Heli-Max HMXE13 User Manual

INSTRUCTION
MANUAL
Specifi cations
Length: 6.29 in [160mm] Width: 1.77 in [45 mm] Height: 4.72 in [120mm]
© 2010 Hobbico®, Inc. HMXE13
Rotor Span: 7.87 in [200 mm] Weight: 1.37 oz [39g]
(with supplied fl ight battery)
IMPORTANT PRECAUTIONS
IMPORTANT PRECAUTIONS
Only use the included charger with the included battery or replacement
part (GPMP0412).
Do not attempt to use this charger with NiCd or NiMH battery packs.
Never charge in excess of 4.20V per cell.
If the battery should become damaged, discard it. Do not attempt to use
a damaged battery.
Do not leave the charger unattended while charging. Disconnect the
battery and remove input power from the charger immediately if either becomes hot! However, it is normal for the charger to get warm.
Disconnect the battery from the charger and carefully move the battery
to a fi reproof location if the battery begins to swell or smoke!
Never charge at currents greater than 1C.
Always charge in a fi reproof location.
Never trickle charge.
Never allow the battery temperature to exceed 140° F [60° C].
Never disassemble or modify pack wiring in any way or puncture cells.
Never discharge below 2.75V per cell.
Do not allow water, moisture or foreign objects into the charger.
Do not block the air intake holes, which could cause the charger to
overheat.
Do not place the charger or any battery on a fl ammable surface or near
a combustible material while in use.
Do not charge on a carpet, cluttered workbench, paper, plastic, vinyl,
leather, wood, or inside an R/C model.
Never charge inside a full-sized vehicle.
Always disconnect the battery from the charger and the power supply
from the charger when not in use.
Do not attempt to charge a battery if it is swollen or hot.
ALWAYS KEEP OUT OF REACH OF CHILDREN.
2
WARRANTY
WARRANTY
Heli-Max® guarantees this kit to be free from defects in both material and
workmanship at the date of purchase. This warranty does not cover any component
parts damaged by use or modifi cation. In no case shall Heli-Max’s liability exceed the original cost of the purchased kit. Further, Heli-Max reserves the
right to change or modify this warranty without notice.
In that Heli-Max has no control over the fi nal assembly or material used for fi nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the fi nal user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim, send the defective part or item to Hobby Services at
this address.
Hobby Services
3002 N. Apollo Dr., Suite 1 Champaign, IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING
THE ASSEMBLY AND USE OF THIS MODEL.
3
TABLE OF CONTENTS
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
KIT INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TRANSMITTER FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INST ALL THE TRANSMITTER BA TTERIES. . . . . . . . . . . . . . . . . . . . . . . . . .7
CHARGING THE FLIGHT BATTERY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LITHIUM BATTERY HANDLING & USAGE . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRIC MOTOR WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TURNING THE MODEL ON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
TRANSMITTER CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MAINTENANCE & REPAIRS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ORDERING REPLACEMENT PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
EXPLODED VIEW & PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
INTRODUCTION
INTRODUCTION
Thank you for purchasing the Heli-Max AXE CXn Helicopter. We are certain
you will get many hours of enjoyment out of this model. If you should have any
questions or concerns please feel free to contact us at helihotline@hobbico.
com. For the latest technical updates or manual corrections to the AXE CXn
Helicopter visit the Heli-Max web site at:
www.helimax-rc.com
Open the “Helicopters” link, and then select the AXE CXn. If there is new technical
information or changes to this model a “tech notice” box will appear in the upper
left corner of the page.
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Failure to follow these safety precautions may result in severe injury to
yourself and others.
Keep your face and body as well as all spectators away from the plane of rotation
of the rotors whenever the battery is connected.
4
Keep these items away from the rotors: loose clothing, shirt sleeves, ties, scarfs,
long hair or loose objects such as pencils or screwdrivers that may fall out of
shirt or jacket pockets into the rotors.
The spinning blades of a model helicopter can cause serious injury. When choosing
a fl ying site for your AXE CXn, stay clear of buildings, trees and power lines.
AVOID fl ying in or near crowded areas. DO NOT fl y close to people, children or
pets. Maintain a safe pilot-to-helicopter distance while fl ying.
Your AXE CXn should not be considered a toy, but rather a sophisticated,
working model that functions very much like a full-size helicopter. Because of its
performance capabilities, the AXE CXn, if not operated correctly, could possibly
cause injury to yourself or spectators and damage to property.
