HEUTE Neptun SC1 Operating Manual

Page 1
Operating Manual
EN
Neptun SC1
Page 2
IMPORTANT – READ FIRST
Only put the machine into operation once you have read and understood the operating manual. We shall be happy to answer any questions you may have.
HEUTE® sole cleaning machine Neptun SC1 cleans and disinfects dirty soles of working and safety shoes and boots. By means of an integrated hand brush bootlegs and plastic trousers can be cleaned effective. HEUTE® sole cleaning machines are built and tested in accordance with the latest safety regulations. The faultless functionality and operational assurance of the device can only be guaranteed if the generally applicable safety precautions and device-specic safety information in this operating manual are observed during use. The guarantee is not valid in relation to damages caused by a failure to observe this operating manual. The manufacturer assumes no lia­bility for personal injury or damage to property arising as a result of this. In the event of problems please contact our service department immediately.
Intended use
HEUTE® sole cleaning machine Neptun SC1 is used to clean closed shoes and boots outside by means of an electrical driven brush and hand brush as well. Other use is not permitted! Only use the spare parts approved for use with the machines by the manufactuer. Operation is only permis­sible in closed rooms whilst observing the specications mentioned in the "Safety instructions" section.
Use in potentially explosive environment is not permitted.
Foreseeable misuse
The sole cleaning machine is not suitable for use as follows:
- Cleaning and care of human body parts and objects that are not parts of a shoe.
- Use as a tool for working on surface nishes
- Use with the addition of corrosive uids
Safety instructions
Read this operating manual carefully and follow our advices for starting and for use.
The machine must not be changed or modied because this can lead to risks such as a short circuit, electric shock, re. Maintenance and repairs must be carried out exclusively by authorised persons with the use of original parts. The use of non-original spare parts or the implemen­tation of unauthorised modications to the machine will result in cancellation of the declaration of conformity issued by the manufacturer/distributor
sign as well.
and
Use the machine only in closed rooms.
Operation is only permissible at ambient temperatures between 0° C and 40° C.
The machine is not suitable for permanent operation. It is essential to consider the time of duration (KB) mentioned under section technical data - see page 14.
Do not continue to use the machine if the cleaning brushes are worn. This can result in damaging the shoes. The brushes must be replaced by a qualied person.
The design complies with protection class IP55. The voltage supply is 3-phase 400 V + grounding, power 0,18 kW. Observe the specic data provided on the manufacturer's type plate!
During use, the motor can heat up to temperatures of up to 90° C. Do not touch the motor without safety gloves.
Use by children, in particular when unattended, must be excluded. Ensure that any contact between (household) animals and the machine is excluded.
For safety reasons please pay attention that during use of the rolling brush no laces and straps will touch the ground. These can be catched by the rolling brush, which could cause injuries and damage of the shoes/boots.
Always disconnect the mains plug prior to cleaning, service and repair work. Do not continue to use the machine if the machine or the control cabinet with cabling, the water pipe and water drain are damaged.
Ensure that the installation is at ground level.
Enter and use the machine only with closed shoes/ boots appropriate for wet cleaning.
Slip danger - pay attention to slippery ground in front of and besides the machine caused by splashing water.
Do not touch rotating brush.
Never drink the water out off the machine or the detergent liquid out of the container (option).
Excessive application pressure during use of the brush can lead to damage of shoes/boots!
Stop using the machine in case that brush stops and potential foreign objects cause malfunction.
The operator is responsible for all personal injury and damage to property that arises due to unintended use, faulty machine connections and/or operating errors.
When in commercial facilities observe the safety ordinance applicable on site as well as the acci­dent prevention regulations issued by the union of professional associations for electrical systems and equipment.
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Welcome
Dear Customer, we would like to thank you for purchasing one of our HEUTE industrial sole cleaning machines. You have purchased a quality product, which – if used correctly – will provide many years of satisfaction.
This operating manual is a constituent of the machine. It contains important information on commissioning, operation and mainte­nance. Please store this operating manual for future reference!
Table on contents
Important – read rst 2
Intended use 2
Foreseeable misuse 2
Safety instructions 2
Welcome 3
Scope of supply 3
EN
Scope of delivery
Sole cleaning machine with integrated hand brush, control cabinet, operating manual.
