Herrmidifier Herrtronic MD User Manual

Engineered Humidification Systems
Herrtronic® MD Series
Installation, Operation, & Maintenance
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Installation, Operation, & Maintenance Manual
TABLE OF CONTENTS
SECTION I WARRANTY
Warranty ...............................................................................................................................................3
SECTION II UNIT OPERATION
Herrtronic MD: Basic Operation ............................................................................................................ 4
Types of Control ....................................................................................................................................5
SECTION III INSTALLATION INSTRUCTIONS
Allowable Operating Conditions ............................................................................................................6
Mounting ............................................................................................................................................... 6
Plumbing ............................................................................................................................................... 6
Supply Power ........................................................................................................................................7
Steam Distributor Pipes ........................................................................................................................ 8
Steam Distributoin for Ducted Systems ................................................................................................ 9
Controls ................................................................................................................................................10
Control Circuit Connections .................................................................................................................. 10
External Off Switch ...............................................................................................................................11
Remote Alarm Output ........................................................................................................................... 12
Unit Networking ....................................................................................................................................12
SECTION IV OPERATION INSTRUCTIONS
Operating Instructions ...........................................................................................................................13
Programming ........................................................................................................................................14
Start-up with Check List ........................................................................................................................ 16
Diagnostics ...........................................................................................................................................19
System Fault Conditions ....................................................................................................................... 20
Maintenance .........................................................................................................................................20
SECTION V TROUBLESHOOTING GUIDE
General Maintenance Notes ................................................................................................................. 22
Operating The Humidier Without External Controls ............................................................................ 22
Unit Detected Faults: (Red “Service” Light On) ....................................................................................24
Non-Fault Indicated Problems ..............................................................................................................25
Troubleshooting Without Unit-Detected Faults .....................................................................................27
Output / Input of Terminal Strips and Terminal Block ............................................................................ 28
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Herrtronic® MD Series
Installation, Operation, & Maintenance Manual
I. WARRANTY
Limited 2-Year Warranty
Seller warrants the equipment of its manufacturing to be free from defects in workmanship and material for a period of 24 months after shipment or 24 months after initial commissioning,
whichever occurs rst. This warranty is limited, however, to the
repair or replacement of defective equipment, which is returned, freight prepaid, to Seller’s factory.
This limited warranty does not apply to any part or component that is damaged in transit or when handling, has been subject to misuse, negligence or accident, has not been installed, oper­ated or serviced according to Seller’s instructions, or has been operated beyond the factory-rated capacity or has been altered in any way.
Seller’s liability is limited to replacement of defective parts or components and does not include any cost of labor (including, but not limited to, labor required to remove and/or reinstall any
defective part) other than Trion/Herrmidier factory labor.
Each of the Herrtronic series of steam generating humidiers
contains a plastic steam generating cylinder that is to be consid­ered a routinely disposable part to be changed at regular main­tenance intervals at the user’s expense. This steam generating
cylinder is not covered by this Warranty. If, after the rst instal­lation of your Herrtronic humidier, you feel the steam generat-
ing cylinder is not operating normally, you should contact your
Herrmidier Representative with an explanation of the problem. However, in the continuing operation of this humidier, replace-
ments of this part are your responsibility as part of routine main­tenance.
Trion/Herrmidier shall not be responsible for loss of use of
any product, loss of time, inconvenience, or damage to other equipment, or any other indirect or consequential damage with respect to property whether as a result of breach of warranty, neglect, or otherwise.
THE WARRANTIES AND LIABILITIES SET FORTH ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, EX­PRESSED OR IMPLIED, IN LAW OR IN FACT, INCLUDING IM­PLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE.
The foregoing shall constitute the total liability of seller in the case of defective performance of all or any of the equipment or services provided to Buyer. Buyer agrees to accept and hereby accepts the foregoing as the sole and exclusive remedy for any breach or alleged breach of warranty by Seller.
