Heli-Max HMXE07 User Manual

Rotor Span: 20.75 in [528mm] Height: 8.125 in [206 mm] Length: 23 in [584mm] Weight:16 oz [454g] Motor: 380 Brushed Motor Radio: 5-Channel FM with 3 Micro Servos,
Receiver, ESC, and Gyro
INSTRUCTION MANUAL
IMPORTANT PRECAUTIONS
WARNING!! Read the entire instruction sheet included with this battery and charger. Failure to follow all instructions could cause permanent damage to the battery, charger or its surroundings, and cause bodily harm!
• Only use a LiPo approved charger. NEVER use a NiCd/ NiMH peak charger!
• Do not attempt to use this charger with NiCd or NiMH battery packs.
• Never charge in excess of 4.20V per cell.
• Only charge through the “charge” lead. Never charge through the “discharge” lead.
• Use only the supplied AC wall adapter to power the charger.
• If the battery should become damaged, discard the battery. Do not attempt to use a damaged battery.
• Do not leave the charger unattended while charging. Disconnect the battery and remove input power from the charger immediately if either becomes hot! However, It is normal for the charger to get warm.
• Disconnect the battery from the charger and carefully move the battery to a fi reproof location if the battery begins to swell or smoke!
• Never charge at currents greater than 1C.
• Always charge in a fi reproof location.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION.
IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS
CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
• Never trickle charge.
• Never allow the battery temperature to exceed 150° F [65° C].
• Never disassemble or modify pack wiring in any way or puncture cells.
• Never discharge below 2.5V per cell.
• Do not allow water, moisture or foreign objects into the charger.
• Do not block the air intake holes, which could cause the
charger to overheat.
• Do not place the charger or any battery on a fl ammable surface or near a combustible material while in use.
• Do not charge on a carpet, cluttered workbench, paper, plastic, vinyl, leather, wood, and inside an R/C model.
• Never charge inside a full sized vehicle.
• Always disconnect the battery from the charger and the power supply from the charger when not in use.
• Do not attempt to charge a battery if it is swollen or hot.
• ALWAYS KEEP OUT OF REACH OF CHILDREN.
Champaign, Illinois
(217) 398-8970
helihotline@hobbico.com
TABLE OF CONTENTS
AMA
INTRODUCTION ............................................................... 2
AMA .................................................................................. 2
SAFETY PRECAUTIONS .................................................2
ITEMS REQUIRED ............................................................ 3
KIT INSPECTION .............................................................. 3
WARRANTY ...................................................................... 3
KIT CONTENTS ................................................................ 4
LIPO BATTERY AND CHARGER ..................................... 4
ASSEMBLY INSTRUCTIONS ........................................... 5
GET THE MODEL READY TO FLY ................................... 7
PREFLIGHT ...................................................................... 8
AMA SAFETY CODE ........................................................ 8
CONTROLS ...................................................................... 9
FLYING ............................................................................ 11
MAINTENANCE & REPAIR ............................................ 12
OPTIONAL UPGRADE ................................................... 15
ORDERING PARTS ........................................................ 18
EXPLODED VIEW ........................................................... 19
PARTS IMAGES .............................................................. 20
OPTIONAL PARTS ......................................................... 22
INTRODUCTION
We urge you to join the AMA (Academy of Model Aeronautics) and a local R/C club. The AMA is the governing body of model aviation and membership is required to fl y at AMA clubs. Though joining the AMA provides many benefi ts, one of the primary reasons to join is liability protection. Coverage is not limited to fl ying at contests or on the club fi eld. It even applies to fl ying at public demonstrations and air shows. Failure to comply with the Safety Code (excerpts printed in the back of the manual) may endanger insurance coverage. Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. There are over 2,500 AMA chartered clubs across the country. Contact the AMA at the address or toll-free phone number below.
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302
Tele: (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid fl ying near full-scale aircraft and avoid fl ying near or over groups of people.
www.modelaircraft.org
Thank you for purchasing the Heli-Max AXE™ CP V3 RTF Helicopter. We are certain you will get many hours of enjoyment out of this model. If you should have any questions or concerns please feel free to contact us at:
helihotline@hobbico.com.
For the latest technical updates or manual corrections to the AXE CP V3 RTF visit the Heli-Max web site at www.helimax-rc.com. Open the “Helicopters” link, and then select the AXE CP V3 RTF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
CAUTION: Be aware that the AXE CP V3 RTF operates on the same frequency band as larger R/C models. If fl ying your AXE CP V3 RTF within fi ve miles of an R/C site, there is a real possibility that you could be operating your model on the same frequency (channel) as another R/C pilot. If this happens, a crash will result–with the person fl ying the more expensive model suffering the greater loss (and having greater potential for property damage or injury). The best thing to do is to join an R/C club and fl y at the site where frequency control measures will be in effect. If you insist on fl ying elsewhere, always be aware of your proximity to R/C fl ying sites.
SAFETY PRECAUTIONS
Failure to follow these safety precautions may result in severe injury to yourself and others.
• Keep your face and body as well as all spectators away from the plane of rotation of the rotors whenever the battery is connected.
• Keep these items away from the rotors: loose clothing, shirt sleeves, ties, scarfs, long hair or loose objects such as pencils or screwdrivers that may fall out of shirt or jacket pockets into the rotors.
