Autotool System 3080
TOC-Cover
Operating Instructions
2
Translation of the original operating instructions 3
Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
3
Table of contents
1 Notes for the user . . . . . . . . . . . . . . . . . . . 5
1.1 Information about the product . . . . . . . 5
1.2 Warranty . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Contact data . . . . . . . . . . . . . . . . . . . . . 5
1.4 Information about these Operating
Instructions . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Copyright and intellectual property
rights . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Keeping and dissemination of the
Operating Instructions . . . . . . . . . . . . . . 5
1.7 Target group of these Operating
Instructions . . . . . . . . . . . . . . . . . . . . . . 5
1.8 General information . . . . . . . . . . . . . . . 5
1.9 Conventions adopted in these Operating
Instructions . . . . . . . . . . . . . . . . . . . . . . 5
1.9.1 Classification of the precautionary
notices . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.9.2 Other notational conventions . . . . . . . . 6
2 Safety warnings . . . . . . . . . . . . . . . . . . . . 6
2.1 General power tool safety warnings . . . 6
2.1.1 Work area safety . . . . . . . . . . . . . . . . . . 6
2.1.2 Electrical safety . . . . . . . . . . . . . . . . . . . 6
2.1.3 Personal safety . . . . . . . . . . . . . . . . . . . 6
2.1.4 Power tool use and care . . . . . . . . . . . . 7
2.1.5 Servicing . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . 7
2.3 Misuse. . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Personnel qualification . . . . . . . . . . . . . . 7
2.4.1 Specialist personnel for operation . . . . . 7
2.4.2 Specialist personnel for maintenance and
servicing . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.3 Qualified electrician . . . . . . . . . . . . . . . . 8
2.4.4 Authorised specialist for repair and
testing . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Underlying hazards associated with use of
the ATS3080 . . . . . . . . . . . . . . . . . . . . . 8
2.5.1 Cleanliness at the workplace . . . . . . . . . 8
2.5.2 Spare parts and accessories . . . . . . . . . . 8
3 Design and function . . . . . . . . . . . . . . . . . 9
3.1 Scope of supply . . . . . . . . . . . . . . . . . . . 9
3.2 Functional description . . . . . . . . . . . . . 10
3.2.1 Tool ATS3080 . . . . . . . . . . . . . . . . . . . 10
3.2.2 Power pack 3080 . . . . . . . . . . . . . . . . 10
4 Transport, disposal and storage . . . . . . . 11
4.1 Transporting the device . . . . . . . . . . . . 11
4.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . 11
4.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Installation . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Installing the accessories . . . . . . . . . . . 11
5.2 Set limit . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Assemble jaws . . . . . . . . . . . . . . . . . . . 12
5.4 ATS3080 connect . . . . . . . . . . . . . . . . 12
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . 12
6.1 Load tie heads . . . . . . . . . . . . . . . . . . . 12
6.2 Load tie ribbon . . . . . . . . . . . . . . . . . . 12
6.3 Adjust attractive force . . . . . . . . . . . . . 13
6.4 Switching on . . . . . . . . . . . . . . . . . . . . 13
6.5 Bind . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.6 Sequence of movements in normal
operation . . . . . . . . . . . . . . . . . . . . . . 14
6.7 Positioning . . . . . . . . . . . . . . . . . . . . . 14
6.7.1 Positioning the bundle . . . . . . . . . . . . . 14
6.7.2 Geometries of bundles . . . . . . . . . . . . 14
6.8 Switching off . . . . . . . . . . . . . . . . . . . . 15
6.9 Remove tie heads . . . . . . . . . . . . . . . . 15
6.9.1 Remove the tie heads from the end cap. 15
6.9.2 Remove the tie heads from the tie head
transport. . . . . . . . . . . . . . . . . . . . . . . 15
6.10 Remove tie ribbon . . . . . . . . . . . . . . . . 15
7 Troubleshooting . . . . . . . . . . . . . . . . . . . 16
7.1 Error analysis . . . . . . . . . . . . . . . . . . . . 16
7.2 Possible faults . . . . . . . . . . . . . . . . . . . 17
7.2.1 Important notes . . . . . . . . . . . . . . . . . 18
7.2.2 Performing a reset . . . . . . . . . . . . . . . . 18
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . 18
8.1 Important notes . . . . . . . . . . . . . . . . . 18
8.2 Accessories and extras . . . . . . . . . . . . . 18
8.3 Servicing by manufacturer . . . . . . . . . . 18
8.4 Maintenance schedule . . . . . . . . . . . . . 19
8.5 Repair . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.5.1 Clean end cap . . . . . . . . . . . . . . . . . . . 19
8.5.2 Check jaws, upper jaw flap and lower jaw
flap . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.5.3 Replace upper jaw flap and lower jaw
flap . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operating Instructions
Translation of the original operating instructions
Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
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8.5.4 Check and replace the ribbon knife . . . 21
9 Technical data . . . . . . . . . . . . . . . . . . . . . 22
9.1 ATS3080 . . . . . . . . . . . . . . . . . . . . . . . 22
9.1.1 Serial number . . . . . . . . . . . . . . . . . . . 23
9.1.2 Nameplate . . . . . . . . . . . . . . . . . . . . . 23
9.2 Power pack 3080 . . . . . . . . . . . . . . . . 24
9.3 Interface overview, power pack 3080 . 25
9.4 Tie heads and tie ribbons . . . . . . . . . . . 25
9.5 Noise and vibration information . . . . . . 25
10 Declarations of conformity . . . . . . . . . . . 26
10.1 ATS3080 . . . . . . . . . . . . . . . . . . . . . . . 26
10.2 Power pack 3080 . . . . . . . . . . . . . . . . 27
Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Notes for the user
5
1 Notes for the user
These Operating Instructions are very important for correct
use of the ATS3080.
