Henny Penny LVG-203 Installation Manual
Henny Penny
Split Vat & Full Vat
Open Fryers – Gas
Model LVG-202
Model LVG-203
Model LVG-204
OPERATOR’S MANUAL
REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
This manual should be retained in a convenient location for future reference.
A wiring diagram for this appliance is located on the inside of the right side panel.
Post in a prominent location, instructions to be followed in event user smells gas. This information shall be
obtained by consulting the local gas supplier.
Do not obstruct the ow of combustion and ventilation air. Adequate clearance must be left all around appli-
ance for sufcient air to the combustion chamber.
The Model LVG-20X open fryer is equipped with a continuous pilot. But the open fryer cannot be operated
without electric power, and no attempt should be made to operate the fryer during a power outage. The unit
will automatically return to normal operation when power is restored.
To avoid a re, keep appliance area free and clear from combustibles.
Improper installation, adjustment, alteration, service, or maintenance can cause property
damage, injury, or death. Read the installation, operating, and maintenance instructions
thoroughly before installing or servicing this equipment.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. FIRE OR
EXPLOSION COULD RESULT.
FM05-070-G
Revised 02-25-13 - Original Instructions
Technical Data for CE Marked Products
Nominal Heat Input: Natural (I2H) = 19,8, kW (67,560 Btu/h)
(Net) Natural (I2E) = 19.8 kW (67,560 Btu/h)
Natural (I2E+) = 19.8 kW (67,560 Btu/h)
Natural (I2L) = 19.8 kW (67,560 Btu/h)
Natural (I2HS) = 19.8 kW (67,560 Btu/h)
Liquid Propane (I3P) = 19,8, kW (67,560 Btu/h)
Liquid Propane/Butane (I3B/P) = 19,8, kW (67,560 Btu/h)
Nominal Heat Input: Natural (I2H) = 21,98 kW (75,000 Btu/h) (79.13 MJ/h)
(Gross) Natural (I2E) = 21,98 kW (75,000 Btu/h)
Natural (I2E+) = 21,98 kW (75,000 Btu/h)
Natural (I2L) = 21,98 kW (75,000 Btu/h)
Natural (I2HS) = 21,98 kW (75,000 Btu/h)
Liquid Propane (I3P) = 21,98 kW (75,000 Btu/h) (79.13 MJ/h)
Liquid Propane/Butane (I3B/P) = 21,98 kW (75,000 Btu/h) (79.13 MJ/h)
Supply Pressure: Natural (I2H) = 20 mbar (2.0 kPa)
Natural (I2E) = 20 mbar
Natural (I2E+) = 20/25 mbar
Natural (I2L) = 25 mbar
Natural (I2HS) = 25 mbar
Liquid Propane (I3P) = 30/37/50 mbar (3.0/3.7/5.0 kPa)
Liquid Propane/Butane (I3B/P) = 30/50 mbar
Test Point Pressure: Natural (I2H) = 8.7 mbar (.87 kPa)
Natural (I2E) = 8,7 mbar
Natural (I2E+) = N/A
Natural (I2L) = 8.7 mbar
Natural (I2HS) = 8.7 mbar
Liquid Propane (I3P) = 25 mbar (2.5 kPa)
Liquid Propane/Butane (I3B/P) = 30/50 mbar (3.0/5.0 kPa)
Injector Size: Natural (I2H) = 2.08 mm
Natural (I2E) = 2.08 mm
Natural (I2E+) = 1.70 mm
Natural (I2L) = 2.30 mm
Natural (I2HS) = 2.30 mm
Liquid Propane/Butane (I3B/P) = 1.30 mm
Liquid Propane (I3P) *30 mbar = 1.18 mm
Liquid Propane (I3P) *50 mbar = 1.04 mm
This appliance must be installed in accordance with the manufacturer’s instructions and the regulations
in force and only used in a suitable ventilated location. Read the instructions fully before installing or
using the appliance.