• The spinning blades of a model helicopter can cause serious injury. When choosing a fl ying site for your AXE CP V3 RTF, stay clear of buildings, trees and power lines. AVOID fl ying in or near crowded areas. DO NOT fl y close to people, children or pets. Maintain a safe pilot-to-helicopter distance while fl ying.
1. Your AXE CP V3 RTF should not be considered a toy, but
rather a sophisticated, working model that functions very much like a full-size helicopter. Because of its performance capabilities, the AXE CP V3 RTF, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
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2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air.
4. You must check the operation of the model before every fl ight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check linkages or other connectors often and replace them if they show any signs of wear or fatigue.
5. If you are not an experienced pilot or have not fl own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your fi rst fl ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
We, as the manufacturer, provide you with a top quality, thoroughly tested helicopter and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
WARRANTY
Heli-Max™ guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modifi cation. In no case shall Heli-Max’s liability exceed the original cost of the purchased kit. Further, Heli-Max reserves the right to change or modify this warranty without notice.
In that Heli-Max has no control over the fi nal assembly or material used for fi nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the fi nal user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim, send the defective part or item to Hobby Services at this address.
Hobby Services
3002 N. Apollo Dr., Suite 1
Champaign, IL 61822
USA
Remember: Take your time and follow the instructions to build a safe and enjoyable model.
ITEMS REQUIRED
Eight “AA” Alkaline Batteries for the Transmitter
KIT INSPECTION
Before starting assembly, take an inventory of the AXE CP V3 RTF to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Heli-Max Product Support:
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail: helihotline@hobbico.com
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
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KIT CONTENTS
2
1
6
1. Transmitter
2. Main Rotor Blades
3. Body
4. Helicopter
5. Charger
6. LiPo Battery
BATTERY & CHARGER
HMXP1004 3S LiPo CHARGER SPECIFICATIONS
4
8
5
3
7
7. Training Gear (Carbon Rods, Fittings, Foam Balls)
8. DVD
GPMP0401 BATTERY SPECIFICATIONS
Input voltage: 12V DC Battery types, # cells: 3 lithium-polymer cells
connected in Series (11.1V LiPo)
Charge current: 500mAh maximum Charge termination: Voltage detection Minimum battery capacity: 500mAh Status indicator: two LEDs Input connectors: polarized DC power jack
for DC input
Output connectors: one balance plug Case size: 1.8 x 1 x 2.6 in
[45 x 25 x 66mm]
Weight: 1.3 oz [41g]
Capacity: 950mAh Number of Cells in Series: 3 Rated Voltage: 11.1V Max. Charge Voltage: 12.6V Min. Discharge Voltage: 7.5V Ma ximum Recommended
Charge Current: 950mA
Co ntinuous Discharge
Current: 14.25A (15C)
Pack Dimensions: 2.6 x 1.5 x 0.9 in
[66 x 37 x 22mm] Weight: 2.9 oz [83g]
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ASSEMBLY INSTRUCTIONS
INSTALL BATTERIES IN THE TRANSMITTER
CHARGING THE FLIGHT BATTERY
IMPORTANT!! Always remove the LiPo battery pack from the helicopter and charge the battery in a location that is fi reproof. Never leave the battery unattended while being charged! If the battery becomes hot, starts to smoke or begins to swell immediately disconnect the battery from the charger and carefully move the battery to a fi reproof location!
1. Remove the battery cover from the back of the transmitter.
Remove the battery box and install eight “AA” batteries in the transmitter. Check the polarity of each battery before replacing the battery cover.
2. Turn on the transmitter using the power switch as shown
above. Check the LEDs on the front of the transmitter. Only the Green LED should be on. If the Red LED is on or fl ashing, then the batteries need replacing.
1. Connect the input power plug from the AC Wall adapter
to the charger. The power light should now be bright red and the charger indicator light should be off.
2. Always use the charge and balance connector on the
battery when charging. Do not use the discharge connector to charge the battery!
3. Connect the battery to the balance connector on the
charger. The charge indicator light will turn to red, indicating
5
that the battery is being charged. If the charger indicator light turns to green immediately, then the battery is already fully charged.
4. When the battery is fully charged, the charge indicator
light will turn GREEN. Remove the battery from the charger at this time and disconnect the charger from its power source.
5. Charging time depends on the amount of charge
remaining in the battery. The charge process may take as long as 2 hours and 30 minutes with a fully discharged battery.
INSTALL THE BATTERY
INSTALL MAIN ROTOR BLADES
1. Remove the lower canopy retainers from the lower
canopy mount.
2. Remove the canopy by sliding the canopy grommets
off of the carbon rods. Slide the battery into the front of the battery tray as shown above. Use three rubber bands to hold the battery into the tray.
Please make note of the 2mm nut used on the bottom of
each blade grip. When removing the blade bolt, press upward on the nut to ensure it remains in the grip. Remove the blade grip bolts using the 1.5mm hex wrench. Slide a blade into the blade grip and re-install the 2 x 12mm socket head cap screw. Repeat for the other blade.
BLADE TENSION TEST
To test the blade tension, hold the helicopter up sideways.
The blades should support themselves until the helicopter is shaken slightly; then they will fall as shown in the picture above. The blades should be fairly loose but it is critical that both blades are the same tension.