Declaration of conformity
The manufacturer herewith conrms that the following machine of type Neptun SC1 complies with the directives listed below:
- EC Machinery Directive (2006/42/EC)
- EC EMV Directive (2004/108/EC)
Technical specications
- DIN EN 60335-1 (DIN VDE 0700-1):2014-11
- DIN EN 60335-2-82 (DIN VDE 0700-82):2009-02
- DIN EN 55014-1 (DIN VDE 0875-14-1):2012-05
- DIN EN 55014-2 (DIN VDE 0875-14-2):2009-06
- DIN EN 61000-3-2 (DIN VDE 0838-2):2015-03
- DIN 61000-3-3 (DIN VDE 0838-3):2014-03
- DIN 61000-6-2 (DIN VDE 0839-6-2):2011-06
- DIN 61000-6-3 (DIN VDE 0839-6-3):2012-11
Authorized representative Steffen Moersch, contact details (see address of manufacturer)
Christian Löwe, Managing director Maschinenfabrik HEUTE GmbH & Co. KG
Environmental protection
Disposal of transport packaging
The packaging materials in which your machine is supplied are environmentally friendly and recyclable. Please help by disposing of the packaging in an environmentally friendly manner. The packaging must not be given to children to play with. There is a risk of suffocation due to the folding box and plastic lm.
Disposal of the product
Old devices that are no longer in use are not worthless waste. Valuable raw materials can be recovered through environmentally friendly disposal. Please inform yourself of the current disposal methods by contacting the person responsible within your company or your local authority
Declaration of Conformity 3
Environmental protection 3
Overview 4
Installation and commissioning 6
General information 6
Transport and assembly 6
Water connection 6
Waste water connection 6
Electrical connection 6
Precaution while commissioning 6
Operation 7
How to clean 7
Adjustment of water quantity - access 7
Adjustment of water quantity 7
Use of sole cleaning function 7
Use of hand brush 8
Non-usage for longer time 8
Service and maintenance 8
Control 8
Cleaning 8
Maintenance 8
Recommended service intervals 9
Cleaning of surfaces 9
Cleaning and access to heavy waste-strainer 9
Cleaning of roller brush 9
Change of roller brush 9
Disassembling of brush axle 10
Access to gear motor 10
Dosing system - access 11
Dosing system 11
Dosing system - activation 12
Dosing system - rinsing 12
Trouble shooting 13
Technical data 14
Wiring diagrams 15
Parts drawing 17
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Overview
Control cabinet Dimension: 250 x300 x 150 mm
Power supply 400 V, 3-phase + grounding 50Hz P=0,18kW
PVC hose to protect electrical cables (length 2 m)
Access to dosing system of detergent / disinfectant
Hand brush with exible PVC hose and ball valve 1/2"
Brush ø 150 mm, can be easily removed without any tool for cleaning
Adjustable feet ABS
Opening for cleaning of shoe/ boot tip and heels
Push button
hand brush with exible PVC hose and ball valve 1/2"
Detergent canister (not belonging to the machine)
Water outlet with siphon ø 38 mm with heavy waste strainer and opening for inspection
633 mm
300 ± 15 mm
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Water connection for hand brush
EN
1215 ± 15 mm
755 mm
nylon roller brush ø 150 mm, length 330 mm
platform to store detergent canister
grid, when closed lockable by bracket clamping
Inlet for PVC hose (to protect electrical cables)
92 ± 15 mm
229 mm
Water inlet 1/2" male, dosing system
100 mm
Inlet for transparent silicone hose / dosing system
245 ± 15 mm
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Installation and commissioning
General information
Waste water connection
- Outlet ø 38 mm (Fig .2)
- Provided with an access ap at the piping
Please follow below mentioned advices to protect the stainless steel housing of the sole cleaning machine during storing, before installation, commissioning and use.
- Protect the machine against environmental inuences like rain, sunshine and frost. Use the machine only in closed rooms.
- To avoid contact corrosion (e.g. steel spanes, tools used for steel treatment) the surface of the machine must not be in touch with other kind of steels
Transport and assembly
Weight of the machine is abt. 50 kg. Due to the heaviness transpor­tation and unpacking should be done by 2 workers using suitable means of transport.