Noise generated from this equipment is less than 70 dB(A)
Model LVG-202, 203, 204
TABLE OF CONTENTS
Section Page
Section 1. INTRODUCTION .....................................................................................................1-1
1-1 Introduction ...................................................................................................1-1
1-2 Features..........................................................................................................1-1
1-3 Proper Care ....................................................................................................1-1
1-4 Assistance ......................................................................................................1-2
1-5 Safety .............................................................................................................1-2
Section 2. INSTALLATION ....................................................................................................... 2-1
2-1 Introduction ...................................................................................................2-1
2-2 Unpacking......................................................................................................2-1
2-3 Selecting the Fryer Location .........................................................................2-2
2-4 Leveling the Fryer .........................................................................................2-2
2-5 Ventilation of Fryer........................................................................................ 2-3
2-6 Gas Supply.....................................................................................................2-3
2-7 Gas Leak Test ................................................................................................2-6
2-8 Gas Pressure Regulator Setting .....................................................................2-6
2-9 Electrical Requirements ................................................................................2-6
2-10 Motor Bearings .............................................................................................. 2-7
2-11 Lighting and Shutdown of the Burners ......................................................... 2-7
2-12 Dimensions .................................................................................................... 2-8
2-13 Lonworks function Conrmation .................................................................. 2-9
Section 3. OPERATION ............................................................................................................. 3-1
3-1 Operating Components ..................................................................................3-1
3-2 Set-Up Mode .................................................................................................3-5
3-3 Filling or Adding Oil .....................................................................................3-6
3-4 Morning Start-Up Procedures .......................................................................3-7
3-5 Cooking with Dedicated Display...................................................................3-8
3-6 Cooking with Multi-Product Display ............................................................3-9
3-7 Change from Breakfast to Lunch & Lunch to Breakfast ...............................3-9
3-8 Change from Multi-Product Display to Dedicated Display ..........................3-10
3-9 Change from Dedicated Display to Multi-Product Display ..........................3-10
3-10 Change from Multi-Product Display to Multi-Product Display
with Different Setpoints ..............................................................................3-10
3-11 Auto Top-Off .................................................................................................3-11
3-12 Automatic Intermittent Filtration (AIF) ........................................................3-12
3-13 Maintenance Filter .........................................................................................3-14
3-14 Discarding Oil from Vat Using RTI ...............................................................3-16
3-15 Discarding Oil from Vat Using Oil Discard Shuttle ...................................... 3-17
3-16 Changing the Filter Pad ................................................................................. 3-18
3-17 Removing and Cleaning Basket Rest ............................................................ 3-20
3-18 Info Button Stats ............................................................................................ 3-21
3-19 Filter Button Stats .......................................................................................... 3-21
3-20 Temp Button Stats ......................................................................................... 3-21
3-21 Information Mode .......................................................................................... 3-22
3-22 Clogged Drain Procedures ............................................................................. 3-23
Oct. 2012
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Model LVG-202, 203, 204
TABLE OF CONTENTS (Continued)
Section Page
Section 4. LEVEL 1 PROGRAMMING ..........................................................................4-1
4-1 Modifying Product Settings .................................................................4-1
4-2 AIF Clock ............................................................................................4-3
4-3 Deep Clean Mode ................................................................................4-4
4-4 Fryer Setup...........................................................................................4-8
Section 5. LEVEL 2 PROGRAMMING ..........................................................................5-1
5-1 Advanced Product Settings ..................................................................5-1
5-2 E-Log (error code log) ..........................................................................5-2
5-3 Password...............................................................................................5-3
5-4 Alert Tone .............................................................................................5-3
5-5 Filter After ............................................................................................5-4
5-6 Filter Time ............................................................................................5-4
Section 6. TROUBLESHOOTING ..................................................................................6-1
6-1 Troubleshooting Guide ........................................................................6-1
6-2 Error Codes ..........................................................................................6-5
TRAINING CD ON REAR COVER!!
Oct. 2012
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Model LVG-202, 203, 204
SECTION 1. INTRODUCTION
1-1. INTRODUCTION The Henny Penny open fryer is a basic unit of food processing
equipment designed to cook foods better and easier. The micro
computer-based design helps make this possible. This unit is
used only in institutional and commercial food service opera-
tions, and operated by qualied personnel.
• As of August 16, 2005, the Waste Electrical and Electronic
Equipment directive went into effect for the European Union.
Our products have been evaluated to the WEEE directive.
We have also reviewed our products to determine if they
comply with the Restriction of Hazardous Substances direc-
tive (RoHS) and have redesigned our products as needed in
order to comply. To continue compliance with these direc-
tives, this unit must not be disposed as unsorted municipal
waste. For proper disposal, please contact your nearest
Henny Penny distributor.
• This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabili-
ties, or lack of experience and knowledge, unless they have
been given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
1-2. FEATURES • Easily cleaned
• Uses 40% less oil
• Full vat or split vat
• Computer control
• Stainless steel construction
• Automatic oil top off
• Self-diagnostic system built into controls
• Built in lter with automatic ltration
• Propane or natural gas; 75,000 BTU/vat (21.97 kw)
1-3. PROPER CARE As in any unit of food service equipment, the Henny Penny
open fryer does require care and maintenance. Requirements
or the maintenance and cleaning are contained in this manual
and must become a regular part of the operation of the unit at
all times.