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Installation, Operation, & Maintenance Manual
Water Level
Output
II. UNIT OPERATION
Herrtronic MD: Basic Operation
Controlled humidication requires a very precise control sys­tem. The Herrtronic MD utilizes a microprocessor to monitor performance and maintain humidity. Further, the Herrtronic MD evaluates the operation and alerts the operator to prob­lem conditions and prevents undesirable operation:
1. Start-up: On initial start-up (prompted by a call-for-hu-
midity), the ll valve opens allowing water to enter the
cylinder. When the water level rises to the electrodes,
current will ow and the water will begin heating. As
the water temperature increases, its conductivity also in­creases, accelerating the rate of temperature increase.
When the output reaches the “capacity set point,” the ll
valve closes. The output capacity may continue to rise slightly beyond the “capacity set point.” As the water boils away, the water level falls. This results in a reduc­tion in output capacity.
2. Normal Operation: Upon achieving “capacity set point,” the system begins operation in a steady state mode. Output capacity slowing decreases until the elapsed “cy-
cle time” opens the ll valve to replenish the water level
until the “capacity set point” output is achieved. As the mineral concentration in the water increases, the water conductivity also increases. Accordingly, the rate of boil­ing increases. Eventually, the rate of boiling reduces the output capacity below the “low drain threshold” before
the “cycle time” initiates the ll cycle.
At this point, the drain valve opens discarding the min­eral laden (highly conductive) water, replacing it with fresh water, that lowers the mineral concentration until the system is restored to the steady state mode. The steady state operating mode continues with small increases in the water level to maintain output capacity (by exposing new electrode surface).
3. End-of-Cylinder Life: Steady State operation continues with “ll and boil” and periodic drain cycles with ever in­creasing water levels. Eventually, the water level reach­es the cylinder full electrode, representing the maximum allowable water level inside the cylinder. The system output begins to decrease since there is no new elec­trode surface to expose. If the system operates continu­ously without achieving “capacity set point,” an “end of cylinder life” fault will be displayed.
High Drain
Threshold
Capacity Set Point
Low Drain Threshold
Cylinder
Full
HERRTRONIC MD: Basic Operation
1. 2.
Hours of Operation
Steadily Increase
Water Level
3.
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Herrtronic® MD Series
Installation, Operation, & Maintenance Manual
Relative Humidity %
Time
Types of Control
The Herrtronic MD System is available with (3) types of con­trol ---(1) On/Off, (2) Proportional, (3) Proportional + Integral:
1. On/Off – Humidity is sensed by a humidistat that pro-
vides an On/Off input to the humidier. Humidity varies
above and below the setpoint based on the tolerance and accuracy of the humidistat.
2. Proportional – A proportional controller produces a sig­nal (ohms, volts DC, or milliamps DC) corresponding to the difference between the control humidity and the hu-
midity setpoint. The humidier’s output increases as this
difference (and signal) increases. Humidity variations will be smaller than with “On/Off” control and the control humidity will be maintained within the bandwidth, toler­ance, and accuracy of the controller.
Types of Control
60
3. Proportional + Integral – Over a repeating time period the “P+I” control simply evaluates the difference be­tween the average control humidity and the control hu­midity setpoint and adjusts the bandwidth to minimize the “offset.” Optimal control is attained in most cases with this alternative.
NOTE
If your application is unique or water is excessively
“clean” or “dirty,” consult Herrmidier for assis­tance in matching your humidier, water treatment,
and its control scheme to your application!
55
50
45
Offset Correction
On/Off Control Proportional Control Proportional + Integral Control Set Point
40
0 5 10 15 20 25 30 35 40 45 50 55
Herrtronic® MD Series
P + I Bandwith
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Installation, Operation, & Maintenance Manual
III. INSTALLATION INSTRUCTIONS
Allowable Operating Conditions:
Ambient Temperature: 40ºF - 120ºF (4ºC - 50ºC) Ambient Relative Humidity: 0% to 90% Line Voltage: -15% to +10% of Nominal Frequency: 50/60 Hz. Supply Water Temperature: 40ºF-100ºF (4ºC-38ºC) Supply Water Pressure: 20-100 psig Supply Water Conductivity:
70-1000 mincromho (on-off control)
200-1000 micromho (prop or P + I control)
(See Figure 30 & 31 on page 27 for alternative water conditions)
Maximum Duct Static Pressure: 5” MDM, 7” MDS/MDD units
NOTE: If units are mounted in outdoor enclosures, conditions inside enclosure must be maintained as shown above.
