, they are lowered down into the transport fittings by releasing the pressure of the tipping cylinder. Now relieve the hydraulics totally, and the roller is ready for transport.

Rolling

Speed: max. 10 km/h.

When turning, drive in wide curves as far as possible. The turning should be performed no sharper, than all roller rings are still rotating forward.

Only lower the wheels when making ready for transport position.

Do not drive over any large stones, which are not moveable.

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5. Safety at the Vip-Roller NG

Do not operate the machine, if any people** are at risk in the dangerous area.*

When persons are at risk in the dangerous area (e.g. when doing adjustments, maintenance or connect or disconnecting), the following points must be met:

1. Lower the machine on solid ground.

2. Hydraulic must be relieved.

3. Tractor must be turned off, and the key removed.

4. Driver must be aware of, when operating that there is no persons at risk in the

dangerous area.

* Dangerous area: At the machine and underneath it, and in a distance of 4 m from it. ** People at risk: Any person, who is completely or partially in the dangerous area.

Most accidents when operating the machine, transporting and doing maintenance occurs, when avoiding the most simple safety regulations. For this reason, it is of highest importance, that any person who is operating the machine, strictly follows the safety regulations and other instructions, which belongs the machine. The machine must only be operated, maintained and fixed by persons, who is confidential with and skilled for this work and is aware of moments of danger, which can occur.

Controle tightening:

• of hub bolts, 386 Nm according to specifications

• flange for towing eye, 6 pc of bolts 541 Nm

ATTENTION!! Rotating parts and loose in a loose condition, is a dangerous combination. IMPORTANT!! It is strictly prohibited for any person to take place on the frame of the

machine, when it is either operating or the tractor is idling.

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6. Safety Instructions, regarding Hydraulic System

1. The highest allowable pressure, is 225 bar.

2. It is recommended to mark the hydraulic connections between the implement and tractor, to

avoid incorrect operation!

3. When checking for hydraulic leeks, suitable safety gear must be used due to danger. (Safety

goggles , gloves, etc.) At high pressure, Hydraulic oil can penetrate the skin and course serious injuries. At injuries, consult a doctor immediately. RISK OF INFECTION!

4. Before any work at the hydraulic system, the implement must be lowered to solid ground.

Pressure must be relieved, engine stopped, and ignition key removed.

5. Check the hydraulic hoses on a regular basis, however, every six months as a minimum due

to any cracks, wear and tear, etc. Replace any defective hoses immediately.

6. Hydraulic hoses lasts for no more than 5 years. New hydraulic hoses must be identical to the manufacturers specifications.

INSTRUCTIONS FOR TRANSPORT AT PUBLIC ROADS:

Before transport at public roads, make sure that the attachment of the implement to the tractor, is in accordance with the local rules and regulations in force (permitted total weight, permitted axel load,

transport width, lights and warning signs).

FRONT AXEL LOAD:

When the implement is attached and at maximum load, the tractors driving properties must be ensured. Check that the front axel is sufficiently loaded. The front axel load must be at least 20% of the tractors weight. Permitted axel load and total weight for the tractor must be respected.

NB! The driving, controlling and braking properties are affected by the attached implement.

Oil, type Hydro Texaco HD 32 has been filled in the hydraulic system

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7. Markings on the machine

Several markings are located at your machine, which contains safety regulations and other instructions to inform about correct operating. Please read these instructions carefully, and make the driver aware about the markings and safety regulations in this Operating Instructions. Keep the markings clean and readable. If they are not, they must be replaced.

Safety – and other markings on the machine

Study the Operating Instructions thoroughly before any operation of the machine and observe all safety instructions.

Take care that no persons are within the machine’s

hazardous area during the unfolding and folding procedure.

Plate with number and year of manufacture.

Tighten up the bolts regularly. If this is not performed, our warranty obligations will no longer apply.

Maximum torque in Nm. w/lubricated thread

Metric thread

Quality 8.8

Quality 10.9

Quality 12.9

M10x1,5

47

65

79

M12x1,75

81

114

136

M14x2,0

128

181

217

M16x2,0

197

277

333

M18x2,5

275

386

463

M20x2,5

385

541

649

M22x2,5

518

728

874

M24x3,0

665

935

1120

Hjulbolt M18x1,5 fine thread

433 Nm

Hjulbolt M22x1,5 fine thread

803 Nm

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8. Maintenance

• After 10 hours of operation, tightening of wheels, bearings and stop rings must be done.