Only use the machine in closed rooms. When choosing the place of installation please consider the necessary space 755 x 640 mm, availability of waterinlet and -outlet, as well as power supply (more details see section Installation and commissioning). Control cabi­net has to be xed at suitable place on the wall. The ground must be level and slip protected. To ensure stability level out any uneven oor areas by adjusting the feet under help of a spirit level.
Water connection
- Inlet dia. 1/2"
- Advised operating pressure: 3 bar
- Maximum operating pressure: 6 bar
- Operating temperature between 30 °C and 50 °C (water temperatur more than 60 °C will damage the brush)
- Water ow rate: abt. 4 l/min with 3 bar (adjustable valve at the machine)
The machine is not equipped with an upstreamed return valve and water ltre. If necessary return valve and water ltre have to be installed before the unit. The requested water quantity can be indiviually adjusted – see sector Operation > adjustment of water
quantity.
Put the detergent canister (not belonging to the machine) at suitable place (Fig. 1).
Fig. 1
Fig. 2
Electrical connection
- 3-phase 400 V + grounding, power 0,18 kW
- Connection to the clamps in the control cabinet (see sector "Technical data" > conguration of clamps
Take care that available voltage in your country is corresponding to machine's voltage!
Machine's power supply must be electrically protected against indirect contacts!
- High sensitive difference power protection device max. 30 mA.
- This protection must be provided by the house installation and is not supplied with the machine.
- The control cabinet should be mounted approx. 1,2 m above oor level.
- Turn-on and check rotating direction of the brush.
Precaution while commissioning
Never remove or block the contact switches on the housing, which are active when the grid is closed/down. When open­ing the grid during operation these will automatically turn off the water and power supply and will stop rotation of the brush.
The installation works for the water supply could cause soiling which can block the pipes, nozzles, dosing device and could damage the solenoid valve. It is important that the machine is free of metal and plastic parts, before it is connected to the electric circuit.
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Operation
How to clean
Adjustment of water quantity
The requested water quantity is adjustable by the valve (Fig. 6). The medium position allows a water ow of about 4 litres/minute.
EN
- Cleaning of shoes/boots with horizontal roller brush (Fig. 3)
- Cleaning of shoe tip by means of separate cleaning opening underneath of horizontal roller brush – EasyClean function (Fig. 4)
- Supply of water and detergents, dosage by mixture in the dosing system
Fig. 3
Fig. 4
Fig. 6
Use of sole cleaning function
Start the sole cleaning function by pressing the push button (Fig. 7) causing:
- Rotation of roller brush will start.
- Solenoid valve of the dosing system opens and starts spraying water and detergents on the rotating roller brush.
- Release push button to stop the sole cleaning process.
Fig. 7
Adjustment of water quantity – access
The handwheel (valve) for adjusting the water quantity is located on the side. Remove the cover by opening the bracket clamping – no tools needed (Fig. 5)
Fig. 5
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Use of hand brush
Bootlegs and plastic pans can be easily and effectively cleaned with the hand brush installed at right hand side (Fig. 8). Move the handle of the valve to adjust water quantity (Fig. 9). Medium opening allows a water ow of abt. 6 litres/minute.
Fig. 8
Service and maintenance
Service and maintenance should be carried out only by customer service technicians. To secure optimal functioning of the sole clean­ing machine, it should be contolled in regularly intervalls. HEUTE sole cleaning machines are service reduced and reliable. However, there are some components which will wear after long period of time and/ or reduce the cleaning result.
Unplug the power supply at the control cabinet prior to all repairs.
Before any action stop water supply.
Drain the transparent silicone hose of the dosing system.
Rinse through the dosing system to remove residues.
Fig. 9
Non usage for longer time
If you know that the machine will not be used for longer time (e.g. annual holidays), we advise to rinse the dosing system through in advance to avoid blockage of dosing system.
In case of unintended opening of the grid the roller brush stops automatically and the solenoid valve will close the water supply.
Control
The machine should be controlled regularly. Take care if components are damaged or worn and if the machine achieves the necessary cleaning result. Foreign objects may not be nearby the roller brush.
Cleaning
The intervals of cleaning depends on local circumstances. The more dirt occurs the shorter should be the cleaning intervals. Don't forget to clean the dosing system regularly. The mixture of used disinfectant and detergent should correspond with local regulations of hygiene and cleanness.
