Henny Penny MP-941 User Manual

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Henny Penny
Multipurpose Holding Cabinet
Model MP-941 Model MP-942 Model MP-943 Model MP-944
TECHNICAL MANUAL
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Model MP-941/942/943/944
TABLE OF CONTENTS
Section Page
Section 1. MAINTENANCE ............................................................................................................1-1
1-1. Introduction .............................................................................................................1-1
1-2. Safety ......................................................................................................................1-1
1-3. Test Instruments ......................................................................................................1-2
1-4. Error Codes .............................................................................................................1-2
1-5. Control Board..........................................................................................................1-3
1-6. Power Switch .........................................................................................................1-4
1-7. Transformer.............................................................................................................1-5
1-8. Relays ......................................................................................................................1-6
1-9. Heating Elements ....................................................................................................1-7
1-10. Temperature Probe ..................................................................................................1-8
1-11. Drawer Gasket ........................................................................................................1-9
1-12. High Limit (335˚ F) ................................................................................................1-10
1-13. Wiring Diagrams .....................................................................................................1-11
Section 5. PARTS INFORMATION ................................................................................................2-1
2-1. Introduction .............................................................................................................2-1
2-2. Genuine Parts ..........................................................................................................2-1
2-3. How To Order .........................................................................................................2-1
2-4. Prices .......................................................................................................................2-1
2-5. Delivery...................................................................................................................2-1
2-6. Warranty .................................................................................................................2-1
2-7. Recommended Spare Parts for Distributors ............................................................2-1
106 FM06-014 i
Revised 07-10-07
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Model MP-941/942/943/944
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Model MP-941/942/943/944
SECTION 1. MAINTENANCE
1-1. INTRODUCTION This section provides procedures for checking and
replacement of the various parts used within the cabinet.
1-2. SAFETY Where information is of particular importance or is safety related, the words NOTICE, CAUTION, or WARNING are used. Their usage is described below:
SAFETY ALERT SYMBOL is used with DANGER, WARNING, or CAUTION which indicates a personal injury type hazard.
NOTICE is used to highlight especially important information.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
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1-3. TEST INSTRUMENTS You may use two test instruments to check the electrical components.
1. A continuity light.
2. An ohmmeter. When the manual refers to the circuit being closed, the
continuity light will be illuminated or the ohmmeter should read zero unless otherwise noted. When the manual refers to the circuit being open, the continuity will not illuminate or the ohmmeter will read one or infinite resistance.
An ohmmeter must be used to check coils.
1-4. ERROR CODES
DISPLAY CAUSE PANEL BOARD CORRECTION “E-4” Control board Turn switch to OFF position, then turn switch back to
overheating ON; if display shows “E-4”, the control board is getting too hot; make sure unit is not overheating
“E-6” Faulty temperature Check to see if unit is set to the correct number of probe drawers, ex: “MP-942=2” drawers (see Operation and Programming Section in Operator’s Manual)
“E-41” Memory scrambled Press and release the UP and DOWN buttons to initialize the program; if “E-41” persists replace the control board
“Hi” Unit over-heating; Have relay or control board replaced faulty relay or control board
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1-5. CONTROL BOARD 1. Disconnect the electrical supply to the cabinet.
To avoid electrical shock or property damage, move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
2. Remove the two screws on the front of the control panel and pull control drawer out (Figure 1-1).
Figure 1-1
3. Using a 5/16" socket, remove nuts securing the board and remove board from the panel (Figure 1-2).
Figure 1-2
4. Remove the connectors from the control board (Figure 1-3).
5. Install new control board in reverse order.
Do not over-tighten the nuts securing the control board, or the buttons on the controls may not function.
Figure 1-3
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1-6. POWER SWITCH 1. Disconnect the electrical supply to the cabinet.
To avoid electrical shock or property damage,
move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
2. Remove the two screws on the front of the control panel and pull control drawer out.
Mark the wires when removing them from the switch to be sure the switch is rewired correctly.
3. Remove the wires from the switch (Figure 1-4).
Check for continuity across the top and bottom Figure 1-4 terminals, on both left and right side of the switch. With the switch in the ON position, the circuit should be closed. With the switch in the OFF position, the circuit should be open. If the switch is defective, replace it by continuing with this section.
4. Squeeze the tabs on the back of the switch and pull
the switch out from the front of the panel
(Figure 1-5).
