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BD0059V0002EN0416SO
460 985-52 / 04.16
Operating Instructions
en
CSC-Kit Radar I
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Inhaltsverzeichnis CSC-Kit Radar I
Table of Contents
1 Safety Notes..................................................................................... 3
1.1 General Safety Precautions ...........................................................3
1.2 Safety Precautions for the CSC-Kit Radar I....................................3
1.3 Safety Precautions – Risk of Injury ................................................4
1.4 Safety Precautions – Laser............................................................4
1.5 Safety Precautions for the Electromagnet .....................................4
2 Product Description .......................................................................5
2.1 Intended Use.................................................................................5
2.2 Delivery contents..........................................................................5
2.3 Tool Description............................................................................7
3 Working with the CSC-Kit Radar I .........................................10
3.1 Precondition for the Use of the CSC-Kit Radar I ...........................10
3.2 Calibrating the Radar Sensor without Magnetic Laser..................10
3.3 Calibrating the Radar Sensor with Magnetic Laser.......................11
4 General Information.....................................................................15
4.1 Care and Maintenance.................................................................15
4.2 Disposal......................................................................................15
4.3 Technical Data of the Magnetic Laser ..........................................16
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CSC-Kit Radar I Safety Notes
General Safety Precautions
1 Safety Notes
1.1 General Safety Precautions
• The CSC-Kit Radar I is exclusively intended for use on a
vehicle. It is a precondition for the use of the CSC-Kit
Radar I that the user has knowledge of automotive
technology and is therefore aware of the sources of
danger and risks in the repair shop and on motor
vehicles.
• All notes given in the individual sections of the operating
instructions apply. The following measures and safety
precautions must also be followed.
• Furthermore, all general requirements and standards of
supervisory bodies, trade associations and vehicle
manufacturers as well as all laws, regulations and codes
of conduct to which a service workshop is subject must
be observed.
1.2 Safety Precautions for the CSC-Kit Radar I
In order to avoid incorrect handling and injury to the user or
destruction of the
CSC-Kit Radar I arising from this, pay
attention to the following:
• Protect the CSC-Kit Radar I from long periods of exposure
to solar radiation.
• Protect the CSC-Kit Radar I from water (it is not
waterproof).
• Protect the CSC-Kit Radar I from strong impacts (do not
drop).
• Regularly service the CSC-Kit Radar I.
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Safety Notes CSC-Kit Radar I
Safety Precautions – Risk of Injury
1.3 Safety Precautions – Risk of Injury
When working on the vehicle, there is a risk of injury due to
rolling of the vehicle. The following must therefore be
observed:
• Prevent the vehicle from rolling.
• Additionally place selector lever of automatic
transmission vehicles to P position.
1.4 Safety Precautions – Laser
There is a risk of injury through dazzling the eyes when
working with the laser. The following must therefore be
observed:
• Do not direct the laser beam towards persons, doors or
windows.
• Never look directly into the laser beam.
• Ensure proper room illumination.
• Avoid trip hazards.
• Secure mechanical parts from falling over or becoming
loose.
1.5 Safety Precautions for the Electromagnet
During the work with the electromagnet there is a risk of
injury through pinching and influence of magnetic fields for e.
g. pacemakers, magnetic data carriers and electronic devices.
Therefore regard the following:
• Carefully attach the electromagnet to the angular
adjustment plate in order to prevent pinching.
• Do not leave magentic tools about the solenoid.
• Persons with a pacemaker are allowed to use the
electromagnet only with prior doctor's advice.
• Keep magnetic data carriers and electronic devices away
from the electromagnet.
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CSC-Kit Radar I Product Description
Intended Use
2 Product Description
2.1 Intended Use
The active cruise control system is a driver assist system offering
following advantages:
• Vehicle in front registered
• Speed of vehicle in front determined
• Requested distance kept through engagement of engine and brakes
The CSC-Kit Radar I enables brand-specific adjustments of all kinds of
systems. Therefore, in connection with a diagnostic tool of Hella Gutmann
you are able to calibrate e.g. the radar sensor or the camera for adaptive
headlights.
The CSC-Kit Radar I can be exclusively operated in combination with a
Hella Gutmann diagnostic tool. Diagnostic tools from other manufacturers
will not be supported.
2.2 Delivery contents
QQuuaannttiittyy DDeessiiggnnaattiioonn
1
CSC-Kit Radar I (optional)
Angular adjustment plate
1
CSC-Kit Radar I (optional)
Magnetic laser
1
CSC-Kit Radar II (optional)
The centring ring for the Mercedes EClass can be used for this vehicle type
only.