• Hoses, fittings and cylinders must be checked for any leaks and retightened.

• When the season is done the roller must be cleaned, lubricated and a thin layer of oil sprayed

on all painted parts.

• Glossy piston rods must be protected by grease.

Lubrication

At every 10 hours operation: - every roller sections suspension

At every 30 hours operation: - wings bushings hinged to wheel frame

- bearings

- cylinders

- wheel frame bushings hinged to chassis

Once a year: - the support leg

IMPORTANT

X= grease nipples

Bearings must only be lubricated with 1-2 strokes, otherwise the sealing rings can be released.

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9. Disposal

When, after many years of use, the machine is to be regarded as end-of-life, it must be disposed of to a registered and approved product dealer. This will carry out the statutory discharge and disposal of hydraulic oil, as well as sorting materials for further processing for recycling.

10. Spare Part List

Drawbar

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Pos

Part number

Description

4,5m

5,4m

6,3m

7,3m

8,2m

1

630757097

Drawbar

1 1 1 630771023

Drawbar

1 1 1 2 630757028

Towing eye Ø50 w/swivel - M16 bolte

1 1 1 1 1 3 690141095

Support leg 3500 kg

1 1 1

3

690141102

Support leg 6000 kg

1 1

4

1030280

Pin for support leg Ø16 L=94 - 45°

1 1 1 1 1 5 0377400

Hairpin split Ø4 mm

1 1 1 1 1

6

690103130

Bolt M16x70 10.9

6 6

6

690103173

Bolt M20x70 10.9

6 6 6 7 0272290

Facet washer Ø16 mm

12

12 7

690117005

Facet washer Ø20 mm

12

8

0264090

Safety nut M16

6 6

8

690113009

Safety nut M20

6 6 6

9

7345010

Holder for hoses (8 pc) Incl. pos. 10-17

10

7345004

Holder for hoses, bottom part

1 1 1 1 1

11

7345003

Holder for hoses cover

1 1 1 1 1

12

0235360

Bolt M12x40mm, 8.8 fzg

2 2 2 2 2

13

0272270

Facet washer Ø12 mm

4 4 4 4 4

14

0264070

Safety nut M12

2 2 2 2 2

15

0246060

Bolt (carrier bolt) M6x16 FZB DIN603

4 4 4 4 4

16

0272240

Facet washer 6mm, fzb

8 8 8 8 8

17

0264040

Safety nut M6, fzb DIN985

4 4 4 4 4

18

690103130

Bolt M16x70 10.9

6 6 6 6 6

19

0272290

Facet washer Ø16

12

20

0264090

Safety nut M16

6 6 6 6 6

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Chassis

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Pos

Part number

Description

4,5m

5,4m

6,3m

7,3m

8,2m

1

1325038

Chassis

1 1 1 1325264

Chassis

1 1 1

1

1325373

Chassis, (From serial number 352888)

1 2 1325225

Transport fittings 24”/Ø620 mm

2 2 2 2 2

2

1325456

Transport fittings 24”/Ø620 mm (From serial number 352888)

2 2 2 2 2

3

690200050

Tip cylinder 80/40x500mm Ø30/Ø30 mm

1 1

690200143

Gasket kit 80/40 mm. (Laizhou)

3

690200110

Cylinder 100/50x600mm Ø30/Ø30 mm (From serial number 352888)

1 1

3

690200020

Tip cylinder 100/50x700mm Ø35/Ø35mm

1 1 1 690200285

Gasket kit 100/50mm (Laizhou)

3

7345085

Cylinder 120/50x800mm Ø35/Ø35mm

(From serial number 352888)