Contact a qualied service technician in case of major
maintenance or repairs to the unit.
Feb. 2012
1-1
Model LVG-202, 203, 204
1-4. ASSISTANCE Should you require outside assistance, call your local indepen-
dent distributor in your area, or call Henny Penny Corp. at
1-800-417-8405 or 1-937-456-8405.
1-5. SAFETY The Henny Penny open fryer has many safety features incorpo rated. However, the only way to ensure a safe operation is to
fully understand the proper installation, operation, and mainte nance procedures. The instructions in this manual have been
prepared to aid you in learning the proper procedures. Where
information is of particular importance or safety related, the
words DANGER, WARNING, CAUTION, and NOTICE are
used. Their usage is described below.
SAFETY ALERT SYMBOL is used with DANGER,
WARNING, or CAUTION which indicates a personal
injury type hazard.
NOTICE is used to highlight especially important
information.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
CAUTION used with the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
W ARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
DANGER INDICATES AN IMMINENTLY
HAzARDOUS SITUATION WHICH, IF NOT
AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INjURY.
Feb. 2012
1-2
Model LVG-202, 203, 204
1-5. SAFETY
(Continued)
Equipotential Ground Symbol
Waste Electrical and Electronic Equipment (WEEE) Symbol
Shock Hazard Symbols
OR
OR
Hot Surface Symbols
To Check or Conrm
Feb. 2012
1-3
Model LVG-202, 203, 204
SECTION 2. INSTALLATION
2-1. INTRODUCTION
This section provides the installation and unpacking instructions for the Henny Penny LVG fryer.
Installation of this unit should be performed only by a
qualied service technician.
Do not puncture the fryer with any objects such as
drills or screws as component damage or electrical
shock could result.
2-2. UNPACKING
Any shipping damage should be noted in the presence of
the delivery agent and signed prior to his or her departure.
1. Cut and remove the metal bands from the carton.
2. Remove the carton lid and lift the main carton off fryer.
3. Remove corner packing supports (4).
4. Cut the stretch lm from around the carrier/rack box and
remove it from the top of the fryer lid.
Feb. 2012
5. Cut and remove the metal bands holding the fryer to the
pallet, and remove fryer from pallet.
• Do not remove shipping brace from right side of fryer
until unit is in nal location as damage to fryer could
result.
• Remove lter drain pan and JIB shelf from fryer before
removing fryer from pallet or damage to the unit could
result. Figure 1.
Figure 1
Take care when moving the fryer to prevent personal
injury. The fryer weighs approximately 600 lbs.
(272 kg) to 800 lbs. (363 kg).
2-1
Model LVG-202, 203, 204
2-3. SELECTING THE FRYER
LOCATION
The location of the open fryer should allow clearances for servicing
and proper operation. The location should provide easy loading and
unloading without interfering with the assembly of food orders. Fry-
ing from raw to nish, and holding the product in warmers provides
fast continuous service. The best efciency will be obtained by a
straight line operation, i.e. raw in one side and nished out the other
side. Order assembly can be moved away with only a slight loss of
efciency.
To avoid re, install the open fryer with minimum clearance
from all combustible materials, 2 inches (5.08 cm) from the side
and 4 inches (10.16 cm) from the back. Minimum clearance
from all non-combustible materials, 0 inches (0.00 cm) from the
side and 0 inches (0.00 cm) from the back. If installed properly,
the open fryer is designed for operation on non-combustible
oors only
Do not spray aerosols in the vicinity of this appliance while it is
in operation
To prevent severe burns from splashing hot oil,
position and install fryer to prevent tipping or move
ment. Restraining ties may be used for stabilization.
2-4. LEVELING THE FRYER
For proper operation, the open fryer should be level from
side-to-side and front to back. Using a level placed on the at areas
around the vat collar, on the middle well, and then adjust the casters
until the unit is level.
Casters adjustable up to 1.562 in (40mm)...see below.
April 2012
2-2
Model LVG-202, 203, 204
2-5. VENTILATION OF FRYER
2-6. GAS SUPPLY
The fryer should be located with provision for venting into
an adequate exhaust hood or ventilation system. This is es-
sential to permit efcient removal of the steam exhaust and
frying odors. Special precaution must be taken in designing an
exhaust canopy to avoid interference with the operation of the
fryer. We recommend you consult a local ventilation or heating
company to help in designing an adequate system.