666
ASSEMBLE TRAINING GEAR
1. Snap the four plastic fi ttings onto the landing gear
as shown. Slide the carbon rods through the underside of the fi ttings.
GET THE MODEL READY TO FLY
ELECTRIC MOTOR WARNING
Electric-powered models are very dangerous. Please remove the pinion gear or unplug the motor while working on the model. If your helicopter uses an electric tail motor, make sure it is unplugged as well.
2. Cut the supplied silicone tubing into eight 1/8" [3mm]
pieces. Please keep in mind that carbon rods are dangerous to handle and splinter easily. Using pliers, carefully slide the silicone tubing onto the carbon rod approximately 4" [102mm]. Now install a foam ball followed by a washer. Using pliers, install the last piece of fuel tubing. Repeat this step for the other three balls.
TURNING THE MODEL ON
Always turn the Transmitter on fi rst and ensure the idle up switch is off. With the AXE CP V3 RTF sitting still, plug the battery into the ESC. The AXE CP V3 RTF must sit still for 10 seconds so the gyro can initialize and determine center. If the AXE CP V3 RTF is moved during this initialization, then the gyro will not operate properly.
Always step 15 feet away from the AXE CP V3 RTF before fl ipping any switches or operating the throttle. Do not hold onto the model and run it up. Safety fi rst.
RANGE CHECK
Ground check the operational range of your radio before the fi rst fl ight of the day. For safety reasons, unplug the main motor so power cannot be applied to the main rotor blades. With the transmitter antenna collapsed and the receiver and
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transmitter on, you should be able to walk at least 50 feet away from the model and still have control. Have an assistant stand by your model and while you work the controls, tell you what the servos are doing. If the controls do not respond correctly, do not fl y! Find and correct the problem fi rst. Look for loose servo connections or broken wires, corroded wires on old servo connectors, poor solder joints in your battery pack or a defective cell or a damaged receiver crystal from a previous crash.
5) I will not fl y my model unless it is identifi ed with my name and address or AMA number, on or in the model. Note: This does not apply to models while being fl own indoors.
7) I will not operate models with pyrotechnics (any device that explodes, burns, or propels a projectile of any kind).
RADIO CONTROL
BALANCE THE MAIN BLADES
The AXE CP V3 RTF main rotor blades are already balanced and ready to fl y.
PREFLIGHT
IDENTIFY YOUR MODEL
No matter if you fl y at an AMA sanctioned R/C club site or if you fl y somewhere on your own, you should always have your name, address, telephone number and AMA number on or inside your model. It is required at all AMA R/C club fl ying sites and AMA sanctioned fl ying events. Fill out the identifi cation tag on the back cover and place it on or inside your model.
AMA SAFETY CODE (EXCERPTS)
1) I will have completed a successful radio equipment ground check before the fi rst fl ight of a new or repaired model.
2) I will not fl y my model aircraft in the presence of spectators until I become a qualifi ed fl ier, unless assisted by an experienced helper.
3) At all fl ying sites a straight or curved line(s) must be established in front of which all fl ying takes place with the other side for spectators. Only personnel involved with fl ying the aircraft are allowed at or in the front of the fl ight line. Intentional fl ying behind the fl ight line is prohibited.
4) I will operate my model using only radio control frequencies currently allowed by the Federal Communications Commission.
5) I will not knowingly operate my model within three
miles of any pre-existing fl ying site except in accordance with the frequency sharing agreement listed (in the complete AMA Safety Code).
9) Under no circumstances may a pilot or other person touch a powered model in fl ight; nor should any part of the
model other than the landing gear, intentionally touch the ground, except while landing.
Read and abide by the following excerpts from the Academy of Model Aeronautics Safety Code. For the complete Safety Code refer to Model Aviation magazine, the AMA web site or the Code that came with your AMA license.
GENERAL
1) I will not fl y my model aircraft in sanctioned events, air shows, or model fl ying demonstrations until it has been proven to be airworthy by having been previously, successfully fl ight tested.
2) I will not fl y my model aircraft higher than approximately 400 feet within 3 miles of an airport without notifying the airport operator. I will give right-of-way and avoid fl ying in the proximity of full-scale aircraft. Where necessary, an observer shall be utilized to supervise fl ying to avoid having models fl y in the proximity of full-scale aircraft.
3) Where established, I will abide by the safety rules for the fl ying site I use, and I will not willfully and deliberately fl y my models in a careless, reckless and/or dangerous manner.
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CONTROLS
Always turn the transmitter on fi rst and verify the idle up switch is set to normal. With the AXE CP V3 sitting still, plug the battery into the ESC. The AXE CP V3 will need to sit still for 10 seconds so the gyro can initialize and can determine center. If the AXE CP V3 is moved during this initialization, then the gyro will not operate properly. Re-install the body and your AXE CP V3 is ready for fl ying.
There is a safety built into the AXE CP V3 RTF that prevents the motor from activating unless the collective stick has been lowered to its lowest position. If the motor won’t run and turn the main blades, please make sure the collective stick is all the way down and leave it there for two seconds.
TRANSMITTER CONTROLS
Idle Up Switch: Used for forward fl ight and aerobatics. This
switch raises the main rotor RPM and also changes the lowest position on the throttle stick to around 40% throttle. This allows the AXE CP V3 RTF to perform aerobatics and inverted fl ight. This can be a dangerous switch since it raises the throttle. Be
extremely careful not to hit this switch accidentally or the motor will instantly come on to at least 40% power.