1

4

69430155G

Pin Ø30 L=155 mm

1 1 4 69435185G

Pin Ø35 L=185 mm

1 1 1 5 630532600

Lock bushing for pin head

2 2 2 2 2

6

690101101

Bolt M12x25 8.8. w/glue

2 2 2 2 2 7 69430185G

Pin Ø30 L=185 mm

1 1

7

69435185G

Pin Ø35 L=185 mm

1 1 1 8 69440495N

Pin Ø40 L=495 mm

1 1 8 69440680N

Pin Ø40 L=680 mm

1 1 1 9 630532700

Lock bushing for pin head

1 1 1 1 1

10

0235760

Bolt M16x25mm, 8.8 fzb

1 1 1 1 1

11

0432100

Grease nipple M6

2 2 2 2 2

12

0432510

Grease nipple M8

1 1 1 1 1

13

0235840

Bolt M16x60 8.8

4 4 4 4 4

14

0272290

Facet washer Ø16 mm

8 8 8 8 8

15

0264090

Låsemøtrik M16

4 4 4 4 4

16

0235852

Bolt M16x65 DIN 931

6 6

16

690103173

Bolt M20x70 10.9

6 6 6

17

0272290

Facet washer Ø16 mm

12

12 17

690117005

Facet washer Ø20 mm

12

18

0264090

Safety nut M16

6 6

18

690113009

Safety nut M20

6 6 6

19

1325050

Bushing BK-pipe 45x7 L=45

4 4

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Wheel frame – center section 4,5 - 5,4m

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Pos

Part number

Description

4,5m

5,4m

1

1325113

Wheel frame - Center section

(Changed from serial number 352888)

1

1325115

Wheel frame - Center section with brake hubs

1

2

69440765N

Pin Ø40 L=765 mm

2

3

630532700

Lock bushing for pin head

2 2 4

690103124

Bolt M16x25 mm

2 2 5

1325095

Wing cylinder with spring

1 1

690200010

Cylinder 60/30x500 mm, Ø30 mm

1

690200077

Gasket kit 60/30 (Laizhou)

6

69430090G

Pin Ø30 L=90 mm

2

7

630532600

Lock bushing for pin head

2

8

690101101

Bolt M12x25 w/glue

2 2 9

0432510

Grease nipple M8

2 2 10

1325139

Stone box

1 1 11

690110105

U-bolt M16x100x200x100

2

12

0272290

Facet washer Ø16 mm

4

13

0264090

Safety nut M16

4 4 14

0395440

Hub 1700 kg 6-M18/160-205

2 2 15

690141039

Hub bolt M18 x 1.5 L=49 mm

12

14

690141032

Hub w/brake 3750 kg

2 2 15

690141042

Hub bolt M18 x 1.5 L=60 mm

12

16

0396471

Hub nut M18 x 1,5 mm

12

17

690141310

Wheel 10.0/75x15.3-10 PLY

2

17

690141315

Wheel 11,5/80x15.3-14 PLY (Only an option)

2 2 18

1325326

Bracket for warning triangle

1 1 19

0521010

Warning triangle

1 1 20

0233860

Bolt M5x20 mm

2

21

0272230

Facet Ø5 mm

4

22

0264030

Safety nut M5

2 2 23

0236180

Bolt M20x90 8.8 (adjustment bolt)

2 2 24

690112009

Nut M20

4

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Wheel frame – center section 6,3 – 7,3 – 8,2m

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Pos

Part number

Description

6,3m

7,3m

8,2m

1

1325248

Wheel frame - Center section

1 1 1

1

1325370

Wheel frame - Center section with brake hubs

1 1 1

1

1325421

Wheel frame - Center section with brake hubs

From serial number 352888

1

2

69440810N

Pin Ø40 L=810 mm

2 2 2

3

630532700

Lock bushing for pin head

2 2 2 4 690103124

Bolt M16x25 mm

2 2 2 5 1325332

Wing cylinder with spring

2 2 2 0462700

Cylinder 80/40x280 mm Ø30 mm

2 2 2 690200077

Gasket kit

6 69430090G

Pin Ø30 L=90 mm

2 2 2 7 630532600

Lock bushing for pin head

2 2 2

8

690101101

Bolt M12x25 w/glue

2 2 2 9 0432510

Grease nipple M8

2 2 2

10

1325139

Stone box

1 1 1

11

690110105

U-bolt M16x100x200x100

2 2 2

12

0272290

Facet washer Ø16 mm

4 4 4

13

0264090

Safety nut M16

4 4 4

14

0395440

Hub 1700 kg 6-M18/160-205

2 2 2

15

690141039

Hub bolt M18 x 1.5 L=49 mm

12

14

690141032

Hub w/brake 3750 kg

2 2 2

15

690141042

Hub bolt M18 x 1.5 L=60 mm

12

16

0396471

Hub nut M18 x 1,5

12

17

0396100

Wheel 11.5/80x15,3-10 PLY

2 2 2

17

0396300

Wheel 400/60 x 15,5-14 PLY (Only an option)