5. Install new POWER switch in reverse order. Figure 1-5
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1-7. TRANSFORMER 1. Disconnect the electrical supply to the cabinet.
To avoid electrical shock or property damage, move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
Figure 1-6 2. Remove the two screws on the front of the control
panel and pull control drawer out.
Before pulling the control panel out on the HC-944s, remove the four screws securing the control box (Figure 1-6).
3. Label wires and remove them from the transformer
(Figure 1-7).
Figure 1-7
4. Using a Phillips head screwdriver, remove the two screws securing the transformer and remove the transformer (Figure 1-8).
5. Install the new transformer in reverse order.
Figure 1-8 203 1-5
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1-8. RELAYS 1. Disconnect the electrical supply to the cabinet.
To avoid electrical shock or property damage, move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
Figure 1-9 2. Remove the two screws on the front of the control panel and pull out the control panel.
Before pulling control panel out on HC-944s, remove four screws securing control box (Figure 1-9).
The front relay controls the heat of the left drawer, the back relay controls the right drawer, and the middle relays control the middle drawers.
Checkout:
3. With no power (24 volts) going to the relay, 120 volts should show on the output side of the relay, and 0 volts on the input (24 volts).
To avoid electrical shock, make connections before applying power, take reading, and remove power before removing meter leads. The following checks are performed with the wall circuit breaker closed and the POWER switch in the ON position.
4. With the component energized, 0 volts should show on the output side of the relay, and 12 volts on the input side.
5. If voltage varies from steps 3 and 4, remove power to unit pull input wires from relay and place leads of meter onto input wires. Reapply power to unit. When unit is running, if the input wires to relay shows 5vdc, the relay is faulty.
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1-8. RELAYS (Continued) Replacement:
6. Remove power supplied to unit.
7. Label and remove wires from the appropriate relay (Figure 1-10).
8. Using a Phillips head screwdriver, remove the screws securing the relay and remove the relay from the unit (Figure 1-11).
Figure 1-10 9. Coat the back of the relay with the thermal joint compound and install new relay.
Failure to use the thermal joint compound will
shorten the life of the relay.
10. Replace control panel and unit is now ready for use.
Figure 1-11 1-9. HEATING ELEMENTS 1. Disconnect the electrical supply to the cabinet.
To avoid electrical shock or property damage,
move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
2. Remove the drawer from the appropriate liner.
Figure 1-12 3. Using a 3/8” socket, remove the four acorn nuts securing the front of the bracket (Figure 1-12).
4. Using a Phillips head screwdriver, remove the six screws securing the bracket and remove the bracket (Figure 1-13).
Figure 1-13
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1-9. HEATING ELEMENTS (Continued) 5. Using a Phillips head screwdriver, remove the two screws securing the element to the back of the liner
(Figure 1-14).
6. Pull the element out towards you until the terminals are exposed.
Figure 1-14 7. Pull the wires off of the terminals and remove element from the unit (Figure 1-15).
To check the elements, they should show an ohm reading of 30 ohms, after the wires have been removed.
8. Install new element in reverse order.
Figure 1-15 1-10. TEMPERATURE PROBE 1. Disconnect the electrical supply to the cabinet.
To avoid electrical shock or property damage,
move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
2. Remove the appropriate drawer.
Figure 1-16
3. Using a flat blade screwdriver, pry the rubber strain
relief from the liner (Figure 1-16).
4. Pull the probe wires out of the unit far enough to access the connector incased in a protective cover.
5. Cut the wire ties on the ends of cover and slide the protective cover up and out of the way.
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1-10. TEMPERATURE PROBE 6. Disconnect the wires at the connector. (Continued)
7. Reconnect the new probe assembly to the unit and pull protective cover back over the connector, then secure with wire ties.
8. Thread the wire back through the hole and push the strain relief back into the liner (Figure 1-17).
9. Place drawer back into unit and the unit is now ready. for use.
Figure 1-17 1-11. DRAWER GASKET 1. Remove the drawer from the unit.
2. Using a Phillips head screwdriver, remove the drawer handle by removing the two screws fastening the handle to the drawer (Figure 1-18).
Figure 1-18
3. Using a Phillips head screwdriver, remove the six screws that secure the backing plate and gasket to the drawer front (Figure 1-19).