Mounting
The cabinet is designed to safely contain the working com-
ponents of the Herrtronic MD humidier and dissipate heat to
protect the electronics. Herrtronic MD Series electronic steam humidiers, room distribution units, steam pipes, and any ac­cessories should be located in a manner to facilitate routine in­spection and any necessary maintenance. The unit should not be located above (such as false ceilings) or around valuable property, where a malfunction could cause damage. Correct
positioning of the Herrtronic MD humidier is important to allow
for proper operation and easy maintenance. Minimum clearance around the cabinet should be maintained as follows:
Unit Clearances By Model
Unit Series MDM
5-30 Lbs.
Left 2” 2” 2”
Right 20” 20” 20”
Top 12” 12” 12”
Bottom 10” 10” 10”
MDS
10-100 Lbs.
MDD
110-250 Lbs.
Four lag bolts, (2) 5/16” and (2) 1/4”, are supplied with the MDS and MDM units which are designed to be secured to a wall. In­stall the top two lag bolts (5/16”) according to the dimensions in Figure 1. Hang the unit on the wall, and then install the bottom two lag bolts (1/4”) and secure all four bolts. Be sure the unit is level and mounted directly to the wall to wood studs at least 2” thick (or equivalent). Operating weights are as follows:
MDM - 82 lbs.
MDS - 131 lbs.
MDD - 258 lbs.
WARNING! Do not mount any controls inside the unit or tap power from any location in the unit, except as stated in these instruc­tions. Do not place objects near the cabinet. Do not attach to dry wall without studs.
NOTE To mount the Room Distribution Unit, refer to the “supple­mental” RDU Installation Instructions.
Plumbing
To make the necessary connections for water ll and drain,
the following steps are required: (refer to Figure 2 for drain location)
1. Install an external shutoff valve between the water supply
and the humidier for ease in servicing the unit.
2. Connect water supply to 1/4” compression tting on the bottom of the cabinet.
CAUTION!
Do not use reverse osmosis or demineralized water treatment
without rst consulting the factory. This water may not be suf­ciently conductive to allow proper operation. Consult factory
if water is outside the range of allowable conductivities. Do not use hot water.
MDS MDM
10-100#
5.2516.004.25
4.00
22.38
1.81 21.89 1.81
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Figure 1
.75 Typ.
Both units
Ø .38" x Ø .75" Keyhole Slot Typ.
Ø .25 Typ.
5-30#
16.001.50 1.50
1.82
21.56
Herrtronic® MD Series
Installation, Operation, & Maintenance Manual
3. Connect the ¾” tube from the accessory pack to the drain reservoir. Cut hose to necessary length.
WARNING!
Be sure that the ¾” drain tube is not kinked or bent in a man-
ner to prevent free owing drainage from the drain reservoir
to the drain pipe.
4. Insert the other end of the tube into a minimum 6” length of 1 ¼” minimum I.D. copper line. The balance of the drain line should be 1” I.D. minimum with a minimum 1/8” per foot slope. (See Figure 2)
Figure 2
WARNING! If the drain line is exposed, it is recommended that it be in­sulated for safety. Do not use PVC drain line unless “Drain Tempering” is enabled (see page 16-17).
NOTE Inlet water pressure must be in the range of 20-100 psig. Consult the factory if you are outside this range. Softened wa­ter may be used but requires that the low drain threshold be adjusted (refer to Fig. 30 page 27). Drain water can be tem­pered to lower its temperature (refer to page 16).
3/4" MIN. I.D./1" MAX O.D. FLEXIBLE DRAIN CONNECTION
RECOMMENDED
DRAIN RESEVOIR
4" RECOMMENDED
8"
6" MIN. LENGTH OF 1-1/4" MIN. I.D. COPPER LINE. IF PVC IS USED, LOCAL
CODES REQUIRE A LOWER TEMPERATURE DRAIN WATER, ADD DRAIN TEMPERING.
BALANCE OF DRAIN LINE TO BE 1" MIN. I.D.