Do not alter or modify the model, as doing so may result in an unsafe or unfl yable
model. In a few cases the instructions may differ slightly from the photos. In those
instances the written instructions should be considered as correct.
You must check the operation of the model before every fl ight to insure that all
equipment is operating and that the model has remained structurally sound. Be
sure to check linkages or other connectors often and replace them if they show
any signs of wear or fatigue.
ADDITIONAL ITEMS REQUIRED
ADDITIONAL ITEMS REQUIRED
(4) AA Alkaline cells (FUGP7300)
KIT INSPECTION
KIT INSPECTION
Before starting assembly, take an inventory of the AXE CXn to make sure it is
complete, and inspect the parts to make sure they are of acceptable quality. If
any parts are missing or are not of acceptable quality, or if you need assistance
with assembly, contact Product Support. When reporting defective or missing
parts, use the part names exactly as they are written in the Kit Contents list.
Heli-Max Product Support Ph: (217) 398-8970, ext. 5
3002 N. Apollo Drive, Suite 1 Fax: (217) 398-7721 Champaign, IL 61822 E-mail: helihotline@hobbico.com
5
KIT CONTENTS
KIT CONTENTS
1. Helicopter
2. Flight Battery
1 2
3. Charger
4. Transmitter
TRANSMITTER FEATURES
TRANSMITTER FEATURES
4
3
6
INSTALL THE TRANSMITTER BATTERIES
INSTALL THE TRANSMITTER BATTERIES
Open the battery cover on the back of the transmitter, and install four
AA batteries. Double check the polarity of each battery before replacing the
battery cover.
Turn on the transmitter and verify that the LED indicator glows solid red. Turn
the transmitter off for now. If the LED indicator did not come on, remove the battery
box from the transmitter and verify that the batteries were installed correctly.
7
CHARGING THE FLIGHT BATTERY
CHARGING THE FLIGHT BATTERY
WARNING!! The charger supplied with the Heli-Max AXE CXn
Helicopter contains protective circuitry. If you experience any diffi culties
while charging the battery, please disconnect the battery from the charger and unplug the charger from the power source. Allow the battery and charger to rest for two hours as this will allow the charge protection circuit to reset. If this issue re-occurs during normal use, please contact technical support for further assistance.
Plug the charger into an AC outlet. The indicator light on the wall transformer
will fl ash red during initialization and then turn solid green once initialization has been completed.
8
Plug the battery into the charger. The charge indicator light will turn red; this indicates that the battery is being charged. Once the battery is completely charged, the charge indicator light will turn solid green. Disconnect the battery from the charger. Under normal operating conditions, the battery may take up to one hour to recharge.
Charge Indicator Light
Solid Red
Solid Green
(with battery connected)
Solid Green
(without battery connected)
The battery is being charged.
The battery is fully charged.
The charger is ready.
9
LITHIUM BATTERY HANDLING & USAGE
LITHIUM BATTERY HANDLING & USAGE
WARNING! Read the entire instruction sheet included with this
battery. Failure to follow all instructions could cause permanent damage to the battery and its surroundings, and may cause bodily harm!
Land your model immediately when the battery begins to lose
power. Recharge the battery before attempting another fl ight.
A dangerous situation can occur when attempting to recharge an
over-discharged battery!
ALWAYS charge the battery inside a fi reproof container placed in a
fi reproof location clear of combustible materials. Failure to do so can result in property damage and/or bodily harm!
ALWAYS keep charging batteries within eyesight. Leaving the
battery unattended is dangerous!
ALWAYS keep a supply of sand accessible when charging.
Dumping sand on the battery will extinguish the LiPo chemical fi re.
NEVER use anything EXCEPT a LiPo approved charger.
NEVER charge over 4.20V per cell.
NEVER charge at currents greater than 1C.
NEVER charge through the “To ESC” or “DISCHARGE” lead.
NEVER trickle charge, or allow the battery to discharge below
2.75V per cell.
NEVER allow the battery temperature to exceed 140° F [60° C].
NEVER disassemble or modify the pack wiring in any way or
puncture cells.
ALWAYS KEEP OUT OF REACH OF CHILDREN.
ELECTRIC MOTOR WARNING
ELECTRIC MOTOR WARNING
Electric powered models are very dangerous. Do not work on the model while the fl ight battery is plugged in as interference may cause the main rotor blades to spin, possibly causing injury to yourself.