4. Separate the drawer frame from the drawer front.
5. Remove the gasket from the drawer front.
Figure 1-19 6. Reassemble the drawer frame and drawer front in reverse order of disassembly. Make sure the two drawer-handle spacers, between the drawer front and backing plate, remain centered over the holes so that the handle screws pass through the spacers.
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1-12. HIGH LIMIT (335 F) 1. Disconnect the electrical supply to the cabinet.
To avoid electrical shock or property damage,
move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
2. Remove the drawer from the appropriate liner.
3. Using a 3/8” socket, remove the four acorn nuts securing the front of the bracket (Figure 1-12).
Figure 1-20 4. Using a Phillips head screwdriver, remove the six screws securing the bracket and remove the bracket (Figure 1-13).
5. Using a Phillips head screwdriver, remove the two screws securing the plate to the back of the liner (Figure 1-20).
6. Pull the element out towards you until the terminals
are exposed.
7. Label and pull the wires off of the terminals and high
limit remove element from the unit.
8. Once the wires have been removed from the high limit, check for continuity across the terminals. The circuit should be closed if the high limit is good, if it shows open, continue on to step 9 and replace high limit.
9. Using a 5/16” socket, remove the nuts securing the high limit and remove the high limit from the unit (Figure 1-21).
10. Install new high limit in reverse order.
Figure 1-21
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1-13. WIRING DIAGRAMS
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1-13. WIRING DIAGRAMS (Continued)
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LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original
purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. Baskets will be repaired or replaced for ninety (90) days from date of original installation. Lamps and fuses are not covered under this Limited Warranty. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
FILTER SYSTEM: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or other unapproved filters is not covered under this Limited Warranty.
REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and
maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.
The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No
allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during
shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES) SHALL BE AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse,
or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE
ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.
Revised 01/01/07
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SECTION 2. PARTS INFORMATION
2-1. INTRODUCTION This section identifies and lists the replaceable parts of the
Henny Penny Multipurpose Holding Cabinets.
2-2. GENUINE PARTS Use only genuine Henny Penny parts in your cabinet. Using a part of lesser quality or substitute design may result in cabinet damage or personal injury.
2-3. HOW TO ORDER Once the part you want to order has been found in the Parts List, write down the following information:
1. From the Parts List: (Sample) Item Number 1 Part Number 51718 Description Gasket – Drawer
2. From the data plate: (Sample) Product Number 05882 Serial Number 0001 Voltage 120V
2-4. PRICES Your independent Henny Penny distributor has a price parts
list and will be glad to inform you of the cost of your parts order.
2-5. DELIVERY Commonly replaced items are stocked by your independent
Henny Penny distributor and will be sent out when your order is received. Other parts will be ordered by the distributor from Henny Penny Corporation. Normally, these will be sent to your distributor within three working days.
2-6. WARRANTY All replacement parts (except lamps and fuses) are covered
under warranty for 90 days against manufacturing defects and workmanship. If damage occurs during shipping, notify the carrier at once so that a claim may be properly filed. Refer to warranty on the front of this section for other rights and limitations.
2.7. RECOMMENDED Recommended replacement parts, stocked by your SPARE PARTS FOR distributor, are indicated with in the parts lists. Please DISTRIBUTORS use care when ordering recommended parts, because all voltages and variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory.
