HERCULES 57145 Owner's Manual & Safety Instructions

Download

Page 1

!"#$%

&'()*+

Owner’s Manual & Safety Instructions

6),

+,--$./0,1#0'2,.3$.04"%#04$5,.,-$%/

6)708291042"50:932-

;<=>?>@A0 8"0 5.$B$1-0 C$.9"DC0 91ED./F0 GC$.0 HDC-0 .$,#0 ,1#0

D1#$.C-,1#0IJ1$.KC0!,1D,%L004<7M08&?40!<>G<:.

When unpacking, make sure that the product is intact and undamaged.

If any parts are missing or broken, please call 1-888-866-5797

as soon as possible. Reference 57145.

Page 2

IMPORTANT SAFETY INFORMATION

GENERAL POWER TOOL SAFETY WARNINGS

4<NM8W IXM=<8?I> !<?>8M><>'M4M8GX

=$,#0,%%0C,Y$-/0J,.1913C0,1#0,%%091C-.DO-9"1CL00

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

4,B$0,%%0J,.1913C0,1#091C-.DO-9"1C0 Y".0YD-D.$0.$Y$.$1O$L

The term ″power tool″ in the warnings refers to your battery-operated (cordless) power tool.

Work Area Safety

1. Z$$50J".[0,.$,0O%$,10,1#0J$%%0%9-L00

Cluttered or dark areas invite accidents.

2. \"01"-0"5$.,-$05"J$.0-""%C0910$]5%"C9B$0

,-H"C52$.$CF0CDO20,C0910-2$05.$C$1O$0"Y0 Y%,HH,^%$0%9PD9#CF03,C$C0".0#DC-L Power tools

create sparks which may ignite the dust or fumes.

3. Z$$50O29%#.$10,1#0^/C-,1#$.C0 ,J,/0J29%$0"5$.,-9130,05"J$.0-""%L

Distractions can cause you to lose control.

Electrical Safety

\"01"-0$]5"C$05"J$.0-""%C0-"0.,910".0J$-0O"1#9-9"1CL

Water entering a power tool will increase

the risk of electric shock.

Personal Safety

1. 4-,/0,%$.-F0J,-O20J2,-0/"D0,.$0#"9130,1#0DC$0 O"HH"10C$1C$0J2$10"5$.,-9130,05"J$.0-""%L00 \"01"-0DC$0,05"J$.0-""%0J29%$0/"D0,.$0-9.$#0 ".0D1#$.0-2$091Y%D$1O$0"Y0#.D3CF0,%O"2"%0".0 H$#9O,-9"1L A moment of inattention while operating

power tools may result in serious personal injury.

2. GC$05$.C"1,%05."-$O-9B$0$PD95H$1-L00<%J,/C0J$,.0 $/$05."-$O-9"1L Protective equipment such

as dust mask, non-skid safety shoes, hard hat,

or hearing protection used for appropriate conditions will reduce personal injuries.

3. X.$B$1-0D191-$1-9"1,%0C-,.-913L0M1CD.$0-2$04J9-O20 9C0910-2$0"YYQ5"C9-9"10^$Y".$0O"11$O-9130-"0 5"J$.0C"D.O$F059O[9130D50".0O,../9130-2$0-""%L

Carrying power tools with your finger on

the Switch or energizing power tools that have the Switch on invites accidents.

4. \"01"-0"B$..$,O2L00Z$$505."5$.0Y""-9130,1#0

^,%,1O$0,-0,%%0-9H$CL This enables better control

of the power tool in unexpected situations.

5. \.$CC05."5$.%/L00\"01"-0J$,.0%""C$0O%"-29130".0

E$J$%./L00Z$$50/"D.02,9.F0O%"-29130,1#03%"B$C0 ,J,/0Y."H0H"B91305,.-CL Loose clothes, jewelry

or long hair can be caught in moving parts.

6. ?Y0#$B9O$C0,.$05."B9#$#0Y".0-2$0O"11$O-9"10"Y0

#DC-0$]-.,O-9"10,1#0O"%%$O-9"10Y,O9%9-9$CF0$1CD.$0

-2$C$0,.$0O"11$O-$#0,1#05."5$.%/0DC$#L Use of

dust collection can reduce dust-related hazards.

7. I1%/0DC$0C,Y$-/0$PD95H$1-0-2,-02,C0^$$10

,55."B$#0^/0,10,55."5.9,-$0C-,1#,.#C0,3$1O/L

Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.

