Heli-Max HMXE0250 User Manual

READ THROUGH THIS INSTRUCTION MANUAL FIRST. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
HMXZ7013 for HMXE0250 V1.1Entire Contents © Copyright 2007
Champaign, Illinois
(217) 398-8970, Extension 6
E-mail: helihotline@hobbico.com
TM
Heli-Max™guarantees this kit to be free from defects in both
materials and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification.In no case shall Heli-Max’s liability exceed the original cost of the purchased kit. Fur ther, Heli-Max reserves the right to change or modify this warranty without notice.
In that Heli-Max has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim, send the defective part or item to Hobby Services at this address.
Hobby Services
3002 N. Apollo Dr., Suite 1
Champaign, IL 61822
USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, f ax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt.Upon receipt of the package the problem will be evaluated as quickly as possible.
WARRANTY
Rotor Span: 52.75 in [1340mm] Weight: 7.5 lb [3402g] Length: 47 in [1194mm] Height: 15.25 in [387mm] Engine: .46-.51 cu in [7.5-8cc] 2-Stroke Gear Ratio: 9.1:1 (Main)
5:1 (Tail)
TM
2
INTRODUCTION ..............................................................2
SAFETY PRECAUTIONS ................................................3
DECISIONS YOU MUST MAKE........................................4
ADDITIONAL ITEMS REQUIRED ....................................4
Required Hardware ..........................................................4
Field Equipment ................................................................4
Optional Supplies and Tools..............................................4
IMPORTANT BUILDING NOTES......................................5
KIT INSPECTION..............................................................5
KIT CONTENTS................................................................5
ASSEMBLY INSTRUCTIONS ..........................................6
Lower Frame and Tank......................................................6
Engine ..............................................................................6
Upper Frame and Servo Frame Installation ......................8
Main Rotor Head Assembly and Installation ....................9
Tail Boom and Gearbox Assembly..................................11
Tail Blades ......................................................................12
Horizontal and Ver tical Fins ............................................12
Tail Boom Suppor ts ........................................................13
Landing Gear ..................................................................14
Gyro Mount and Tail Rotor Servo Mount ........................14
Horizontal Fin Alignment ................................................15
EQUIPMENT INSTALLATION ........................................15
Servos and Power Switch................................................15
Battery, Receiver and Gyro ............................................16
Receiver Antenna............................................................17
Receiver Channel Assignment Table ..............................17
Connecting the Servos to the Receiver ..........................17
RADIO SETUP (FUTABA: 6EXH,7CH,9CH)..................18
Setup Quick Reference ..................................................18
Transmitter Preparation ..................................................18
Reset Model Memory......................................................18
Set Modulation Type........................................................19
Model Name....................................................................19
Exponential......................................................................19
Servo Reversing..............................................................20
End Point Adjustments....................................................21
Sub-Trim ..........................................................................21
Fail Safe ..........................................................................21
Gyro Function..................................................................21
Throttle Cut......................................................................22
Hover and Throttle Trims ................................................22
Hi-Lo Pitch Trims ............................................................22
Throttle Curve..................................................................22
Pitch Curve......................................................................23
Intermediate and Basic Aerobatic Curves ......................23
Advanced 3D and Aerobatic Curves ..............................23
SERVO SETUP AND LINKAGES ..................................24
Forward/Aft Cyclic Setup ................................................24
Left/Right Cyclic Setup....................................................24
Collective Pitch Setup......................................................25
Throttle Setup..................................................................26
Tail Rotor Ser vo ..............................................................26
Gyro Setup ......................................................................27
HEAD AND LINKAGES..................................................27
Install Main Rotor Head Linkages ..................................27
Main Blades ....................................................................27
Blade Balancing ..............................................................28
Pitch Curves....................................................................29
FINAL ASSEMBLY ........................................................30
Fuel Lines........................................................................30
Muffler Installation ..........................................................30
Body ................................................................................30
Decals..............................................................................31
PREPARE FOR FLIGHT ................................................32
Check the Control Directions ..........................................32
Range Check ..................................................................34
Balance the Model (C.G.)................................................34
PREFLIGHT ....................................................................34
Identify Your Model ..........................................................34
Charge the Batteries ......................................................34
AMA SAFETY CODE (Excerpts) ..................................34
FLYING............................................................................35
Training Gear ..................................................................36
Flying Conditions ............................................................36
Before Each Flight ..........................................................36
Starting the Model ..........................................................36
Adjust Blade Tracking......................................................36
Takeoff ............................................................................37
Hovering..........................................................................37
Landing............................................................................37
Basic Maneuvers ............................................................37
Aerobatics........................................................................37
PARTS LIST....................................................................38
Ordering Parts ................................................................38
Exploded Views ..............................................................39
Thank you for purchasing the Heli-Max™Kinetic™.50. We are certain you will get many hours of enjoyment out of this model.If you should ha v e an y questions or concerns please feel free to contact us at:
helihotline@hobbico.com
For the latest technical updates or manual corrections to the Kinetic .50 visit the Heli-Max web site at:
www.helimax-rc.com
Open the “Helicopters” link, and then select the Kinetic .50. If there is new technical information or changes to this model a “tech notice”bo x will appear in the upper left corner of the page.
