Henderson PDK3, PDK4, PDK5, PDK6, PDK7 Instruction Manual

The Pocket Door Kit

FITTING INSTRUCTIONS - NOTICE DE POSE - MONTAGE HANDLEIDING - MONTAGEANLEITUNG

ISTRUZIONI DI MONTAGGIO - INSTUCCIONES DE MONTAJE

Warranty. This product is covered by a 10 year manufacturer’s warranty. Please see the P C Henderson website for terms and conditions.

WATCH THE INSTALLATION VIDEO

Visit: www.pchenderson.com/pocket-door-installation
Or scan the QR code using your phone

Door sizes and kits numbers - for doors up to 60kg

For doors up to and including standard door sizes Kit number

1981mm (78”) high x 762mm (30”) wide doors PDK3
1981mm (78”) high x 838mm (33”) wide doors PDK4
2040mm high x 762mm wide doors PDK5
2040mm high x 826mm wide doors PDK6
2040mm high x 726mm wide doors PDK7
2315mm high x 930mm wide doors PDK10

Door thickness between 28mm and 44mm - Maximum door weight 60kg - Wall cavity 95mm

Tools required

1 x Phillips screws driver

1 x Spirit level

1 x Junior metal hack saw
(only needed if reducing kit in size)

1 x Tenon wood saw
(only needed if reducing kit in size)

1 x Tape measure

1 x Drill + 2mm drill bit1 x Allen Key - 5mm 1 x Adjustment spanner

Kit components

1 x Plastic guide

2 x Clipstops

2 x Hanger apron plates

1 x Rubber stop

Screw A x 4

3

/4” CSK. HD. Pozi

(19mm)

Screw B x 8

1” BUT. HD. Pozi
(25mm)

Screw C x 8

13/4” CSK. HD. Pozi
(44mm)

Screw D x 14

5

/8” BUT. HD. Pozi

(16mm)

Screw E x 8

11/2” BUT. HD. Pozi
(38mm)

Screws shown actual size

2 x Hangers

2 x Stud insert brackets

1 x Track, head and
end brackets

4 x Uprights including
timber infill

Step 1 – Preparing the Rough Opening

Kit assumes installer is using standard (C16/C24) studwall timber 47mm x 100mm (actual size 45mm x 95mm)

How

to calculate the opening width required
Opening width in mm = (Door width in mm x 2) + 30mm
Opening height in mm = (Door height in mm) + 90mm

Refer to Figure 1.
Note: 90mm = door floor clearance range (8 - 15mm) + door to track clearance range (26 - 33mm) + header/

track clearance 49mm
Finished studwall is 95mm thick plus plaster board used i.e. 95+12.5+12.5 = 120mm

Rough opening width - W

(Including any liners)

Rough opening

height - H

Figure 1.

Quick look up table for opening sizes when using UK standard door sizes

Kit No.

PDK3 1981mm (78”) high x 762mm (30”) wide doors 2071mm 1554mm
PDK4 1981mm (78”) high x 838mm (33”) wide doors 2071mm 1706mm
PDK5 2040mm high x 762mm wide doors 2130mm 1554mm
PDK6 2040mm high x 826mm wide doors 2130mm 1682mm
PDK7 2040mm high x 726mm wide doors 2130mm 1482mm
PDK10 2315mm high x 930mm wide doors 2405mm 1890mm

Standard door size

Rough opening width - WRough opening height - H

FFL

Ensure that the rough opening is as square as possible to aid the fitting of the pocket door system, and so allowing the door
to operate correctly when the installation is completed.
For double doors the rough opening width is as for one door multiplied by 2 and the 2 kits MUST be fixed directly to a
suitable lintel.The tw

o middle support brackets are not to be used.