WITH A MINIMUM PITCH OF 1/8" PER 12" OF RUN
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Installation, Operation, & Maintenance Manual
Supply Power (See Electrical Characteristics Table Below)
1. Ensure that adequate service is available to carry 125% of rated amp level.
2. Field wiring of the main power supply is connected directly to the contactor (single contactor units) or to a power distri­bution block (multiple contactor units) located in the electri­cal compartment. A ground lug is provided for the ground wire.
3. Install external overcurrent protection and provide wiring in accordance with the NEC, state and local code.
4. Power supply must be “clean”; free of spikes, surges and sags; -15% to +10% of Nominal. Ground should be a true earth ground.
Steam Distribution for Ducted Systems
Each steam cylinder requires at least one outlet for steam via a duct distributor or Room Distribution Unit. (See RDU supple­ment for Room Distribution Unit)
Steam Distributor Pipes
Herrmidier supplies stainless steel duct distributor pipe(s) for
use in injecting pure steam into ducts. Refer to Figure 3, 4, or 5 for proper placement. A minimum of 3’ clearance downstream is required for most applications. However, differing pyschro­metric conditions may require a greater or lesser steam absorp­tion distance. Consult the factory if you have any questions or need to exchange your standard distribution system for a rapid absorption CS-Series Distribution system.
NOTE
The rubber steam hose carries steam to the distributor pipe and condensate back to the unit. It must have an 8% (1” per foot) pitch back to the unit. Support the steam hose so it will maintain the proper pitch when in operation or at rest.
If any low spots are in the steam line or the unit is mounted higher than the distribution system, spitting may occur from the steam distribution pipes. A condensate separator (EST-
250) is available from the factory. (See Fig. 6)
If you must split the discharge of one steam outlet into two ducts with the same static pressure, a “Y” connector (EST-
255) is available from the factory. The length of steam hose after the “Y” connector must be the same for equal distribu­tion of steam. (See Fig. 8)
Mount the unit as close to the distribution pipe as possible. Use 1 ½” Type L insulated copper pipe whenever the length of run exceeds 20 feet. Do not exceed a 30 foot run as the capacity of the unit will be decreased by as much as 15% and the increased static pressure could cause problems
with the ll system.
Maximum duct static pressure: 5” MDM units, 7” MDS and
MDD units.
Internal duct insulation should be removed in the “bulk evaporation” zone (Consult factory representative).
Steam holes in the distribution pipe are located 2” from mounting plate and designed for a maximum duct wall thickness of 1”. Consult factory if special hole locations are required.
Do not mount the standard distribution pipe in a vertical downow or vertical position in a horizontal ow system.
Special pipes are available, consult the factory.
Steam Output
Lb/hr 5 10 15 20 25 30 40 50 60 70 80 90 100
Kg/hr 2.3 4.5 6.8 9.1 11.4 13.6 18.2 22.7 27.2 31.8 36.3 40.9 45.4
Voltage Electrode Current (amps)
208/1
240/1
277/1
208/3
240/3
380/3
440/3
460/3
480/3
575/3
600/3
KW = .333 X Lbs/Hr Amps(1Ph) = KW X 1000 / (Voltage) Amps(3Ph) = KW X 1000 / (Voltage X 1.732) Min. Circuit Ampacity = 1.25 X Rated Electrode Current (Note: with RDU add .5 Amps @ 208/240 Volts or add .25 Amps @ 480 Volts) Minimum Circuit Ampacity determines wire size (AWG)