2 2 2

18

0235930

Bolt M16x130 mm 8.8

4 4 4

19

0272290

Facet washer Ø16

8 8 8

20

0264090

Safety nut M16

4 4 4

21

0521010

Warning triangle

1 1 1

22

0233860

Bolt M5x20

2 2 2

23

0272230

Facet washer Ø5 mm

4 4 4

24

0264030

Safety nut M5

2 2 2

25

0236180

Bolt M20x90 8.8 (adjustment bolt)

2 2 2

26

690112009

Nut M20

4 4 4

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Wing sections

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Pos

Part number

Description

4,5m

5,4m

6,3m

7,3m

8,2m

1

1325178

Wing section, right

1

1325179

Wing section, right

1

1325240

Wing section, right

1

1325340

Wing section, right

1 1 1325337

Wing section, right

1 2 1325194

Wing section, left

1 2 1325195

Wing section, left

1

2

1325330

Wing section, left

1

2

1325350

Wing section, left

1 2 1325336

Wing section, left

1 3 690160021

Holder for light

2 2 2 2 2 4 7357510

Light, left ( see page 36 )

1 1 1 1 1

4

7357506

Light, right ( see page 36 )

1 1 1 1 1

5

0234330

Bolt M6x20 mm, 8.8 fzb

4 4 4 4 4

6

0272240

Facet washer 6 mm, fzb

16

7

0264040

Safety nut M6, fzb DIN 985

8 8 8 8 8 8 0234340

Bolt M6x25mm, 8.8 fzb

4 4 4 4 4 9 69440765N

Pin Ø40 L=765 mm

2 2 9 69440810N

Pin Ø40 L=810 mm

2 2 2

10

630532700

Lock bushing for pin head

2 2 2 2 2

11

690103124

Bolt M16x35 mm 8.8

2 2 2 2 2

12

0432510

Grease nipple, straight H1 M8x1,25

4 4 4 4 4

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Roller Rings

Cambridge rings Ø450 mm

Description

Quality

Part no.

Pos. 1. Hub 104 mm

GG25

690150039

Pos. 1. Hub 80 mm

GG25

690150041

Pos. 1. Hub 72 mm ¤

GG25

630764021

Pos. 1. Hub 82 mm ¤

GG25

630764020

Pos. 2

GG25

690150040

¤ = At the bearing

Pos. 1

450 mm Lenient (3 spokes)

Pos. 2

450 mm Breaker

Cambridge rings Ø510 mm

Description

Quality

Part no.

Pos. 3 Hub 104 mm

GG25

690150030

Pos. 3 Hub 104 mm

GGG50

690150088

Pos. 3 Hub 80 mm

GGG50

690150087

Pos. 3 Hub 72 mm ¤

GGG50

630764031

Pos. 3 Hub 82 mm ¤

GGG50

630764030

Pos. 4

690150032

Pos. 3

510 mm Lenient (3 spokes)

Pos. 4

510 mm Breaker

Cambridge rings Ø510 mm

Description

Quality

Part no.

Pos. 5 Hub 104 mm

GG25

690150103

Pos. 5 Hub 80 mm

GG25

690150105

Pos. 5 Hub 72 mm ¤

GG25

630764037

Pos. 5 Hub 82 mm ¤

GG25

630764034

Pos. 4

690150032

Pos. 5

510 mm Lenient (5 spokes)

Pos. 4

510 mm Breaker

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Gambridge rings Ø560 mm

Description

Quality

Part no.

Pos. 6 Hub 104 mm

GG25

690150101

Pos. 6 Hub 104 mm

GGG50

690150107

Pos. 6 Hub 80 mm

GGG50

690150109

Pos. 6 Hub 72 mm ¤

GGG50

630764039

Pos. 6 Hub 82 mm ¤

GGG50

630764038

Pos. 7

690150102

Pos. 6

560 mm Lenient (5 spokes)

Pos. 7

560 mm Breaker

Cambridge rings Ø510 mm

Description

Quality

Part no.