INTRODUCTION
TABLE OF CONTENTS
3
For any helicopter to perform to its full potential, it must be equipped with all the right gear (servos, batteries, receiver , etc). While other brands of equipment can be used, the equipment we recommend has the advantage of being extensively tested and proven effective. If you assemble this model according to this manual and use the recommended equipment, you should get top performance from your Kinetic .50.
We urge you to join the AMA (Academy of Model Aeronautics) and a local R/C club.The AMA is the governing body of model aviation and membership is required to fly at AMA clubs. Though joining the AMA provides many benefits, one of the primary reasons to join is liability protection. Coverage is not limited to flying at contests or on the club field. It even applies to flying at public demonstrations and air shows. Failure to comply with the Safety Code (excerpts printed in the back of the manual) may endanger insurance coverage. Additionally, training programs and instructors are available at AMA club sites to help you get started the right way .There are over 2,500 AMA chartered clubs across the countr y.Contact the AMA at the address or toll-free phone number below.
Failure to follow these safety precautions may result in severe injury to yourself and others.
• Keep your face and body as well as all spectators away from the plane of rotation of the rotors.
• Keep these items away from the rotors: loose clothing (includes ties, scarfs and shirt sleeves), long hair, and loose objects (such as pencils, screwdrivers) which can f all from shirt or jacket pockets.
• The spinning blades of a model helicopter can cause serious injury. Main rotor blades are consumable items, please inspect blades before flight.
• When choosing a flying site for your Kinetic .50, stay clear of buildings, trees and power lines.
• AVOID flying in or near crowded areas. DO NOT fly close to other people, children or pets.
• Maintain a safe pilot-to-helicopter distance while flying.
• Your Kinetic .50 should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size helicopter. Because of its performance capabilities, the Kinetic .50, if not assembled and operated correctly, could possibly cause serious injury to you or spectators and damage to property.
• You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos. In those instances, the written instructions should be considered as correct.
• You must take time to build properly, true and strong.
• You must use an R/C radio system that is in first-class condition and a correctly sized engine and components throughout the building process.
• You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air .
• You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check linkages or other connectors often and replace them if they show any signs of wear or fatigue.
• If you are not an experienced pilot or have not flown this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for y our first flights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
SAFETY PRECAUTIONS
Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid flying near full-scale aircraft and avoid flying
near or over groups of people.
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302
Tele: (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
AMA
CAUTION: Be aware that the Kinetic .50 is
operated on the same frequency band as most R/C models. If flying your helicopter within five miles of an R/C site, there is a real possibility that you could be operating your model on the same frequency (channel) as another R/C pilot. If this happens, a crash will result—with the person flying the more expensive model suffering the greater loss (and having greater potential for property damage or injury). The best thing to do is to join an R/C club and fly at the site where frequency control measures will be in effect.If you insist on flying elsewhere, always be aware of your proximity
to R/C flying sites.
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Remember: Take your time and follow the instructions to build a safe and enjoyable model.
This is a partial list of items required to finish the Kinetic .50 that may require planning or decision making before starting to build. Order numbers are provided in parentheses.
The Kinetic .50 requires five servos.The cyclics, throttle and collective require a minimum of 42 oz/in for basic aerobatics. A Hi-Speed and Hi-Torque tail servo such as the (FUTM0224) Futaba®DS9254 is highly recommended to obtain the best performance from the gyro.