Maintenance
Neptun SC1 sole cleaning machine is service reduced and reliable. However, there are some components which will wear after long period of time and/or reduce the cleaning result, e.g. roller brushes.
Overused roller brushes are visible by bent down and too softy bristles.
Suitable spare parts are available from your local dealer or from manufacturer.
Advices to change spare parts please read more in section "Service
and maintenance".
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Recommended service intervals
Cleaning surfaces
Below mentioned intervals are based on our experience. However, any single case could vary from each other. That is the reason why you have to adapt the intervals according to your own experience.
Service
Control once a week
Cleaning of surfaces once a week
Cleaning of heavy waste strainer
Cleaning of brushes once a month
Cleaning of dosing system
Change of roller brush
Interval
once a week
once a month, strictly when changing the medium
every 5-7 years, earlier when worn
Change of roller brush
1.
Lift up the grid to have access to the roller brush. It can be
removed without any special tool (Fig. 10).
2.
Roller brush: Pull it at the front side. The gear of roller brush
happens by a pin located at the motor side (Fig. 11).
3.
When insert the roller brush pay attention that the pin is in
the right position and the brush ts properly.
The surface is made of stainless steel type 304.
Cleaning should be done with intensive water rinsing. Avoid following:
- contact with carbon steel
- use of steel sponge, grinding powder
- use of chlorine products and bleaching agent
Cleaning and access to heavy waste strainer
Remove roller brush rst - see section "Service and maintenance" > Change of roller brush. Lift up the heavy waste strainer to remove (Fig. 12). Insertion in reversed order.
Fig. 12
EN
Fig. 10
Fig. 11
Cleaning of roller brush
Cleaning of roller brush should be done by intensive water rinsing or by soaking in suitable detergent. Never use chlorine products and bleaching agent. Use of high pressure cleaner is strictly forbidden. Overused roller brushes are visible by bent down and too softy bristles.
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Disassembling of brush axle
1.
Remove roller brush (see section "Service and maintenance" >
Change of roller brush)
2.
Remove inbus screw placed at the long side in front of the brush
with suitable tool (Fig. 13)
3.
Remove snap ring located at front side of the brush with suitable
tool and pull off the distance washer (Fig. 14)
4.
Now the brush can be pulled off the axle (Fig. 15)
5.
When assembling put the pin in the center position of the brush,
x the inbus srew, insert distance washer (ø 30 mm) and snap ring.
Fig. 13
Fig. 14
Access to the gear motor
The cover at the rear is not xed. Just remove the cover vertical up. No tools are required (Fig. 16).
Fig. 16
Fig. 15
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Dosing system – access
Remove the cover by opening the bracket clamping – no tools required (Fig. 17).
Fig. 17
Dosing system
The dosing system prepares the mixture of water and detergent/ disinfectant in a certain proportion. This proportion will be deter­mined by the installed nozzle. To achieve optimal function use products having the same viscosity than water. Don't use crystallised detergent/disinfectant.
Structure of dosing system
ow direction of water
dosing system unit
G3/4” connection outlet
G1/2” nozzle for dosage of detergent/disinfectant chosen according following scheme
connection
inlet
Return valve integrated to the dosing system
The dosage of detergent/disinfectant is done by nozzles in different sizes – supplied with the machine (Fig. 18). To achieve the desired concentration choose the corresponding nozzle (see below scheme).
The indications should be treated as guideline to nd the requested concentration. Achieving optimal dosing results, tests should be made.
The transparent nozzle is a stopper.
Fig. 18
Colour of nozzle
Admixture of detergent/disinfectant
without 22,00 %
grey 21,20 %
black 21,00 %
beige 17,00 %
red 12,20 %
white 9,00 %
blue 7,60 %
light brown 5,20 %
green 4,10 %
orange 3,10 %
dark brown 2,50 %
yellow 1,90 %
turquoise 1,10 %
purple 0,94 %
pink 0,35 %
transparent 0,00 % (used as stopper)
EN
Transparent silicone hose, 2 m
Filter
1.
Have a look at the structure of dosing system – see section
"Service and maintenance" > Dosage > Structure of dosing system.
2.
Loose the transparent silicone hose by turning from the return
valve.
3.