Power Tool Use and Care

1. \"01"-0Y".O$0-2$05"J$.0-""%L00GC$0-2$0

O"..$O-05"J$.0-""%0Y".0/"D.0,55%9O,-9"1L

The correct power tool will do the job better and

safer at the rate for which it was designed.

2. \"01"-0DC$0-2$05"J$.0-""%09Y0-2$04J9-O200 #"$C01"-0-D.109-0"10,1#0"YYL

Any power tool that cannot be controlled with the Switch is dangerous and must be repaired.

3. \9CO"11$O-0-2$0^,--$./05,O[0Y."H0-2$0 5"J$.0-""%0^$Y".$0H,[9130,1/0,#EDC-H$1-CF0 O2,139130,OO$CC".9$CF0".0C-".91305"J$.0

-""%CL Such preventive safety measures reduce

the risk of starting the power tool accidentally.

4. 4-".$09#%$05"J$.0-""%C0"D-0"Y0-2$0.$,O20"Y0 O29%#.$10,1#0#"01"-0,%%"J05$.C"1C0D1Y,H9%9,.0 J9-20-2$05"J$.0-""%0".0-2$C$091C-.DO-9"1C0

-"0"5$.,-$0-2$05"J$.0-""%L Power tools are

dangerous in the hands of untrained users.

5. !,91-,9105"J$.0-""%CL00'2$O[0Y".0H9C,%931H$1-0 ".0^91#9130"Y0H"B91305,.-CF0^.$,[,3$0"Y05,.-C0 ,1#0,1/0"-2$.0O"1#9-9"10-2,-0H,/0,YY$O-0-2$0 5"J$.0-""%KC0"5$.,-9"1L00?Y0#,H,3$#F02,B$0-2$0 5"J$.0-""%0.$5,9.$#0^$Y".$0DC$L Many accidents

are caused by poorly maintained power tools.

6. Z$$50OD--9130-""%C0C2,.50,1#0O%$,1L Properly maintained cutting tools with sharp cutting edges

are less likely to bind and are easier to control.

Page 2 N".0-$O219O,%0PD$C-9"1CF05%$,C$0O,%%0(QRRRQRSSQTUVUL Item 57145

Page 3

7. GC$0-2$05"J$.0-""%F0,OO$CC".9$C0,1#0-""%0^9-C0

$-OL0910,OO".#,1O$0J9-20-2$C$091C-.DO-9"1CF0

-,[913091-"0,OO"D1-0-2$0J".[9130O"1#9-9"1C0 ,1#0-2$0J".[0-"0^$05$.Y".H$#L Use of the

power tool for operations different from those

intended could result in a hazardous situation.

Battery Tool Use and Care

1. =$O2,.3$0"1%/0J9-20-2$0O2,.3$.0C5$O9Y9$#0^/0

-2$0H,1DY,O-D.$.L A charger that is suitable

for one type of battery pack may create a risk of fire when used with another battery pack.

2. GC$05"J$.0-""%C0"1%/0J9-20C5$O9Y9O,%%/0 #$C931,-$#0^,--$./05,O[CL Use of any other

battery packs may create a risk of injury and fire.

3. ;2$10^,--$./05,O[09C01"-0910DC$F0[$$509-0,J,/0 Y."H0"-2$.0H$-,%0"^E$O-CF0%9[$05,5$.0O%95CF0 O"91CF0[$/CF01,9%CF0CO.$JC0".0"-2$.0CH,%%0H$-,%0 "^E$O-CF0-2,-0O,10H,[$0,0O"11$O-9"10Y."H0 "1$0-$.H91,%0-"0,1"-2$.L0Shorting the battery

terminals together may cause burns or a fire.

4. G1#$.0,^DC9B$0O"1#9-9"1CF0%9PD9#0H,/0^$0 $E$O-$#0Y."H0-2$0^,--$./_0,B"9#0O"1-,O-L0 ?Y0O"1-,O-0,OO9#$1-,%%/0"OOD.CF0Y%DC20J9-20J,-$.L0 ?Y0%9PD9#0O"1-,O-C0$/$CF0,##9-9"1,%%/0C$$[0 H$#9O,%02$%5L0Liquid ejected from the

battery may cause irritation or burns.