Pos. 8 Hub 104 mm

GG25

7375003

Pos. 8 Hub 104 mm

GGG50

7375010

Pos. 8 Hub 80 mm

GG25

7375004

Pos. 8 Hub 80 mm

GGG50

7375008

Pos. 8 Hub 72 mm ¤

GG25

7375009

Pos. 8 Hub 72 mm ¤

GGG50

7375025

Pos. 8 Hub 82 mm ¤

GG25

7375020

Pos. 8 Hub 82 mm ¤

GGG50

7375026

Pos. 9

GG25

7375001

Pos. 8

510 mm Lenient (8 spokes)

Pos. 9

510 mm Breaker (8 spokes)

Pos. 9

GGG50

7375013

Cambridge rings Ø560 mm

Description

Quality

Part no.

Pos. 10 Hub 104 mm

GG25

7375005

Pos. 10 Hub 104 mm

GGG50

7375009

Pos. 10 Hub 80 mm

GG25

7375007

Pos. 10 Hub 80 mm

GGG50

7375011

Pos. 10 Hub 72 mm

GG25

7375017

Pos. 10 Hub 72 mm

GGG50

7375023

Pos. 10 Hub 82 mm

GG25

7375018

Pos. 10 Hub 82 mm

GGG50

7375024

Pos. 11

GG25

7375000

Pos. 11

GGG50

7375012

Pos. 10

560 mm Lenient (9 spokes)

Pos. 11

560 mm Breaker (9 spokes)

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Cambridge rings Ø620 mm

Description

Quality

Part no.

Pos. 12 Hub 104 mm

GG25

690150113

Pos. 12 Hub 104 mm

GGG50

7375016

Pos. 12 Hub 80 mm

GG25

690150111

Pos. 12 Hub 80 mm

GGG50

7375015

Pos. 12 Hub 72 mm ¤

GG25

630764049

Pos. 12 Hub 72 mm ¤

GGG50

7375021

Pos. 12 Hub 82 mm ¤

GG25

630764050

Pos. 12 Hub 82 mm ¤

GGG50

7375022

Pos. 13

GG25

690150067

Pos. 13

GGG50

690150116

Pos. 12

620 mm Lenient (10 spokes)

Pos. 13

620 mm Breaker (10 spokes)

2D rings

Description

Quality

Part no.

Pos. 14 Ø500

GG25

690150105

Pos. 14 Ø550

GGG50

690150109

Pos. 14 Ø600

GGG50

690150082

Pos. 15 Ø500

GG25

7375004

Pos. 15 Ø550

GG25

7375007

Pos. 15 Ø600

GG25

690150111

Pos. 14

2D rings (5 spokes)

Pos. 15

2D rings (8-9-10 spokes)

Crosskill ring 550 mm

Description

Quality

Part no.

Pos. 16 Hub 155 mm

GG25

690150007

Pos. 16

550 mm Knastring

Star ring Ø450/Ø500 mm

Description

Quality

Part no.

Pos. 17 Ø500/Ø135

GGG50

690150063

Pos. 18 Ø485

GGG50

690150064

Pos. 19 Monteringsplade

690150112

Pos. 17

500 mm

Pos. 18

485 mm

Pos. 19

235 mm

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Star ring Ø550/Ø600 mm

Description

Quality

Part no.

Pos. 20 Ø600/Ø135

GGG50

690150065

Pos. 21 Ø550

GGG50

690150066

Pos. 19 Monteringsplade

690150112

Pos. 20

600 mm

Pos. 21

550 mm

Pos. 19

235 mm

Crosskill ring 485/530 mm – 550/600 mm

Description

Quality

Part no.

Pos. 22 530 mm

GG25

690150011

Pos. 23 485 mm

GG25

690150034

Pos. 22 600 mm

GG25

690150075

Pos. 23 550 mm

GG25

690150074

Pos. 24 Nav Ø104

690150076

Pos. 22

Loose Crosskill

Pos. 23

Fixed Crosskill

Pos. 24

Hub

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Rings at the support bearing

Pos

Description

1

Support bearing (see page 28)

2

Ring with hub 72 mm (see page 22 - 25)

3

Ring with hub 82 mm (see page 22 - 25)

4

Ring wiht hub 104 (see page 22 - 25)

5

Breaker ring, standard (see page 22 – 25)

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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NOTES:

Date:

Notes:

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

28

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Roller

Support bearing for 8,2 m Vip-Roller NG wing section

Optional equipment

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Pos

Part no.