Plug the chosen nozzle with the narrow side on to the return
valve.
4.
Plug transparent silicone hose on to the return valve.
Take care that the hose is wholly plugged and is not bended.
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Dosing system – activation
Activation of detergent/disinfectant happens by water rinse of the system
1.
During initial operation put the lter device located at the
end of the transparent silicone hose into the detergent canister (Fig. 19) – not belonging to the machine. Detergent/disinfectant should not contain chlorine bleaching ingredients because it could damage the surface, brushes and other components.
2.
Turn on the machine by pressing the push button until the dosing
medium has reached the level of the mixing tap (Fig. 20). To achieve optimal function and mixture use products having the same viscosity than water (water = viscosity of 1). Media having higher viscosity (semiuid) could cause problems.
Fig. 19
Fig. 20
Dosing system – rinsing
We recommend to rinse the system for the detergent /disinfectant regularly. However, basically when changing the detergent /disinfec­tant canister or during maintenance work cleaning should be done. Put the transparent silicone hose with lter device into a canister with clear water and start the machine for 20-30 seconds.
Sediments and foreign objects could cause damage to the machine. If the machine has not been used for a longer time we advise to check that transparent silicone hose and lter device are free of sediments. Just in case rinse the dosing system with clear water.
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Trouble-shooting only by qualied personnel
Machine does not work
Canister is empty
Liquid is semiuid
No water ows after starting the machine
Power supply interrupted or malfunction of components. Contact qualied personnel
Take a full one
Try to absorb clear water. If the machine runs properly, dilute the liquid before the canister and/or take a different nozzle
Check that the valve is not completely open
(*) Remove the trans- parent silicone hose from the return valve of the dosing system. Put your nger on the valve to check if you feel a suction effect
To check it, close the valve completely and nd out if the liquid will be absorbed
Suction effect visible
If the detergent is not absorbed, turn to (*)
Ensure that the hose or lter device is not blocked by soilings
Ensure that the hose is not damaged
EN
Clean thoroughly or re­place the components. Don't forget to install the lter device on the hose
If it is damaged replace it. Don't forget to install the lter device on the hose
Is there a valve installed before in machine?
Yes - open this valve
No - the solenoid valve does not open
Suction effect not visible
Qualied personnel should replace it
Ensure that the nozzle is not blocked
Remove the nozzle and clean it. Sediments could block the system
Remove the return valve. Check the 2 O-rings, the cone and the spring (if necessary replace the dosing system ap completely)
If the nozzle is blocked, remove the blockage or replace the nozzle
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Trouble-shooting only by qualied personnel
Machine operates without water
Water supply is closed or interrupted
Check water supply
Machine does not drain off waste water
Water outlet is blocked
Check water outlet - if necessary remove blockage
Motor stops or runs unproperly
Foreign objects inside
Unplug immediately the machine from power supply. Search and remove foreign objects (turn roller brush by hand)
Machine makes much noise during operation
Foreign objects inside
Unplug immediately the machine from power supply. Search and remove foreign objects (turn roller brush by hand)
or
Check correct installation of roller brush
Technical data:
Dimensions: 76 cm x 63,5 cm x 121,5 cm (width x depth x height) Weight: 50 kg Connection load: 3-phase 400 V + grounding Power: 0,18 kW Protection category: IP55 Short term operation time (KB): 8 min Noise emission: less than 80 dB(A)