10
TURNING THE MODEL ON
TURNING THE MODEL ON
Place the helicopter on its side and slide the battery into the battery compartment.
Connect the fl ight battery and place the helicopter onto a fl at surface.
Turn the transmitter on and allow the helicopter to remain still for 10 seconds.
Always step 15 feet [4.5m] away from the AXE CXn Helicopter before operating the throttle.
Your AXE CXn helicopter has a safe start feature built in that prevents the motor from activating unless the collective stick has been lo wered to the lowest position. If the motor w on’t run and turn the main blades, please make sure the collective stick is all the way down and leave it there for a couple of seconds. Then try moving the stick up slowly.
11
TRANSMITTER CONTROLS
TRANSMITTER CONTROLS
All controls are described with the tail pointing directly toward you. This is the best way to fl y in the beginning since it keeps the control inputs oriented the same direction. Once you start getting comfortable you can work on side hovering and nose-in.
12
Helicopter Moves RightHelicopter Moves Right
Helicopter Moves Right
Helicopter Moves LeftHelicopter Moves Left
Helicopter Moves Left
Moving the cyclic stick
right will cause the
helicopter to tilt right
and start moving that
direction.
Moving the cyclic stick
left will cause the
helicopter to tilt left and
start moving that
direction.
Helicopter Moves BackwardsHelicopter Moves Backwards
Helicopter Moves Backwards
13
Moving the cyclic stick
backwards (towards
you) will cause the
helicopter to tilt back-
wards and start moving
that direction.
Helicopter Moves ForwardHelicopter Moves Forward
Helicopter Moves Forward
Helicopter ClimbsHelicopter Climbs
Helicopter Climbs
Moving the cyclic stick
forward (away from
you) will cause the
helicopter to tilt forward
and start moving that
direction.
Moving the collective
stick up (away from
you) will cause the
helicopter to climb
higher.
Helicopter DescendsHelicopter Descends
Helicopter Descends
Moving the collective
stick down (towards
you) will cause the
helicopter to descend.
14
Nose Rotates LeftNose Rotates Left
Nose Rotates Left
Nose Rotates RightNose Rotates Right
Nose Rotates Right
Moving the tail rotor
stick towards the left
will cause the helicopter
nose to rotate left
(counterclockwise).
Moving the tail rotor
stick towards the right
will cause the helicopter
nose to rotate right
(clockwise).
15
FLYING
FLYING
The Heli-Max AXE CXn is a lightweight helicopter. Taking that into consideration,
you should only fl y indoors or in calm winds less than 1mph. The AXE CXn should be fl own in a large area of at least 50 feet [15.25m] square with no obstacles.
The AXE CXn is lightweight and due to this it does not fl y well in ground effect
(air disturbance when the model helicopter is hovered below 1 foot [30cm]).
The model should be fl own at a minimum altitude of 1 foot [30cm] to avoid the
instabilities cause by ground effect.
Crashing
If you have operated radio control models in the past then you probably already realize that it is not a matter of “if” you are going to crash, it is a matter of “when” you are going to crash. Once you realize the model is going to collide with something or crash into the ground, you should always bring the throttle stick all the way down to stop the main rotor blades from rotating. If you can remember to do this, chances are you will not damage the helicopter in the crash. The main rotor blades carry a lot of RPM and inertia during fl ight. Cutting the power to the main rotor blades will prevent most of the crash damage.
Takeoff
Slowly add power, observe the model and make all of the necessary corrections to keep the model level. If you feel a trim adjustment is needed, lower the throttle to idle and make trim adjustments before lifting off for the fi rst time. You will fi nd that model helicopters never allow you to return the sticks to center. You just need to position the stick as needed to maintain a steady hover.
You will notice the cyclic controls lag behind your inputs. This is normal and
something you get the feel for with time. It’s normal to drift around in a hover until you become accustomed to fl ying the model. The cyclic controls are fairly sensitive so only small movements are necessary.
Hovering
Once the helicopter is up in the air, simply try to hold the helicopter in one spot. If this is your fi rst model helicopter, it will require some practice. Wind or air currents have a big effect on the stability of the helicopter as well. Be patient and slowly work forward, as trying to rush the learning process can be costly.
