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Model 1100 Hybco Tap Grinder
Q
Quick Analysis of Tapping Troubles
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Quick Analysis of Tapping Troubles
Instruction Guides
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Henry P. Boggis & Co. Quick Analysis of Tapping Troubles Instruction Guides
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Henry P. Boggis & Co. Instruction Guides
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Specifications and Main Features
Frequently Asked Questions
User Manual
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Page 1
SHO
P
REFEREN
CE
LIST
-
No.
18
QUICK
ANALYSIS
Wilk
of
TAPPING
PRODUCT
ION
45|
l.
'O
NRO
H
?:
BOX
545
TOO
L
AVE.
.
-EOc
Ht
'^TE
R.
*7
&
G/'G
e
MONR
OE.
g
58
0
/»
CO.
I.
Y.
1
TROUBLES
r
»•
ft
p
V,
’
■
!
i
HENRY
/
P.
BOGGI
S
HYBCO
TAP
&
SHARPENI
NG
CO.
■
.
..
2-734
3
•
CLEVELAN
D
10,
EQUIPM
ENT
OHIO
Page 2
To
rn
Tom
St
eps
Go
Go
Go
len
gt
h
No-
go
len
gt
h
Go
lengt
h
No-go
way
•No-
go
th
e
Go
ent
er
Tap
Tap
teeth
Loadi
ng
(Bu
gs.)
enter
gage
part
gage
ga
ge
gage
breaks
gage
—
wa
y
—
thr
eads
crest
in
—
way
—
gage
—
enters
—
ga
ge
ga
ge
wil
l
—
chi
p
—
fl
ank
wil
l
ent
ers
—
ent
ers
enter
s
—
—
not
ent
ers
ent
ers
not
out
—
—
only
fu
ll
fu
ll
CHECK
Incorr
ect
cutti
ng
Wrong
Wrong
Ma
ter
ia
l
La
nds
Im
proper
Using
Impr
oper
Pi
tch
Wa
ll
Fi
xture
ta
ppi
ng
Ta
per
Lea
d
1'a
p
cutt
ing
Wrong
Poor
spindle
Too
much
Ta
per
a
l
ig
nmen
t.
Ta
p
hol
der
Ta
p
worn
oversi
ze.
Ta
p
dri
ll
Impr
oper
Ma
te
ria
l
Wrong
Ta
p
pushing
Not
enough
chip
Botto
min
g
Loose
or
Lubr
ica
t
ion
Lubr
ica
nt
Lubri
ca
nt
la
rl
y
tr
ue
ti
ona
ry
—
Ta
p
dull.
Gra
bb
ing
Wrong
lea
d
Dra
g
on
Not
enough
Not
enough
mu
ch
Poor
fini
sh
Poor
fini
sh
Im
proper
Improper
Impr
oper
HYBCO
thi
ckness
err
or
or
fl
ute
ta
p
fu
ll
part
all
—
Too
★
hook
thr
ea
d
cha
mfer
lubr
ica
nt
rendi
ti
on
too
wid
e
thre
a
d
too
sma
l
l
feeding
dia
m
eter
ma
y
—
threa
d
—
—
oversi
zi
tol
era
nce
a
lignm
ent
feeding
bell-m
outh
not
on
•
Thi
s
too
sma
l
l
a
li
gnment
too
ha
rd
form
in
st
ea
d
blind
poor
fixt
ure
not
does
not
does
of
hori
zonta
l
chuck
scr
ew
holdi
ng
thre
a
d
cha
mfer
hook
—
in
flut
es
in
fla
nks
lubri
ca
nt
a
ppli
ca
t
ion
thre
a
d
TAP
LIST
USUAL
a
ngle
—
—
—
—
—
—
rel
ief
—
ta
p
drill
press
ure
of
ta
p
too
ma
y
perm
it
dis
tort
li
ght
ta
p
—
—
pres
sure
usua
ll
y
concentric
ma
j
or
dia
m
eter
is
a
n
exa
m
ple
—
of
drill
ed
—
—
of
cutti
ng
cle
a
ra
nc
e
holes
—
—
correct
—
sta
rt
a
hea
d
not
rea
c
h
ta
ppi
ng
or
cha
tter
—
hea
d
—
rel
ief
—
reli
ef
—
—
of
thr
ea
d
—
of
lubri
ca
nt
reli
ef
—
GRINDE
RS
F
OR
FINI
SH
CAUSES:
ta
p
is
pushing
—
SIZE
sma
l
l
—
dist
orti
on
sect
ions
—
ca
used
wit
h
spindle
—
a
nd
of
the
BRE
AKAG
E
hoi
-
threa
d
—
of
ta
p.