Service

&,B$0/"D.05"J$.0-""%0C$.B9O$#0^/0,0PD,%9Y9$#0.$5,9.0 5$.C"10DC9130"1%/09#$1-9O,%0.$5%,O$H$1-05,.-CL0

This will ensure that the safety of the

power tool is maintained.

Flashlight Safety Warnings

1. \"01"-0C291$0#9.$O-%/091-"0$/$C0 "Y05$"5%$0".0,19H,%CL

2. >"-0,0-"/_0[$$50,J,/0Y."H0O29%#.$1L

3. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

4. Avoid unintentional starting. Prepare to begin work before turning on the tool.

5. Do not leave the tool unattended when the Battery Pack is connected. Turn off the tool, and remove the Battery Pack before leaving.

6. The battery Charger gets hot during use.

The Charger’s heat can build up to unsafe levels and create a fire hazard if it

does not receive adequate ventilation, due to an electrical fault, or if it is used in a hot environment.

Do not place the Charger on a flammable surface. Do not obstruct any vents on the Charger.

MC5$O9,%%/0,B"9#05%,O9130-2$0'2,.3$.0"10O,.5$-C0 ,1#0.D3C_0-2$/0,.$01"-0"1%/0Y%,HH,^%$F0^D-0-2$/0 ,%C"0"^C-.DO-0B$1-C0D1#$.0-2$0'2,.3$.L0

Place the Charger on a stable, solid, nonflammable surface (such as a stable metal workbench or concrete floor) at least 1 foot away from all flammable objects, such as drapes or walls. Keep a fire extinguisher and a smoke detector in the area. Frequently monitor the Charger and Battery Pack while charging.

7. This product is not a toy. Keep it out of reach of children.

8. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Lithium Battery Safety Warnings

1. Lithium batteries store a large amount of energy and will vent fire or explode if mistreated:

2. Keep Battery Pack dry.

3. DO NOT DO ANY OF THE FOLLOWING TO THE BATTERY PACK:

• I5$1F

• \."5F

• 42".-QO9.OD9-F

• XD1O-D.$F

• ?1O91$.,-$F0".

• M]5"C$0-"0-$H5$.,-D.$C03.$,-$.0-2,106ST`NL

4. Charge Battery Pack only according to its Charger’s instructions.

5. Inspect Battery Pack before every use; do not use or charge if damaged.

04<7M08&M4M0

?>48=G'8?I>4L

4<NM8WIXM=<8?I>!<?>8M><>'M 4M8GX

Page 3N".0-$O219O,%0PD$C-9"1CF05%$,C$0O,%%0(QRRRQRSSQTUVULItem 57145

Page 4

GROUNDING

4<NM8W IXM=<8?I> !<?>8M><>'M4M8GX

5."5$.%/03."D1#$#L00\"01"-0H"#9Y/0-2$05"J$.0O".#0 5%D305."B9#$#0J9-20-2$0O2,.3$.L00\"01"-0DC$0-2$0 O2,.3$.09Y0-2$05"J$.0O".#0".05%D309C0#,H,3$#L00 ?Y0#,H,3$#F02,B$09-0.$5,9.$#0^/0,0C$.B9O$0Y,O9%9-/0 ^$Y".$0DC$L00?Y0-2$05%D30J9%%01"-0Y9-0-2$0"D-%$-F0 2,B$0,05."5$.0"D-%$-091C-,%%$#0^/0,0 PD,%9Y9$#0$%$O-.9O9,1L

8I0X=M7M>80M:M'8=?'04&I'Z0<>\0 \M<8&0N=I!0?>'I==M'80@=IG>\?>@A0 '2$O[0J9-20,0PD,%9Y9$#0$%$O-.9O9,109Y0/"D0 ,.$0910#"D^-0,C0-"0J2$-2$.0-2$0"D-%$-09C0

Extension Cords

>"-$A Extension cords must not be used with this item’s Charger.