A 6-channel transmitter is required to fly the Kinetic .50. Modern computer radios make adjustments considerably easier and are highly recommended. Plus the features on the radios today make 3D maneuvers possible.
Transmitter/Receiver Recommendations:
• Budget: Futaba 6EXH FM w/4 S3151 Servo (FUTK58**)
• Mid-Range: Futaba 7CHF FM w/4 S3151 Servos (FUTJ73**)
• High-End: Futaba 9CHPS PCM Synthesized (FUTK9205)
Recommended Cyclic,Throttle and Collective Servos:
• Budget: Futaba S3001 (FUTM0029)
• Mid-Range: Futaba Digital S3151 (FUTM0310)
• High-End: Futaba Digital S9252 (FUTM0222)
Recommended Gyro and Tail Servo:
• Budget: Futaba GY240 (FUTM0809) and S3151 Servo (FUTM0310)
• Mid-Range: Futaba GY401 w/S9254 Servo (FUTM0808)
• High-End: Futaba GY611 w/S9256 Servo (FUTM0825)
Recommended Receiver Batteries:
A 4-cell, 4.8 volt (2000mAh minimum) NIMH/NICAD battery pack is recommended for the Kinetic .50
• Hydrimax™4.8volt 2000mah Flat Battery (HCAM6321)
• Hydrimax 4.8volt 3600mah Flat Battery (HCAM6333)
• Hydrimax 4.8volt 4200mah Flat Battery (HCAM6335)
REQUIRED HARDWARE AND ACCESSORIES
This is the list of hardware and accessories required to finish the Kinetic .50. Order numbers are provided in parentheses.
O.S.
®
50 SX-H Ringed Hyper (OSMG1951)
Tor pedo Muffler .46-.50 (CEHG3033)Great Planes
®
Pro Thread Locker (GPMR6060)
Great Planes 1" x 3' Double Sided Tape (GPMQ4442)Great Planes 3' Silicone Fuel Tubing (GPMR4131)Great Planes Fuel Filter (GPMQ4150)O.S.Remote Glow Plug Adapter (OSMG2401)Heli-Max .30 – .50 Size Blade Holder (GPMQ4150)
FIELD EQUIPMENT
Heli-Max One-Way Start Shaft (HMXP2050)Hobbico
®
Glow Plug Wrench (HCAP2550)
Hobbico Ultra-Tote
Field Box Complete Combo
(HCAP5105) (Includes the following items):
• Filling Station Can Fittings Set (GPMP4155)
• 12V Charger Torqmaster™Battery (HCAP0200)
• Deluxe Power Panel II (HCAP0302)
• Torqmaster 12V 7A Batter y (HCAP0800)
• 5' Recoil Fuel Tubing (HCAP2200)
• Panel-Ready Locking Glow Plug Clip (HCAP2502)
• Panel-Ready Top Fueler™6/12 V olt (HCAP3107)
• Torqmaster 90 12V Star ter (HCAP3200)
• Ultra-Tote Field Box (HCAP5020)
OPTIONAL SUPPLIES AND TOOLS
O.S.Crankshaft Clamp .32-.46 (OSMR1004)DuraTrax
®
Phillips Screwdriver (DTXR0181)
DuraTrax Slotted Screwdriver (DTXR0177)Hobbico Needle Nose Pliers (HCAR0625)Hobbico Curved Scissors (HCAR0667)Heli-Max Ball Link Pliers (HMXR4858)Heli-Max Pitch Gauge (HMXR4850)Heli-Max Blade Balancer (HMXR4855)DuraTrax 5.5mm Nut Driver (DTXR0212)
ADDITIONAL ITEMS REQUIRED
DECISIONS YOU MUST MAKE
We, as the manufacturer, provide you with a top quality, thoroughly tested ARF and instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore, we cannot in any way guar antee the performance of your completed model, and no representations are expressed or implied as to the performance or safety
of your completed model.
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• There are two types of threaded fasteners used in this kit: Self-T apping Screwsare designated by a diameter and a length and are intended to thread into plastic.
This is a 3mm x 10mm Self-Tapping
Machine screws are designated by a diameter and threads per mm/inch. This type of screw is referred to as Socket Head Cap Screw (SHCS) through out this man ual.