8.0A 16.0A 24.0A 32.0A 40.0A 48.0A 64.0A
6.9A 13.9A 20.8A 27.8A 34.7A 41.6A 55.5A 69.4A
6.0A 12.0A 18.0A 24.0A 30.1A 36.1A 48.1A 60.1A
4.6A 9.2A 13.9A 18.5A 23.1A 27.7A 37.0A 46.2A 55.5A 64.7A 73.9A 83.2A 92.4A
4.0A 8.0A 12.0A 16.0A 20.0A 24.0A 32.0A 40.1A 48.1A 56.1A 64.1A 72.1A 80.1A
2.5A 5.1A 7.6A 10.1A 12.6A 15.2A 20.2A 25.3A 30.4A 35.4A 40.5A 45.5A 50.6A
2.2A 4.4A 6.6A 8.7A 10.9A 13.1A 17.5A 21.8A 26.2A 30.6A 35.0A 39.3A 43.7A
2.1A 4.2A 6.3A 8.4A 10.4A 12.5A 16.7A 20.9A 25.1A 29.3A 33.4A 37.6A 41.8A
2.0A 4.0A 6.0A 8.0A 10.0A 12.0A 16.0A 20.0A 24.0A 28.0A 32.0A 36.0A 40.1A
1.7A 3.3A 5.0A 6.7A 8.4A 10.0A 13.4A 16.7A 20.1A 23.4A 26.7A 30.1A 33.4A
1.6A 3.2A 4.8A 6.4A 8.0A 9.6A 12.8A 16.0A 19.2A 22.4A 25.6A 28.8A 32.0A
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Herrtronic® MD Series
Installation, Operation, & Maintenance Manual
Steam Distribution for Ducted Systems
DUCT HEIGHT
10" - 16"
(254MM) - (406MM)
(76mm)
3"
DUCT HEIGHT > 16"
(406mm)
DUCT HEIGHT
10" - 16"
(254MM) - (406MM)
AIR
6.5" (165mm)
FLOW
H
3.00" (76mm)
8.00
(203mm)
H
-5" (127mm)
h=
2
h
FIGURE 3 - SINGLE DISTRIBUTOR PIPE FIGURE 4 - DUAL DISTRIBUTION PIPES
DUCT HEIGHT>16"
(406MM)
6.5" (165mm)
h/3
AIR
FLOW
DUCT HEIGHT > 16"
(406mm)
h
3"
(76mm)
EST-250
SEPARATOR
(H-15)
2
h (in) = 6 +
CONDENSATE
H
h
h/3
h/3
3.0"
FIGURE 5 - MULTIPLE DISTRIBUTION PIPES
MIN. 8% (1" PER FOOT)
10" MIN. (254mm)
NO SAGS
ALLOWED
CYL FULL
FAULTPOWER
ON/OFF
BACK
ENTER
FAULTS
HERRTRONIC MD
STEAM DISCHARGE MUST ALWAYS
BE FROM THE TOP OF DISTRIBUTOR
FIGURE 7 - STANDARD DUCT DISTRIBUTION
8.00
(typ.)
HORIZONTAL DUCT
VERTICAL DUCT
CYL FULL
FAULTPOWER
ON/OFF
BACK
ENTER
FAULTS
HERRTRONIC MD
½" TUBE
TO NEAREST
OPEN GRAVITY DRAIN
FIGURE 6 - INSTALLATIONS WITH UNAVOIDABLE LOW SPOT
EST-255
"Y" CONNECTOR
POWER FAULT
CYL FULL
BACK
ON/OFF
ENTER
FAULTS
HERRTRONIC MD
FIGURE 8 - TWO SEPARATE DUCTS
AT LOWEST
POINT
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Installation, Operation, & Maintenance Manual
Controls
The Herrtronic MD Series Humidier has the capability to utilize
one of three types of control schemes.
1. On/Off
2. Proportional
3. Proportional + Integral
Controls may be supplied by the factory or others. The following information applies to all controls factory supplied or furnished by others. All external electrical control circuits are to be con­nected to the unit using the twelve pole terminal strip located in the electrical compartment. The terminal strip is accessed through the side electrical compartment door. Field wiring from
humidistat to humidier and between safety devices, such as
high limit humidistat and air proving switches, should be 18 AWG stranded or 20 AWG solid wire. If conduit is not used with
the controls wiring, install the black plastic ngered bushing (in
accessory pack) and completely seal with RTV silicone.
Wall devices should be mounted at a height similar to that of a typical thermostat and should be located in an area that will pro-
vide good representation of the overall space being humidied.
Do not mount wall devices directly in the air stream of a supply grille or room distribution unit.
Duct control devices should be mounted in a location where the humidity and temperature are uniform, usually the return duct. Do not mount in front of the steam distributor or in a mixing, turbulent, or isolated area.