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Product Description CSC-Kit Radar I
Delivery contents
QQuuaannttiittyy DDeessiiggnnaattiioonn
1
CSC-Kit Radar II (optional)
The centring ring for vehicles from MY
2004 on can be used for the following
vehicle types:
• Vehicles of model year 2004-
• Commercial vans
• EVO
• Buses of model year 2005-
4
Binding head screws
1
CSC-Kit Radar II (optional)
Mirror adjustment device with vacuum
bell (optional)
1
CSC-Kit Radar II (optional)
Manual vacuum pump with vacuum
hose (optional)
1
CSC-Kit Radar II (optional)
Nut driver 3.0 mm for replacing the
centring ring (optional)
1
CSC-Kit Radar II (optional)
Hex socket screwdriver 3.5 mm for
adjusting the radar sensor (optional)
1
CSC-Kit Radar II (optional)
Vaseline (optional)
1
CSC-Kit Radar II (optional)
Casing (optional)
1
Operating and installation instructions
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CSC-Kit Radar I Product Description
Tool Description
2.2.1 Checking Delivery Contents
Please check the delivery contents upon receiving your tool so that
complaints can be issued immediately regarding potential damage or
missing parts.
To check the delivery contents:
1. Check the package delivered to ensure that it is not damaged.
Should you identify any damage to the package, then open the package
in the presence of the delivery service and check the CSC-Kit Radar I
for hidden damage. Any transport damage to the package supplied and
damage to the CSC-Kit Radar I shall be registered in a damage report
by the delivery service.
2. Open the package supplied and check for completeness based on the
delivery note.
3. Remove the CSC-Kit Radar I from the packaging.
4. Check the CSC-Kit Radar I for damage and completeness.
2.3 Tool Description
2.3.1 Angular adjustment plate
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Product Description CSC-Kit Radar I
Tool Description
Designation
1
Angular adjustment plate
2
Level gauge
Here you can check whether the angular adjustment
plate is attached in the exact horizontal position.
3
Attachment bracket of cross member
Here the angular adjustment plate can be attached to
the cross member.
4
Attachment positions 1, 2 and 3
Depending on the vehicle manufacturer, a variety of
attachment positions must be observed here. They
are described
2.3.2 Magnetic Laser
Designation
1
Output of the laser beam/laser beam
Output of laser beam. Use the laser beam to read the
actual value at the scale of the magnetic laser.
2
Switch
Switch the laser on and off.
3 Lever
Switch the electromagnet on and off.
4 Battery compartment cover
Insert two batteries type AA here.
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CSC-Kit Radar I Product Description
Tool Description
Designation
5
Electromagnet
Here you can fasten the magnetic laser to the angular
adjustment plate.
6
Level gauge
Here you can check whether the magnetic laser is
attached in the exact horizontal position.
2.3.3 Replacing the Batteries
Replacing the Type AA Batteries
Proceed as follows to replace the batteries:
1. Switch off the laser beam (1) with the switch (2).
2. Remove the battery compartment cover (4), tilting it from the bottom
side towards the top.
3. Remove the batteries individually.
NOTE
Pay attention to correct installation direction/polarity.
4. Reassembly in reverse order
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Working with the CSC-Kit Radar I CSC-Kit Radar I
Precondition for the Use of the CSC-Kit Radar I
3 Working with the CSC-Kit Radar I
The following steps are necessary to work with the CSC-Kit Radar I:
1. Place the CSC Panel in front of the vehicle (see operating instructions
of CSC-Tool).
2. Attach the angular adjustment plate to the cross member.
3. Fix the magnetic laser onto the angular adjustment plate where
necessary.
4. Fix the CSC-Kit Radar II to the radar sensor where necessary.
The steps are described below.
3.1 Precondition for the Use of the CSC-Kit Radar I
Regard the following in order to use the CSC-Kit Radar I:
• Vehicle system is working properly
• No trouble codes stored in the ECU
• Possible vehicle-specific preparations done
• Rear axle track adjusted properly
• Horizontal position of the vehicle on even surface ensured
• Vehicle front removed where necessary
• CSC-Tool with CSC-Kit Radar I correctly placed in front of the vehicle
• Level gauge bubble of angular adjustment plate centered
3.2 Calibrating the Radar Sensor without Magnetic Laser
Depending on manufacturer, model and year of manufacture, the radar
sensor can be calibrated without the magnetic laser. The tool indicates a
corresponding note.
Proceed as follows to calibrate the radar sensor without the magnetic
laser:
1. Connect the diagnostic tool to the vehicle (see user manual).
2. Select >Diagnostics< in the main menu.
3. Select the system to be calibrated under >Basic settings<.
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CSC-Kit Radar I Working with the CSC-Kit Radar I
Calibrating the Radar Sensor with Magnetic Laser
4. Observe the info and instructions window.
CAUTION
Danger of injury or pinching through heavy parts
The angular adjustment plate may drop when fixing it to
the cross member and may cause injuries.
Ask a second person to fix the angular adjustment plate to
the cross member.
5. Attach the angular adjustment plate (1) to the cross member as shown
in the tool.
The angular adjustment plate must be within the radar sensor area.
The level gauge bubble must be centered.
6. Follow the on-screen instructions.
The radar sensor can be calibrated now.
3.3 Calibrating the Radar Sensor with Magnetic Laser
Depending on manufacturer, model and year of manufacture, the radar
sensor must be calibrated with the magnetic laser.