This is a 3mm x 10mm SHCS
Thread Locker: Model engines generate a lot of vibration
and cause screws to work loose.Thread Locker (GPMR6060) should be used on all machine screws when they are threaded into a pre-tapped hole in metal. Generally blue thread locker is removable and should be used in all cases. Please keep in mind only a small amount of thread locker is needed to retain the bolt. Please check preassembled components for thread locking compound.
Ball Links: If you look closely at the
plastic ball links used on this helicopter you will notice the holes on each side of the link are different sizes.The side with the smaller hole also has writing on it as shown above. When you snap the link on, make sure the writing is to the outside. If you accidentally snap the small side on first, the ball link may crack. If the ball link does not pivot freely once snapped on, you can use a small pair of pliers to lightly squeeze the link and help loosen it up.
• When you see the term
test fit
in the instructions, it means that you should first position the part on the assembly to verify it fits properly. Once you are sure, then proceed with the instructions or assembly.
Photos and sketches are placed before the step they refer to .Frequently you can study photos in following steps to get another view of the same parts.
Before starting to build, take an inventory of the model to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support.When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Heli-Max Product Support:
3002 N. Apollo Drive, Suite 1,
Champaign, IL 61822
Telephone: (217) 398-8970, ext.6,
Fax:(217) 398-7721
E-mail: helihotline@hobbico.com
Bag 1: Head Parts and Paddles Bag 2: Main Mechanics Bag 3: Clutch System and Fan Bag 4: Links, Gyro and Tail Servo Mounts Bag 5: Fin Set Bag 6: Landing Gear Set Bag 7: Main Blades Bag 8:Tail Boom Bag 9: Servo Tray Set Bag 10: Lower Frames, Fuel Tank, Fan Shroud Bag 11: Canopy
KIT CONTENTS
KIT INSPECTIONIMPORTANT BUILDING NOTES
H
e l
iM
a
x
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LOWER FRAME AND TANK
Bag 10 Contents: Main Frame Assembly (Engine Mount
and Fuel Tank Installed), Fuel Stopper, Brass Tubing, Silicone Fuel Line, and Stopper Screw, Lower Fan Shroud.
1. Slide the short brass tubing through the front cap. Slide
the rubber fuel tank stopper over the brass tubing from the back side.Install the rear cap. Insert the long pre-bent piece of brass tubing through the rear cap and through the rubber stopper.Leave 1/2" [12.7mm] of brass tubing protruding from the front of the cap.Install the 4mm self-tapping screw through the front cap and into the rear cap (Start the screw into the cap.Do not tighten until it has been installed into the fuel tank).
2. Cut the clunk line to a length of 60mm and slide it onto
the short brass tubing.Slide the fuel tubing ov er the clunk.Cut a piece of the larger silicone tubing to 30mm with an angled cut as shown above. Install on the vent line. Hint: Use a marker to identify the pickup line later.
3. Rotate the vent line against the pickup line to make it
easier to install. Slide the fuel line assembly into the fuel tank and align the vent line with the top of the tank (if you find it difficult to see inside the tank, hold it up to a bright light).Tighten the 4mm fuel tank stopper screw until you feel it begin to compress. Do not overtighten this as you may strip the rear cap.
ENGINE
Bag 3 Contents: Clutch Bell, Fan, Clutch, Engine Mount From Bag 10: Screws (3x16mm Socket Head Cap Screw)
AS VIEWED FROM THE TOP
REAR CAP
FRONT CAP
VENT
4mm SCREW
FUEL PICKUP LINE
RUBBER STOPPER
ASSEMBLY INSTRUCTIONS
7
Note: You will need to lock the crankshaft while tightening
the clutch and nut.We recommend using a O.S.Crankshaft Clamp .32-.46 (OSMR1004) as shown above.
1.Remove the n ut from the end of the engine’s crankshaft
but leave the large flat washer resting against the front ball bearing. The large washer (10x16mm) included in the kit is only used if your engine did not include one.
2. Slide the clutch bell onto the stepped end of the clutch
and test fit the assembly on the engine. Once you verify everything threads on properly, remove the clutch and bell.
3. Apply thread lock to the crankshaft of the engine and
thread the clutch onto the engine. Use a thick piece of cardboard to protect the crankshaft and tighten the clutch using a screwdriver as shown in the picture above.