106 2-1
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Figure 2-1. Shell and Drawer
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FIG. & ITEM QTY QTY QTY QTY NO. PART NO. DESCRIPTION 941 942 943 944
2-1 SHELL AND DRAWER 1 51514 SHELL ASSY. - 941 1 - - ­ 1 52626 SHELL ASSY. - 942 - RH - 1 - ­ 1 52649 SHELL ASSY. - 942 - LH - 1 - ­ 1 52650 SHELL ASSY. - 943 - RH - - 1 ­ 1 52651 SHELL ASSY. - 943 - LH - - 1 ­ 1 52652 SHELL ASSY. - 944 - RH - - - 1 1 52653 SHELL ASSY. - 944 - LH - - - 1 2 SC01-034 SCREWS 10 10 10 10 3 PL01-014 PLUG - 1 1/16” 2 3 3 1 4 51306 PANEL - ACCESS - RH 1 1 1 ­ 4 51912 PANEL - RH - SIDE ACCESS - 944 - - - 1
5 51718 GASKET - DRAWER 1 2 3 4 6 49548 DRAWER ASSY. 1 2 3 4 7 14715 . KIT - DRAWER FRONT ASSY (1 VENT) 1 2 3 4 8 SC02-016 . SCREW, FRONT RETAINING 5 10 15 20 9 49550 . DRAWER WELD ASSY. 1 2 3 4 10 31395 . DRAWER HANDLE 1 2 3 4 11 SC01-144 . SCREW, HANDLE RETAINING 2 4 6 8 12 51497 . SLIDE VENT 1 2 3 4 13 27501 . MOLDED BLOCK - VENT 1 2 3 4 14 NS02-006 . NUT 3 6 9 12 15 26411 FOOT 4 4 5 ­ 16 51503 BASE ASSY. - 941 1 - - ­ 16 53639 BASE ASSY. - 942 - RH - 1 - ­ 16 52640 BASE ASSY. - 942 - LH - 1 - ­ 16 52641 BASE ASSY. - 943 - RH - - 1 ­ 16 52642 BASE ASSY. - 943 - LH - - 1 -
17 14113 BEARING KIT 1 2 3 4 18 51505 LINER WELD ASSY. 1 2 3 4 19 NS02-002 NUT 4 8 12 16 20 52131 LINER - TOP STUD ASSY. 1 2 3 4 21 51097 PANEL - ACCESS - LH 1 1 1 ­ 21 51912 PANEL - ACCESS - LH - - - 1 22* 52701 DECAL - TEMP. CALIBRATION 1 1 1 1 23 14458 KIT – BEARING SUPPORT 2 4 6 8
recommended parts
*not shown
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Figure 2-2. Heater and Cover Plate
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FIG. & ITEM QTY QTY QTY QTY NO. PART NO. DESCRIPTION 941 942 943 944
2-2 HEATER AND COVER PLATE
1 52100 TEMPERATURE SENSOR ASSY. 1 2 3 4 2 51951 BRACKET – HEATER (BEFORE SN: GA0407031) 1 2 3 4 3 SC01-034 SCREW 2 4 6 8 4 NS03-024 ACORN NUT 3 6 9 12 5 51329 DEFLECTOR – HEAT(BEFORE APRIL 1, 2001) 1 2 3 4 5 70793 DEFLECTOR – HEAT(APRIL 1, 2001 & AFTER) 1 2 3 4
6 51796 HEATER - 475 W. - 120 V. 1 2 3 4
6 51932 HEATER - 475 W. - 240 V. 1 2 3 4
7 SC02-041 SCREW 2 2 2 2 8 51325 PLATE - HEATER COVER 1 2 3 4
9 18201 HIGH LIMIT - 335º F 1 2 3 4 10 NS02-005 NUT 2 2 2 2 11 52237 COVER - TEMP. SENSOR 1 2 3 4 12* 51468 INSULATION - NON-CONTROL SIDE RH 1 1 1 ­ 12* 52689 INSULATION - LINER - CONTROL SIDE LH - 1 1 ­ 12* 51473 INSULATION - LINER - CONTROL SIDE RH - - - 1 12* 52691 INSULATION - LINER - CONTROL SIDE LH - - - 1 12* 51469 INSULATION - SHELL TOP 1 2 3 4 12* 51470 INSULATION - LINER - BOTTOM 1 2 3 4 12* 51471 INSULATION - LINER - REAR - LOWER 1 2 3 4 12* 51472 INSULATION - LINER - REAR - TOP 1 2 3 4 12* 51474 INSULATION - LINER - TOP 1 2 3 4 12* 52093 INSULATION - LINER - TOP 1 - - 4 12* 51475 INSULATION - CONTROL SIDE RH 1 1 1 ­ 12* 52690 INSULATION - LINER - NON-CONTROL SIDE LH - 1 1 ­ 12* 51116 INSULATION - LINER - NON-CONTROL SIDE RH - - - 1 12* 52692 INSULATION - LINER - NON-CONTROL SIDE LH - - - 1