Moving the cyclic stick right will cause the helicopter to tilt right and start moving that direction.
All controls are described with the tail pointing directly toward you. This is the best way to start out since it keeps the control inputs oriented in the same direction. Once you become comfortable you can work on side-in and nose-in hovering.
Trainer System: You can use a cable to connect two transmitters together and an instructor can take and give control back with the release of a switch. Be careful not to hit this switch while in fl ight as this would disable the transmitter output.
Moving the cyclic stick left will cause the helicopter to tilt left and start moving in that direction.
Moving the cyclic stick backwards (towards you) will cause the helicopter to tilt backwards and start moving that direction.
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Moving the cyclic stick forward (away from you) will cause the helicopter to tilt forward and start moving that direction.
Moving the collective stick forward (away from you) will cause the helicopter to climb higher.
Moving the tail rotor stick left will cause the helicopter nose to move left (counterclockwise).
Moving the tail rotor stick right will cause the helicopter nose to move right (clockwise).
Moving the collective stick backwards (towards you) will cause the helicopter to descend.
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TRACKING THE MAIN BLADES
FLYING
TAKEOFF
During your fi rst fl ights it is important to have light winds and a helper to keep an eye on things around you. Also, if you are fl ying from grass, make sure it’s cut low as this will allow the helicopter to slide around without catching. Also make sure there are no obstacles in your fl ying area to distract you.
Slowly add power and observe the model. If you feel it needs trimming, do so before lift off. You will fi nd that model helicopters never allow you to return the sticks to center. Simply hold the sticks as needed to keep a steady hover. Please don’t fi ght the trim too much as it is a normal thing to experience, Winds have a large effect on model helicopters. Please wait for calmer days and slowly work into windy days.
You will notice the cyclic controls lag slightly behind your inputs. This is perfectly normal and something you become accustomed to. It is normal to drift around some in a hover, until you get used to fl ying the model. The cyclic controls on the AXE CP V3 RTF are fairly sensitive so only small movements are necessary.
At zero pitch, bring the main rotor up to speed and observe whether the rotational planes of the blades are the same. If they are not, adjust one of the linkages to bring the blades into the same plane.
Apply the two different colored stripe decals to the tips of your main rotor blades. These decals help identify which blade is out of track.
HOVERING
Once the helicopter is in the air simply try to keep the helicopter in one spot. This will take some practice and wind has a big effect on the stability of the helicopter. Be patient and slowly progress. Trying to rush the learning process can be costly.
LANDING
Level the helicopter into a steady hover and slowly decrease power until the helicopter settles onto the ground.
BASIC MANEUVERS
Once you are comfortable with hovering at different orientations and landing, it’s time to move on to more advanced maneuvers.
Slow Pirouettes: Add a small amount of tail rotor (left or right) and try rotating the helicopter slightly sideways and see if you can hold it there. If you become uncomfortable bring the tail back towards you. Once you are comfortable, try moving the helicopter to the side and turning back. Then fl y back to the other side in straight lines.
The training gear is a big help to beginners. They soften not so perfect landings and help to prevent the helicopter from tipping over. Even if you have experience fl ying a helicopter, please consider using the supplied training gear for the fi rst few fl ights.
You can try rotating the helicopter around 360°, which is called a pirouette. The helicopter can drift during this maneuver so make certain you have plenty of room when you fi rst start practicing.
Nose-In Hovering: After pirouettes it’s time to move onto nose-in hovering. The best bet is to wait for a calm day. Take off and climb to 15 feet, practice half pirouettes from tail-in to nose-in hovering, and try to lengthen the delay between
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transitions. This will allow you to practice nose-in and still give you a chance to get out of trouble. As you improve you’ll remain nose-in for longer periods of time.
MAINTENANCE & REPAIRS
Forward Flight: Now it’s time to work into basic forward
fl ight. Just take the basic hovering maneuvers listed above and slowly fl y out farther and faster and always bring the helicopter back after one pass. Practice controlled slow fl ight in close as well. The more time you spend practicing here the easier things will be later on.
AEROBATICS
So you are getting comfortable in fast forward fl ight? Well, now it’s time to slowly progress into aerobatics. Once you are in forward fl ight start using the idle up switch which raises the rotor RPM for aerobatics and allows the AXE CP V3 RTF to fl y inverted. Also, in wind it may be diffi cult to descend to land without the idle up on.
Chandelles: Your fi rst step is chandelles. Fly straight across in front of you and pull up to a 45° angle. Now at the top, when the helicopter slows down to a stop, apply left or right tail rotor to bring the nose around 180° and continue back down the 45° angle. As you progress with the maneuver you can pull a greater angle than 45°, but 90° would be considered a stall turn.
Loops: Once you become comfortable with the chandelles and stall turns it’s time to move onto the loop. The key to the loop is to enter with plenty of speed. Start pulling aft cyclic to enter the loop and as the model transitions to inverted at the top of the loop pull back on the throttle (towards negative (–) collective) this will help maintain altitude. As the model returns back to vertical add some positive (+) collective to maintain the speed. One of the most common mistakes made on loops is using too much negative (–) collective at the top.