16
Landing
Level the helicopter into a steady hover and slowly decrease power until the helicopter settles onto the ground.
Basic Maneuvers
Once you become comfortable with hovering at different orientations and landing, it’s time to move on to more advanced maneuvers.
Slow Pirouettes – Add a small amount of tail rotor (left or right) and try rotating
the helicopter slightly sideways and see if you can hold it there. If you feel uncomfortable, then bring the tail back toward you. Once you start getting comfortable, try moving the helicopter to the side. Then turn back and fl y back to the other side in straight lines. Then work into rotating the helicopter around 360°, which is called a pirouette. The helicopter can drift during these so make sure you have plenty of room when you fi rst start practicing.
Nose-in Hovering – After pirouettes it’s time to move on to nose-in hovering.
Take off and climb to 10 feet [3m]. Practice half pirouettes from tail in to nose-
in hovering and try to lengthen the delay in between. This will give you a little practice nose-in and still give you a chance to get out of trouble. As your skills improve you’ll remain nose-in for longer periods of time.
GOOD LUCK AND GREAT FLYING!
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MAINTENANCE AND REPAIR
MAINTENANCE AND REPAIR
The Heli-Max® AXE CXn is an extremely small helicopter. Working on a model
this size will require small tools. The DTXR0170 DuraTrax® Precision Phillips Screwdriver 00x75mm is recommended. On occasion it will be necessary to replace damaged parts after a crash. Please use this section as a guide to perform repairs.
Main Rotor Blade Replacement
Remove the blade bolt using a #00 phillips screwdriver. After the blade bolt has been removed, slide the rotor blade out of the blade grip. Reinstall the new blade, ensuring that the holes within the blade and blade grip are aligned properly. Reinstall the blade bolt.
Main Rotor Grip Replacement
Remove both blade bolts and main rotor blades. Remove the two grip bolts and remove the blade grips. Place the new grips onto the pins. Install the grip bolts and install the blades.
18
Replacing the Flybar
Remove the fl ybar linkage from the blade grip. Press outward on one side of the head block and simply rotate the fl ybar carrier from the head block. Once the fl ybar carrier has been removed, remove the fl ybar weight bolts and remove the fl ybar weights. Remove the fl ybar linkage from the old fl ybar and install the linkage onto the new fl ybar. Install the fl ybar weights onto the new fl ybar and slide the fl ybar pivot back onto the head block. Reinstall the fl ybar linkage.
Replacing the Landing Gear
Remove the fl ight battery and simply pull down on the landing skid. Press the new landing skid into place.
19
Replacing the Main Gear
The AXE CXn uses an inner solid main shaft and a hollow outer main shaft. To
access the main rotor gears it will be necessary to remove the landing gear fi rst. Remove the lower main gear retaining screw. The lower gear will simply drop down off the main shaft. If you need to replace the upper main gear, slide it down off the main shaft and reinstall the new gear, ensuring that the fl at spot molded inside the gear aligns with the main shaft. Reinstall the lower gear, ensuring that the screw aligns with the fl at spot machined on the inner main shaft.
Replacing the Main Shaft
The AXE CXn uses an inner solid main shaft and a hollow outer main shaft.
Remove the lower main gear retaining screw. When performing the following step please be careful not to lose any small bearings or bearing blocks. Slide the inner shaft and upper rotor head from the outer main shaft by pulling upwards. If you need to remove the lower shaft, disconnect the servo linkages from the swashplate and pull upwards. Transfer necessary parts from the old shaft to the new shaft and install in the reverse order listed above.
20
ORDERING PARTS
ORDERING PARTS
Replacement parts for the Heli-Max AXE CXn are available using the order
numbers in the Replacement Parts List that follows. The fastest, most economical
service can be provided by your hobby dealer.
To locate a hobby dealer, visit the Hobbico web site at www.hobbico.com.
Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398­0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa® or MasterCard® number and expiration date for payment.
Mail parts orders and payments by personal check to:
Hobby Services
3002 N. Apollo Drive, Suite 1 Champaign, IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by
e-mail at helihotline@hobbico.com, or by telephone at (217) 398-8970.
21
24
EXPLODED VIEW & PARTS LIST
EXPLODED VIEW & PARTS LIST
10
22
23
24
20
21
20
9
19
17
20
9
15
13
16
3
29
7
3
20
19
18
14
17
10
26
27
6
8
11
30
12
2 - Red
4 - White 32 - Blue 33 - Yellow
5
22
Item
No.