They contain important information and safety instructions
that will enable you to utilise the product correctly and
economically for its intended use.
The instructions help avoid hazards, reduce repair costs and
downtimes, and enhance the dependability and durability of
the ATS3080.
Non-compliance of any nature whatsoever can lead to
accidents with fatal consequences, injury or damage to
property.
1.1 Information about the product
Product designation: ATS3080
Article number: 102-00000
Further information on the product can be found on the
nameplate.
1.2 Warranty
The warranty is in accordance with statutory requirements.
Warranty entitlement applies only in the country in which
the device was originally purchased.
Batteries, fuses and light sources are not covered by the
warranty.
1.3 Contact data
The manufacturer of the product described in these
Operating Instructions is:
HellermannTyton GmbH
Grosser Moorweg 45
D-25436 Tornesch, Germany
Tel. +49 4122 701-0
www.HellermannTyton.de
info@HellermannTyton.de
1.4 Information about these Operating Instructions
Last update: 20.12.2018
1.5 Copyright and intellectual property rights
The manufacturer retains the copyright to these Operating
Instructions. Under no circumstances may these instructions
be reproduced or electronically processed, replicated or
disseminated, in whole or in part, without the prior written
consent of HellermannTyton GmbH (hereinafter referred to
as HellermannTyton). Any breach or infringement of these
stipulations will result in liability for damages.
1.6 Keeping and dissemination of the Operating
Instructions
These Operating Instructions must be kept in the immediate
vicinity of the workplace and must be available at all times to
all operating personnel. The operating company shall inform
the operating personnel of the location of these Operating
Instructions.
The operating company shall obtain replacement from the
manufacturer if these instructions are, become or are
rendered no longer easily legible.
If the ATS3080 is acquired by or sold on to a third party the
following documents must be handed over to the new
owner:
• Operating Instructions
• Documents relating to repair work
• Logs of maintenance work undertaken
f Protect these Operating Instructions from moisture,
direct sunlight and extreme heat.
1.7 Target group of these Operating Instructions
These Operating Instructions must be read and complied
with by every person charged with any of the following
tasks:
• Installation
• Operation
• Maintenance
• Repair
• Fault rectification
1.8 General information
All accompanying drawings are exempt from the
modification service.
1.9 Conventions adopted in these Operating
Instructions
1.9.1 Classification of the precautionary notices
Precautionary notices in these Operating Instructions draw
attention to hazards associated with use of the ATS3080 and
indicate how they can be avoided.
The precautionary notices are subdivided into three groups
according to the severity of the potential hazard:
DANGER
Text accompanied by the signal word "DANGER" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, will cause death or severe
injury.
WARNING
Text accompanied by the signal word "WARNING" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause death or serious
injury.
Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Safety warnings
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CAUTION
Text accompanied by the signal word "CAUTION" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause slight or serious
injury.
1.9.2 Other notational conventions
f Indicates an instruction
• Indicates an item in a bullet list
; Indicates the result of an action
This text highlight is used for names of menus, clickable
on-screen buttons, pushbuttons and switches.
This text highlight is used for display messages.
à This text highlight is used for cross-references.
NOTE
Text accompanied by the signal word "NOTE" indicate
situations which, in the event of non-compliance with the
appropriate precautions, can cause damage to the ATS3080
or the surroundings.
Text accompanied by this symbol contain useful additional
information.
2 Safety warnings
2.1 General power tool safety warnings
The safety warnings in this section contain general power
tool safety warnings to be set out in the Operating
Instructions as required by EN 62841. Consequently, some
instructions might not be relevant for the ATS3080.