Ventilation must conform to local, state, and national codes.
Consult your local re department or building authorities.
When installing the gas open fryer, do not attach an
extensiontothegasueexhauststack.Thismayimpair
proper operation of the burner, causing malfunctions and
possible negative back draft.
The gas open fryer is factory available for either natural or propane
gas. Check the data plate inside the left front door of the cabinet to
determine the proper gas supply requirements. The minimum supply
for natural gas is 7 inches water column (1.7 kPa) (17.0 mbar), and
10 inches water column (2.49 kPa) (24.9 mbar) for propane.
Donotattempttouseanygasotherthanthatspeciedon
thedataplate.Incorrectgassupplycouldcauseareor
explosion resulting in sever injuries and/or propety damage.
Please refer below for the recommended hookup of the fryer to
main gas line supply:
• Gas supply tubing or hose shall comply with local and
national requirements in force and shall be periodically
examined and replaced as necessary.
To avoid possible serious personal injury:
• Installation must conform with local, state, and national codes,
the American National Standard z223.1/NFPA 54(the latest
edition) National Fuel Gas Code, and the local municipal
building codes. In Canada, the Natural Gas and Propane
Installation Code is CSA B149.1 & Installation Codes - Gas
Burning Appliances and local codes. In Australia, in accor dance with Australian Gas Authority rules AS5601.1/2-2010.
Feb. 2012
2-3
Model LVG-202, 203, 204
2-6. GAS SUPPLY
(Continued)
To ensure proper connection, quick disconnect
on gas line must be clean and free of any
grease and debris. Failure to have a clean
connection can result in gas leaks and
pottentialrehazard.
1. Remove gas line from fryer.
2. Clean the disconnect by removing
any grease build up. Pull back on
the disconnect to ensure it functions
properly. If disconnect will not slide of
givesresistance,conrmgrease/debrisis
removed before connecting.
3. Once line is reconnected, inspect for
secure connection.
•The fryer and its manual shutoff vavle must be disconnected
from the gas supply piping system during any pressure test-
ing of that system at test pressures in excess of 1/2 PSIG
(3.45 kPa) (34.5 mbar).
•Thefryermustbeisolatedfromthegassupplypipingsystem
by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pres sures equal to or less than 1/2 PSIG (3.45 kPa) (34.5mbar).
• Astandardoneinch(2.54cm),blacksteelpipeandmalleable
ttingsshouldbeusedforgasserviceconnectionsfor3&4
well open fryers, and 3/4 inch (1.91 cm) for 2 wells.
•Donotusecastironttings.
•Although one inch (2.54 cm) size pipe is recommended for 3
& 4 wells and 3/4 inch (1.91 cm) for 2 wells, piping should be
of adequate size and installed to provide a supply of gas
sufcienttomeetthemaximumdemandwithoutundueloss
of pressure between the meter and the open fryer. The pres sure loss in the piping system should not exceed 0.3 in. water
column (0.747 mbar).
Provisions should be made for moving the open fryer for cleaning
and servicing. This may be accomplished by:
1. Installing a manual gas shutoff valve and a disconnect or union,
or
2. Installing a heavy-duty design CSA certied connector. In order
to be able to service this appliance, which is provided with
casters, a connector complying with ANSI Z21.69-CAN 6.16 or
CAN 1-6.10m88 and a quick-disconnect device, complying with
ANSI Z21.41or CAN 1-6.9m70, must be installed. It must also
be installed with restraining means to guard against transmission
of strain to the connector as specied in the appliance manufac-
turer’s instructions.
3. See the illustration on the following page for the proper connec tion of exible gas line and cable restraint.
Feb. 2013
The cable restraint limits the distance the open fryer can be
pulled from the wall. For cleaning and servicing the unit, the
cable must be unsnapped from the open fryer and the exible
gas line disconnected. This allows better access to all sides of
the open fryer. The gas line and cable restraint must be
reconnected once the cleaning or servicing is complete.
2-4
Model LVG-202, 203, 204
2-6. GAS SUPPLY
(Continued)
For Australia or New zealand:
Where a model is supplied with castors
and is to be connected to a xed gas
supply via a exible hose connection,
a restraining chain or wire of adequate
strength shall be xed to the appli-
ance and be suitable to be xed to the
wall within 50 mm of each connection
point. The length of the chain or wire
shall not exceed 80% of the length of
the hose assembly.