recommended parts
*not shown
607 2-5
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Model MP-941/942/943/944
Figure 2-3. Rear Panel
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Model MP-941/942/943/944
FIG. & ITEM QTY QTY QTY QTY NO. PART NO. DESCRIPTION 941 942 943 944
2-3 REAR PANEL 3 1 51297 REAR ACCESS PANEL - 941 1 - - ­3 1 51351 REAR ACCESS PANEL - 942 - 1 - ­3 1 51947 REAR ACCESS PANEL - 943 - - 1 ­3 1 52647 REAR ACCESS PANEL STUD ASSY. - - - 1 3 2 40297 POWER CORD ASSY. 1 1 1 ­3 2 27555 POWER CORD ASSY. - 944 - - - 1 3 2 63837 POWER CORD ASSY. – CE 1 2 3 4 3 3 MS01-197 RECEPTACLE - NEMA 5-15 R 1 - - ­3 4 27639 STRAIN RELIEF 1 1 1 1 3 5 40298 PLUG - ANGLED - 125 V. - 15 AMP 1 1 1 ­3 5 27692 PLUG - ANGLED - 125 V - 20 AMP - - - 1 3 6 52676 MIDDLE SUPPORT BRACKET - 944 - - - 1 3 7 27645 KNOB - CORD WRAP – 941 (BEFORE 3-6-06) 2 - - ­3 8 SC01-172 SCREW (BEFORE 3-6-06) 4 - - -
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Figure 2-4. Electrical Controls
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FIG. & ITEM QTY QTY QTY QTY NO. PART NO. DESCRIPTION 941 942 943 944
2-4 ELECTRICAL CONTROLS 1 33073 TERMINAL BLOCK – 4 POLE 1 1 1 1 2 SC01-053 SCREW 3 3 3 3 3 NS02-007 NUT 3 3 3 3 4 51925 CONTROL BRACKET WELD ASSY. - - - 1
5 52755RB PC BOARD ASSY. – GEN. MKT. 1 1 1 1
5 51102RB PC BOARD ASSY. – WENDY’S 1 1 1 1
6 NS02-005 NUT 4 4 4 4 7 51924 CONTROL PANEL STUD ASSY. - - - 1 7 51545 CONTROL PANEL STUD ASSY. 1 2 3 ­ 8 SC04-003 SCREW 2 2 2 2 9 51463 DECAL - CONTROL - 941 - WENDY’S 1 - - ­ 9 52695 DECAL - CONTROL - 941 - GEN. MKT. 1 - - ­ 9 52699 DECAL - CONTROL - 941 - DAIRY QUEEN 1 - - ­ 9 51560 DECAL - CONTROL - 942 - WENDY’S - 1 - ­ 9 52696 DECAL - CONTROL - 942 - GEN. MKT. - 1 - ­ 9 51561 DECAL - CONTROL - 943 - WENDY’S - - 1 ­ 9 52697 DECAL - CONTROL - 943 - GEN. MKT. - - 1 ­ 9 51464 DECAL - CONTROL - 944 - WENDY’S - - - 1 9 52698 DECAL - CONTROL - 944 - GEN. MKT. - - - 1
10 72277 SWITCH - POWER DPST SPLASH PROOF 1 1 1 1
10 52224 POWER SWITCH – CE 1 1 1 1
11 EF02-072 BUSHING - SPLIT 1 1 1 1 12 EF02-040 BUSHING - SNAP 1 1 1 1
13 40645 RELAY 1 2 3 4 14 SC04-003 SCREW 2 2 2 2
15 28979 TRANSFORMER - 208/240 V. 1 1 1 1
15 30978 TRANSFORMER - 120 V. 1 1 1 1
16 SC01-034 SCREW 2 2 2 2 17 NS02-007 NUT 2 2 2 2
18* 51390 EMC FILTER – CE 1 1 1 1
18* FA53-005 FUSE – CE 1 1 1 1
19* EF02-114 FUSE HOLDER 1 1 1 1 recommended parts
*not shown
607 2-9
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Figure 2-5. Paper Tray
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FIG. & ITEM QTY QTY QTY QTY NO. PART NO. DESCRIPTION 941 942 943 944
2-5 PAPER TRAY 1 NS-02-007 NUT - - - 12 2 52854 PANEL - BOTTOM ACCESS - - - 1 3 52845 BRACKET – PAPER TRAY - - - 4 4 05940 3 PAPER TRAY – WENDY’S - - - 2 5 SC01-153 SCREW - - - 12 6 05941 2 PAPER TRAY – WENDY’S - - - 2
204 2-11
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