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ZEKOO
Hardware
www.zekoohardware.com
Barn Door Hardware
Installation Manual
※Check the Quantities
Note: If you encounter any problem with the package and the following installation,
please email us at [email protected]. Please also tell us your “ORDER ID,”
we will solve any issues for you as soon as possible.
Single Rail Bypass Hardware Kit Includes
Part
Name
Picture
4FT
5FT
5.5FT
6FT
6.6FT
7.5FT
8FT
9FT
10FT
11FT
12FT
Flat
Track
1
1
1
1
1
1
2
2
2
2
2
Steel
Hanger
2
2
2
2
2
2
2
2
2
2
2
Steel
Hanger
2
2
2
2
2
2
2
2
2
2
2
Anti-jump
Pad
2
2
2
2
2
2
2
2
2
2
2
Anti-jump
Pad
2
2
2
2
2
2
2
2
2
2
2
Floor
Guide
2
2
2
2
2
2
2
2
2
2
2
Door
Stopper
2
2
2
2
2
2
2
2
2
2
2
Lag
Bolt
10 10
Spacer
3
4
4
5
5
6
6
6
8
8
Junction
Plate
3
4
4
5
5
6
6
6
8
8
0
0
0
0
0
0
1
1
1
1
1
13FT
14FT
15FT
16FT
17FT
18FT
2
2
2
3
3
3
2
2
2
2
2
2
2
2
2
2
2
2
● Installation Tools
Pencil Level RatchetWrenchRuler
drill
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
10
10
12
12
12
13
10
10
12
12
12
13
1
1
1
2
2
2
Router
1
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※Chart: Track Junction
4FT
5FT
5.5FT
6FT
6.6FT
7.5FT
8FT
9FT
10FT
11FT
12FT
13FT
14FT
15FT
16FT
17FT
18FT
16” 16” 8”8”
16” 16” 16” 6”6”
16” 16” 16”
16” 16” 16” 16” 4”4”
16” 16” 16” 16” 7.6”7.6”
16” 16” 16” 16” 16” 5”5”
16” 16” 8”8” 16” 16” 8”8”
16” 16” 8”14”
16” 16” 16” 8”4” 16” 16” 16” 4”8”
16” 16” 16”10” 8”
16”0.98” 0.98”16” 16” 16”
16” 16” 16” 16” 8”6” 16” 16” 16” 16” 6”8”
16” 16” 16” 16”
16” 16” 16” 16” 16” 8”2” 16” 16” 16” 16” 16” 2”8”
16” 16” 16” 4”8” 16” 16” 16” 8”4”
16” 16” 16” 10”
14”
16” 16” 16” 12”12”
9”9”
8” 16”
8”
16”
8” 16” 16” 16” 10”
16” 16” 16” 16”8”
8”12”
8”
16” 16” 16” 12”12”
16” 16” 16” 6”6”
16” 16” 16” 16” 4”4” 16” 16” 16” 12”12”
14”
16”
16” 16” 12”
16”
16” 16” 16” 14”10”
Prepare Your Doors
※Hardware Installation
Step 1: Attach Steel Hangers to Your Doors
a.Use a small drill bit to locate the hole first, then drill 7/16” holes at the distances
from the top of the doors. (Recommended: The Hangers should be between 2”-4” from
the door edge to the center of Hanger.)
b.Attach Hangers with the Hanger Bolts, Washers and Acorn Nuts as shown below.
Type A Type B
Inside Door
1-9/16”
3-9/16”
Outside Door
1-9/16”
3-9/16”
Inside Door
Outside Door
1-9/16”
3-9/16”
1-9/16”
3-9/16”
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Step 2: Install anti-jump pad
a.The inside door should install the round anti-jump pads very close to the hanger
as shown in the picture.The screw is near the front edge of your door (recommended:
drill pilot hole to avoid splitting). Do not over tighten.
b.The outside door has the special anti-jump pads. you could install and adjust it with
the tools.
Prepare and Install the Tracks
Step 3: Connect Tracks And Install Door Stoppers
a.Connect your tracks with junction plates if needed.
b.Loosely install the Door Stoppers near each end of the track (final positioning will
be determined at the end of the installation (Step 9)).
Step 4:Draw Line for the Track
Using a level, draw a line for the Track, at the door height + 1-11/16” above the
floor.
door height + 1-11/16”
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Step 5: Mark and Drill Track Holes
a.Line up a Track on the line and mark the location of the holes. Note: holes are 16”
apart, line up with wall studs if possible.
b.Concrete wall: Drill holes by using a 3/8”concrete drill bit.
c.Wood framed wall: Drill out the holes by using a drill with 1/4” drill bit.
16”
16”
door height + 1-11/16”
16”
16”
Step 6: Install The Track
Using the Spacers, Long Lag Screws, and Washers (and hollow wall anchor if
necessary), attach the Track to the wall as shown in the illustration below.
Tip: Loosely attach one end of the Track with the other end resting on the ground.
Then swing track up and attach other end. Finally, fill in the middle holes.
Concrete wall
①hollow wall anchor
③Washers
④Long Lag Screws
②Spacer
①
②
③
④
②
③
④
Wooden wall
Hanging and Positioning Doors
Step 7: Install Your Doors
Hang your Steel Hangers on the Track, and then twist the Anti-Jump Pad toward the wall so
that it is under the Track.
twist the Anti-Jump
Pad toward to the wall
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Step 8:Install the Floor Guide
Position the door at your desired close position, put half of the floor guide under the
door, mark the location, and then fix guide to the floor.
Outside Door:Slide the door all the way to the far right and nstall the floor guide of the
outside door.
Inside
Door
Outside
Door
φ1/4”
Intside Door:Slide all the doors to the far left and install the floor guide of the inside door.
Outside
Door
Inside
Door
φ1/4”
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Step 9:Adjust the Door Stopper
Adjust the stopper, the installation is over.
WARNING
• Failure to wear proper safety gear (i.e.,eye protection) may result in serious injury or death. Always wear proper safety gear before
using power tools.
• Improper operation of power tools may result in loss of control, serious injury or death. Always ensure you have complete control of
the power tool and the work area is free of hazards before operatiog a power tool.
• Lack of secure clamping of the door may result in unexpected movement of the door,loss of power tool control and serious injury or
death. Always securely clamp the door in place before cutting,or drilling, the door.
• Lack of ,or improperly installed Anti-jump Disc may result in the door coming off the track and cause serious injury or death.
installation of Anti-jump Disks are required for safe operation of this hardware. installed properly, these discs will keep the door
securely attached to the track.
CAUTION
• Mishandling of heavy objects (i.e.,doors) may cause a loss of balance and serious injury. Always be sure you have a secure hold
on the object and are balanced before moving the object.Always wear safety shoes when lifting heavy objects.
• Getting body parts (i.e., hair,fingers) caught in moving parts may cause pinching and serious injury.Do not put fingers in parts that
may move and always remove or contain anything on your body that may become entangled with a moving part.
• Closing sliding doors with your hand on the end of the door may result in your hand, or fingers, getting caught between the door
and other solid objects (i.e., another door, molding) causing serious injury. Always use the door handle to close doors.
Usage Statement:
Use of excessive force when opening, and closing,the door(s) may result in damage to the hardware. Always hold the handle and gently
open and close the door(s).
Warranty Statement:
5 year straight unconditional warranty service enables every single hardware’s durability coverage during its life time.
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