Duct high limit devices should be mounted downstream of the steam distributors-far enough that under normal conditions in the air stream, the steam has been completely absorbed, typi­cally 10 ft. The device should be located such that it can sense
humidied air as it approaches saturation. Do not mount in dead
air spaces such as inside of corners or erroneous operation may result.
Air proving devices should be mounted so that they sense air
ow (or the absence of it). Wire the device so that it closes when air ow is present and will open when there is no air ow. The purpose of the device is to prove that air ow is present before
steam is distributed into the duct.
The following information and diagrams are shown for each con­trol scheme. Please refer to the control scheme that your humid­ier was set up for and follow the diagram for control circuit con­nections. The factory-set control type and signal are indicated on a label adjacent to the controls terminal strip.
Air Flow Switch High Limit Stat
1 2 3
Control Humidistat
4 5
68.1 k Resistor
6
7
See Note Pg. 28
Mode 2 - Proportional Operation
1. If two position airow and/or high-limit humidistat is used wire as shown in Figure 9.
2. Control Input - Interpreted by the humidier as a demand of
output signal. Input device should be linear. Unit can accept any VDC or mADC signal within a range of 0-20 VDC or mADC (See Fig. 10). Unit may also accept a resistive signal 0-135 ohms (See Fig. 11).
3. Limit Input - Unit may accept any modulating input within the same ranges as the control inputs listed above. a. Proportional VDC or mADC (See Fig. 12) b. Resistive (See Fig. 13)
Additionally, a P + I sensor may be used as a limit
input. c. VDC (See Fig. 16) d. mADC (See Fig. 17)
_
4
FIGURE 10
5
+
_
4 5
OUT
FIGURE 11
6
+
FIGURE 9
VDC or mADC Signal
W
R
B
Control Circuit Connections
Mode 1 - ON/OFF Operation
1. Control Input - Unit will operate with any two position device (See Fig. 9). Demand for humidity will close the contact.
2. Limit Input - Unit will operate with any two position device (See Fig. 9). The humidistat contact will open on humidity rise.
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FIGURE 12
FIGURE 13
8 9
8 9 10
_
VDC or mADC Signal
+
_
W
OUT
+
R
B
Herrtronic® MD Series
Installation, Operation, & Maintenance Manual
Mode 3. (Proportional + Integral)
1. If two position airow and/or high-limit humidistat is used,
wire as shown in Figure 9, page 10.
2. Control Input - Unit will accept any sensor input that pro-
vides a VDC (See Fig. 14A, wall or Fig. 14B, duct) or n­mADC (See Fig. 15) signal within a range of 0-20 VDC or mADC that is proportional to the humidity level in the air. The sensor may be direct or indirect acting but must not have an impedance greater than 500 ohms, and should be linear. Example - A direct acting 2 - 10 VDC wall sensor will send a 2 VDC signal if the R.H. level in the space is 10%; it would send a 10 VDC signal if the R.H. level is 90%. The
humidier receives this input and compares it to the control
setpoint that has been programmed into the unit. The mi­croprocessor modulates the output capacity of steam. The adjustable integration period will review performance over the given time and will make tuning adjustments by shifting the proportional bandwidth to correct for over or under hu-
midication offsets automatically.
3. Limit Input - Unit can accept any sensor input as specied
above. a. VDC sensor input (See Fig.16). b. mADC sensor input (See Fig. 17).
7 8 9
FIGURE 16
 
PWR
GND
RH (0 -10 vdc Output)
HED3VSX
Duct
Sensor
(EST-1600)


4 5 6 7
FIGURE 14A
4
5 6 7
 
GND
RH (0-10 vdc Output)
PWR
GND
RH (0-10 vdc Output)
PWR
HEW3VSX
Wall
Sensor
(EST-1601)
HED3VSX
Duct
Sensor
(EST-1600)
 

External Off Switch
Should a eld installed remote off switch be required, follow
the wiring diagram below (See Fig. 18). Be sure to remove the jumper wire between poles 1 and 3 on “Controls Terminal Strip.” The remote off switch is to be wired between poles 1 and 3. This switch will override the unit on/off switch to turn the unit off only, it will not restart the unit. The unit must be turn back on by the unit on/off switch.

  


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