Flips: Be certain to start with plenty of altitude. From an upright hover slowly add in full forward cyclic and as the model approaches vertical bring the collective stick back to center. Now as the model continues to inverted you will need to start adding in negative (–) collective (or pull the collective stick back towards yourself). As the model transitions back to vertical again bring the collective stick back to the middle and start adding in positive (+) collective as the model returns back to upright. It’s simply a matter of timing. The most important thing is, do not throw the sticks around as this can cause the head speed to drop and may cause the tail to drift.
E-BOARD ADJUSTMENTS
Note: All of the e-board adjustments are pre-set and test fl own at the factory. If you replace the e-board with a new one or need to re-adjust it for any reason, please follow the guidelines below. Never turn these adjustments more than 180° and only use a plastic non-conductive screwdriver to make the adjustment.
Tip: If you need to make adjustments consider using a felt-tip marker and place a mark on the adjusters so you can always return them back to the factory defaults.
Left/Right Bias: Is used to obtain a balanced feel between left and right tail rotor inputs. The adjustment is very sensitive so only make small changes. Turn clockwise to increase the left tail rotor bias.
Gyro Gain: Turn clockwise to increase gain. Typically too little gyro gain causes the tail to slowly move around and drift. With the gyro gain too high, you will notice a very fast oscillation in the tail known as “wag.” This adjustment is not very critical so please don’t spend a lot of time trying to get ”the best” setting possible.
Tail Rotor Trim: If the helicopter wants to drift one direction in a stable hover then try using this adjustment. The adjustment is very sensitive so only make small changes. Turn clockwise to add right tail rotor trim.
Inverted Hovering: Keep in mind fl ying a helicopter inverted is very diffi cult but can be learned. One of the main problems is 3 out of 4 of the controls are reversed (forward/aft cyclic, collective and tail rotor). You have to mentally reverse these while fl ying. It will take some practice.
Take the loop you learned above and just hold the inverted portion for short periods of time. As you become accustomed to the reversed controls, you will extend the time inverted. It is very diffi cult and will take some practice. Also, make sure you have plenty of altitude for recovery if needed.
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SERVO SETUP
Note: The AXE CP V3 RTF is factory set-up and test fl own so there is no need to make these adjustments unless you have damaged or changed a servo.
Servo arms are perfectly level when the throttle stick is all the way down in normal mode (Idle Up Off). Helicopter left side Servo A pushrod length should be 1.77" [45mm].
SPINDLE REPLACEMENT
Servo arms are perfectly level when the throttle stick is all the way down in normal mode (Idle Up OFF). Helicopter right side Servo B pushrod length should be 1.26" [32mm] and Servo C pushrod length should be 1.77" [45mm].
TAIL ROTOR REPLACEMENT
Before starting, make note of the 2mm nut used on the bottom of each blade grip. When removing the blade bolt, press upward on the nut to ensure it remains in the grip. Remove the blade grip bolts using the 1.5mm hex wrench. Then, remove the blades from the helicopter
Use two small fl at bladed screwdrivers to pry the old tail rotor from the motor. Try to apply even pressure to both sides of the tail rotor. When installing the new tail rotor please note that the beveled portion of the hub goes in towards the motor. Simply press the new propeller onto the tail motor.
Use a 1.5mm hex wrench to remove a spindle screw. Remove the linkages from the blade grips. On the side where you removed the spindle screw, carefully remove the blade grip
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by pulling outward. Remove the dampening spacer. Pull on the other blade grip and remove the spindle and blade grip. If the O-rings come loose, simply press them back into the head block.
New spindle installation. Apply threadlocking compound to one of 2mm screws. Slide the 2mm washer onto the screw and thread it into the new spindle. Slide one of the blade grips onto the spindle followed by one of the dampening spacers.
MAIN SHAFT REMOVAL
Use a 1.5mm hex wrench to remove the head block retaining bolt. Using a pair of ball link pliers remove the oval links from the swashplate. While holding onto the main gear pull upward on the main rotor head assembly. If the head is diffi cult to remove simply try to rotate the main rotor head back and forth while holding onto the main gear. Please note there is a fl at spot on the main shaft. You will not be able to rotate the head more than a few degrees due to this.
Using a 1.5mm hex wrench, slide the blade grip and spindle assembly through the head block. Make certain the O-rings are properly seated and do not slide out the other side.
Place the other dampening spacer and blade grip onto the spindle. Apply threadlocking compound to the remaining 2mm spindle screw. Slide a 2mm washer onto the screw and install into the spindle. Using two 1.5mm hex wrenches tighten the spindle bolts.
Use pliers to grasp the 2mm nut on the main gear. Insert a 1.5mm hex wrench into the main gear bolt and remove the screw.
Snap the ball links onto the blade grips and re-install the main blades.
Insert a 1.5mm hex wrench into the main shaft collar set screw and loosen. Insert another 1.5mm hex wrench into the hole in the top of the main shaft. While holding onto the main gear try pulling upwards on the main shaft. If you are having diffi culty removing the main shaft make certain you have loosened the set screw on the main shaft collar. If necessary try rotating the main shaft back and forth to help pull the shaft loose from the lower gear. If you decide to remove the main gear please note there is a small spacer located beneath it.
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MAIN SHAFT INSTALLATION
OPTIONAL UPGRADE
Using the 1.5mm hex wrench and pliers to hold the nut, re­install the lower main shaft bolt.