Description

4,5

5,4

6,3

7,3

8,2

1

690140813

Bearing UCF 211, ø55, 4-huls, Ø60 shaft

6 6 6 6 6

2

690103197

Bolt M16x50 mm 8.8

24

24 3 690117013

Facet washer Ø16 mm

48

48 4 690113008

Safety nut M16

24

24 5 671040400

Stop ring w/bolt Ø60 shaft

12

12 6 678692370

Shaft f/middle section Ø60 CrNiMo6 L=2370

1 1 1 1 1 6 678612370

Shaft f/wing section L=2370 Ø59,95 CK45

2 6 678612860

Shaft f/wing section L=2860 Ø59,95 CK45

2 6 678633283

Shaft f/wing section Ø60 ST60 L=3283

2

7

690150090

Adjustment shim 15mm. Incl. bolte - washers - nuts

7

690150099

Adjustment shim 20mm. Incl. bolte - washers - nuts

7 690150091

Adjustment shim 25mm. Incl. bolte - washers - nuts

8 630764006

Console for bearing

2

9

690110105

U-bolt M16x100x200x100

4

10

690117013

Facet washer Ø16 mm

4

11

690113008

Safety nut M16

4

12

630764008

Holder for bearing UC 312

2

13

690140115

Bearing UC 312

2

14

7355000

Pressure ring, narrow for UCF 312 bearing

2

15

691370150

Seeger sirclip ring, outside Ø150 DIN 471

2

16

690117102

Support washer 80 x 60,5 x 2mm

2

Optional equipment

17

630670617

Spring

2

18

630367135

Console for support bearing w/spring

2

19

630764008

Holder for bearing UC 312

2

20

690140115

Bearing UC 312

2

21

691370150

Seeger sirclip ring, outside Ø150 DIN 471

2

22

690117102

Support washer 80 x 60,5 x 2mm

2

23

690103213

Bolt M20x200 mm 8.8

2

24

0272310

Facet washer Ø20 mm

4

25

0264110

Safety nut M20 DIN985

2

26

690110105

U-bolt M16x100x200x100

4

27

0272290

Facet washer Ø16 mm

16

28

0264090

Safety nut M16

16

29

0229000

Hex. countersunk screw M16x60 8.8 FBZ DIN 7991

8

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Spring-Board

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Pos

Part number

Description

4,5

5,4

6,3

7,3

8,2

1

633033020

Spring-Board bar, middle

1 1 1 1325296

Spring-Board bar, middle

1 1 1 2 1325090

Spring-Board bar, left

1 2 1325091

Spring-Board bar, left

1 2 1325299

Spring-Board bar, left

1 2 1325302

Spring-Board bar, left

1 2 1325339

Spring-Board bar, left

1 3 1325088

Spring-Board bar, right

1 3 1325092

Spring-Board bar, right

1

3

1325298

Spring-Board bar, right

1

3

1325301

Spring-Board bar, right

1 3 1325338

Spring-Board bar, right

1 4 1325075

Horn for middle section

1 1 4 1325285

Horn for middle section

1 1 1 5 690200160

Cylinder 50/30x155mm Ø20 w/double end

1 1 1 1 1 690200046

Gasket kit 50/30 mm (Laizhou)

6 69520087F

Pin Ø20 L=87 Welded facet washer/hole for split

1 1 1 1 1 7 0378200

Ring split Ø4,5mm – galvanized

9 9 9 9 9 8 69520046D

Pin Ø20 L=46 mm

1 1 1 1 1 9 690115010

Washer Ø20/Ø28x1,0 mm

2 2 2 2 2

10

691372020

Seeger sirclip ring Ø20 mm Din 471 outside

2 2 2 2 2

11

69525095F

Pin Ø25 L=95 Welded facet washer/hole for split

2 2 2 2 2

12

0235852

Bolt M16x65 mm DIN 931

2 2 2 2 2

13

0272290

Facet washer 16mm, fzb

4 4 4 4 4

14

0264090

Safety nut M16

2 2 2 2 2

15

635054520

Horn f/Spring-Board

4 4 4 4 4

16

69525095F

Pin Ø25 L=95 Welded facet washer/hole for split

4 4 4 4 4

17

690200160

Cylinder 50/30x155mm ø20 w/double end

690200046

Gasket kit 50/30 mm (Laizhou)

18

69520087F

Pin Ø20 L=87 Welded facet washer/hole for split

2 2 2 2 2

19

690110406

U-bolt M18x150x100x150 mm

8 8

19

690110403

U-bolt M18x200x100x200 mm

8 8 8

20

0272300

Facet washer Ø18 mm

16

21

0264100

Safety nut M18

16

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Spring-Board w/fixed mounted wearing points and locking system

Pos

Part number

Description

No.