Jan. 2013
2-5
Model LVG-202, 203, 204
2-7. GAS LEAK TEST
Prior to turning the gas supply on, be sure the gas valve
knob on the gas control valve is in the off position.
Upon initial installation, and after moving the unit, the piping
and ttings should be checked for gas leaks. A simple checking method is to turn on the gas and brush all connections with
a soap solution. If bubbles occur, it indicates escaping gas. In
this event, the piping connection must be redone.
Toavoidreorexplosion,neverusealightedmatch
oropenametotestforgasleaks.Ignitedgascould
result in severe personal injury and/or property
damage
2-8. GAS PRESSURE REGULATOR
SETTING
2-9. ELECTRICAL
REQUIREMENTS
The gas pressure regulator on the gas control valve is factory
set as follows:
• Natural: 3.5 inches water column (0.87 kPa) (8.72 mbar).
• Propane 10.0 inches water column (2.49 kPa) (24.9 mbar).
The gas pressure regulator has been set by Henny Penny and is
not to be adjusted by the user.
• 120 V, 50/60 Hz, 1 PH, 12 A
• 230 V, 50 Hz, 1 PH, 7 A
The 120 volt gas fryer is factory equipped with a grounded
(earthed) cord and plug for your protection against shock, and
should be plugged into a three-prong grounded (earthed) recep-
tacle. Do not cut or remove grounding (earthing) prong. Any
230 volt plug used on the 230 volt unit must conform to all local, state, and national codes.
April 2012
To avoid electrical shock, this appliance must be
equipped with an external circuit breaker which
incorporates a 3mm disconnection in all ungrounded
(unearthed) conductors. The main power switch on this
appliance does not disconnect all line conductors.
2-6
Model LVG-202, 203, 204
2-9. ELECTRICAL
REQUIREMENTS
(Continued)
To avoid electrical shock, do not disconnect the ground
(earth) plug. This fryer must be adequately and safely
grounded (earthed). Refer to local electrical codes for
correct grounding (earthing) procedures or in absence
of local codes, with The National Electrical Code, ANSI/
NFPA No. 70-(the current edition). In Canada, all elec trical connections are to be made in accordance with
CSA C22.2, Canadian Electrical Code Part 1, and/or
local codes.
Disconnect power supply before a thorough cleaning or
servicing the fryer
2-10. MOTOR BEARINGS
2-11. LIGHTING AND
SHUTDOWN OF THE
BURNERS
The electric motor bearings are permanently lubricated. DO
NOT LUBRICATE.
1. Turn the power switch to the OFF position.
2. Wait at least 5 minutes and then turn the power switch to
the ON position.
3. Press button on the controls (left or right).
4. The burner lights and operates in a Melt Cycle until the
shortening reaches a preset temperature.
5. Once the display shows a product selection or a double
dashes, press the desired product button.
The fryer is equipped with a ignition spark module which
has a set ignition safety time (TSA) of 90 seconds.
2-12. TESTING THE FRYER
April 2012
To shutdown burner:
1. Press button on the controls (left or right).
2. Turn the power switch to the OFF position.
NOTE: This turns off all vats.
Each Henny Penny pressure fryer was completely checked and
tested prior to shipment. However, it is good practice to check
the unit for proper operation.
2-7
Model LVG-202, 203, 204
2-12. DIMENSIONS
Model LVG-202 Model LVG-203 Model LVG-204
Casters adjustable up to 1.562 in (40mm)
Feb. 2012
2-8
Model LVG-202, 203, 204
2-10. LONWORKS FUNCTION
CONFIRMATION
Once the installation of the Henny Penny fryer is complete, perform
this procedure to verify that the LonWorks control in the LVE is
communicating with the computer console in the store.
1. Access the LonWorks system on the store’s computer console.
2. Turn the Main Power switch to the ON position on the Henny
Penny LVE fryer.
3. On one of the fryer controls, press both buttons and
“1. E-LOG” shows in the display.
4.
Press ► button until “9. COMM” & “LONWORKS
ü”
show in the displays. (If “LONWORKS ---” shows in
display, the LonWorks control is not being acknowledged by
the main controls.)
5. Press ▼ button twice and “SRVC” & “PIN” show in the
displays. Press button under “SRVC”.
6. From the store’s console, click the WINK DEVICE button
and the displays on ALL LVE controls should ash, verifying
that the system is working properly.
If the the fryer and the store’s computer console is not
communicating, please contact Technical Support Department
at 1-800-417-8405, 1-937-456-8405, or technicalservice@
hennypenny.com.
2-9Oct. 2012
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