Symbology

Warning Symbols and Definitions

0829C09C0-2$0C,Y$-/0,%$.-0C/H^"%L00?-09C0DC$#0-"0

,%$.-0/"D0-"05"-$1-9,%05$.C"1,%091ED./02,b,.#CL00 I^$/0,%%0C,Y$-/0H$CC,3$C0-2,-0Y"%%"J0-29C0C/H^"%0-"0 ,B"9#05"CC9^%$091ED./0".0#$,-2L

?1#9O,-$C0,02,b,.#"DC0 C9-D,-9"10J29O2F09Y01"-0

,B"9#$#F0J9%%0.$CD%-0910#$,-20".0C$.9"DC091ED./L

?1#9O,-$C0,02,b,.#"DC0 C9-D,-9"10J29O2F09Y01"-0

,B"9#$#F0O"D%#0.$CD%-0910#$,-20".0C$.9"DC091ED./L

?1#9O,-$C0,02,b,.#"DC0 C9-D,-9"10J29O2F09Y01"-0

,B"9#$#F0O"D%#0.$CD%-0910H91".0".0H"#$.,-$091ED./L

<##.$CC$C05.,O-9O$C01"-0 .$%,-$#0-"05$.C"1,%091ED./L

7 a <

n0 xxxx/min.

Double Insulated

Volts

Alternating Current

Amperes

No Load Revolutions per Minute (RPM)

WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.

Read the manual before set-up and/or use.

WARNING marking concerning Risk of Fire. Do not cover Charger ventilation ducts. Charge on fireproof surface only. WARNING marking concerning Risk of Electric Shock. Properly connect Charger’s power cord to appropriate outlet.

WARNING marking concerning Risk of Explosion. Do not puncture, short, or open battery packs and do not charge damaged battery packs.

SPECIFICATIONS

Battery Hercules 20 V Li-ion (sold separately)

Charger Hercules 20V Li-Ion (sold separately)

SETUP - BEFORE USE:

0 =$,#0-2$0M>8?=M0?!XI=8<>80

4<NM8W0?>NI=!<8?I>0C$O-9"10,-0-2$0 ^$39119130"Y0-29C0H,1D,%091O%D#9130 ,%%0-$]-0D1#$.0CD^2$,#913C0-2$.$910 ^$Y".$0C$-0D50".0DC$0"Y0-29C05."#DO-L

Page 4 N".0-$O219O,%0PD$C-9"1CF05%$,C$0O,%%0(QRRRQRSSQTUVUL Item 57145

Page 5

Functions

Workpiece and Work Area Set Up

(

1. LED Panel

2. Hook

3. Rotating Head

4. Power Switch

5. Handle

6. Battery Pack (sold separately)

7. Wrist Strap

OPERATING INSTRUCTIONS

0 =$,#0-2$0M>8?=M0?!XI=8<>80

4<NM8W0?>NI=!<8?I>0C$O-9"10,-0-2$0 ^$39119130"Y0-29C0H,1D,%091O%D#9130 ,%%0-$]-0D1#$.0CD^2$,#913C0-2$.$910 ^$Y".$0C$-0D50".0DC$0"Y0-29C05."#DO-L

Tool Set Up

1. Designate a work area that is clean and well lit. The work area must not allow access by children or pets to prevent distraction and injury.

2. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.

3. There must not be objects, such as utility lines, nearby that will present a hazard while working.

4<NM8WIXM=<8?I>!<?>8M><>'M 4M8GX

Charging

Charge battery before using this tool. Follow instructions included with battery charger. Battery pack and charger sold separately.

General Operating Instructions

1. Insert fully charged Battery Pack into the Light, making sure it clicks into place securely.

2. Adjust the Rotating Head’s position by adjusting it up or down and twisted side to side to click in place at any of the locking positions.

3. The Hook may be used to hang the Light, if desired. To access, grasp the Hook and pull up. Return the Hook to its holding place when not in use.

4. The Wrist Strap may be used to carry the Light, if desired.

5. Press Power Switch once for full light output. Press again for less light output. Press a third time to turn light off.

6. Turn off Light and remove Battery Pack after use. Clean, then store the tool indoors out of children’s reach.

8I0X=M7M>804M=?IG40?>dG=W0N=I!0 <''?\M>8<:0IXM=<8?I>A0 !,[$0CD.$0-2,-0-2$04J9-O209C0910-2$0"YYQ5"C9-9"10 ,1#0.$H"B$09-C0+,--$./0X,O[0^$Y".$0 5$.Y".H9130,1/05."O$#D.$0910-29C0C$O-9"1L

