Henny penny FPE-621, FPE-615, FPE-215, FPE-121 User Manual

INSTALLATION MANUAL

FlexFuison® PLATINUM ELECTRIC COMBI

FPE-615 FPE-621 FPE-115 FPE-121 FPE-215 FPE-221

Directory of Contents

2

1

Introduction

4

1.1

About this manual

4

1.1.1

Explanation of signs

4

1.2

Use of the unit

6

1.3

Warranty

6

2

Safety information

7

3

Description of the unit

9

3.1

Overview of the unit

9

3.2

Planning drawing

11

3.3

Equipment and connection data

12

4

Transporting the unit

14

4.1

Information about transporting

14

4.2

Transporting to the installation site

14

4.2.1

Transporting on a pallet

15

4.2.2

Transporting without a pallet

15

4.2.3

Transporting by lifting and lowering

17

4.3

Unpacking the unit

17

5

Setting up the unit

18

5.1

Lifting the unit off the pallet

18

5.2

Setting up the unit on the equipment legs

19

5.3

Setting up the unit on a work surface

19

5.4

Aligning the unit

20

5.4.1

Aligning countertop units

21

5.4.2

Aligning floor-standing units

21

Directory of Contents

3

5.5

Minimum clearances

22

6

Connecting the unit

24

6.1

Opening and closing the housing

24

6.1.1

Removing and attaching the side panel

24

6.2

Making the electrical connection

26

6.2.1

Connected loads for various connection voltages

26

6.2.2

Connecting to the electric mains

27

6.2.3

Connecting the electric power cable to the unit

28

6.3

Connecting the power optimizing system

30

6.4

Connecting the unit to the network

30

6.5

Basic settings

32

6.6

Making the water connection

34

6.6.1

Information about the water connection

34

6.6.2

Connecting hard and soft water

34

6.6.3

Connecting soft water twice

36

6.7

Making the wastewater connection

37

6.7.1

Information about the wastewater connection

37

6.7.2

Connecting the wastewater line permanently

37

6.8

Making the exhaust air connection

38

6.8.1

Information about the exhaust air connection

38

7

Putting the unit into service

39

7.1

Filling out the commissioning report

39

1

Introduction

About this manual

4

DANGER

Imminent threat of danger Failure to comply will lead to death or very severe injuries.

WARNING

Possible threat of danger Failure to comply can lead to death or very severe injuries.

CAUTION

Dangerous situation Failure to comply can cause minor or moderate injuries.

1

1.1

Target group

Figures

1.1.1

Introduction

About this manual

The target group for the installation manual is trained technical personnel that is familiar with installing and operating the unit.

All figures in this manual are intended as examples. Discrepancies between these and the actual unit can arise.

The instruction manual is part of the unit and contains information on safe installation of the unit.

Observe and adhere to the following instructions:

▪ Read the instruction manual in its entirety prior to installation.

▪ Make the instruction manual available to the installer at the operating site

at all times.

▪ Preserve the installation manual throughout the service life of the unit.

▪ Insert any supplements from the manufacturer.

▪ Pass on the installation manual to any subsequent operator of the unit.

Explanation of signs

Introduction

1

About this manual

5

SAFETY INSTRUCTIONS

Material damage Failure to comply can cause material damage.

NOTICE

Information Notes for better understanding and operation of the unit.

Symbol / sign

Meaning

▪

Listing of information.

Action steps, which can be performed in any sequence.

1.

2.

Action steps, which must be performed in the prescribed sequence.

Result of a listed action.

1

Introduction

Use of the unit

6

1.2

1.3

Use of the unit

This unit is intended to be used solely for commercial purposes, particularly in commercial kitchens.

This unit is certified in the following:

Warranty

The warranty is void and safety is no longer assured in the event of:

▪ Modifications or technical changes to the unit,

▪ Improper use,

▪ Incorrect startup, operation or maintenance of the unit,

▪ Problems resulting from failure to observe these instructions.

Safety information

2

7

2

Ensuring conformity with standards

Improper installation

Fire prevention

Organisational measures

Transportation and storage

Safety information

Observe applicable international, European and national laws, regulations, standards and directives for the unit when transporting, setting up and connecting it.

Risk of property damage and personal injury from improper installation

▪ Install the unit only as specified in these installation instructions.

▪ Use only original spare parts.

Risk of fire from combustible surfaces

▪ Observe general fire prevention regulations.

Risk of property damage and personal injury from lack of organizational measures

▪ Identify hazard areas when transporting, setting up and connecting the

unit.

▪ Prior to starting the installation work, notify any operators present about

the procedure.

▪ Prior to starting the installation work, discuss how to behave in an

emergency.

▪ Use equipment and protective gear suitable for the activity.

▪ Brace housing components to prevent them from falling over and

dropping.

Risk of personal injury and property damage from improper transportation and improper storage.

▪ Store the unit in a dry, frost-free environment.

▪ Observe the safety regulations for the lifting gear used.

▪ Attach the unit to the lifting gear securely during transport and setup, and

prevent it from dropping.

▪ Transport the unit in an upright position, do not tilt or stack.

▪ Pay attention to protruding parts when transporting the unit without

packaging.

2

Safety information

8

Setup

Electrical connection

Commissioning

Risk of property damage and personal injury from improper setup

▪ Ensure that the installation area has adequate load-bearing capacity.