end
of
ta
p
—
with
—
La
nds
a
re
too
—
—
ca
n
correctl
y
TAPPING
TROUBLE
instea
d
of
TROUBLE
of
pa
rt
.
during
by
poor
—
cutti
ng
fre
a
k
sit
ua
tions
TROUBLE
—
pa
rt
icu
ta
p
wide
st
a
—
gri
nd
★
★
★
★
★
ta
ps
★
Give
★
Increa
se
★
or
Check
lubri
ca
nt.
Check
ca
ses
sm
ooth
★
Gri
nd
Get
Use
Correct
Check
Use
Ma
ke
Check
Ca
n
lea
d.
Chock
ta
p
Use
Check
Correct
Check
Use
Use
encount
ered
Corr
ect
Check
Don
il
y
★
Correct
★
Grind
fin
ish
Chec
k
Don
enough
Sm
ooth
Use
Chips
Mus
t
second
soon
.
Use
thi
n,
Sha
rpen
Chec
k
On
Use
Try
Regri
nd
If
a
Regr
ind
Get
Check
Get
to
mor
e
use
spir
a
l
hea
t
la
nds
properly
cor
rec
t
P.
rou
ghi
ng
speci
a
l
a
li
gnme
nt
be
pit
ch
is
cutti
ng
ta
p
—
press
ure
for
a
ccura
te
new
dril
l
dri
ll
ing
’
t
a
tt
empt
—
a
nnea
l
ra
ke
fl
ute
ta
p.
depth
’
t
use
to
ta
ppi
ng
corr
ect
or
precede
wit
hout
two
penetr
a
ti
ng
immedia
t
ely
power
ta
ppi
ng
ta
p
lea
d
na
rrowing
on
toot
h
flu
tes
proper
ly
a
ll
properl
y
hel
p
rem
edy
TROUBLES
SUG
GES
TED
hook.
leng
th
of
cha
mf
er
point.
with
your
loc
a
l
lubr
ica
t
ion
ha
rd
ness
pa
rt
icul
a
rl
y
ta
p.
st
rea
ms
tre
a
ting
cut.
na
rrower
si
ze
pres
sure
D.
of
ji
g.
corr
ected
diameter
wit
h
sm
a
ll
er
corr
ect
ta
p
a
t
size.
—
or
or
la
r
ger
„
of
chip
provide
lubr
ica
nt
dir
t
ma
y
a
nd
or
scr
ew
floa
t
preci
si
on
is
chipped,
ground
it
ems
reli
eved
—
tou
gh,
st
ri
ngy
to
ha
rder
on
reli
eved
dril
l.
or
ta
p.
a
nd
of
tha
n
'A'
or
hold
er.
ti
mes.
a
nd
to
ta
p
use
hook.
—
dril
led
driver
im
possibl
e
the
oil
—
lubri
ca
nt
.
clut
ches.
if
la
nd,
under
these
precis
ion
ta
p.
use
lea
d
finis
hing
ta
ps,
hol
e.
Check
only
by
secur
ing
of
tap
a
ctu
a
l
more
di
ff
ere
nt
widt
h
use
a
li
gnm
ent
ta
ppi
ng
if
a
ccum
ula
ti
on
interf
ere
will
or
wa
ys
to
ta
p
hook
style
of
la
nd
P.