Part
Number Part Description
1 HMXE7337 Replacment Screw Set AXE CXn 2 HMXE7418 Canopy Red AXE CXn 3 HMXE7419 Canopy Mounting Rod w Grommets AXE CXn 4 HMXE7365 Canopy White AXE CXn 5 HMXE7913 Landing Gear Assembly AXE CXn 6 HMXE7914 Main Frame AXE CXn 7 HMXE8041 Upper Rotor Drive Gear AXE CXn 8 HMXE8042 Lower Rotor Drive Gear AXE CXn 9 HMXE8290 Lower Rotor Blades (2) AXE CXn 10 HMXE8291 Upper Rotor Blades (2) AXE CXn 11 HMXE8459 Tail Boom AXE CXn 12 HMXE8460 Vertical Tail Fin AXE CXn 13 HMXE8575 Outer Shaft Locking Collar AXE CXn 14 HMXE8576 Swashplate Assembly AXE CXn 15 HMXE8577 Outer Main Shaft AXE CXn 16 HMXE8578 Servo Linkage Set (2) AXE CXn 17 HMXE8579 Main Blade Control Links (2) AXE CXn 18 HMXE8580 Lower Head Block AXE CXn 19 HMXE8581 Inner Shaft Collar w Bearing AXE CXn 20 HMXE8582 Main Blade Grips (4) AXE CXn 21 HMXE8583 Inner Rotor Shaft Assembly AXE CXn 22 HMXE8584 Flybar Control Link AXE CXn 23 HMXE8585 Flybar Assembly AXE CXn 24 HMXE8586 Flybar Weights (2) AXE CXn 25 HMXE8836 Complete Bearing Set AXE CXn 26 HMXG8025 Upper Rotor Motor Axe CXn 27 HMXG8026 Lower Rotor Motor AXE CXn 28 HMXJ2020 2.4 GHz Transmitter AXE CXn 29 HMXM2031 E-Board AXE CXn 30 GPMP0412 1s 350 mAh LiPo Battery AXE CXn 31 HMXP2020 1s LiPo Battery Charger AC AXE CXn 32 HMXE7363 Canopy Blue AXE CXn 33 HMXE7364 Canopy Yellow AXE CXn
23
123
Replacement Screw Set
Canopy Red CXn
Canopy Rod-Grommets
1 Set
456
Canopy White CXn
1 Pc
789
Upper Rotor Gear
1 Set
HMXE7337 HMXE7418 HMXE7419
HMXE7365 HMXE7913 HMXE7914
HMXE8041 HMXE8042 HMXE8290
1Pc
Axe CXn Landing Gear
1 Pc
Lower Rotor Gear
1 Set
1 Set
Main Frame
1 Pc
Lower Blades Axe CXn
2 Pcs
10 11 12
Upper Blades Axe CXn
2 Pcs
HMXE8291 HMXE8459 HMXE8460
Tail Boom Axe CXn
1 Pc
1 Pc
24
Vertical Fin Axe CXn
13 14 15
Outer Shaft Collar
Swash Plate Axe CXn
Outer Shaft Axe CXn
1 Set
16 17 18
Pushrod Axe CXn
1 Set
19 20 21
Inner Shaft Colar Axe CXn
1 Pc
HMXE8575 HMXE8576 HMXE8577
HMXE8578 HMXE8579 HMXE8580
HMXE8581 HMXE8582 HMXE8583
1 Set
Main Blade Links
2 Pcs
Blade Grips Axe CXn
4 Pcs
1 Pc
1 Pc
1 Set
Lower Rotor Head
Inner Shaft Assembly
22 23 24
Flybar Control Link
1 Set
HMXE8584 HMXE8585 HMXE8586
Flybar Assembly
1 Set
2 Sets
25
Flybar Weights Axe CXn
25 26 27
Bearing Set Axe CXn
Upper Motor Axe CXn
Lower Motor Axe CXn
1 Set
28 29 30
Transmitter Axe CXn
1 Pc
31
LiPo Battery Charger
1 Pc
HMXE8836 HMXG8025 HMXG8026
HMXJ2020 HMXM2031 GPMP0412
HMXP2020
1 Set
E Board Axe CXn
1 Set
1 Set
1 Pc
LiPo Battery Axe CXn
26
Notes
27
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