Page 5N".0-$O219O,%0PD$C-9"1CF05%$,C$0O,%%0(QRRRQRSSQTUVULItem 57145

Page 6

MAINTENANCE AND SERVICING

0X."O$#D.$C01"-0C5$O9Y9O,%%/0$]5%,91$#0

910-29C0H,1D,%0HDC-0^$05$.Y".H$#0

4<NM8W IXM=<8?I> !<?>8M><>'M4M8GX

"1%/0^/0,0PD,%9Y9$#0-$O219O9,1L

8I0X=M7M>804M=?IG40?>dG=W0N=I!0 <''?\M>8<:0IXM=<8?I>A0 !,[$0CD.$0-2,-0-2$04J9-O209C0910-2$0"YYQ5"C9-9"10 ,1#0.$H"B$09-C0+,--$./0X,O[0^$Y".$0 5$.Y".H9130,1/05."O$#D.$0910-29C0C$O-9"1L

8I0X=M7M>804M=?IG40?>dG=W0N=I!08II:0 N<?:G=MA0 \"01"-0DC$0#,H,3$#0$PD95H$1-L00 ?Y0,^1".H,%01"9C$0".0B9^.,-9"10"OOD.CF02,B$0

-2$05."^%$H0O"..$O-$#0^$Y".$0YD.-2$.0DC$L

X."^%$H X"CC9^%$0',DC$C :9[$%/04"%D-9"1C

Light will not turn on. 1. Battery Pack not properly

connected.

2. Battery Pack not properly charged.

3. Battery Pack burnt-out.

4. Internal damage or wear.

Cleaning, Maintenance,

and Lubrication

1. +MNI=M0M<'&0G4MF inspect the general condition of the tool. Check for:

• leaking, swollen, or cracked battery pack,

• loose hardware,

• misalignment or binding of moving parts,

• cracked or broken parts, and

• any other condition that may

affect its safe operation.

2. <N8M=0G4MF wipe external surfaces of the tool with clean cloth.

3. Disconnect battery pack and store battery pack, charger, and tool in dry, indoor area out of reach of children and away from metal objects (i.e., paperclips, coins) to prevent shorting.

TROUBLESHOOTING

1. Remove Battery Pack, make sure there are no obstructions, reinsert the Battery Pack according to its shape (it should only fit one way), and press firmly until the Battery Pack locks in place.

2. Make sure Charger is connected and operating properly. Give enough time for Battery Pack to recharge properly.

3. Dispose of old Battery Pack properly or recycle. Replace Battery Pack.

4. Have technician service tool.

0 N"%%"J0,%%0C,Y$-/05.$O,D-9"1C0J2$1$B$.0#9,31"C9130".0C$.B9O9130-2$0-""%L000

\9CO"11$O-0+,--$./0X,O[0,1#0'2,.3$.05"J$.0CD55%/0^$Y".$0C$.B9O$L

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

=$O".#0X."#DO-KC04$.9,%0>DH^$.0&$.$A0

>"-$A0?Y05."#DO-02,C01"0C$.9,%01DH^$.F0.$O".#0H"1-20,1#0/$,.0"Y05D.O2,C$091C-$,#L

>"-$A Some parts are listed and shown for illustration purposes only,

and are not available individually as replacement parts.

Page 6 N".0-$O219O,%0PD$C-9"1CF05%$,C$0O,%%0(QRRRQRSSQTUVUL Item 57145

Page 7

PARTS LIST AND DIAGRAM

X,.- \$CO.95-9"1 e-/

1 Handle, Left Side 1 2 Handle, Right Side 1 3 Rotating Head, Left Side 1 4 Rotating Head, Right Side 1 5 Left Cover for Rotating Head 1 6 Right Cover for Rotating Head 1 7 Housing Back Cover 1 8 Housing Front Cover 1

9 Lens Cover 1 10 Transparent Lens 1 11 Ball Pin 2 12 Ring 1 13 Contact Head 1

X,.- \$CO.95-9"1 e-/

14 Power Switch Cap 1 15 Switch Support 1 16 Hook 1 17 Spring 2 18 O-Ring 1 19 Contact Plate 1 20 Screw, 2.6 x 6 6 21 Screw, 2.6 x 6 4 22 Screw, 3.0 x 12 11 23 PCBA 1 24 LED Panel 1 25 Wrist Strap 1 26 Clip 1 27 Battery Pack (sold separately) 1

4<NM8WIXM=<8?I>!<?>8M><>'M 4M8GX

Page 7N".0-$O219O,%0PD$C-9"1CF05%$,C$0O,%%0(QRRRQRSSQTUVULItem 57145

Page 8

LIMITED 90 DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

6ST*(0<3"D.,0=",#00f00',%,^,C,CF0'<0V(c)600f00(QRRRQRSSQTUVU