D.
when
using
lea
d
screw.
of
ma
chi
ne,
ma
t
eri
a
ls
rou
ghi
ng
ta
ma
chi
ne.
Check
gea
ri
ng,
otherwi
se
ta
p
ta
ps
long
hol
e,
„
hole
or
spir
a
l
with
for
job.
1
Iways
dull
put
on
precis
ion
preci
si
on
a
re
gri
nder.
gri
nd
it
lubri
ca
tion.
ta
ps
.
tr
oubles.
a
nd
wi
th
ta
p,
lubr
ica
nt
REMED
Y:
cutt
ing
ma
ter
ia
l
s
condit
ion
ta
p
scre
w.
or
a
li
gnment
deter
mi
ne
si
ze.
of
ta
p
ta
pp
ing
spindl
e.
other
tool
s
a
nd
fi
ni
shi
ng
,
use
li
mi
t
point
of
chips.
sloppy
flow.
—
the
ca
using
ta
p
ta
p
not
free.
specia
l
out
im
med
ia
t
ely
down
ta
p
new
If
ta
bl
e
specia
l
under
grind
er.
grind
er.
ta
p
of
chip
engi
neer
tea
r
.
will
grin
der.
wit
h
ta
p
how
excessi
ve,
hea
d
a
nd
won
ta
ps
.
ta
p
ta
ppi
ng
ti
nles
s
ja
w
—
fir
st
it
to
is
necessa
ry.
per
for
provide
mor
e
of
ta
p.
with
mu
ch
in
dril
l
fi
xture.
’
t
cut
—
hol
e
ta
ps
fra
ct
ion
brea
k
pres
sun
et
c.
toot
h
corr
ect
In
ma
ny
clea
n,
fl
ut
es.
cor
rec
t
bigg
er
cons
ider
:
press.
rea
d
rough
ma
chi
ne.
is
deep
ja
m
.
of
very
use
—
or
a
Pa
ge
1
Page 3
SHAR
PEN
Ta
ps
a
re
Sha
rpe
ning
good
ta
p
a
nd
cor
re
ct
ly
Gr
inding
fr
om
the
TAP
SHA
RPE
NIN
G
Cha
mf
er
to
grin
ding
Idea
l
sha
r
pen
ta
pping
sha
rpeni
ng
oper
a
te
,
too
Dull
Whe
n
thr
ea
d
Ta
ps
ca
use
Singl
e
to
Ta
ps
cut
Pre
pa
re
long
ta
ps
the
for
m
whi
ch
exc
essi
ve
chipped
a
point
ha
vi
ng
under
siz
e.
•4
H
oo
k
C
utti
ng
prec
isi
on
by
sha
r
peni
ng
ca
nnot
ma
nu
fa
c
ture
r.
ma
y
fl
ute
the
a
t
howe
ver,
wi
thou
t
should
da
m
a
ge
belo
w
a
ll
ha
nd
cha
nge
cor
rect
be
sha
r
pened
or
cha
m
fer
.
cond
it
ion
s
inte
rva
l
s
be
to
rec
ei
ve
ha
ve
hea
t
or
the
thr
ea
d
ta
ps
in
spir
a
l
ma
y
occ
urs
too
loa
de
d
L
and
W
id
t
h
or
C
onc
en
tr
ic
TAP
S
RE
GU
LA
RL
Y
cut
ti
ng
met
hods
ma
chi
ne
the
ta
p
pit
ch
CO
NSI
STS
point,
would
det
ermi
ned
ca
use
tool
s,
four
sharp
eni
ng
exa
m
ined
only
the
new
long
a
burni
ng.
thr
ea
ds
dia
m
et
er
.
da
ma
ge
d
ma
nne
r
this
a
nd
root
form
C
en
t
er
h
ole
B
ack
T
aper
T
h
r
ea
d
a
nd
is
slow
,
provi
des
when
its
dia
m
ete
r,
OF
or
five
it
is
suggeste
d
re
quir
e
by
bre
a
ka
ge,
may
INSP
EC
T
for
chipped
a
t
the
cha
mf
er.
