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559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
REAR STABILIZER BAR
MONACO RR8R CHASSIS
Thank you for purchasing a quality Hellwig Product.
1 2
UNDERVIEW
OF END LINK
ASSEMBLY
3
7233 ( R-7233 ) 12/14/04
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559-734-7451 800-367-5480 FAX 559-734-7460
TORQUE TABLE
BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKING BRAKE AND
CHOCK TIRES.
NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST BAR, THE WEIGHT OF THE
VEHICLE MUST BE ON THE SUSPENSION, AS IF DRIVING DOWN THE ROAD.
DO NOT RAISE VEHICLE BY FRAME.
NOTE: THIS FRONT SWAY BAR IS DESIGNED TO MOUNT ON THE FRONT CROSSMEMBER
WITH THE ARMS FACING THE REAR OF THE VEHICLE.
1. Install the D-shaped poly bushings on the sway bar in as close a mounting position as
in photo one ( 1 ).
2. Install the frame mounting brackets using the short square U-bolts and mounting
hardware provided on the vehicles crossmember. See photos one ( 1 ) and two ( 2 ).
Leave loose at this time to allow for adjustment later.
3. Install the end link hanger brackets on the vehicles frame as in photo ( 3 ). Using the
long square U-bolts ( pointing towards the vehicles body ) tighten using the hardware
provided. Leave loose at this time to allow for adjustment later.
4. Raise the sway bar up to the sway bar hanger brackets mounted on the vehicles
frame. Install the U-plates over the D-bushings with ( 1/2” ) flat washers and nuts
provided. Again leave loose at this time to allow for adjustment.
5. Assemble the end link assemblies as in photo ( 3 ) on the arms of the sway bar. Raise
the sway bar arms up to the mounted bracket on the frame. Finish the end link
assembly. Tighten just slightly that the poly bushings start to bulge. ( Do not over
tighten or damage can occur to the poly bushings).
6. With the sway bar properly align on the vehicles crossmember and the end links are
straight up and down. Torque all mounting hardware to the specified rates.
7. Re-check your installation make sure that any of the mounting hardware will not
damage any wires, hoses etc..
ATTENTION INSTALLER: PLEASE MAKE SURE CUSTOMER RECEIVES THIS
INSTRUCTION SHEET, ALL IMPORTANT NOTE CARDS,
WARNING CARDS AND THE WARRANTY FORM.
7233 ( R-7233 ) 12/14/04
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559-734-7451 800-367-5480 FAX 559-734-7460
PARTS LIST
RSB # 7233
MONACO M/H CHASSIS
PART # QTY DESCRIPTION
20217233 1 1-5/8” REAR SWAY BAR
20907233 1 COMPLETION KIT # 7233
118000031 4 1/2” X 5-1/8” X 4-1/4” SQUARE U-BOLT
118000032 2 1/2” X 2” X 7-1/2” SQUARE U-BOLT
20800072 2 1/2” X 6-1/4" END LINK SPACER
10090512 2 1/2” X 12” END LINK
20800073 2 END LINK HANGER BRACKET
20800074 2 SWAY BAR HANGER BRACKET
111000154 2 1-5/8” POLY BUSHING
20800148 2 U-PLATE
125020009 1 SMALL PARTS BAG # BG-009
111000762 8 1/2’ END LINK BUSHING
102400027 8 17/32” X .16” X 1-1/4” FLAT WASHER
107521044 8 1/2" LOCK NUT
102529114 20 1/2" X .137 HARDENED WASHER
105521044 16 1/2" HEX NUT
107501045 4 1/2" STOVER LOCK NUT
101500309 4 1/2” X 1-1/2” # 8 FRAME BOLTS
135007233 1 INSTRUCTION SHEET ( R-7233 )
7233 ( R-7233 ) 12/14/04
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