Proceed as follows to calibrate the radar sensor with the magnetic laser:
1. Connect the diagnostic tool to the vehicle (see user manual).
2. Select >Diagnostics< in the main menu.
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Working with the CSC-Kit Radar I CSC-Kit Radar I
Calibrating the Radar Sensor with Magnetic Laser
3. Select the system to be calibrated under >Basic settings<.
A window with information and instructions appears.
CAUTION
Danger of injury or pinching through heavy parts
The angular adjustment plate may drop when fixing it to
the cross member and may cause injuries.
Ask a second person to fix the angular adjustment plate to
the cross member.
4. Attach the angular adjustment plate (1) to the cross member in
position 2.
The angular adjustment plate must be within the radar sensor area.
Depending on the selected manufacturer and vehicle type, the CSC-Kit
Radar II must be attached to the radar sensor.
5. Fix the CSC-Kit Radar II to the radar sensor (see assembly instructions
CSC-Kit Radar II) where necessary.
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CSC-Kit Radar I Working with the CSC-Kit Radar I
Calibrating the Radar Sensor with Magnetic Laser
6. Turn the lever (3) at the magnetic laser of the electromagnet (5) to the
left to ON.
The electromagnet is activated and the magnetic laser can be fixed
onto the angular adjustment plate.
CAUTION
Laser radiation
Damage to/destruction of the retina
Never look directly into the laser beam.
7. Switch on the laser beam (1) with the switch (2) at the magnetic laser.
8. Fix the magnetic laser onto the angular adjustment plate (1).
The magnetic laser must be within the radar sensor area.
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Working with the CSC-Kit Radar I CSC-Kit Radar I
Calibrating the Radar Sensor with Magnetic Laser
9. Direct the laser beam (1) at the magnetic laser centred to the mirror of
the radar sensor.
The laser beam will be reflected from the mirror to the scale of the
magnetic laser.
10. Direct the horizontal and vertical level gauge (6) by shifting the
magnetic laser.
The radar sensor can be calibrated if the horizontal and vertical level
gauge bubbles are centered.
11. Observe the info and instructions window.
12. Follow the on-screen instructions.
The radar sensor can be calibrated now.
13. Switch off the laser beam (1) with the switch (2) at the magnetic laser
after having the radar sensor calibrated.
The laser beam is switched off.
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CSC-Kit Radar I General Information
Care and Maintenance
4 General Information
4.1 Care and Maintenance
As with every tool, the CSC-Kit Radar I should also be handled with care.
• Regularly lubricate moving parts with acid-free and resin-free grease
or oil.
• Re-tighten the mounting bolts regularly.
• Regularly clean the CSC-Kit Radar I with non-aggressive cleaning
agents.
• Use commercial household cleaning detergents and a moistened, soft
cleaning cloth.
• Replace damaged accessories immediately.
• Always use original spare parts.
4.2 Disposal
NOTE
The guidelines listed here are exclusively valid within the
European Union.
In compliance with directive 2012/19/EU of the European Parliament and
Council dated 04. Juli 2012, relating to Waste Electrical and Electronic
Equipment (WEEE), and the German national statute governing the
distribution, return and environmental disposal of electrical and electronic
equipment (Electrical and Electronic Equipment Act – ElektroG) dated 16
March 2005, we are obliged to take back this tool, distributed after 13
August 2005, at the end of its service life and to dispose it in accordance
with the above mentioned regulations.
Because this tool is used exclusively for industrial purposes (B2B), it must
not be handed over to a public disposal facility.
The tool can be disposed of at the following address (specifying the date of
purchase and the tool numbers):
Hella Gutmann Solutions GmbH
Am Krebsbach 2
79241 Ihringen
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General Information CSC-Kit Radar I
Technical Data of the Magnetic Laser
GERMANY
WEEE reg. no.: DE 25419042
Phone: +49 7668 9900-0
Fax: +49 7668 9900-3999
Mail: [email protected]
NOTE
Batteries contain toxic substances. Therefore, do not throw
used batteries into household waste but dispose of them
properly.
The batteries can also be sent to Hella Gutmann for disposal
free of charge.
4.3 Technical Data of the Magnetic Laser
4.3.1 General Data
Ambient temperature Recommended: 0 to 35 °C
Working area: 0 to 50 °C
Supply voltage
2.7 to 3.3 VDC
Batteries 2x 1.5 V AA
4.3.2 Laser
Wavelength
650 Nm
Output 1 mW
Class
2
Operating range 3.4 m
4.3.3 Electromagnet
Wavelength
670 Nm
Output 1 mW
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CSC-Kit Radar I General Information
Technical Data of the Magnetic Laser
Class
2
Operating range 5 m
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Notes
CSC-Kit Radar I
Notes
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CSC-Kit Radar I
Notes
Notes
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HELLA GUTMANN SOLUTIONS GMBH
Am Krebsbach 2
79241 Ihringen
GERMANY
Phone: +49 7668 9900–0
Fax: +49 7668 9900–3999
[email protected]
www.hella-gutmann.com
© 2016 HELLA GUTMANN SOLUTIONS GMBH
1 STUECK/PIECE(S)
*9XQ 460 985-521*
9XQ 460 985-521
Made in Germany
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