▪ Where safety shoes and protective gloves.

Risk of fire from improper connection

▪ Observe applicable regional regulations of the electrical utility.

▪ Ensure that only licensed electricians connect the unit.

▪ Ensure that the electrical system is earthed by a protective earthing

conductor.

▪ Note the information on the nameplate.

Risk of electric shock from live components.

▪ Prior to working on the electrical system, switch off the unit, disconnect

the electrical system from the mains and prevent power from being switched on again. Check to ensure absence of voltage.

Risk of property damage and personal injury from improper commissioning

▪ Read the operating instructions prior to commissioning. Observe the

safety instructions in this installation manual and in the "Safety information" chapter of the operating instructions.

▪ Put the unit into service only after a successful function test following

assembly.

▪ Put the unit into service only after it has reached room temperature.

Description of the unit

3

Overview of the unit

9

a

Tray rack

k

Base frame (optional)

b

Insulated window

l

Equipment foot

c

Door handle

m

Operating control

d

Cooking zone door

n

Housing

e

Tray rack trolley (optional)

o

Air intake connection fitting

f

Steam drain channel, door

p

Steam outlet connection fitting

g

Steam drain channel, unit

q

Core temperature sensor (optional)

3

3.1

Description of the unit

Overview of the unit

FlexFusion with tray rack trolley

3

Description of the unit

Overview of the unit

10

h

Guide rail for tray rack (optional)

r

Connection (optional)

i

USB port (covered)

s

Protective cap (optional)

j

Hand shower (optional)

a

Tray rack

k

Equipment leg

b

Insulated window

l

Equipment foot

c

Door handle

m

Operating control

d

Cooking zone door

n

Housing

e

Guide rail (right)

o

Air intake connection fitting

f

Tray trolley

p

Steam outlet connection fitting

g

Push handle

q

Core temperature sensor (optional)

FlexFusion with tray trolley

Description of the unit

3

Planning drawing

11

h

Guide rail (left)

r

Connection (optional)

i

USB port (covered)

s

Protective cap (optional)

j

Hand shower

3.2

Planning drawing

Combisteamer – sizes 6 and 10

Combisteamer – size 20

3

Description of the unit

Equipment and connection data

12

Size

a mm (in)

b mm (in)

c mm (in)

d mm (in)

e mm (in)

f mm (in)

g mm (in)

h mm (in)

6.15, 6.21

500 (20)

997 (39)

50 (2)

799 (31)

790 (31)

850 (33)

1640 (65)

10.15, 10.21

500 (20)

997 (39)

50 (2)

799 (31)

1060 (42)

580 (23)

1640 (65)

20.15, 20.21

500 (20)

1075 (42)

50 (2)

813 (32)

--

1960 (65)

Unit size

6.15

6.21

10.15

10.21

20.15

20.21

Dimensions

Unit Length x width x height mm

(in)

1000 x 800 x 790

(39 x 31 x

31)

1000 x 800 x 790

(39 x 31 x

31)

1000 x 800 x 1060

(39 x 31 x

42)

1000 x 800 x 1060

(39 x 31 x

42)

1075 x 813 x 1722

(42 x 32 x

68)

1075 x 813 x 1722

(42 x 32 x

68)

Packaged unit Length x width x height mm

(in)

1080 x 960 x 1020

(39 x 38 x

40)

1080 x 960 x 1020

(39 x 38 x

40)

1080 x 960 x 1280

(39 x 38 x

50)

1080 x 960 x 1280

(39 x 38 x

50)

1160 x 960 x 2200

(46 x 38 x

87)

1160 x 960 x 2200

(46 x 38 x

87)

Weight

Unit kg (lbs)

120 (265)

125 (276)

140 (309)

145 (320)

305 (672)

313 (690)

Packaged unit kg (lbs)

140 (309)

145 (320)

165 (364)

170 (375)

340 (750)

348 (767)

Emissions

Latent heat rejection (W)

1780

3670

2750

5400

5510

10200

Sensible heat rejection (W)

1190

2450

1840

3600

3670

7100

Noise level (db (A))

< 70

Ambient climate

5–40 °C (41-104°F), 95 % relative humidity, non-condensing

Electrical connection

Protection class

IPX5

3.3

Equipment and connection data

Description of the unit

3

Equipment and connection data

13

Connected load (kW)

10.4

20.9

15.9

30.5

31.7

60.9

Type of connection

3 N PE 400 V AC 50 Hz

Maximum line current (A)

15.6

31.0

23.6

45.0

47.0

90.0

Recommended fusing (A)

3 x 16

3 x 35

3 x 25

3 x 50

3 x 63

3 x 100

Soft water connection

Type of water

Softened tap water, cold

Carbonate hardness CaCO3 (mmol/l)

< 1.5 Chloride Cl (mg/l)

< 50

Iron Fe (mg/l)

< 0.1

Connection pressure (hPa), (bar)

200–600, 2–6 Type of connection

R ¾", male thread

Hard water connection

Type of water

Tap water, cold

Carbonate hardness CaCO3 (mmol/l)

Maximum 4

Connection pressure (hPa), (bar)

200–600, 2–6 Type of connection

R ¾", male thread

Wastewater connection

Type of wastewater

Dirty water, maximum 80 °C (176°F)

Connection to unit

Connection fitting, 50 mm (2in) diameter