WARNING
Read all safety warnings and all instructions. Failure to
follow the warning and instructions may result in electric
shock, fire and/or serious injury.
Save all safety warnings and other instructions for future
reference. The term "power tool" in the warnings refers to
your mains-operated (corded) power tool or batteryoperated (cordless) power tool.
2.1.1 Work area safety
a) Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose
control.
2.1.2 Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
2.1.3 Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as a dust mask,
non-skid safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Safety warnings
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f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can
be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury within a fraction of a second.
2.1.4 Power tool use and care
a) Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the
power tool before making any adjustments,
changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
h) Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
2.1.5 Servicing
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is
maintained.
2.2 Intended use
Use the ATS3080 only when it is in full working order and
safe, always be safety-conscious and aware of the hazards.
The ATS3080 is suitable for and intended for the following
uses:
• Automatic binding of bundles up to a diameter of max.
80mm
• Use indoors and, under rainproof roofing, outdoors
• Industrial use
2.3 Misuse
Use other than as stated in the section entitled
"à"Intended use" on page7" is misuse. The operating
company responsible for use of the ATS3080 bears sole
responsibility for injury and damage resulting from misuse.
The following are specifically prohibited:
• Use with faulty parts
• Use in explosive environments or in the presence of a fire
hazard
• Use in high humidity and/or direct sunlight
• Simultaneous use by two or more persons
• Unauthorised alterations and modifications to the
ATS3080 and its accessories without the prior consent of
HellermannTyton
• Use of spare parts and accessories not tested and
approved beforehand by HellermannTyton
• Operation of the ATS3080 with the housing open
2.4 Personnel qualification
Underage persons and trainees are permitted to use the
device only under the supervision of an experienced
specialist and only with the express permission of the
operating company.
2.4.1 Specialist personnel for operation
The tasks and authorisations assigned to specialist personnel
for extended operation are as follows:
• Operation of the ATS3080
• Rectification of faults or, as applicable, initiation of
measures for the rectification of faults
• Cleaning of the ATS3080
These individuals have the specialist training or practical
experience that will ensure correct handling.
Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Safety warnings
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2.4.2 Specialist personnel for maintenance and
servicing
Always have maintenance and servicing carried out by duly
qualified specialist personnel. These individuals have the
specialist training that affords sucient knowledge of the
ATS3080 for them to judge when it is in safe working order.
These individuals are also familiar with the following rules
and regulations:
• Applicable national health and safety regulations
• Accident prevention regulations
• Generally accepted rules of engineering practice (e.g.
employers' liability insurance association codes, DIN
standards, VDE regulations, technical rules of other
European Union Member States or other signatories of
the Agreement on the European Economic Area).
2.4.3 Qualified electrician
Work on the electrical supply and on parts that are live when
the device is in operation should always be carried out by a
trained electrician.
2.4.4 Authorised specialist for repair and testing
Only service technicians from HellermannTyton or service
technicians certified by HellermannTyton are permitted to
carry out repairs and safety checks.
2.5 Underlying hazards associated with use of the
ATS3080
2.5.1 Cleanliness at the workplace
Orderliness, good lighting and cleanliness at the workplace
all help to make work easier, minimise hazards and reduce
the risk of injury.
Always comply with the following principles of orderliness
and cleanliness at the workplace.
f Put tools away as soon as they are no longer needed.
f Avoid trips (e.g. immediately dispose of waste by placing
it in the containers provided for the purpose).
f Immediately remove spillages of grease, oil and other
liquids.
f Clean smears off the controls.
2.5.2 Spare parts and accessories
f Use only original replacement parts.
f After parts have been replaced, always check that
everything is in full working order.
f Use only accessories approved by HellermannTyton.
Accessories can affect the way in which the ATS3080
works.
Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Design and function
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3 Design and function
3.1 Scope of supply
I
0
Power
Signal
ATS3080 Power Pack
1 2
3
10
11
12
5x
13
9
46 578
3
1 Autotool System 3080 (ATS3080)
2 Jaws diameter 30mm, diameter 50mm and diameter 80mm
3 Service box
4 Case, complete with 2 keys
5 User video DVD for the Operating instructions
6 Operating Instructions
7 Connecting cable 2m (for connecting power pack 3080 and ATS3080)
8 Power pack 3080
9 Power cable 1.8m
Contents of the service box
10 Screwdriver 2mm Allen screw
11 Screwdriver PH0 50
12 Tie head puller (5x)
13 Limit 80
For article numbers for the accessories, à"Accessories and
extras" on page18
Checking scope of supply
f Check that nothing is missing and that there are no
visible signs of damage in transit or other damage.
f Have damage confirmed by the freight forwarder and
notify HellermannTyton immediately in writing.
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