This section is provided to help you install the optional Futaba
®
GY240 AVCS heading hold gyro in the Heli-Max AXE CP V3 RTF. This section may be omitted if you do not intend to install this gyro.
Items Needed (must be purchased separately):
(1) Futaba GY240 AVCS Gyro (FUTM0809) OR (1) Heli-
Max HM4000 Heading Lock Gyro (HMXM1012)
(1) Great Planes® ElectriFly™ C-12 Micro Brushed ESC
w/BEC (GPMM2015) (1) W.S. Deans® Micro 2R Plug (WSDM3007) (for C-12 ESC) (2) Small Tie Wraps
Tools:
Solder and Soldering Iron Wire Cutters
Installing a heading hold gyro into the Heli-Max AXE CP V3 RTF will make the model easier to fl y. The gyro will now allow you to focus your concentration on the other controls instead of constantly fl ying the tail.
We highly recommend using the optional Great Planes 950mAh LiPo 11.1V 3s 15C battery (GPMP0401) for the best overall performance.
Insert a 1.5mm hex wrench into the main shaft collar set screw. While pushing downward on the main shaft, pull upward on the main shaft collar and tighten the set screw. There should be no vertical movement in the main shaft once you have completed this step.
Slide the main rotor head block back onto the main shaft. Make certain the fl at spot inside of the head block is aligned with the fl at spot on the main shaft. Use a 1.5mm hex wrench to re-install the 2mm bolt head bolt.
INSTALLING THE GYRO
Use alcohol and a paper towel to remove any grease or mold release agents on the gyro and helicopter frame. Apply the double-sided foam mounting tape included with the gyro to the bottom of the unit. Carefully align the gyro as shown in the picture and mount the gyro onto the helicopter frame.
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Solder a Micro Deans plug onto the motor wires of the C­12 ESC as shown. The negative (–) motor lead (blue wire) connects to the male pin on the connector. This will be connected to the tail motor in a later step.
It will be necessary to solder the E-Board and C-12 ESC to the battery connector as shown above. If you decide to use the Great Planes 950mAh LiPo battery (GPMP0401), we suggest installing a Deans Ultra Male Plug onto the ESC and E-Board to match the connector on the battery pack. The Deans Ultra Plug will better handle the increased current draw of more aggressive fl ight as your skill level advances.
Disconnect the tail motor plug as shown above and connect the plug directly into the blue and white motor wires on the C-12 ESC.
Using wire cutters, remove the Deans Micro connector from both battery input leads on the E-Board and the C-12 ESC. Remove 1/4" [6mm] of wire insulation from both the positive (+) and negative (–) leads of the C-12 ESC and E-Board.
Compare the battery pack connector to the ESC connector and verify the polarity is correct before soldering. Twist and solder together the positive battery lead from the C-12 ESC and the positive lead from the E-Board. Slide the supplied heat-shrink tubing (included with the Deans Ultra Plug) over the wires and solder them to the Deans connector. Repeat for the negative lead. Slide the heat-shrink tubing up the wire to the plug. Use heat to shrink the tubing.
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Since the E-Board provides power to the receiver and servos, the BEC in the C-12 ESC must be disabled. Carefully lift up the plastic tab on the C-12 ESC connector, remove the red pin from the plug, and fold it back over the wire. Wrap a piece of electrical tape or heat-shrink tubing around the connector pin and wire. Plug the C-12 ESC into the GY240 gyro.
On the gyro, set the “AVCS” switch to “ON” and set the “DIR” switch to “REV”. Set the gain to 60% using the adjustment dial on the gyro. If necessary, adjust the gain to match your fl ying style or desired setup. The typical range of gain is 50% to 75%.
Review your work and verify that none of the wires can get caught in the main rotor gear or the swashplate. The helicopter is now ready for the test fl ight.
FLIGHT INITIALIZATION
If this is your fi rst time fl ying a heading hold gyro, be sure to take your time and become accustomed to the new gyro before jumping into your normal fl ying routine.
Turn on the transmitter, center the tail rotor trim tab, extend the antenna, and verify the idle up switch is “OFF” (toward the back of the transmitter). Connect the fl ight battery and allow the gyro 10 seconds to initialize. The helicopter and tail rotor stick must remain still during this process.
Remove the orange wire from the receiver and plug the GY240 into the same position. Verify the black wire (–) on the connector is towards the outside edge of the receiver. Now plug the orange connector into the next available position on the receiver (channel 5), and align it with the column of white wires on the other connectors.
Use two tie straps to attach the gyro wires to the frame. Bundle the wires and ESC together at the front of the helicopter.
ARMING THE TAIL ESC
The tail motor ESC must be armed before each fl ight. The best time to do this is after you place the helicopter on the ground before taking off.
You will hear three beeps from the tail ESC once the gyro has initiated. Carefully apply full right tail rotor and you will hear 4 beeps. Apply full left tail rotor and you will hear another set of beeps. The tail ESC and motor are now armed and you are ready to fl y. If you need to pick up the helicopter, fi rmly hold onto the main frame since the tail motor could operate at any time. You can hold full left tail rotor on the transmitter to prevent this from occurring.