1

0422145

Spring-board tine 80x10 mm - long

1

2

633052150

2-tine slicing point (crust breaker)

1 3 633052100

Flat wearing point

1 4 633052200

Clamp for Spring-Board tine

1 5 633055710

Locking bar for traverse locking system (long)

1

6

633055700

Locking bar for traverse locking system (short)

1 7 633055500

Bracket for traverse locking system

1

8

690101220

Carriage bolt M12x45 mm 8.8

2 9 690117014

Facet washer Ø12 mm

4

10

690113006

Safety nut

3

11

69512040K

Pin Ø12,5 L = 40 mm St 52 Yellow Zink Plated

2

12

690134000

Locking ring 30xø3 mm Galvanized

2

13

690103098

Bolt M12x110 mm 10.9

1

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Mounting of Spring-Board

Wearing points and slicing plate points (crust breaker) with traverse locking system and EasyChange

Pos

Part number

Description

Pieces

1

0422145

Spring-Board tine

1 2 1170388

Flat wearing point – Easy-Change

1 3 1170410

3-tine slicing point (crust breaker) – Easy-Change

1

4

1170389

Easy-Change bracket for traverse locking system

1 5 1170391

Locking pin

1

6

0378200

Ring split Ø4,5 mm

1 7 0227842

Bolt M12 x 35 mm 8.8

2 8 0272270

Facet washer

2 9 0264070

Safety nut M12

2

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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1

2

3

4

5

6

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Ø16 mm tines

Pos

Part number

Description

Pieces in

each tooth

1

633055609

Tine Ø16 H=655mm

1

2

0235480

Bolt M12x120 mm 8.8

1

3

633055612

Clamp

1

4

0272820

Washer

1

5

0264070

Safety nut M12, fzb DIN985

1

6

0272270

Facet washer 12mm fzb, DIN125B

1

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

LED – light

Notice: Amount of wires and length of wires can be various, depending on mashine type.

Check number and measurements of all cables before ordering the spare parts.

Pos.

Part no.

Description

Pieces

1

7357505

Holder for light (L)

1

7357508

Holder for light (R)

1

2

7357504

Rear light

2

3

0264030

Safety nut M5

16

4

7357507

Side marker light (L)

1

7357509

Side marker light (R)

1

5

0234340

Bolt M5x25 mm

4

6

0272240

Facet washer Ø5

8

7

0656240

Reflex, yellow

2

8

0656250

Reflex, hvid

2

9

0521030

Reflex (triangle) red 125/145

2

10

0233860

Bolt M5x20 mm

4

11

7357516

Bracket

2

12

0272240

Facet washer Ø6 mm

16

13

0264040

Safety nut M6

8

14

0234330

Bolt M6x20 mm

4

15

690160080

Wire 5 x 1mm² (Before ordering find the length)

16

7357545

Ruta seal nipple M20 8-12mm Grey RAL7001

2

17

690160070

7 pin plug DIN 72 577-ISO 1724

1

18

7357546

Rubberbushing Nr. 38A Ø10/3 sort

1

19

0520492

Connecting box 105x105x60 mm

1

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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NOTES:

Date:

Notes:

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

38

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Pneumatic brakes

For mashines w/rubbber hose for the pneumatic cylinder

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Pos.

Part

number

Description

w/nylontube

for

membranecyl.

w/nylontube

for

membranecyl.

1

690190001

Membrane cylinder 16”