cha
mf
er
ba
c
k
bef
ore
the
CORRECT
CO
RR
EC
T
L
en
gt
h
»
D
P>
C
on
c
en
t
r
ic
T
■h
in
I
AT
'ST
S
i
a
CH
tc
hr
ead
—
D
of
i
a
H
-A
S
eel
F
a
L
en
gt
h
of
squar
e
mo
un
t
ma
ll
er
l
ut
e
P
it
ch
tha
n
4
C
onc
en
tr
ic
TO
LE
NG
TH
EN
requi
re
reg
ula
r
a
nd
ca
nnot
sim
ple,
threa
d
ti
mes
fa
st
befo
re
conditi
on
GRI
NDI
NG
TAP
only
cha
mf
er
exper
ience
chi
ppin
g,
be
dama
ged
TAP
S
or
lo
a
de
d
cha
m
fe
r,
result
ing
of
sha
r
peni
ng
ful
l
the
cha
mf
er
thre
a
d
produce
opera
tion,
is
ca
using
lea
d,
or
CHA
MFER
,
it
tha
t
this
SHA
RP
ENI
NG
sha
rpeni
ng
wil
l
loa
di
ng,
beyond
FO
R
DAM
AGE
thre
a
ds
the
da
ma
ged
fro
m
numerous
le
ngth
them.
TAP
TAP
TERM
S
O
veral
l
S
h
an
k
.
at
'A'
he
li
x
/
I
E
cc
ent
ric
T
hr
ead
sha
rpeni
ng
the
a
nd
thr
ea
ding
thr
ea
d
for
m,
is
necessa
ry
opera
tion
give
ma
xim
um
a
nd
repair.
a
nd
portions
should
be
a
re
gener
a
lly
TERMS
L
ea
d
L
engt
h
T
hr
ead
D
ept
h
of
T
h
r
ea
d
WVW
X
j
Ill
i
1I
d
Ll
H
AN
D
prol
ong
tr
oubl
e.
a
s
to
sha
rpe
n
done
1,1
H
require
d
a
c
cura
cy.
these
OF
111
B
A
n
gle
R
elieved
T
hr
ead
LIFE
to
a
cc
ura
cy
a
ssure
s
FACE
be
PRO
CED
URE
a
nd
occa
siona
l
ta
p
of
shoul
d
not
the
da
ma
ged
BEF
ORE
da
m
a
ge
d
gri
nds
compl
etel
y
f
P
itc
h
for
S
itc
h
x
2
f
or
itc
h
x
3
f
or
en
gt
h
i
P
hc
h
.
r
A
IJ
1-1
II
II
of
T
hr
ea
d
S
pir
al
li
fe
for
(See
list
must
or
a
s
the
fl
ute
The
for
m.
for
m.
ma
y
cut
off
,
rec
onditioning,
in
gle
I
A
ngle
of
close
Proper
spi
ra
l
seve
re
•
J
P
|
P
I
L
_
,
AA
/V
W
IIIIII
Ij
al
f
A
ngl
e
PR
EV
EN
T
the
ir
fa
c
tor
s
FLU
TE
S.
fl
ute
fi
rst
,
lif
e.
thr
ea
d
SHA
RPE
NIN
G
thr
ea
d
ta
p
be
rem
oved
wort
h
T
hr
ead
D
ou
ble
T
rip
le
T
,
C
-'
OR
5
”
P
'll
■
*
I
T
P
oin
t
TA
PP
ING
a
nd
li
mi
t
of
ite
ms
be
AN
D
burr
or
spira
l
The
be
cut
a
s
grinding
by
gri
nding
T
hr
ead
hr
ead
ETC
ham
fer
P
ont
ing
6
a
K
5
5
hr
ea
d
ma
i
nta
i
n
ta
ppi
ng.
ma
ch
ine
on
whe
n
SPIRA
L
wil
l
point
a
dj
oini
ng
righ
t
point.
ra
ise
d
con
ditio
ns
tap
off
so
a
s
out
TR
OU
BL
E
good
perform
a
nce.