FLYING
If the tail wants to drift slowly due to wind gusts, your gain may be set too low. Increase the gain a small amount and see if performance improves. If the tail has a tendency to oscillate from left to right, your gain may be set too high. Reduce the gain and see if performance improves.
GOOD LUCK AND GREAT FLYING!
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ORDERING PARTS
Replacement parts for the Heli-Max AXE CP V3 RTF are available using the order numbers in the Parts List on page
18. The fastest, most economical service can be provided by your hobby dealer.
To locate a hobby dealer, visit the Hobbico web site at www. hobbico.com. Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa® or MasterCard® number and expiration date for payment.
Mail parts orders and payments by personal check to:
Hobby Services
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Be certain to specify the order number exactly as listed in the Parts List. Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by e-mail at helihotline@hobbico.com, or by telephone at (217) 398-8970.
AXE CP V3 PARTS LIST
# Stock # .......... Description .......................... Includes
22 HMXE9563 .... DD Tail Rotor Blade ...........................1
23 HMXE9556 .... Tail Motor Screws ..............................2
24 HMXE9561 .... Tail Vertical Fin Bracket w/screws ......3
25 HMXE7301 .... Replacement Bearing Set ..................8
26 HMXE8405 .... Main Shaft Collar and Bushing ..........3
27 HMXE7627 .... Complete Linkage Set (Includes #60) ..7
28 HMXE8406 .... Main Shaft .........................................1
29 HMXE9001 .... Swashplate Assembly ........................1
31 HMXE8319 .... Bell-Hiller Mixing Arms ......................2
32 HMXE7806 .... Feathering Spindle ............................1
33 HMXE8607 .... Center Hub ........................................1
34 HMXE9058 .... Slide Block .........................................1
35 HMXE8606 .... Control Hub Screws ...........................2
36 HMXE8801 .... Seesaw ..............................................1
37 HMXE7804 .... Flybar Paddles ...................................2
38 HMXE8622 .... Head Button .......................................1
39 HMXE8813 .... Stabilizer Control Hub ........................1
40 HMXE7805 .... Flybar Weights ...................................2
41 HMXE8320 .... Bell-Hiller Weights .............................2
42 HMXE7803 .... Flybar .................................................1
43 HMXE8323 .... Bell Hiller Dampening Spacer ............4
44 HMXE8322 .... Reinforced Main Rotor Blades ...........2
45 HMXE8318 .... Bell-Hiller Main Blade Grips ...............2
46 HMXE7362 .... O-Ring Set .........................................4
47 HMXE8621 .... Head Bolt and Nut .............................2
48 HMXE7802 .... Flybar Links .......................................2
50 HMXM2005 ... Receiver.............................................1
51 HMXM2003 ... E-Board (Mixer, Gyro, ESC) ..............1
52 HMXE8002 .... Main Motor, 380 .................................1
59 HMXE8404 .... Main Rotor Gear ................................1
60 HMXE8321 .... Bell-Hiller Linkage Set .......................4
HMXE7511 .... Decal Set .............................................
HMXE9552 .... Training Gear .....................................2
HMXP1004 .... 3s LiPo Balance Charger ...................1
HMXZ7006 .... Instruction Manual .............................1
# Stock # .......... Description .......................... Includes
1 HMXE7442 .... Canopy White CPv3 ..........................1
2 HMXE8819 .... Battery Rubber Bands .......................3
3 HMXE7426 .... Canopy Grommets.............................2
4 GPMP0401 .... LiPo 111v 950 MHA AXE CPv3 .........1
5 HMXE4703 .... Antenna Tube .....................................1
6 HMXE8605 .... Canopy Mounts..................................3
7 HMXE8901 .... Skids ..................................................2
8 HMXE7342 .... Screw Set ........................................40
9 HMXE8902 .... Skid Supports ....................................2
10 HMXE8407 .... Main Frame ........................................2
11 HMXM2004 ... Servo .................................................1
12 HMXE8814 .... Servo Mounting Screws .....................6
13 HMXE8818 .... Servo Arms w/screws ........................6
14 HMXE9002 .... Swashplate Stay ................................1
15 HMXE9554 .... Tail Motor Extension Wire ..................1
16 HMXE9550 .... Tail Boom ...........................................1
17 HMXE9551 .... Tail Fin Support Rod ..........................1
18 HMXE9562 .... Tail Vertical Fin ...................................1
19 HMXE8623 .... Heat Sinks .........................................2
20 HMXE9553 .... Tail Motor ...........................................1
21 HMXE9564 .... DD Tail Motor Mount ..........................1
OPTIONAL PARTS
HMXE7450 ... Carbon Fiber Vertical Fin w/Hardware HMXE7451 ... Carbon Fiber Horizontal Fin w/Hardware
HMXE7452 ... Carbon Fiber Flybar Paddles .......................
HMXE7453 ... Carbon Fiber Tail Boom ................................
HMXE7454 ... CNC Swashplate Assembly .........................
HMXE7455 ... CNC Center Hub & Head Button ..................
HMXE7456 ... CNC Slide Block & Seesaw ..........................
HMXE7459 ... CNC Bell-Hiller Main Blade Grips ................
HMXE7657 ... CNC Flybar Carrier ......................................