4. Install the fan on the engine. Make sure the key on the
bottom of the fan lines up with the slots in the clutch. Place the 6.5x13mm washer on the crankshaft, apply some thread lock to the crankshaft threads and install the original crankshaft nut.Using a crankshaft clamp and a 7/16" [11mm] wrench, tighten the nut down against the fan. Re-install the engine’s backplate.
5.Using a 2.5mm hex driver remove the two engine mount
bolts from the right side of the frame. Remove the right side frame and fuel tank for now.
6. Install the engine onto the mount using thread locker
and the four 3x16mm screws provided.
7.Install the right side frame using the 3x12mm screws and
large washers (use thread lock). Before tightening the bolts place the frames on a flat surface to ensure they are parallel. Tighten the bolts. Check the left side engine mount bolts (factory-assembled) for thread locker and apply if necessary.
UPPER FRAME AND SERVO FRAME INSTALLATION
Bag 2 Contents: Assembled Main Mechanics
Bag 9 Contents: Servo Tray Set, 3x12mm Cap Screw (4),
3x8mm Self-Tapping Screw (2), 3x8mm Mashine Screw (2), 3x8x1mm Flat Washer (4), 3x12mm Self-Tapping Screw
1. Slide the lower fan shroud over the engine as shown in
the picture above and install the 3mm self-tapping screw as shown. Repeat on the opposite side.
2. Slide the rear portion of the upper frame into the lower
frame. Align the upper and lower fan shroud and slide the upper frame forward while pressing downward. The clutch bell and pinion must clear the main gear before the upper frame will slide down into its proper location.
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9
3. Apply thread locker to one 3x12mm socket head cap
screw. Install the screw and washer as shown above. Repeat on the opposite side of the frame.
4. Apply thread locker to one 3x14mm socket head cap
screw .Install the screw and washer as shown above.Repeat on the opposite side of the frame.
5. Slide the servo frame in-between the lower frames and
onto the upper frames. Install a 3x12mm self-tapping screw into the top of the frame as shown above. Repeat for the opposite side.
6. Install the silver 3x6mm silver Phillips screw into the
lower part of the servo frame as shown above. Remove the two bellcrank to swash linkages and verify they are 51mm long. Go ahead and re-install the linkages now.
MAIN ROTOR HEAD ASSEMBLY AND INSTALLATION
Bag 1 Contents: Flybar Control Arm [4x6x2.5mm Plastic
Spacer (2), Washout-Flybar Pushrod (2), Flybar Control Arm (2), 5x4mm Set Screw], Flybar Paddles [Flybar Weights (2), 3x3mm Set Screws (2), Flybar Paddles .50 Sized (2)], Main Head Assembly, 4x30mm Cap Screw (2), 4mm Locknut (2), 3x20mm Cap Screw, 3mm Locknut
1. Slide the 4mm flybar (found in tail boom bag 8) through
the flybar carrier bearings and slide a plastic bushing on from each side.Next slide the control arms onto the flybar as shown in the picture above.(The set screws will face upwards.)
51mm
(Sketch not to scale)
2.Remo v e the set screws from the flybar arms and align the
hole with the flat spot on the flybar. Apply a small amount of thread locker to each of the set screws and re-install.Only lightly tighten them at this time as the flybar needs to be centered.
3. Using a ruler, center the flybar as shown above. The
measurement should be approximately 181mm for each side .
4. Once the flybar is centered, tighten the flybar arm
set screws.
5. Install the two 3x3mm set screws into the flybar
weights. Slide the weights onto the flybar with the beveled end facing inward. Thread the paddles onto the flybar at least 1" [25.4mm]. Measure from the outside of the flybar arm to the beginning of the paddle. Make sure both paddles are the same distance out and facing forward as shown.
6. Align the paddle with the flybar control arms as shown
above. The paddles and arms must be parallel. Slide the flybar weights all the way out against the paddles and tighten the set screws.
7. Slide the head onto the main shaft and align the bolt hole
in the head block with the hole in the main shaft.To help align the two holes, insert a 2.0mm hex driver into the hole.Insert the 3x16mm SHCS through the head block and main shaft.Place a 3mm nylon lock nut on the opposite side and tighten the bolt.
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11
8.Chec k the two linkages and v erify they are 42mm.Install
the two linkages onto the flybar control arm and the washout arm as shown above.Temporarily install the 4mm main blade bolts into the blade grips.Do not tighten at this time.