The
grindi
ng
ta
ps
OR
GU
N
Whe
n
it
be
rem
oved
grin
ding.
unde
r
that
has
to
prese
nt
long
the
they
cha
m
fer
da
ma
ged
wil
l
a
a
s
use
ca
n
chec
k
a
r
e
rec
eived
POI
NT
.
is
nec
essa
ry
Regu
la
r
whi
ch
been
proba
bly
of
ea
sil
y
list
.)
when
ta
ps
run
perf
ect
ma
y
pa
r
t
a
HYBC
O
Gri
nding
TAP
GRINDING
Spira
l
Point
EQUIPMEN
T
SEE
BA
CK
CO
VE
R
Sha
r
pening
SHARPE
NS
FO
R
Cha
mfer
Pa
ge
2
DE
TA
IL
S
TAPS
Grinding
COMPLETEL
Y
Fl
utes
Page 4
It
HYBCO
-
Oha
A
’
T
.
TAP
f
■
*
_
SHAEWEWNG
FOR
K'
PRODU
CTIO
N
EQUIPMENT
TAP
SHAR
PENI
NG
HY
BCO
MOD
EL
1100
"Lfl
TAP
GRIN
DER
i
RECONDI
TIONS
CHAMFER
Also
sha
r
pens
CO
UN
TE
RSI
NK
S
flu
te
s.
Sha
rpe
ns
a
re
evenly
spa
c
ed.
CA
PA
CIT
IES
:
wi
th
inter
cha
nge
a
ble
MOTO
RS:
prec
ision
ba
l
l
TOOLS
Ca
n
o
CH
AMFER
S
—
a
nd
FLU
TES
No.
0
hea
ds
Specif
ica
ti
ons
bea
r
ing
gri
nder
HELD
IN
be
Sha
r
pene
d
Forw
a
r
d
TAPS
SHARPEN
ING
FLUTES
of
COR
E
simi
la
r
ta
pe
red
of
stra
ight
MAC
HI
NE
—
othe
r
to
Cent
er
tools
suit
cur
ren
t
spin
dle
.
PRE
CISI
ON
or
Sa
lva
ged
is
COMPLETELY
•
SPIRAL
a
nd
tools
a
nd
a
ngula
r
SCREW
.125
to
requ
ire
ment
s,
De
str
oyed
to
1.250
COL
LETS
Af
ter
STEP
wi
th
fl
uted
1
y
2
evenly
"
ha
nd
sha
nk
POINT
DR
IL
LS
tool
s
Bel
t
spa
ce
d
whic
h
ta
ps
dia
m
et
er.
dri
ven
—
—
ECONOMICAL
HYBC
O
Sha
rpe
ns
DR
IL
LS
evenly
spa
c
ed
HENR
Y
CHA
MF
ER
CH
AMFER
S
—
CO
UN
TER
SIN
KS
fl
ute
s.
P.
EQUIPME
NT
GRI
NDIN
G
of
TAPS
Expa
nd
s
BOGCIS
tool
—
—
&
FOR
CO
RE
simi
la
r
grindi
ng
Sha
r
pens
of
TAPS.
Ci
rc
ulars
CO.
HEAD
a
nd
tools
fa
ci
lit
ies.
FLU
TE
S
and
UNIV
ERSA
L
STE
P
wit
h
HYBC
O
of
str
a
i
ght
Flut
es
must
be
Quotat
ions
Pa
ge
F
LUT
E
evenly
on
3
TOOL
or
a
ngula
r
spa
ced.
Reque
st
AND
CUT
TER
GRI
NDIN
G
flut
ed
tools
HEAD
CLEVELAN
D
—
SPIRA
L
GRIN
DERS
•TTVT
.J
POI
NT
S
10,
OHIO
Pri
nt
ed
in
U.
S.
A.
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