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EXPLODED VIEW
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DETAILED VIEW OF ROTOR HEAD
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LiPo Battery 1 PC 950 mAh 11.1V Part # GPMP0401 EVPL # 4
Antenna Tube 1 PC Part # HMXE4703 EVPL # 5
Canopy 1 PC Part # HMXE7420 EVPL # 1
Canopy Grommets 2 PCS Part # HMXE7426 EVPL # 3
Center Hub 1 PC Part # HMXE8607 EVPL # 33
Servo Arms with Screws 6 PCS Part # HMXE8818 EVPL # 13
Flybar Weights 2 PCS Part # HMXE7805 EVPL # 41
3s LiPo Balance Charger 1 PC Part # HMXP1004
Receiver 1 PC Part # HMXM2005 EVPL # 50
Flybar 1 PC Part # HMXE7803 EVPL # 42
Control Hub Pin 2 PCS Part # HMXE8606 EVPL # 35
Flybar Links 2 PCS Part # HMXE7802 EVPL # 48
Flybar Paddles 2 PCS Part # HMXE7804 EVPL # 37
Canopy Mounts 3 PCS Part # HMXE8605 EVPL # 6
Feathering Spindle 1 PC Part # HMXE7806 EVPL # 34
Head Bolt & Nut 2 PCS Part # HMXE8621 EVPL # 8
Head Button 1 PC Part # HMXE8622 EVPL # 38
Main Blade Grips 2 PCS Part # HMXE8318 EVPL # 45
Main Rotor Gear 1 PC Part # HMXE8002 EVPL # 59
Linkage Set 5 PCS Part # HMXE7627 EVPL # 27
Main Frame 2 PCS Part # HMXE8407 EVPL # 10
Main Shaft Collar & Bushing 3 PCS Part # HMXE8405 EVPL # 26
O-Ring 4 PCS Part # HMXE7362 EVPL # 46
Main Motor, 380 1 PC Part # HMXE8002 EVPL # 52
Main Shaft 1 PC Part # HMXE8406 EVPL # 28
Main Rotor Blades 2 PCS Part # HMXE8322 EVPL # 44
Main Rotor Shaft Bushing 2 PCS Part # HMXE8403 EVPL # 43
Replacement Bearing Set 8 PCS Part # HMXE7301 EVPL # 25
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Screw Set 40 PCS Part # HMXE7342 EVPL # 8
Silicon Secture Tubes 4 PCS Part # HMXE8701
Skids 2 PCS Part # HMXE8901 EVPL# 7
Skid Supports 2 PCS Part # HMXE8902 EVPL # 9
Swashplate Stay 1 PC Part # HMXE9002 EVPL # 14
Tail Motor Extension Wire 1 PC Part # HMXE9554 EVPL # 15
Slide Block 1 PC Part # HMXE9058 EVPL # 27
Tail Boom 1 PC Part # HMXE9550 EVPL # 16
Tail Motor Mount 1 PC Part # HMXE9564 EVPL # 21
Stabilizer Control Hub 1 PC Part # HMXE8813 EVPL # 39
Training Gear 2 PCS Part # HMXE9552
Tail Motor Screws 2 PCS Part # HMXE9556 EVPL # 23
Swashplate Assembly 1 SET Part # HMXE9001 EVPL # 29
Tail Motor 1 PC Part # HMXE9553 EVPL # 20
Tail Rotor Blade 1 PC Part # HMXE9563 EVPL # 22
Battery Rubber Bands 3 PCS Part # HMXE8819 EVPL # 2
Tail Vertical Fin 1 PC Part # HMXE9562 EVPL # 18
Servo 1 PC Part # HMXM2004 EVPL # 11
Washer Set 4 PCS Part # HMXE9900 EVPL # 43
Seesaw 1 PC Part # HMXE8801 EVPL # 36
Heat Sinks 2 PCS Part # HMXE8623 EVPL # 20
Servo Mounting Screws 6 PCS Part # HMXE8814 EVPL #12
Tail Vertical Fin Bracket 3 PCS with Screws Part # HMXE9561 EVPL # 24
E-Board (Mixer, Gyro, Exc) 1 PC Part # HMXM2003 EVPL # 51
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OPTIONAL PARTS
CF 3D Vertical Fin w/Hardware (1 Set) Part # HMXE7450
CF Tail Boom (1 Set) Part # HMXE7453
CF 3D Horiz Fin w/Hardware (1 Set) Part # HMXE7451
CNC Swashplate Assembly (1 Set) Part # HMXE7454
CF 3D Flybar Paddles (2 Pcs) Part # HMXE7452
CNC Center Hub & Head Button (1 Set) Part # HMXE7455
CNC Slide Block & Seesaw (1 Set) Part # HMXE7456
CNC Flybar Carrier (1 Set) Part # HMXE7457
CF Main Rotor Blades (2 Pcs) Part # HMXE7469
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CNC Bell-Hiller (1 Set) Part # HMXE7459
Great Planes 11.1V, 950 mAh Axe CP V3 LiPo Battery Part # GPMP0401
ElectriFly PolyCharge™ LiPo Charger Part # GPMM3010
ElectriFly Triton2™ Charger Part # GPMM3153
ElectriFly Triton™ Jr Charger Part # GPMM3152
DuraTrax® IntelliPeak™ ICE™ Charger Part # DTXP4170
Heli-Max HM4000 Heading Lock Gyro Part # HMXM1012
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Entire Contents © Copyright 2008
HMXE07xxMNL01
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