TAIL BOOM AND GEARBOX ASSEMBLY
Bag 8 Contents: Tail Boom, Tail Boom Supports, Tail Rotor
Pushrod, Antenna Tube
Bag 8-1 Contents: Torque Tube
Bag 8-2 Contents: 3x16mm SHCS, 3x10mm SHCS, 3mm
Nylon Lock Nuts
1.Insert the torque tube into the tail boom. If the O-rings
do not slide easily, apply a small amount of dishwashing soap to the O-rings.
2. Remove the left side of the tail rotor gearbox and insert
the right side into the boom as shown above. Please notice there are two holes on one end of the tail boom.This is the end where the tail gearbox attaches.Make sure the alignment tab molded in the tail rotor gearbox halves line up with the hole in the tail boom. Install the left side of the tail rotor gearbox.
42mm
(Sketch not to scale)
3. Install three 3mm nylon lock nuts on the back side of
the gearbox where you just inserted the 3mm screws. Tighten the bolts.
TAIL BLADES
Bag 5-1 Contents:
Tail Rotor Blades, 3x16mm Cap Screw
(2), M3 Locknut (2), Fiber Filled Tail Blades 85mm (2)
Install the plastic tail blades as shown above using a
3x16mm SHCS and 3mm Nylon lock nuts.Tighten until the blades will support their own weight. Both tail blades need to be tightened equally.
HORIZONTAL AND VERTICAL FINS
Bag 5 Contents: Horizontal Tail Fin, Vertical Fin, Horizontal
Fin Mount, Horizontal Mounting Plate, 3x30mm Cap Screw, 3x11mm Self-Tapping Screw, 3mm Locknut
1. Using two 3x30mm screws and 3mm nylon lock nuts,
attach the vertical fin to the tail rotor gearbox as shown abov e.
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13
2. Install the horizontal fin clamp.Using two 3x16mm self-
tapping screws, attach the horizontal fin to the clamp .Do not completely tighten bolts at this time as you will need to adjust the position in a later step.
3.Slide the tail boom into the main frame as shown.It will be
necessary to turn the main rotor head while pushing forward on the boom to help align the tail drive system.The frame screws used to clamp the boom are installed in a later step.
TAIL BOOM SUPPORTS
Bag 8-3 Contents: 3x10mm SHCS, 3mm Self-Tapping
Screws, Plastic Spacers, 3mm Nylon Lock Nuts
1.Install the boom supports using two 3x10mm SHCS and
two 3mm nylon lock nuts .You will need a pair of small needle nose pliers for this step.
2. Install the two 3x8mm self-tapping screws.Use a drop
of CA on the screw to prevent it from coming loose. Please notice that the angle molded on the bottom of the fin clamp angles down and toward the front of the helicopter.
3. Slide the tail rotor pushrod through the guides and
horizontal fin clamp.The Z-bend lines up vertically as shown in the picture.Snap the plastic ball link onto the tail rotor bellcrank.
LANDING GEAR
Bag 6 Contents: 3x20mm SHCS (4), Plastic Spacers,
3mm Nylon Lock Nut (4), 3x4mm Set Screws (4)
1. Inser t a 3x20mm SHCS through the underside of the
landing gear strut. Slide a plastic spacer on the top and insert the screw into the front frame hole. From the top, install a 3mm nylon lock nut and tighten the bolt.Repeat for the other side and the rear strut. If the front skid does not clear the cylinder head on your engine, then simply mount the front skid in the aft hole.
2. Slide the landing gear skids through the struts from
the front. Leave approximately 1" [25mm] protruding from the back.
3. Install the four 3x4mm set screws into the inside of the
struts.These are used to lock the struts to the skids. Please be careful not to overtighten.
GYRO MOUNT AND TAIL ROTOR SERVO MOUNT
Bag 4 Contents: Tail Rotor Servo Mount, Linkage Rods,
Tail Rotor Pushrod Coupler, Servo Retainers
1. Install the gyro and servo mount using four 3x30mm
SHCS and four 3mm nylon lock nuts as shown above.Push the boom all the way f orward into the frame while turning the rotor head before tightening the bolts down completely.
Please make sure the boom is far enough forward to engage the tail drive.
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