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Wiring diagrams Neptun SC1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
L3
L3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
2
24V AC
Wiring diagram I
-XPL2-XPL3-XP L1
Power connection
EN
5
6
3
4
1
2
-IG
20A
-CF
VCDN20
NSYPLM3025 SCHNEIDER ELECTRIC
-Q1
0,4-0,63A
NO/03-9
8A
- -
-KM1
03-9
12345
12345
U V W
Motor
Power
Current rating
Motor for brush
123
10
P1 P2
0
S1 S2
N 1
7
0V AC
03-1
24V AC
push button
56010020
4
119
ABL6TS04B
56015005
2
1
24V AC
03-1
GV2ME04
6
LC1K0610B7
6
M
3
-M1
0.18KW
.....A
10x38
0.5aM
230+400V
40VA
10x38
-F1
32A
-T1
24V
-F2
32A
2gG
L2
L1
Wiring diagram II
02-13
-XB 1
Emergency push button
1
X1
-H1
X2
0V AC
02-13
24V
-AU
21
22
-XB 2
Safety switch (grid)
Push button (brush)
7
Power control lamp
-Q1
02-8
-FDC
-BP
-KM1
24V
Control (brush)
13
14
-KM1
03-9
13
14
345
-XB 3
1
2
-XB 4
8
-XB 5
13
14
-XB 6
6
A1
A2
j
02-81 2
j
02-83 4
j
02-85 6
a
03-1213 14
-EV
24V
Solenoid valve (water supply)
-XB 8
1
2
-XB 7
7
15
Page 16
8
9 10 11 12
13 14
15 16 17 18 19 20
Conguration clamping strip I
8
9 10 11 12
13 14
15 16 17 18 19 20
-XP
IG:1 IG:3 IG:5
Conguration clamping strip II
1
2
3
4
54
6
7
8
L1 L2 L3
-XB
1 2
3 4
5 6
7 8
02-1
02-2
02-2
03-5
03-5
03-9
03-9
03-9
03-9
03-12
03-12
Conductor 1 Conductor 2
-ALIM
Power supply
Conductor 3 Conductor 4
AU:21
1
2
FDC:1
3
545
BP:13
54
KM1:A1
6
7
EV:1
8
Conductor 1
Conductor 2
Conductor 3
Conductor 1
Conductor 2
Conductor 3
Conductor 1
Conductor 2
Conductor 3
Conductor 1
Conductor 2
Conductor 3
-AU
-FDC
-BP
-EV
ARM
Emergency push button
ARM
Safety switch (grid)
ARM
Push button (brush)
ARM
Solenoid valve (grid)
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Part drawings Neptun SC1
EN
12
14
13
10
11
20
6
1
4
9
8
5
2
3
7
16
15
17
18
19
Item Article Article No.
1 Coupling stainless steel + spring, 6 x 6 x 30 mm 06800101
2 Axle for brush, ø 150 x 330 mm, stainless steel 304 06800102
3 Brush blue, ø150 mm, length 330 mm PBT 06800103
4 Stop Nylatron GSE 06800104
5 Position switch XCKP102 06800105
6 Gear motor MB2101 M50C LS63 p=0,18kW 06800106
7 Bearing Nylatron GSE 06800107
8 Nut Perfect CEPFV36 06800108
9 Gasket for connection piece PG36 06800109
10 Connection piece, grey, PG36 06800110
11 PVC hose GP, 40 x 46 - 2 lg = length 2 m 06800111
12 Dosing device chromed brass, ø 2,6 mm 06800112
13 Solenoid valve 24V-50Hz-NF-1/2", ø 11,5 mm 06800113
14 Valve to adjust water quantity, brass, 1/2" 06800114
15 Hand brush 06800115
16 Coupling for hand brush, stainless steel 304 06800116
17 Fixing piece for hand brush, stainless steel 304 06800117
18 Flexible PVC hose, length 1500 mm 06800118
19 Ball valve, stainless steel 1/2" 06800119
20 Push button 06800120
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EN
Askims Skytteväg 4A · SE-436 51 Hovås · Sweden Tel: +46(0)31 28 50 90 · Fax: +46(0)31 28 50 90 E-mail: info@gentus.se · Internet: www.gentus.se
This operating manual contains descriptions of our products, but it does not give any warranties for specific properties or operational results. Authoritative is, unless otherwise specified, only the technical base, at the time of delivery of the goods in combination with this manual, by Maschinenfabrik HEUTE GmbH & Co. KG. The products and their design are subject to constant changes / improvements. We reserve the right to apply technical changes, anytime. This manual is protected by copyrights. All rights reser ved. This manual shall not be copied, translated, or otherwise modified, unless explicitly accepted, in writing, by the manufacturer (Maschinenfabrik HEUTE GmbH & Co. KG).
Address: Weinsbergtalstraße 2- 4 · 42657 Solingen · Germany Postal address: P.O. Box 100507 · 42605 Solingen · Germany Phone: +49(0)212- 380 310 · Fax: +49(0)212 - 380 31-39 E-mail: info@ heute-gmbh.de · Internet: www.heute-gmbh.de
01-2016
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