2

690190070

Hose fitting M16x1,5 m/ Ø12 hose

0

2

3

690190005

Test connection, straight M16x1,5

2

4

690208102

Bonded seal PP 45-12

1

3

5

690190010

Mounting kit, short double sides

2

6

690202930

Hose fitting, straight M16x1,5 Ø15 hose

2

0

7

690190015

Relay valve M22x1,5

1

8

690202941

Hose fitting, straight M22x1,5, Ø15 hose

6

4

9

690202940

Hose fitting, straight M22x1,5, Ø10 hose

2

10

690190080

Nylon tube Ø10x1mm

1

11

690190085

Nylon tube Ø15x1,5mm

4

2

12

690190105

Hose Ø14,5x5mm

2

4

13

690190073

Hose fitting M22x1,5, m/Ø12 hose

4

6

14

690190090

Support bushing f/tube Ø10x1,5mm

2

15

690190095

Support bushing f/tube Ø15x1,5mm

8

4

16

690190020

Brake force regulator M22x1,5

1

17

690190025

Trailer brake valve M22x1,5

1

18

690190026

Plug 2 2

19

690190035

Relief valve

1

20

690203420

Fitting, straight M16x1,5+M22x1,5

1

21

690190040

Filter M22x1,5

2

22

690190045

Hose coupling M22x1,5 (rød)

1

23

690190046

Hose coupling M22x1,5 (gul)

1

24

690190030

V-fitting M22x1,5

1

25

690190050

Air tank 40 ltr

1

26

690190051

Drainage valve

1

27

690190052

Suspension for air reciever

2

28

690190060

Pressure ring M22x1,5

15

29

690190065

O-ring M22x1,5

15

30

690109305

Clamp 15-24 mm

4

8

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Hydraulic brakes

Pos.

Part number

Description

Pcs.

1

690141032

Hub w/brake 3750 kg TVZ 300Gx90 internal cylinder, axle70x70

2

1a

690141150

Brakecylinder indv TVZ

2

1b

690141151

Brake shoes , (set of 2 pcs.) TVZ

2 2 690203006

Hose fitting, angle 10-3/8” BSP

2

3

690201018

Hydraulictube 1480mm ¼” st/st

1 4 690201053

Hydraulictube 1260mm ¼” st/st

1

5

690203016

Adjustable angle 10mm

2 6 690203015

Connector T10

1 7 690201025

Hydraulikslange 5640mm ¼” st/st

1

7a

690201012

Hydraulictube 6000mm ¼” st/st

1

7b

690201028

Hydraulictube 6700mm ¼” st/st

1 8 690203003

Hose fitting, straight 10-1/2” BSP

2

9

690203013

Quickcoupling 1/2" BSP ISO567

2

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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Date:

Notes:

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

42

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11. Hydraulic

4,5 and 5,4 meter

6,3 and 7,3 meter

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

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8,2 meter

Pos

Part number

Description

4,5 - 5,4

6,3 -7,3

8,2

1

1325095

Cylinder, wing

1 - - 2 690200050

Cylinder tip 80/40 x 500 mm

1 - - 3 690203006

Fitting 90° male/male VA10LK 3/8”

4 6 6 4 690207901

Restrictor (1 mm)

2 4 4

5

690201005

Hydraulic hose ¼” L=3300 mm

1 - - 6 690201038

Hydraulic hose ¼” L=4000 mm

1 - -

6

690201029

Hydraulic hose ¼” L=4300 mm

- 1 - 7 690201011

Hydraulic hose ¼” L=5350 mm

2 - - 7 690201025

Hydraulic hose ¼” L=5640 mm

- 1 - 8 690203003

Fitting straight GA10LK ½”

4 4 4

9

690203001

Quick coupling ½”, male

4 4 4

10

690200020

Cylinder tip 100/50 x 700 mm

- 1 -

11

690201012

Hydraulic hose ¼” L=6000 mm

- 1 -

12

690201007

Hydraulic hose ¼” L=3700 mm

- 1 -

13

690201040

Hydraulic hose ¼” L=625 mm

- 2 2

14

690201035

Hydraulic hose ¼” L=990 mm

- 2 2

15

690203015

Connector T10 3 x ¼”

- 2 2

16

7345085

Cylinder tip 120/50 x 800 mm

- - 1

17

0462700

Cylinder, wing 80/40 x 280mm

- 2 2

18

690201011

Hydraulic hose ¼” L=5350 mm

- - 1

19

690201003

Hydraulic hose ¼” L=4550 mm

- - 1

20

690201074

Hydraulic hose ¼” L=7450 mm

- - 1

21

690201028

Hydraulic hose ¼” L=6700 mm

- - 1

UK Vip-Roller NG 4,5 – 5,4 – 6, 3 – 7, 3 – 8,2m 20-08-2019

The design is subject to modification without notice.

HE-VA Vip-Roller NG 5, 4m, Vip-Roller NG, Vip-Roller NG 4, 5m Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual