Heka Dental UnicLine 5D Operating And Technical Instructions

Heka Dental A/S Catalogue no.: KA-0002-EN – date: 02062017 - Version 4.3
OPERATING AND TECHNICAL
INSTRUCTIONS
UnicLine 5D
KEEP THIS MANUAL WITH UNIT AT ALL TIMES
Installation, Service, and Maintenance by authorized Heka Dental dealers only.
Preface
Dear Customer
Ever since Heka Dental A/S was established in 1975 our objectives have been the same:
to create an ergonomically optimal unit to design the unit in a simple and dependable way to be able to meet the individual needs of the dental team to make a unit of hygienic and unique design
We are still proud of these basic values, which are the cornerstones of our philosophy.
At Heka Dental we want to make sure that the service offered to our customers is of the same high quality as our products. Therefore, you are always welcome to contact your local UnicLine distributor.
Welcome to the world of Heka Dental
Thomas Steen Nielsen
Managing Director
Heka Dental A/S is an ISO 13485 certified company
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Preface .................................................................................................... 2
1. Introduction ................................................................................... 5
1.1 Device Description ............................................................................................ 5
1.2 Indications for Use ........................................................................................... 5
1.3 Contraindications ............................................................................................. 5
1.4 Warnings & Precautions ................................................................................... 5
1.5 Cautions ........................................................................................................... 7
1.6 Use of instruments ........................................................................................... 8
1.7 Regulatory Classifications ................................................................................ 8
1.8 Symbols ............................................................................................................ 9
2.0 UnicLine 5D Labelled Diagram ....................................................................... 11
2.1 Components .................................................................................. 11
2.2 Optional equipment and instruments ................................................................ 12
2.3 Diagram of the Display....................................................................................... 12
3. Operating Instructions .................................................................. 13
3.1 Starting UnicLine 5D ...................................................................................... 13
4.0 Foot control .................................................................................................... 14
4.1 Standard foot control ...................................................................................... 14
4.2 Standard variable foot control ........................................................................ 15
4.3 Universal variable foot control ........................................................................ 16
4.4 Wireless Standard foot control ........................................................................ 17
Pairing of the foot control ............................................................................... 18
4.5 Wireless standard variable foot control ........................................................... 19
Programming and pairing of the foot control ................................................... 20
4.6 Wireless Variable universal foot control, ......................................................... 21
Programming and pairing of the foot control ................................................... 22
5. Instruments .................................................................................. 23
5.1 Turbine instrument ........................................................................................ 23
5.2 Variable turbine ............................................................................................. 24
5.3 Micromotor with fibre optics ........................................................................... 25
Motor Test ...................................................................................................... 26
5.4 Ultrasonic Scaler ............................................................................................ 27
5.5 Light polymerization instrument ..................................................................... 28
5.6 3-, 6- and 7-Function Syringes ....................................................................... 29
5.7 Air-Flow Instrument ....................................................................................... 30
5.8 Intraoral camera, Sopro, external instrument ................................................. 31
5.9 Sterile water system ....................................................................................... 32
6. Spittoon ........................................................................................ 33
6.1 How to operate the spittoon ............................................................................ 33
6.2 Aspiration on telescopic arm .......................................................................... 35
6.3 Metasys Automatic Separator ......................................................................... 37
Daily preventive maintenance ......................................................................... 37
Replacement of the collection tank ................................................................. 37
6.4 Metasys Amalgam Separator .......................................................................... 38
Daily preventive maintenance ......................................................................... 38
Weekly preventive maintenance ...................................................................... 38
Replacement of the amalgam collection tank .................................................. 38
7. Cleaning & Disinfection ................................................................. 39
7.1 Cleaning & Disinfection for external clinical contact surfaces ........................ 39
7.2 Cleaning & Disinfection for the dental chair upholstery ................................. 40
7.3 Cleaning & Disinfection for external surfaces ................................................. 40
7.4 Automatic Suction-Cleaning System .............................................................. 41
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7.5 Rinsing of instruments ................................................................................... 43
7.6 Emptying of water canals ................................................................................ 43
7.7 Annual maintenance ...................................................................................... 44
7.8 Annual maintenance (Check list) .................................................................... 44
8.1 Timer & Clock ................................................................................................. 46
8.2 Programming options for instruments ............................................................ 47
8.3 Wireless foot control, technical specifications ................................................. 48
Specification ................................................................................................... 48
Radio Part ....................................................................................................... 48
Batteries ......................................................................................................... 48
9. Technical Manual – For Authorized Technician Use ONLY ............. 50
9.1 Technical data ................................................................................................ 50
9.2 Installation requirements ............................................................................... 51
9.3 Classification of equipment ............................................................................. 52
9.4 Regulatory Standards Compliance .................................................................. 53
9.5 Components & Performance Specifications ..................................................... 54
9.6 Block diagram of the control system in UnicLine 5D ...................................... 56
9.7 Power board .................................................................................................... 57
9.8 Main board ..................................................................................................... 59
9.9 Auxiliary board ............................................................................................... 62
9.10 Display board for modules and timer .............................................................. 66
9.11 Suction-cleaning Board .................................................................................. 68
9.12 Spittoon Board ............................................................................................... 71
9.13 Flow diagram .................................................................................................. 73
9.14 Error messages ............................................................................................... 75
9.15 Probability of occurrence and duration of contact for parts ............................ 76
10. Warranty Terms and Conditions .................................................... 77
11. Installation- / Servicecart ............................................................. 79
12. EMC Information .......................................................................... 80
12. Disposal of the unit ....................................................................... 84
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1. Introduction
1.1 Device Description
The UNICLINE 5D is an electrically powered dental operative unit consisting of a patient chair, fountain unit, instrument console arm and surgical lamp. It contains a foot control that allows the dental professional to engage the features using only the foot. Instrument status is viewable in a single place using a multi-display feature. The accessories are spring balanced for ease of use and the extra long silicone connection hoses have been designed for use in any position. The new UNICLINE 5D is design to ensure patient comfort and safety in any of the chair positions. The handles, instrument support, and upholstery are easy to remove and clean.
The UnicLine 5D is intended for dental treatment performed by dental professionals.
These operating instructions describe how to use the UnicLine 5D unit.
Please read this manual carefully before using the unit.
This manual is the primary source of information in the event of faults or malfunctions.
Please refer to OEM documentation for information about OEM products.
1.2 Indications for Use
The UNICLINE 5D is an electrically powered dental operative unit intended to supply power to and serve as a base for other dental devices and instruments. The system is indicated for performing general dental procedures. The device is intended for operation and use in a clinical setting by legally qualified professionals.
1.3 Contraindications
There are no known contraindications for the use of this device.
1.4 Warnings & Precautions
Heka Dental accepts no liability for direct or consequential injury or damage resulting from improper use, arising in particular through the non-observance of the operating instructions, or improper preparation and maintenance.
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WARNING: Use for intended purposes only. Failure to observe the operating instructions may result in the patient or user suffering serious injury or the product being damaged, possibly beyond repair. Before using this product, make sure you have studied and understood the operating instructions.
WARNING: For use by qualified and trained personnel only.
WARNING: Do not install where there is a risk of explosion. The UnicLine 5D
Dental System is not intended for operation in oxygen rich environments or in the presence of flammable anaesthetics or gases.
WARNING: Always turn the compressor off and bleed off air pressure before attaching or removing airlines, accessories or servicing UnicLine 5D. Failure to properly relieve pressure may result in user injury.
WARNING: Position the device to allow adequate working space and to prevent disconnection from the power source. The UnicLine 5D and the chair must be positioned on a smooth level surface. Position and use the foot control only on smooth level surfaces.
WARNING: Clean, disinfect, and sterilize new or repaired handpieces and instruments before first use and between each patient use. Only use sterilized handpieces and instruments during treatment. Non-sterilized handpieces and instruments may cause bacterial or viral infections. Always sterilize handpieces and instruments after operation.
Please see the section on approved cleaning agents and methods for a detailed description of cleaning methods and maintenance for the UnicLine 5D. See enclosed OEM instructions for cleaning and maintenance of any OEM equipment and instruments.
WARNING: Always operate high-speed handpieces with water coolant. Operating a high-speed handpiece without water coolant can cause thermal injury to the patient.
WARNING: Do not use this device for dental implant procedures.
WARNING: The water used by the UnicLine 5D unit's instruments and cup-
filler is only intended for rinsing.
WARNING: The mains tap must be switched off when the unit is not in use.
WARNING: Do not place suction, hoses or other things like that on the chest
of the patient.
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Electromagnetic Compatibility (EMC)
Changes or modifications to this product not expressly approved by Heka Dental A/S may result in increased emissions or decreased immunity performance of the product and could cause EMC issues with other equipment. This product is designed and tested to comply with applicable regulation regarding EMC and shall be installed and put into service according to the EMC information stated below and in section 12:
WARNING: Use of portable phones or other portable or mobile radio frequency (RF) emitting equipment near the product may cause unexpected or adverse operation.
WARNING: The use of accessories, transducers and cables other than those supplied may result in increased emissions or decreased immunity performance of the product. The product shall not be used adjacent to, or stacked with, other equipment. If adjacent or stacked use is necessary, the user shall be responsible to test to verify normal operation in the configuration in which it is being used. Detailed information on electromagnetic interference related to the UnicLine 5D begins on page 70 of this manual. See page 73 for recommendations for distances to be maintained between the UnicLine 5D and other electronic devices.
1.5 Cautions CAUTION: Federal law restricts this device to sale by or on the order of a
dentist.
CAUTION: Position the equipment with sufficient area from walls or obstructions to easily operate and disconnect the device (refer to the UnicLine 5D Mounting Instructions, Section 5 for device dimensions and space requirements)
CAUTION: Always examine unit components for damage before commencing treatment. Damaged components must not be used and must be replaced.
CAUTION: Read and understand all accompanying documents for OEM instruments and equipment purchased for use with the UnicLine 5D before attempting to connect for use.
CAUTION: Before using the dental unit, ensure the instruments have been
properly flushed and that the suction tubes as well as the dental unit’s
waterlines have been cleaned as instructed in this manual.
CAUTION: Observe local regulations concerning disposal of amalgam waste.
CAUTION: Do not run saline solutions through the water system – saline will
rust the water filters.
CAUTION: Ultrasonic cleaning is not suitable for this device.
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CAUTION: Ensure this equipment is inspected annually to ensure the device and the equipment remains fully operational.
ADDITONAL SAFETY INFORMATION
The use of instruments that do not comply with the safety regulations for this type of equipment may compromise the safety of the entire system. Therefore, the following must be taken into consideration:
1.6 Use of instruments
Documentation of the safety certification of the accessories must be in compliance with current IEC 60601-1 international standards and the current ISO 7494.
 A complete listing of standards that the UnicLine 5D Dental Operative
Unit complies with can be found in Section 9.4 of this manual.
The UnicLine 5D unit meets the requirements of Directive 93/42/EEC.
IMPORTANT!
To ensure the safety, reliability, and functionality of this unit:
Use only qualified and authorized technicians for installation,
calibration, modification, and repair of the UnicLine Mobile
Compliance with IEC 60364 for all electrical installations Use of only authorized OEM instruments Use this unit only in accordance with instructions provided in this
manual
DO NOT:
Attempt to modify this equipment without authorization by Heka
Dental A/S
If modification is made, the unit must be fully tested and inspected
prior to use to ensure safety
1.7 Regulatory Classifications
Class I Type B Applied Parts Ordinary Protection Not suitable for use in the presence of a flammable anesthetic mixture
with air, oxygen, or nitrous oxide.
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1.8 Symbols
Type B
Alternating current
General warning See the attached documents and/or catalogues
Protective earth
Follow Instructions for Use
Dangerous Voltage
Separate collection of electrical and electronic equipment in Accordance with Directive 2002/96/EEC (WEEE).
Temperature Limitation
Footcontrol
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Keep dry
This side up
Do not use Hand Hooks
Fragile
No Rotation
Stacking limitation
Limitation on Relative Humidity
Limitation on Pressure
Fuse
Do Not Open
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2.0 UnicLine 5D Labelled Diagram
2.1 Components
The following components of the UnicLine 5D unit are manufactured by Heka Dental:
Patient Chair Console Instrument Arm, Table, Tray, and Hoses Instrument Display Telescoping Suction Arm and Hoses Foot Control
Installation, operation, maintenance, and cleaning information can be found in this manual for the items listed above.
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2.2 Optional equipment and instruments
Optional equipment and instruments for use with the Heka Dental UnicLine 5D can be purchased separately. If you purchased any of the optional equipment and instruments for use with your Heka Dental UnicLine 5D unit, please refer to the OEM documentation included with your shipment for information on installation, operation, maintenance, and cleaning of those units.
2.3 Diagram of the Display
Graphical Description of Display
Key:
Illumination of the upper LED light indicates that the Air Spray is on
Illumination of the lower LED light indicates that the Water Spray is on
A dash followed by two illuminated LED lights indicates that the variable foot control is installed.
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3. Operating Instructions
If the equipment does not start as described below
- contact an authorized Heka Dental dealer immediately.
3.1 Starting UnicLine 5D
WARNING: Clean, disinfect, and sterilize new or repaired handpieces and
instruments before first use and between each patient use. Only use sterilized handpieces and instruments during treatment. Non-sterilized handpieces and instruments may cause bacterial or viral infections. Always sterilize handpieces and instruments after operation.
Please see the section on Cleaning and Disinfection for a detailed description of cleaning methods for the UnicLine 5D device. See enclosed OEM instructions for cleaning, disinfection, sterilization, and maintenance of any OEM equipment and instruments.
1. Press the green switch on outside of unit
cabinet
2. The UnicLine 5D will beep 5 times and
display “0” in the instrument table
(standard programming)
Units with a variable foot control will indicate a – (dash) in the display.
UnicLine 5D is now ready for use.
Main valves for water and air are automatically switched on together with the unit.
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4.0 Foot control
If the equipment does not start as described below
- contact an authorized Heka Dental dealer immediately.
To avoid unintentional activation of the Dental Delivery System, the foot control can only activate the instrument lifted from the instrument
table, all other instruments is inactive and can’t be activated.
The operating instructions are based on a standard round foot control. Therefore, there may be some sentences elsewhere in the manual which do not comply with the instructions on this page. If in any doubt, please refer to this page.
4.1 Standard foot control
UnicLine 5D is delivered standard with the round, patented foot control which is used to control the selected instrument.
Operation of the Foot Control:
Operation:
Location:
Action:
Activate OP lamp
Top of Foot Control
Press
Change spray on activated instrument
Middle Ring
Quick Press (<1 second)
Activate mechanical chip blow (stays on for duration of press)
Middle Ring
Continuous Press (>1 second)
Change the rotational direction of the instrument
Activation ring & Middle Ring
Tap the Activation ring and then tap the middle ring
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4.2 Standard variable foot control
Optional the UnicLine 5D can be delivered with a standard variable foot control.
Operation of the Foot Control:
Operation:
Location:
Action:
Activate OP lamp
Top of Foot Control
Press
Change spray on activated instrument
Middle Ring
Quick Press (<1 second)
Activate mechanical chip blow (stays on for duration of press)
Middle Ring
Continuous Press (>1 second)
Increase the intensity of the instrument
Pedal Arm
Push counter clockwise
Decrease the intensity of the instrument
Pedal Arm
Push clockwise
Change the rotational direction of the instrument
Pedal Arm & Middle Ring
Push pedal arm to right and tap the middle ring
The standard foot control has three pre-programmed speeds. The variable foot control does not have pre-programmed speeds.
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4.3 Universal variable foot control
The UnicLine 5D can be delivered with a universal variable foot control which is used to control the selected instrument.
If your UnicLine 5D is supplied with a universal variable foot control, there will not be 3 pre-selected speeds. However, it can be programmed linearly or logarithmically - please see the technical section for further details.
Setting the pedal spring.
The pedal spring can be activated or deactivated under the foot control by holding the pedal arm in the MAX position while screwing the screw either out or in. (Only turn the screw until it is free of the base plate). If the spring option in the bottom is changed, remember to change the settings in the program menu on the telescopic head.
Assistant call bracket
Left ear: Brief activation of the control (less than 1 second) changes the spray selection for the selected instrument. Prolonged activation (more than 1 second) activates the mechanical chip blow. Chip blow remains activated for the activated
Assistant call bracket
Right ear: Brief activation of the control (less than 1 second) changes the spray selection for the selected instrument. Prolonged activation (more than 1 second) activates the mechanical chip blow. Chip blow remains activated for the activated time.
Please see the operating instructions for the UnicLine 5D patient chair for a description of the joystick that operates the chair.
The intensity of the selected instrument can be increased or decreased by moving the pedal arm in the direction of the arrow. To change the direction of rotation of the motor, briefly press the pedal arm
Min - Max
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4.4 Wireless Standard foot control
UnicLine 5D can be delivered with a Wireless Standard foot control, which is used to control the selected instrument.
Top: Can be used for activation of OP-lamp (Additional equipment)
Middle ring: A short press on the middle ring (less than1 second) changes the spray on the activated instrument. A long press on the middle ring (greater than 1 second) activates the mechanical chip blow. The chip blow will remain activated as long as the press is maintained.
Activation ring: A constant press on the Activation ring activates the chosen instrument. Turning the activation ring in the direction indicated by the arrows increases or decreases the intensity of the instrument.
By pressing the activation ring twice, you can switch between 3 pre-programmed speed/spray settings. To reverse the rotation of the motor, press shortly on the activation ring and then press shortly on the middle ring of the foot control.
The foot control can be delivered with a brace to make it easier to move. A variable version of the foot control is also available (see following page).
In case of “low battery” or disturbances in the wireless connection, please
connect the foot control to the Dental Delivery System using the foot control cable.
For Technical instruction, specification and Spare parts see Technical
Chapter.
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Pairing of the foot control
Read this instruction before pairing the foot control.
1. Connect the foot control to the console using the cable. The Dental
Delivery System must be turned ON.
2. Press and hold the TOP and the middle ring down simultaneously until
you hear three beeps
3. Within 5 seconds: a. Activate the TOP shortly. You hear one beep.
The encryption code is now transferred from the foot control to the receiver.
b. Within 5 seconds: c. Activate the TOP shortly. You hear one beep. d. Activate the TOP again. You hear five beeps. The foot control is now
paired with the unit and goes back to normal work mode
If you do not press within 5 seconds or press something other than expected, you will hear 10 rapid beeps and foot control goes back to normal operating mode without having changed anything.
The Top, Middle ring and Activation ring can be activated from all sides
Increase
Decrease
Activation ring
Middle ring
Changes the spray / Mechanical chip blow
Top:
OP-lamp ON/OFF
Batteri indicator
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4.5 Wireless standard variable foot control
UnicLine 5D can be delivered with a Wireless Standard variable foot control, which is used to control the selected instrument.
Top: Can be used for activation of OP-lamp (Additional equipment)
Middle ring: A short press on the middle ring (less than1 second) changes the spray on the activated instrument. A long press on the middle ring (greater than 1 second) activates the mechanical chip blow. The chip blow will remain activated as long as the press is maintained.
Pedal arm: By turning the pedal arm in the directions indicated with arrows, the intensity of the instrument can be increased or decreased. To reverse the rotation of the motor, turn the pedal arm
quickly to the right and then press shortly on the middle ring of the foot control.
If your UnicLine 5D is equipped with a variable foot control, the Dental Delivery System does not have 3 pre-programmed speeds. The foot control can be delivered with a brace to make it easier to move the foot control.
In case of “low battery” or disturbances in the wireless connection, please
connect the foot control to the Dental Delivery System using the foot control cable.
For Technical instruction, specification and Spare parts see Technical
Chapter.
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Programming and pairing of the foot control
Read this instruction before programming the foot control.
1. Connect the foot control to the console using the cable. The Dental
Delivery System must be turned ON.
2. Press and hold the TOP and the middle ring down simultaneously until
you hear three beeps.
3. Within 5 seconds activate one of the following: a. Choose linear pedal arm function: Activate the TOP until you hear
two beeps.
b. Choose logarithmic pedal arm function: Activate the MIDDLERING
until you hear one beep.
The encryption code is now transferred from the foot control to the receiver.
c. Within 5 seconds: d. Without activating the pedal arm (arm to the left) e. Activate the TOP shortly. You hear one beep. f. Move the pedal arm to max. at a steady speed (hold arm to the
right)
g. Activate the TOP again. You hear five beeps. The foot control is now
paired with the unit and goes back to normal work mode.
If you do not press within 5 seconds or press something illegal, you will hear ten rapid beeps and foot control goes back to normal operating mode without having changed anything.
Increase
Decrease
Pedal arm
Middle ring
Changes the spray / Mechanical chip blow
Top:
OP-lamp ON/OFF
Batteri indicator
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4.6 Wireless Variable universal foot control,
UnicLine 5D can be delivered with a Wireless Variable Universal foot control, which is used to control the selected instrument.
If your UnicLine 5D is equipped with a variable foot control, the Dental Delivery System does not have 3 pre-programmed speeds.
Activation of pedal arm spring:
At the bottom of the foot control, you can activate/de-activate the pedal arm spring by holding the arm at max. while you turn the screw in or out. (Do not turn the screw further in at to the surface of the bottom plate). If the spring option in the bottom is changed, remember to change the settings in the program menu on the telescopic head.
In case of “low battery” or disturbances in the wireless connection, please
connect the foot control to the Dental Delivery System using the foot control cable.
Assistant call bracket
Left ear: Brief activation of the control (less than 1 second) changes the spray selection for the selected instru­ment. Prolonged activation (more than 1 second) activates the mechanical chip blow. Chip blow remains activated for the activated time.
OP-Lamp ON/OFF bracket
Right ear: Brief activation of the control (less than 1 second) changes the spray selection for the selected instrument. Prolonged activation (more than 1 second) activates the mechanical chip blow. Chip blow remains activated for the activated time.
Please see the operating instructions for the UnicLine 5D patient chair for a description of the joystick that operates the chair.
The intensity of the selected instrument can be increased or decreased by moving the pedal arm in the direction of the arrow. To change the direction of rotation of the motor, briefly press the pedal arm
Min - Max
Battery Indicator
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For Technical instruction, specification and Spare parts see Technical
Chapter.
Programming and pairing of the foot control
Read this instruction before programming the foot control.
1. Connect the foot control to the console using the cable. The Dental
Delivery System must be turned ON.
2. Press and hold both ears down simultaneously until you hear three
beeps (about 5 sec.).
3. Within 5 seconds activate one of the following: a. Choose with spring and linear pedal arm function: Activate the
RIGHT EAR shortly and you hear one beep.
b. Choose with spring and logarithmic pedal arm function: Activate
the LEFT EAR shortly and you hear two beeps.
c. Choose without spring and linear pedal arm function: Activate the
LEFT BRACKET shortly and you hear three beeps.
d. Choose without spring and logarithmic pedal arm function:
Activate the RIGHT BRACKET shortly and you hear four beeps.
The encryption code is now transferred to the Receiver PCB.
4. Within 5 seconds: a. Place the pedal arm at min. (to the left). b. Activate LEFT bracket shortly to select minimum position and you
hear one beep.
c. Place the pedal arm at max. (to the far right). d. Activate RIGHT bracket shortly to select maximum position and
you hear 5 beeps. The foot control is now paired with the unit and goes back to normal work mode
If you do not press within 5 seconds or press something illegal, you will hear 10 rapid beeps and foot control goes back to normal operating mode without having changed anything
Right ear
Left ear
Right bracket
Left bracket
Pedal
Min - Max
Batteri indicator
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5. Instruments
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
5.1 Turbine instrument
Activation of the turbine
To activate the Fibre Optics on turbine, lift the instrument from the instrument table. A constant press on the activation ring of the foot control starts the turbine.
Modification of the spray function
Lift the instrument from its holder to change the spray combination of the turbine. The spray combination for the turbine is shown on the display as two light-emitting diodes. A short press on the middle ring modifies the spray combination.
If air/water spray is chosen, there will be an automatic chip blow for 2 seconds (standard program).
For a powerful continuous mechanical chip blow, press and hold the middle ring. The mechanical chip blow will continue as long as the press is maintained.
Adjustment of water and air Regulators are installed under the turbine module:
Regulator
Regulation of:
Clockwise
Counter clockwise
Blue
Spray air
Reduction
Increase
Green
Spray water
Reduction
Increase
Slot
Driving air
Reduction
Increase
The driving air is adjusted during installation of the unit and should not be readjusted.
UnicLine 5D A maintenance-free return air filter is placed in the console.
UnicLine Pillar Under the instrument table, a return air filter is mounted to catch the oil from the turbine. The filter is automatically emptied.
The upper light diode indicates spray air ON The lower light diode indicates spray water ON
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To increase the speed, turn the activation switch
counterclockwise and to reduce the speed, turn it clockwise.
5.2 Variable turbine
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
Activation of the turbine
To activate the Fibre Optics on turbine, lift the instrument from the instrument table. A constant press on the activation ring of the foot control starts the turbine at the programmed speed and the chosen spray combination. The programmed speed (1-9) and spray combination (water/air) is shown on the instrument display.
The variable turbine is equipped with up to three pre-programmed speeds and spray combinations. In order to change the speed, press the activation ring briefly twice.( Not applicable for units with a variable foot control.)
Modification of the spray function
To change the spray combination of the turbine, lift the instrument from the instrument table. The spray combination is shown as two light-emitting diodes in the display and can be changed by a short press on the middle ring of the foot control.
If the air/water spray is chosen, there will be an automatic chip blow for 2 seconds (standard program). For a powerful continuous mechanical chip blow, press and hold the middle ring. The mechanical chip blow will continue as long as the press is maintained.
Adjustment of water and air Regulators are installed under the turbine module:
Regulator
Regulation of:
Clockwise
Counter clockwise
Blue
Spray air
Reduction
Increase
Green
Spray water
Reduction
Increase
Slot
Driving air
Reduction
Increase
The driving air is adjusted during installation of the unit and should not be readjusted.
UnicLine 5D A maintenance-free return air filter is placed in the console. UnicLine Pillar Under the instrument table a return air filter is mounted to catch the oil from the turbine. The filter is automatically emptied.
The upper light diode indicates spray air ON
The lower light diode indicates spray water ON
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5.3 Micromotor with fibre optics
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
Activation of the motor
To activate the Fibre Optics motor, lift the instrument from the instrument table.
Operation Using Standard Foot Control:
Operation:
Location:
Action:
Start the motor at the pre­programmed speed* and chosen spray combination
Activation Ring
Continuous Press (>1 second) The speed and spray are shown on the instrument display
Change to a different speed/spray pre­programmed setting
Activation Ring
Press twice
Change rotation (indicated by 3 beeps and a flashing display)*
Activation Ring & Middle Ring
Press Activation Ring, then press the Middle Ring
Return the rotation to standard direction
Instrument
Place into Instrument Table
Change spray
Middle Ring
Quick Press (Active spray indicated on instrument display)
Continuous chip blow
Middle Ring
Continuous Press
Standard Foot Control Use
*Variable Foot Control
Increase the intensity of the instrument
Activation Ring
Push counterclockwise
Decrease the intensity of the instrument
Activation Ring
Push clockwise
Variable Foot Control Use
Torquematic
The motor in your UnicLine 5D device is equipped with a built-in torquematic function that automatically increases power to maintain the speed when the drill is loaded.
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ADJUSTMENT OF WATER AND AIR SPRAY
Regulators are installed under the motor module. The table below describes the use of the regulators:
Regulator:
Controls:
Clockwise:
Counterclockwise
Blue
Air Spray
Decrease
Increase
Green
Water Spray
Decrease
Increase
Slot
Cooling Air*
Decrease
Increase
Regulators
*: Cooling air is set during installation. Do not adjust.
SPEEDS
Your UnicLine 5D is equipped with a Bien Air motor. Information on motor speed rpm can be found below:
Display Value
Bien Air 20,000 Motor
Bien Air 40,000 Motor
1
950 – 1900
1900 – 3800
2
2200 – 4450
4400 – 8900
3
4750 – 7000
9500 – 14000
4
7300 – 9500
14600 – 19000
5
9580 – 12050
19700 – 24100
6
12400 – 14600
24800 – 29200
7
14925 – 17150
29850 – 34300
8
17475 – 19675
34950 – 39350
9
20000
40000
Motor Speeds
Motor Test
This Motor Test is intended as a guide for the user. Lift the selected motor from the instrument table and press the key marked “T” on the keyboard.
The motor will run at maximum speed and the power consumption in Ampere will be indicated on the timer display as A___.
If the display indicates A240, it corresponds to a power consumption of 0.240 Amp. If the power consumption is more than 0.500 Amp, the unit will emit warning beeps to indicate the motor must be service to avoid potential damage.
Heka Dental recommends the motor test be performed monthly to check the motor condition. The test is to be performed without any hand or angle pieces.
Record the baseline test here for future reference:
Date of Test:
mA:
27
5.4 Ultrasonic Scaler
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
OPERATION
Operation:
Location:
Action:
Lift the Instrument and Activate the scaler and water spray
Activation Ring
Continuous Press of Activation Ring
Move from one pre­programmed setting to another*
Activation Ring
Push twice Modify spray combination
Middle Ring
Press to turn spray on or off
Ultrasonic Scaler – Standard Foot Control
*Variable Foot Control
Increase the intensity of the instrument
Activation Ring
Push counterclockwise
Decrease the intensity of the instrument
Activation Ring
Push clockwise
Ultrasonic Scaler – Variable Foot Control
ADJUSTMENT OF WATER AND AIR SPRAY
A regulator is installed under the scaler module. The table below describes the use of the regulator:
Regulator:
Controls:
Clockwise:
Counterclockwise
Green
Water Spray
Decrease
Increase
Regulator
For information on the use of the ultrasonic scaler, refer to the manufacturer instructions included with the unit.
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5.5 Light polymerization instrument
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
OPERATION
Function:
Location:
Action:
Activate the Light Polymerization Instrument
Instrument
Lift from Instrument Table
Activate Mectron Starlight
Activation Ring
Tap to start the light polymerization for the programmed time
Deactivate/interrupt Polymerization
Instrument
Put Instrument back on Instrument Table
Modify Polymerization Program Time
Keyboard
Press ‘Up’ or ‘Down’
arrows to increase or decrease the time.
Save the new Polymerization Program Time
Keyboard
Press the ‘Bell’ key on
the keyboard
Light Polymerization Instrument
The default time displayed is intended as a guide. Perform a curing test
according to the instructions of the composite manufacturer.
29
5.6 3-, 6- and 7-Function Syringes
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
The UnicLine 5D unit is delivered with a 3-, 6- or 7-function syringe. For additional information about the syringe, refer to the manufacturer instructions included with the unit.
Always check to ensure the tip is mounted correctly and is secure. Always tighten the tip-retaining terminal before use.
Function:
Location:
Action:
Activate the Syringe - Air
Left Valve
Press
Activate the Syringe ­Water
Right Valve
Press
Activate the Syringe – Air & Water together
Left & Right Valve
Press both at the same time
Syringe Instrument
ADJUSTMENT OF AIR AND WATER SPRAY
Regulators are installed under the motor module. The table below describes the use of the regulators:
Regulator:
Controls:
Clockwise:
Counterclockwise
Blue
Air Spray
Decrease
Increase
Green
Water Spray
Decrease
Increase
TABLE 11 – Air and Water Spray Regulators
DISMOUNTING THE SYRINGE TIP
To dismount the syringe tip, unscrew the tip-retaining terminal and pull the tip off.
30
5.7 Air-Flow Instrument
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
Activation of the air-flow instrument
To activate the Air-Flow instrument, lift the instrument from the instrument table. Activate the powder and the spray water by pressing and holding the activation ring.
After use:
Press the middle ring of the foot control (both light-emitting diodes in the display for the air flow instrument will turn off). Press the activation ring until the pressure has been released from the powder chamber. Dismantle the air­flow hand piece as required and blow through its channels with air from the syringe of your dental unit. Clean the hand piece with the enclosed cleaning needles as the manufacturer recommends.
Adjusting the water flow rate and air/powder mixture Regulators are installed under the instrument table:
Regulator
Regulation of:
Clockwise
Counter­clockwise
Black
Powder
Reduction
Increase
Green
Spray water
Reduction
Increase
Slot
On/off pressure
Reduction
Increase
The pressure is set during installation of the unit and should not be adjusted.
Filling with powder Lift the air-flow instrument from the instrument table before filling with powder. Press the middle ring of the foot control once (both light-emitting diodes in the display for the air-flow instrument will turn off). Press the activation ring until the pressure has been released from the powder chamber. The lid may now be unscrewed. After filling with powder, screw the lid on tightly. Press the middle ring twice (both light-emitting diodes in the instrument display for air flow will switch on).
The instrument is now ready for use.
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5.8 Intraoral camera, Sopro, external instrument
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
Activation of the intraoral camera
To activate the intraoral camera, lift the instrument from the instrument table. The light will automatically turn on. The picture appears on the screen.
To freeze the picture, quickly press on the activation ring of the foot control; Press again to bring the camera back to the standard position.
To divide the screen into four views, press the activation ring on the foot control for at least 3 seconds; another 3 second press will bring the camera back to the standard position.
For use instructions for the intraoral camera, please refer to the manufacturer’s instructions enclosed with the instrument.
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5.9 Sterile water system
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
The sterile water system supplies sterile salt water when the motor or the scaler is activated. Use of the sterile salt water disconnects the normal spray function.
Mounting the sterile water system
1. Mount the sterile water pump onto the tray adapter
2. Place the bag holder in the adapter hole on the pump
3. Take the black protection cap off the pump motor
4. Check that the bag in the sterile water kit has no defects
5. Mount the pump wheel on the pump motor (see figure 1). Then place
the white rubber stopper on the motor axle
6. Fix the hose to the sterile bag. The blue flow control must be
completely open
7. Mount the surgical instrument on the motor and place the sterile
hose on the instrument’s external water canal. Put the hose clips on the motor hose
8. Connect the jack plug to the corresponding female plug at the back
of the instrument table. The tilting switch at the back of the instrument table must be set in the “sterile” position
9. The sterile water system is now ready for use
Activation of the sterile water system
To activate the sterile water system, press and hold the activation ring on the foot control. The normal supply of spray water has been disconnected and the pump automatically feeds the sterile liquid into the hand piece.
To adjust the quantity of water, use the potentiometer placed under the instrument table.
Normal water supply
To return to the normal water supply, place the tilting switch at the back of the instrument table in the “normal” position.
Fig.1
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6. Spittoon
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
6.1 How to operate the spittoon
Activation of the cup-filler
To activate the cup filler, use the keyboard on the instrument table or the green button under the bowl.
Modification of the cup-filler time
To reprogram the filling time, activate the cup-filler button on the instrument table until the cup is filled. This saves the new duration of time as the program.
Activation of bowl rinse
The bowl is automatically rinsed after filling the cup. To manually activate the bowl rinse, press the blue button on the spittoon or on the instrument table. This will fill the bowl up within the pre-programmed time.
Modification of the bowl rinse time
To reprogram the rinse time, activate the bowl-rinse button on the instrument table for as long as you want the bowl to be rinsed. The new time duration is now saved as the program.
Adjustment of water for the bowl and cup
To adjust the water quantities for the cup and bowl, remove the cover plate from the spittoon (X1 – see figure 2) and turn the regulators to adjust the water.
Dismounting the upper part of the spittoon
The upper part of the spittoon can be dismounted for cleaning (see figure 3).
Do not exceed 65C/149F when cleaning the ceramic upper part of the spittoon.
To remove the upper part of the spittoon for cleaning, turn the unit off using the main green switch under the bowl. Remove the bowl and cup cocks and then lift the upper part of the spittoon from the base.
After cleaning, lubricate the two drain sockets and the four adapter O-rings with silicon grease. Use the enclosed silicon lubricant: C-009.
34
Fig.2
Fig.3
35
6.2 Aspiration on telescopic arm
Suction Hoses
UNICLINE 5D - SELECTIVE SUCTION
To activate suction, lift the tube from the suction holder. The suction motor, separation tank, and amalgam separator all activate automatically. As the suction functions selectively, only the selected suction hose will function.
DISMANTLING SUCTION TUBE TOP
The top of suction tube can be dismantled for cleaning. See section Cleaning & Disinfection starting on page 40 for detailed cleaning instructions. The O-ring of the suction tube should be lubricated with silicon lubricant daily. Use the enclosed silicon lubricant: C-009.
DISMANTLING SUCTION TUBE HOLDER
The suction tube holder is available in an open or closed version. The holder is easily dismounted (see FIGURE 30).
Press the bottom of the holder to release the snap lock.
NOTE: The button marked as
“C” on the suction holder has no
function.
36
DISMOUNTING OF SUCTION HOSE FILTER
Each suction hose has a filter that can be easily dismounted for cleaning.
TELESCOPIC ARM ADJUSTMENT
To adjust the length of the telescopic arm, loosen the two screw caps, which act as friction brakes.
Tighten the screw caps to lock the arm at the desired length. A 3- or 6-function syringe, an LC-lamp or a third suction hose can be mounted in the third holder on the telescopic arm.
37
6.3 Metasys Automatic Separator
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
If your UnicLine 5D is equipped with a Metasys Automatic Separator, refer to the manufacturer’s instructions for preventive maintenance to keep the unit functioning properly.
Daily preventive maintenance
Refer to the manufacturer's instructions.
We recommend the use of Green & Clean from Metasys for cleaning (F-979).
Replacement of the collection tank
1. Turn the unit off.
2. Refer to the manufacturer's instructions.
3. Turn the unit back on and ensure that the green light-emitting diode on
the display indicator illuminates.
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6.4 Metasys Amalgam Separator
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
If your UnicLine 5D is equipped with a Metasys Amalgam Separator, refer to the manufacturer’s instructions for preventive maintenance to keep the unit functioning properly.
Daily preventive maintenance
Refer to the manufacturer's instructions.
We recommend the use of Green & Clean from Metasys for cleaning (F-979).
Weekly preventive maintenance
Turn the unit off. Refer to the manufacturer's instructions.
Keyboard preventive maintenance
A keyboard with indicators is installed under the spittoon. Refer to the manufacturer's instructions.
Replacement of the amalgam collection tank
1. Turn the unit off.
2. Refer to the manufacturer's instructions.
3. Turn the unit back on and ensure that the green light-emitting diode on
the display indicator illuminates.
39
7. Cleaning & Disinfection
This section provides information on how to clean and disinfect the Heka Dental UnicLine 5D equipment. For detailed information on cleaning, disinfecting, and sterilizing OEM equipment and instruments purchased for use with the UnicLine 5D, refer to the OEM documentation.
The Centers for Disease Control and Prevention (CDC) recommends use of a chemical germicide registered with the EPA as a Hospital Disinfectant and labeled for tuberculocidal activity for surfaces that have been soiled with patient material. In compliance with this guideline, we recommend intermediate-level disinfection between patients using Sani-Cloth AF3 or as indicated below. It is important to follow the manufacturer instructions for use to ensure effective disinfection.
CAUTION: Ultrasonic cleaning is not suitable for this device.
7.1 Cleaning & Disinfection for external clinical contact surfaces
The following is a list of external clinical contact surfaces:
Cart Spittoon Foot Control Instrument Arm Instrument Table Instrument Tray Instrument Handles
Instrument Rest Instrument & Suction
Hoses
Instrument Display Telescoping Suction Arm Suction Tube Holder
External surfaces of the UNICLINE 5D device should be cleaned and then disinfected. See FIGURE on page 36 for disassembly of Instrument Handles from the Instrument Table for cleaning and disinfection.
FIRST, CLEAN
Wipe using a soft cloth moistened with mild detergent or disinfecting solution at the beginning and end of each workday and if visibly soiled. Take Care to avoid running water and splashing during cleaning on the unit surfaces.
SECOND, DISINFECT
After cleaning, disinfect between patients using Sani-Cloth AF3. ALWAYS follow the manufacturer instructions for use.
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7.2 Cleaning & Disinfection for the dental chair upholstery
FIRST, CLEAN
Wipe using a soft cloth moistened with mild detergent or disinfecting solution at the beginning and end of each workday. For stains, alcohol based cleaners such as Fantastik® and Formula 409® can be used. To sanitize, use a solution of 1:5 bleach to water. Rinse with clean water to remove cleaning solution residue. Allow to air dry. Avoid running water and splashing during the cleaning.
SECOND, DISINFECT
Disinfect between patients using Sani-Cloth AF3. Follow the manufacturer instructions for use.
7.3 Cleaning & Disinfection for external surfaces
CLEANING:
Wipe the external surface using a soft cloth moistened with mild detergent or disinfecting solution at the beginning and end of each workday.
DISINFECTION:
Disinfect external surfaces between patients using Sani-Cloth AF3. Follow the manufacturer instructions for use.
Precautions:
Do not use the cleaning agents listed below as they may cause permanent damage to unit parts:
Wax polish Acetone Perchloroethylene Trichlorethylene Powder cleaning Disinfectants containing halogens Sulphuric detergents
41
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
7.4 Automatic Suction-Cleaning System
If an automatic suction-cleaning system is mounted on the equipment, the unit is equipped with a light-emitting diode display, a filler socket placed at the back of the unit, a liquid tank, and built-in hoses in the suction valves and in the suction hoses.
When the cleaning system is activated, the disinfectant liquid flows through the inner hoses. The suction motor sucks water and cleaning liquid through the whole suction system, so that the system is completely rinsed.
Display
The colour of the light-emitting diode indicates the liquid level in the tank:
RED : The liquid level is below minimum; filling is necessary (capacity
is 2 litres of cleaning fluid). YELLOW : The liquid level in the tank is sufficient for automatic cleaning. GREEN : The liquid level is at maximum. Stop filling.
Filling of liquid
The cleaning system uses the METASYS (Disinfection and cleaning H1) disinfectant liquid (1 litre).
1. Remove the cover from the bottle and replace it with the enclosed cover
with hose and socket.
2. Remove the plug in the filler socket.
3. Put the hose socket of the bottle in the filler socket and fill the inner tank
of the unit until the diode display lights green.
4. Dismount the hose socket of the bottle from the filler socket, and put back
the plug.
Consumption Cleaning twice a day for approximately 2½ months will use about 1 litre of disinfectant liquid.
42
Automatic cleaning of the suction system
The suction-cleaning system can be used with or without disinfectant liquid. By cleaning without disinfectant liquid the system will be rinsed with pure water. Activate the suction-cleaning system by pressing the “C” key on the suction holder:
Short press (<1 sec): Cleaning with disinfectant liquid Long press (>2 sec): Cleaning without disinfectant liquid, water only
When all suction valves are placed in the suction holders, the automatic cleaning of the suction system, with or without cleaning fluid, can be activated by a short or long press on the “C” key.
The system rinses all suction valves four times sequentially; three beeps indicate that the automatic cleaning is finished.
Important!
If cleaning with disinfectant liquid (short press <1 sec) and the liquid tank does not contain enough liquid to start the automatic cleaning, the cleaning system will not be activated and will a beeping sound will indicate the lack of liquid. Fill the tank with disinfectant liquid or rinse the system with water only (long press >2 sec).
If the tank runs out of disinfectant liquid during the automatic cleaning, the light-emitting diode lights red and the automatic cleaning process stops.
To stop the automatic cleaning at any time, lift one of the suction valves from the holder.
Manual/continuous cleaning of the suction system during patient treatment.
Instead of automatic cleaning of the suction system, it is possible to choose manual cleaning of one or more suction valves during patient treatment.
Cleaning is activated by lifting one or more of the suction valves from the suction holder and then selecting the cleaning mode - with or without disinfectant liquid - by a short or long press on the “C” key (see above). If a suction valve is lifted from the suction holder while another suction valve is being cleaned by manual cleaning, cleaning includes both suction valves.
Important!
The consumption of disinfectant liquid is higher for automatic cleaning.
Manual cleaning stops when all suction valves are replaced in the suction holder.
43
7.5 Rinsing of instruments
If the equipment does not work as indicated below, contact an authorized UnicLine 5D dealer immediately.
To ensure the supply of fresh water, the UnicLine 5D can be delivered with an automatic water rinse system for the instruments.
Dismount the turbine, hand, and angle pieces.
Place the rinse bowl in the upper part of the spittoon and place the instruments in the instrument holes.
To begin rinsing the instrument hoses, activate the contact marked "Auto rinse" at the back of the instrument table as follows:
Short press (<1 sec): The instrument hoses will be rinsed for about 1 min Long press (>1 sec): The instrument hoses will be rinsed for about 6 min
Time durations are approximate.
7.6 Emptying of water canals
UnicLine 5D can be delivered with a hygienic emptying system for water canals to reduce the growth of algae. The water-emptying system should be used if the unit will not be used for more than 2 days.
Activation of the automatic water-emptying system
1. Switch the contact under the spittoon to the ”Hygienic” position
2. Activate the cup-filling button on the instrument table or the spittoon
3. Activate the syringe with water spray, until only air comes out
4. Activate motor, turbine and scaler with water spray one by one, until
only air comes out
5. The water canals are now empty, and the unit can be turned off
Normal water supply after use of the water-emptying system
1. Switch the contact under the spittoon to the ”Normal” position
2. Activate the cup-filling button on the instrument table or the spittoon
3. Activate the syringe with water spray, until water comes out
4. Activate the motor, turbine and scaler with water spray one by one, until
water comes out of the instrument
5. The water canals are now filled with water, and the unit is ready for use
44
7.7 Annual maintenance
Annual inspection by an authorized UnicLine 5D technician should be performed to ensure optimal function and to maintain the extended 5-year guarantee.
The warranty is only valid if the Dental Delivery System is serviced annually with recommended service kit and the installation/service cards and service-kit serial-numbers are submitted to Heka Dental A/S.
7.8 Annual maintenance (Check list)
45
46
8. Programming
8.1 Timer & Clock
Function
Key order
Comments
Turn on clock
Turns on timer display
Turn off clock
Turns off timer display
Assistant call Ringing of bell while key is activated
Filling of cup
If the button is pressed for less than approx. 2 seconds, the cup will be filled in the pre-programmed time
If the button is pressed until the cup is filled, the filling period will subsequently correspond to the period for which the button was activated.
When the cup is filled, the spittoon rinsing system is automatically started.
Spitton rinsing
As described in the paragraph on cup filling.
User timer
Displays the user timer. The duration may be changed by the "up" arrow and the "down" arrow. Program timer periods by pressing the "bell" key followed by the "T" key. The timer is started with the "T" key.
Setting of clock
The clock may now be set using the "up"
arrow and "down” arrow until the time is
correct.
Press ”Bell” and "T" to end the setting.
47
8.2 Programming options for instruments
Standard program
Program
Options
Motor
Variable Turbine
Normal Turbine
Ultrasonic scaler
Pre­programmed speeds
1-3
1-3
1-3 1-3
Speed 1
1-9
9 9
9
Speed 2
1-9
5 5
5
Speed 3
1-9
1 1
1
Spray choice on speed 1
No spray/ Air spray/ Water spray/ Water and Air spray
Water and Air spray
Water and Air spray
Water and Air spray
Water spray
Spray choice on speed 2
No spray/ Air spray/ Water spray/ Water and Air spray
Water and Air spray spray
Water and Air spray
Water and Air spray
Water spray
Spray choice on speed 3
No spray/ Air spray/ Water spray/ Water and Air spray
Air spray
Water and Air spray
Water and Air spray
Water spray
Automatic chip blow
0 sec 2 sec 4 sec 6 sec
2 sec
2 sec
2 sec
Fibre light optics
Constant/ Stop after 4 sec/ Stop after 8 sec/ Stop after 12 sec
Constant
Constant
Constant
The number of pre-programmed speeds is the same on all the instrument
modules.
48
8.3 Wireless foot control, technical specifications
Specification
Radio frequency: 433MHz Encryption: 16 bit Batteries: 3 pieces AAA NiMH rechargeable batteries (700­1100mAh) Operating time: Up to 5 days with fully charged new batteries
Radio Part
The wireless foot control consists of the foot control it selves with a radio section and a receiver PCB db-0064-11, which is located on P 103 on Power Base PCB. Radio communication is at 433MHz and range up to 3 meters. The range of the wireless connection depends of where the antenna is placed. Avoid placing the antenna close to cabinet parts or cables. The communication is encrypted to ensure that other equipment cannot start / stop instruments, as well as more wireless foot controllers can be used in the same clinic. To avoid food control can disturb each other, the foot controls use different channels in the 433MHz band. The last digit of the encryption code determines the channel used for communication. There must be more that 6 meters between foot controls using the same channels. The foot control sends the encryption key to the receiver during the setup programming of the foot control. If for some reason, radio communications should be out of function, you can connect the foot control to the Dental Delivery System via the foot control cable and the foot control will act like a non-wireless foot control. The foot control can be in 3 modes:
Activated: when you press the foot control, the foot control transmit radio
signal and the power consumption is high (average 26mA).
Idle: when the foot control is not pressed (idle), the power consumption
drops to low (average 7mA).
Sleep: when the foot control has been idle for 5 minutes, the foot control
will go into sleep mode and the power consumption drops to very low (average 3.2mA). In sleep mode detection of the first press on the foot control will be a little delayed.
The foot control is designed to be used 8 hours a day in 5 days without charging and be charges in the weekend.
The intelligent charging circuit adjusts the charging current according to the charging level of the batteries.
Batteries
The foot control is designed and powered by three AAA 750mAh NiMH rechargeable batteries, which are located at the bottom at the foot control. To access the batteries, remove the battery cover on the bottom of the foot control.
49
New batteries should always be charged at least 24 hours prior to the foot control is used.
The battery charging level is indicated briefly on the LED on top of the foot control when you activate the foot control or press an ear / intermediate ring.
Green: The batteries are fully charged Yellow: The batteries are partly charged. You can continue to
work
Red: The batteries need charging. Immediately charge foot
control or connect the foot control cable.
When charging, the charging lamp will light steadily red after a short foot control activation. The charging lamp will not light green until the batteries are fully charged.
The battery in the foot control shall be charged with the supplied network adapter or via the supplied foot control cable to the unit. (requires that the Dental Delivery System is turned on).
If the foot control is used Monday at 8.00 to Friday at 16.00 o’clock the
calculated power consumption will be:
With an instrument active 2 hours a day, 567 mAh With an instrument active 4 hours a day, 795 mAh
The foot control must be charged using the power adaptor from Friday afternoon until Monday morning.
Charger
Brand: Emerson Network Power/Astec DCH3-050EU-006 Specification: 100-240 VAC 120 mA, 5V=500 mA
Caution: When shipping or if the foot control is not used for a long time, for example during holidays, the batteries must be removed from the foot control, as they can be permanently damage from being discharged completely.
Caution: Be sure to inset the batteries as marked in the battery compartment. Caution: The batteries are a part of an Medical Equipment and approved for
the foot control. No other batteries are allowed. Heka Dental A/S can supply for spare batteries.
50
9. Technical Manual – For Authorized Technician Use ONLY
9.1 Technical data
Power voltage: 230V ~/115V ~ Frequency: 50/60 Hz Power consumption: 6.3A/12.5A Protective degree: Type B Classification: Class IIA(I)
Fuses Power board F1 (230V-primary fuse) : T6.3A H500VAC 6.3x32mm F2 (230V-primary fuse) : T6.3A H500VAC 6.3x32mm F3 (230V) : T1.25A L250VAC 6.3x32mm
F1 (115V-primary fuse) : T12.5A H500VAC 6.3x32mm F2 (115V-primary fuse) : T12.5A H500VAC 6.3x32mm F3 (115V) : T2.5A L250VAC 6.3x32mm
Main board F3 : T6.3A L250VAC 5x20mm F4 : T1.6A L250VAC 5x20mm F5 : T1.6A L250VAC 5x20mm
Transformer – secondary side
‘F3’ : T6.3A L250VAC 6.3x32mm ‘F4’ : T1.6A L250VAC 6.3x32mm ‘F5’ : T1.6A L250VAC 6.3x32mm
OP lamp – secondary side F7 (230V) : T1.6A L250VAC 6.3x32mm F7 (115V) : T3.15A L250VAC 6.3x32mm
51
9.2 Installation requirements
For positioning of the UnicLine 5D, please refer to the Mounting Installation Manual, Section 5.
1. 230 Volt +/- 10 %, 50 Hz, earthed. Branch fuse, 10A. or 115 Volt +/- 10 % 60 Hz, earthed. Branch fuse, 16A.
2. Water, inlet pressure 2-6 bar (30-90 psi) Ball valve with R 3/8"
inner thread Flow rate <- 4 l/min. (Max. consumption for the whole
area.) Water quality: <- 8 dH (1 dH = 20 mg Ca/3l water) Top 5 cm above the floor.
3. Air, inlet pressure 4.5 - 6 bar (65-88 psi). Ball valve with R 3/8"
inner thread Flow rate <- 55 l/min. (Max. consumption for the
whole area.)
Humidity limit > 20 ºC at atp.
Oil free (max. 0,5 mg/m³)
Particulate contamination limit not > 100 ppm/m³ for 1µm to 5µm
particle size. Top 5 cm above the floor.
4. Outlet, 32 mm exterior diameter, PVC tube. Top 5 cm above the
floor.
Capacity: min. 10 l/min
5. Suction, 32 mm exterior diameter, PVC tube. Top 5 cm above the
floor. (DN40)
Vacuum: >- 150 mbar, Flow rate >- 550 l/min.
6. Control cable for suction motor, 2 x 1.5 mm2. Free end 50 cm above
the floor.
7. Control cable for assistant call, 2 x 1.5 mm2. Free end 50 cm above
the floor.
8. Cable for x-ray equipment, if applicable. Cable type/number
depends on brand. Free end 50 cm (at least) above the floor.
9. Temperature and humidity: During operation: +15 C to +35 C, non-condensing atmospheric
humidity from 20 – 75 %, pressure 800 hPa – 1060 hPa.
Storage/transport: 10 C to +40 C, non-condensing atmospheric
humidity from 50 – 80 %, pressure 500 hPa – 1060 hPa.
230V output to chair, light and extra equipment. All are connected in parallel and the total load must not exceed 5A/1150 W. All of these outlets have a T6.3A fuse. Or 115V output to chair, light and extra equipment. All are connected in parallel and the total load must not exceed 10A/1150 W. All of these outlets have a T12.5A fuse. The outlets to "BELL" and "ASPIR" are relays and the load on these relays must not exceed 2A at 30VDC (60 W).
Warning! In order to prevent electric shock, the UnicLine 5D must only be connected to a mains supply with protective earth.
52
9.3 Classification of equipment
Please refer to the OEM manufacturer instructions for more information.
Main unit: Class IIA(I)
Type B patient parts comply with IEC/EN60601-1.
Method of operation: Continuous operation with intermittent load.
Operation time between each patient treatment must be at least 15 min.
Protection against water: IPX 0
OEM Equipment Classification (see OEM manufacturer instructions for more information)
UnicLine Chair: Class I, type B.
Considered an applied part.
Multifunctional syringe: Class IIA, type B. Intermittent use: 10 sec. ON / 20 sec. OFF. Protection against water: IPX 0
Light polymerization Lamp: Class IIA, type BF. Intermittent use: 20 sec. ON / 40 sec. OFF. Protection against water: IPX 0
Ultrasonic scaler: Class IIA, type B Operation with water: 6 seconds ON / 3 seconds OFF for a
maximum of 4 minutes with normal water supply from the unit. (1-5 bar)
Operation without water: Intermittent use; 2 seconds ON / 18 seconds
OFF for a maximum of 10 minutes
Protection against water: IPX 0
Micromotor: Class IIA, type S3 Operation: 3A for 60 seconds / 5A for 10 seconds. Must be CEI 34-1 type S cooled down for 3 min. in the event of operation with air or for 20 min. in the event of operation without air. Protection against water: IPX 0
Foot control: Class I, type B. Continuous operation: No requirements for operation/rest time. Protection against water: IPX 1
53
9.4 Regulatory Standards Compliance
Standard:
Title:
EN 60601-1:2006 EN 60601-1/ corr.1 EN 60601-1/A1
Medical electrical equipment Generel safety w. corrections A1
EN 55011
Industrial, scientific and medical equipment – Radio frequency disturbance characteristic.
EN 1041:2009 +A1:2013
Information supplied by the manufacturer of medical devices
EN 1640
Dentistry – Medical device for dentistry - equipment
EN ISO 14971:2012
Medical device – application of risk management to medical devices
EN 980 Erstattet af DS/ISO15223-1
Medical equipment, Symbols to be used with medical device labels
EN ISO 7494-1
Dentistry Dental units Part 1: General requirements and test methods.
EN ISO 7494-2
Dentistry Dental units Part 2: Air, Water, Suction and waste system
EN ISO 1942
Dentistry - Terms
EN ISO 9687:2015
Dentistry Graphical symbols
EN ISO 10993-1
Biological evaluation of medical devices - Del 1: Evaluation and testing within a risk management process.
EN ISO 10993-5
Biological evaluation of medical devices - Del 5: Test for in vitro cytotoxicity
EN ISO 10993-10
Biological evaluation of medical devices - Del 10: Tests for irritation and skin sensitization
EN 60601-1-2: 2015
Medical electrical equipment­Part 1-2: EMC
EN 62304 EN 62304_2006_A1_2015
Medical device software – software life-cycle + A1
EN ISO 15223-1:2016
Medical equipment, Symbols to be used with medical device labels
IEC 60601-1-6:2010 +A1:2015
Medical electrical equipment – Part 1-6: General Requirements for basic safety and essential performance – Collateral standard: Usability
EN 62366-1:2015
Application of usability engineering to medical device
EN ISO 6875:2011
Dentistry Patient chair
EN ISO 21530:2004
Dentistry – Materials used for dental equipment surfaces – Determination of resistance to chemical disinfectants
EN ISO 80601-2-60
Medical electrical equipment – Part 2: Particular requirements for basic safety and essential performance of dental equipment
54
9.5 Components & Performance Specifications
Main unit:
Components:
Five PCBs (power, main, auxiliary, suction cleaning, & display) Torodial Transformers Air/Water Valves & Tubing Amalgam Separator Secretion Container Water Container Instrument Arm & Table Instrument Tray and Table Handles Display Screen and Keypad
Materials:
Aluminum (Instrument Arm, Console, Table, Tray, & Handles) Molded Polyurethane (Instrument Rest) Acrylic Glass (Display) Polybutylene Terephthalate PBT (Amalgam Separator) Polyether-PUR Elastollan 1198A (Internal Air/Water Tubing)
Dimensions:
Length
Width
Height
19.7”/500mm
7.9”/200mm
33.5”/850mm
Performance Specifications:
Power Supply
Frequency
Air Pressure
Water Pressure
Suction Flow
120V/230V 50/60Hz Mains: 50/60Hz 65 – 88psi (110psi – maximum) .15 liters/minute
67.0 – 80.0 liters/minute
Foot Control:
Components:
Top Ring Middle Ring Activation Ring Pedal Arm Power Connection to Cart
Materials:
ABS Plastic
Dimensions:
Diameter
Height
5.51”/140mm
2.76”/ 70mm
Performance Specifications:
Top Button
Middle Ring
Activation Ring
Pedal Arm
Power Connection to Console
Operating Lamp On/Off Air/Water Spray & Chip Blow Start Motor/Change Motor Rotation (standard control) Increase/Decrease Instrument Intensity (variable control) Increase/Decrease Instrument Intensity (standard foot control) Connection to console for power to foot control
55
Dental Chair:
Components:
Junction PCB Seat Motors (Back, Main, Seat) Safety Stop (Chair Lowering) Safety Stop (Backrest) Capacitors Chair Base Headrest Backrest Footrest with Stirrup Armrest
Materials:
Aluminum DKL or UltraLeather™ Upholstery
Dimensions:
Chair Length
Chair Height
Base Length
Base Width
71.7” – 78”/1820mm – 1980mm
18.1” – 34.3”/460mm – 870mm
28.3”/720mm
17.7”/450mm
Performance Specifications:
Weight Load
Tested too:
Range of Motion:
Backrest to Seat
Seat Angle
Headrest Tilt
Footrest to Seat
Programming Capabilities
Safety Stops
297lbs/135 Kg (EN/ISO 6875) 660lbs/300 Kg Minimum 85°/Maximum 185° Minimum 0°/Maximum 5°
6.3”/160mm Minimum 180°/Maximum 270° Four preprogrammed positions Backrest: Upon touching obstruction Chair Height: Upon touching obstruction Foot Rest: Upon touching obstruction Emergency Stop: Button on back of chair below backrest
56
9.6 Block diagram of the control system in UnicLine 5D
Main board
Micro
switch
Instrument
*
S-air
valve V6
P1+P7, … Connection for up to 6 instruments
Auxiliary board
Keyboard
Display board for modules and timer Clock/Timer
Suction cleaning -/
Spittoon – board
C/D–air
valve V8/V9
S-water
valve V7
Power
board
Foot
control
Telescope arm;
Reed contact C1, C2, C3
& C-contact
Patient chair
230V/115V
Beeper
Suction cleaning
tank
Accessories 24VAC, max. 3A
e.g. Scaler - instrument on table *
Spittoon
keyboard
Branch
connection
Sel. suc.1
valve V4
Sel. suc.2
valve V5
Sel. suc.3
valve V1
Trans­former
230VAC/
115VAC
Input
Operation
lamp
OP
trafo
230V/
115V
Separation
tank
Suction motor
keyboard
Controller
board
Suction
motor
Suc.
motor
w.sep.
tank
Fuse: F3
Fuse: F3
Fuse: F2
Fuse: F5
Fuse: F4
Fuse: F1
PC/Modem
Connection: Foot control
P17
P11
P12
P16
P10
P9
P8
P7
P15
P2
P14
P1
P102
P101
P107
P104
P105
P103
P203
P1 + P5 (+ P9 + P16 + P20 if not used)
P9, P16 or P20
P204
P201
P1
P7
P8
P9
P3
Fuse: F7
P106_2,1
Fuse: ’F4’
Fuse: ’F5’
Fuse: ’F3’
P106_1,1
P106_1,2
P106_1,3
P106_2,2
230VAC/115VAC
Input
230V/115V
Accessories e.g. heater B1
230V/115V Accessories
230V/115V Accessories
Assistant call
P18
Clean 2
valve V13
Clean 3
valve V14
Water
valve V15
Clean 1
valve V12
Glass
valve V3
Bowl
valve V2
LED
P2
P6
P5
P4
P10
P11
P12
P13
Main
switch
57
9.7 Power board
Component positions
58
Power board – branch connections
P6-P3 - Tag block for Earth
1. Earth
2. Earth
P7 - Tag block to mains input
1. 230/115VAC input mains, phase
2. 230/115VAC input from mains,0
P8 - Tag block to chairs
1. 230/115VAC to chair, phase
2. 230/115VAC to chair, 0
P9 - Tag block to lamp
1. 230/115VAC to lamp, phase
2. 230/115VAC to lamp, 0
P10 - Tag block to accessories
1. 230/115VAC, phase
2. 230/115VAC, 0
P11 - Tag block to accessories
1. 230/115VAC, phase
2. 230/115VAC, 0
P12 - Tag block to accessories
1. 230/115VAC, phase
2. 230/115VAC, 0
P16 - Tag block to bell
1. Assistant call: Active closed.
Passive open.
2. Assistant call: Active closed. Passive open.
P17 - Tag block to aspiration motor
1. Aspiration motor: Active closed.
Passive open.
2. Aspiration motor: Active closed. Passive open.
P15 - Plug to the main board
1. Assistant call: Active 0V.
Passive 24V
2. Common + 24V.
3. Aspiration motor: Active 0V.
Passive 24V.
P2 - Tag block from the main switch
1. 230/115VAC from main switch
2. 230/115VAC from main switch
P1 - Tag block to the main switch
1. 230/115VAC to main switch
2. 230/115VAC to main switch
P14 - Tag block to the transformer
1. 230/115VAC to the transformer
2. 230/115VAC to the transformer
Fuse: F1 (230V-primary fuse) : T6.3A H500VAC 6.3x32mm F2 (230V-primary fuse) : T6.3A H500VAC 6.3x32mm F3 (230V) : T1.25A L250VAC 6.3x32mm
F1 (115V-primary fuse) : T12.5A H500VAC 6.3x32mm F2 (115V-primary fuse) : T12.5A H500VAC 6.3x32mm F3 (115V) : T2.5A L250VAC 6.3x32mm
59
9.8 Main board
Component positions
60
Main board – branch connections
P101 - Plug with 3 poles to power
board
1. Aspiration motor: Active 0V.
Passive 24V.
2. Frame
3. Assistant call: Active 0V.
Passive 24V.
P102 - Plug with 12 poles to
auxiliary board
1. Data communication from the
auxiliary processor
2. + 8V unregulated
3. Frame
4. + 24V regulated
5. + 30V unregulated
6. + Variable magnet valve. Active
13/22V. Passive 0V
7. Data communication to the auxiliary processor
8. Voltage of the motor 1:
Active 2-26V. Passive 0V
9. Frame
10. + Voltage of the fibre optic:
Active 3.5V. Passive 0V.
11. Voltage of the motor 2
12. Frame
P103 - Plug with 4 poles to modem
1. RTX
2. TXD
3. RXD
4. Frame
P104 - Plug with 7 poles to suction­cleaning board/spittoon board
1. Frame
2. 24 V regulated
3. Aspiration motor: Active 0V. Passive
24V.
4. Bowl push-button: Active 3.5V. Passive 0V.
5. Glass push-button: Active 3.5V. Passive 0V.
6. Bowl valve: Active 0V. Passive 24V.
7. Glass valve: Active 0V.Passive 4V.
P105 - Plug with 6 poles to foot control
1. + 5V
2. Frame
3. Spray: Active 0V. Passive 5V.
4. Down: Active 0V. Passive 5V.
5. Up: Active 0V. Passive 5V.
6. Activation: Active 0V. Passive 5V
P106 - Plug with 5 poles from transformer
1. 8VAC input
2. 0V input
3. 8VAC input
4. 24VAC input
5. 0VAC input
P107 - Tag block with 2 poles to
accessories
1. 0VAC output
2. 24VAC output, 3A max.
Fuse: F3 : T6.3A L250VAC 5x20mm F4 : T1.6A L250VAC 5x20mm F5 : T1.6A L250VAC 5x20mm
61
Main board - light diode indications
D 103 : Data from the auxiliary processor to the main processor D 104 : Data from the main processor to the auxiliary processor D 107 : Motor voltage 0 - 30V D 108 : Fibre optic voltage 0 - 5V D 109 : Variable air spray valve 0-30V D 110 : +24V not stabilized D 111 : +8V not stabilized D 112 : Assistant call D 113 : Aspiration motor D 114 : +5V stabilized, main processor D 115 : - 8V not stabilized D 116 : +24V stabilized
62
9.9 Auxiliary board
Component positions
63
Auxiliary board – branch connections
P-201
1. Data communication from the
main processor
2. + 8V unregulated
3. Frame
4. + 24V regulated
5. + 30V unregulated
6. + Variable air spray valve: Active
13/22V. Passive 0V.
7. Data communication to the auxiliary processor
8. Motor voltage 1: Active 2-26V. Passive 0V.
9. Frame
10. + Fibre optic voltage:
Active 3.5V. Passive 0V.
11. Motor voltage 2
12. Frame
P-1 (Code 1)
1. Switch
2. Switch
3. 3-24V supply voltage (+)
4. 3-24V supply voltage (-)
5. Frame
6. 3.5V to the bulb of the fibre optic
P-2 (Code 2)
1. Switch
2. Switch
3. 3-24V supply voltage (+)
4. 3-24V supply voltage (-)
5. Frame
6. 3.5 V fibre optic voltage
P-3 (Code 3)
1. Switch
2. Switch
3. 3-24V supply voltage (+)
4. 3-24V supply voltage (-)
5. Frame
6. 3.5V fibre optic voltage
P-204
1. + 5V
2. [Arrow down]
3. [Arrow up]
4. [T]
5. [Bowl]
6. [Glass]
7. [Bell]
P-4 (Code 4)
1. Switch
2. Switch
3. 3-24V supply voltage (+)
4. 3-24V supply voltage (-)
5. Frame
6. 3.5 V fibre optic voltage
P-5 (Code 5)
1. Switch
2. Switch
3. 3-24V supply voltage (+)
4. 3-24V supply voltage (-)
5. Frame
6. 3.5V fibre optic voltage
P-6 (Code 6)
1. Switch
2. Switch
3. 3-24V supply voltage (+)
4. 3-24V supply voltage (-)
5. Frame
6. 3.5V fibre optic voltage
64
P-7
1. Air spray valve
2. Air spray valve
3. Water spray valve
4. Water spray valve
5. Driving / Cooling air valve
6. Driving / Cooling air valve
P-8
1. Air spray valve
2. Air spray valve
3. Water spray valve
4. Water spray valve
5. Driving / Cooling air valve
6. Driving / Cooling air valve
P-9
1. Air spray valve
2. Air spray valve
3. Water spray valve
4. Water spray valve
5. Driving / Cooling air valve
6. Driving / Cooling air valve
P-10
1. Air spray valve
2. Air spray valve
3. Water spray valve
4. Water spray valve
5. Driving / Cooling air valve
6. Driving / Cooling air valve
P-11
1. Air spray valve
2. Air spray valve
3. Water spray valve
4. Water spray valve
5. Driving / Cooling air valve
6. Driving / Cooling air valve
P-12
1. Air spray valve
2. Air spray valve
3. Water spray valve
4. Water spray valve
5. Driving / Cooling air valve
6. Driving / Cooling air valve
P-13 Instrument display
1. a.
2. b.
3. c.
4. d.
5. e.
6. f.
7. g.
8. p.
9. R1.
10. R2.
11. R3.
12. R4.
13. R5.
14. R6.
15. Led 2.
16. Led 1.
P-203 Timer display
1. a.
2. b.
3. c.
4. d.
5. e.
6. f.
7. g.
8. p.
9. R1.
10. R2.
11. R3.
12. R4.
13. R5.
14. R6.
15. Not used
16. Not used
65
Auxiliary board – light diode indications
Instrument voltage
Fibre optic voltage
Voltage of air spray valve
Voltage of water spray valve
Voltage of driving/cooling air valve
Light diode No
37
73
38
39
40
Light diode No
67
74
68
69
70
Light diode No
61
75
62
63
64
Light diode No
55
76
56
57
58
Light diode No
49
77
50
51
52
Light diode No
43
78
44
45
46
Light diode lit = Active Light diode not lit = Passive
66
9.10 Display board for modules and timer
Component positions
67
Display board for modules and timer – branch connections
P1+P5 Instrument display (+ /P9 /P16 /P20 if instrument is mounted)
1. a.
2. b.
3. c.
4. d.
5. e.
6. f.
7. g.
8. p.
9. R1.
10. R2.
11. R3.
12. R4.
13. R5.
14. R6.
15. Led 2.
16. Led 1.
P9, P16 or P20 Timer display
1. a.
2. b.
3. c.
4. d.
5. e.
6. f.
7. g.
8. p.
9. R1.
10. R2.
11. R3.
12. R4.
13. R5.
14. R6.
15. Not used
16. Not used
68
9.11 Suction-cleaning Board
(Only for units delivered with suction-cleaning system)
Component positions
69
Suction-cleaning board – branch connections
P1 - Plug with 7 poles to main board
1. Frame
2. + 24V regulated
3. Aspiration motor: Active 0V.
Passive 24V.
4. Bowl push-button: Active 3.5V.
Passive 0V.
5. Glass push-button. Active 3.5V.
Passive 0V.
6. Bowl valve: Active 0V.
Passive 24V.
7. Glass valve: Active 0V.
Passive 24V.
P2 - Plug with 3 poles to LED
1. Green LED
2. Frame
3. Red LED
P3 - Plug with 2 poles to beeper
1. Beeper: Active 5V. Passive 0V.
2. Frame
P4 - Plug with 2 poles to glass valve
1. 24V to glass valve
2. Glass valve: Active 0V. Passive 24V.
P5 - Plug with 2 poles to bowl valve
1. 24V to bowl valve
2. Bowl valve: Active 0V. Passive 24V.
P6 - Tag block with 2 poles to the
separating tank
1. 24V to the separating tank
2. Separating tank: Active 0V. Passive
24V.
P7 - Plug with 2 poles to selective suction 1
1. 24V to selective suction 1
2. Selective suction 1: Active 0V.
Passive 24V.
P8 - Plug with 2 poles to selective
suction 2
1. 24V to selective suction 2
2. Selective suction 2: Active 0V.
Passive 24V.
P9 - Plug with 2 poles to selective
suction 3
1. 24V to selective suction 3
2. Selective suction 3: Active 0V.
Passive 24V.
P10 - Plug with 2 poles to cleaning
valve 1
1. 24V to cleaning valve 1
2. Cleaning valve 1: Active 0V. Passive
24V.
P11 - Plug with 2 poles to cleaning
valve 2
1. 24V to cleaning valve 2
2. Cleaning valve 2: Active 0V. Passive
24V.
P12 - Plug with 2 poles to cleaning
valve 3
1. 24V to cleaning valve 3
2. Cleaning valve 3: Active 0V. Passive
24V.
70
P13 - Plug with 2 poles to water
valve 1
1. 24V to water valve
2. Water valve: Active 0V. Passive 24V.
P14 - Plug with 2 poles to pump
1. Frame
2. Pump voltage
P15 - Plug with 3 poles to level
sensor
1. Low liquid level
2. Frame
3. High liquid level
P16 - Plug with 2 poles to
telescopic arm
1. Switch selective suction 3: Active
5V. Passive 0V.
2. C-key: Active 0V. Passive 5V.
P17 - Plug with 3 poles to telescopic
arm
1. Switch selective suction 1: Active
5V. Passive 0V.
2. Common ground 5V.
3. Switch selective suction 2: Active
5V. Passive 0V.
P18 - Plug with 3 poles to spittoon
keyboard
1. Bowl switch: Active 5V. Passive 3.5V.
2. Common ground
3. Glass switch: Active 5V. Passive 3.5V.
Light diode indications
D3: Glass valve 24V D4: Bowl valve 24V D5: Separating tank valve 24V D6: Selective suction 1, suction valve:
24V
D7: Selective suction 2, suction valve:
24V
D8: Selective suction 3 D9: Cleaning valve 1 D10: Cleaning valve 2 D11: Cleaning valve 3 D12: Water valve D25: Pump
R39: Pump speed, constant: 1/3 of
normal
R40: Pump speed, cleaning cycle: 5 ml
per suction hose per cycle
71
9.12 Spittoon Board
(Only for units delivered without suction-cleaning system)
Component positions
72
Spittoon Board – branch connections
Plug with 7 poles to main board
1. Frame
2. + 24 V regulated
3. Aspiration motor: Active 0V.
Passive 24V.
4. Bowl push-button: Active 3.5V. Passive 0V.
5. Glass push-button. Active 3.5V. Passive 0V.
6. Bowl valve: Active 0V. Passive 24V.
7. Glass valve: Active 0V. Passive 24V.
Plug with 2 poles to glass valve
1. 24 V to glass valve
2. Glass valve: Active 0V. Passive 24V.
Plug with 2 poles to bowl valve
1. 24 V to bowl valve
2. Bowl valve: Active 0V. Passive 24V.
Tag block with 2 poles to the separating tank
1. 24 V to the separating tank
2. Separating tank: Active 0V. Passive 24V.
Plug with 2 poles to selective suction 1
1. 24V to selective suction 1
2. Selective suction 1: Active 0V.
Passive 24V.
Plug with 2 poles to selective suction 2
1. 24 V to selective suction 2
2. Selective suction 2: Active 0V.
Passive 24V.
Plug with 3 poles to telescopic arm
1. Switch selective suction 1: Active 5V.
Passive 0V.
2. Common ground 5V.
3. Switch selective suction 2: Active 5V.
Passive 0V.
Plug with 3 poles to spittoon keyboard
1. Bowl switch: Active 5V. Passive 3.5V.
2. Common ground
3. Glass switch: Active 5V. Passive 3.5V.
Light diode indications
D407: Glass valve 24 V D408: Bowl valve 24 V D409: Separating tank valve 24 V D410: Selective suction 1, suction
valve: 24 V
D411: Selective suction 2, suction
valve: 24 V
73
9.13 Flow diagram
V11
V10
F2
M1
F1
M1
B1
A
V2
R1
F3
V3
R2
C1
V4
P1
F4
V5
P2
F5
C2
F6
V7
V6
R3
V8
R4
V9
R5
R7
R6
Drain
Suction
Instruments Aspiration w. sel. suction
Spittoon Module
Separation tank
74
Text, Flow diagram
No
Article No
Text
A Disconnected when mounting Dürr/Metasys Sep.tank
V10 + V11
F - 043
Main water and air magnet valve
M1
F - 985
Manometer Ø40, angle down
B1
A - 355
Water heater
F1
A - 010
Water filter
F2
F - 041
Air filter
F3
A - 271
Gold trap
F4 + F5
F - 523-1
Suction filter, long
F6 Return air container
P1 + P2
H - 255
Selective suction manifold, complete
R1
F - 479
Regulating valve
R2
F - 479
Regulating valve
R5
A - 187
Needle with slot
R3 + R7
A - 186
Blue needle
R4 + R6
A - 185
Green needle
V2 + V3
A - 279
Bowl and glass magnet valve (211-A-03, 0-B-MS)
V4 + V5
A - 175
Air valve (301 C =) Selective suction 1 & 2
V6
F - 044
Spray air valve (0301 E …) ( regulating valve)
V7
FT- 2142
Spray water valve (6011 A …)
V8
FT- 2142
Cooling air valve (6011 A …)
V9
FT- 2143
Driving air valve (2824 A …) ( regulating valve; when var. turbine is mounted )
C1 + C2
H - 241
Telescope arm; Reed contact 1 + 2
Valves in modules for instruments
Valve no.
Micromotor
Turbine
Variable
Turbine
LC-lamp
Ultrasonic
scaler
Syringe
V6 (air)
* * * - -
-
V7 (water)
* * * - *
-
V8 (air)
* * - - -
-
V9 (variable)
- - * - -
-
75
9.14 Error messages
Error
Cause
Action
No light in the main switch
Main switch in position ”0”
Turn on the main switch
Main switch in position "1"
Contact the Service Technician
All displays show ”0”,
and turn off
No EE-prom
Contact the Service Technician
Displays shows constantly ”0”
No communication between main Board and auxiliary board
Contact the Service Technician
No beeps, when unit is switched on
Both fuses F4+F5 are missing or are defective
Contact the Service Technician
Everything works, but no beeps
Defective beeper
Contact the Service Technician
Display shows "0"
In starting phase (test)
Wait approximately 12 seconds
All displays show ”0”
and then turn off
No EE-prom
Contact the Service Technician
Some of the displays
show ”0” and then turn
off.
Program in EE-prom (e.g. LC lamp)
Contact the Service Technician
Displays shows constantly ”0”
No communication between main board and auxiliary board
Contact the Service Technician
No light in display at the starting phase.
The instrument is syringe. Display does not get any voltage.
Contact the Service Technician
Clock starts on 0001, when the unit is turned on.
Reset the auxiliary processor
Contact the Service Technician
Clock shows 00:00 after 12 sec.
Clock in main computer board is defective
Contact the Service Technician
76
9.15 Probability of occurrence and duration of contact for parts
Part
Time
Comment.
Instrument table
T < 1 s
Table 23, Is touched by the operator for moving the table in position, max 74°C
Turbine
10 s =< t < 1 min
Table 23, Handpice handled during treatment by the operator, max 51°C
Micromotor
10 s =< t < 1 min
Table 23, Handpice handled during treatment by the operator, max 51°C
Syring
1 s =< t < 10 s
Table 23, Handpice handled during treatment by the operator, max 56°C
Lamp
1 s =< t < 10 s
Table 23, Handpice handled during treatment by the operator, max 56°C
Operating Lamp
T < 1 s
Table 23, Is touched by the operator for moving the lamp in position, , max 74°C
Suction tubes
10 s =< t < 1 min
Table 23, Handpice handled during treatment by the operator, max 60°C
77
10. Warranty Terms and Conditions
Warranty applicable to UNIC, UnicLine, UnicLine S and UNIC Patient Chair.
The equipment is covered by a 24-month warranty (from the installation
date) on the conditions that the equipment has been installed by an authorised Heka Dental dealer/technician and an annual service check is performed 12 months after installation.
Annual service checks must be performed by an authorized Heka Dental
technician using an original Heka Service Kit
The installation card constitutes important documentation that the dentist
has been properly instructed in the basics of the new equipment which decreases the risk of incorrect usage and unnecessary reporting of errors
The installation card must be submitted within 15 days of the installation
date.
The warranty is cancelled if the installation card or service card are not
submitted to Heka Dental in due time
Option to extend the warranty:
Heka Dental offers the option to purchase a warranty extension covering
the years 3-5 from installation
A service agreement covering annual service checks by an authorized Heka
Dental technician using original Heka Dental Service Kits is a prerequisite for the extension.
The extension must be purchased no later than 24 months after the
original installation date
The extension is valid from registration of the 24 month service card at
Heka Dental
All warranty repairs must be performed by an authorized Heka Dental
technician
The following years’ service cards must be sent to Heka Dental within 15
days from the day the annual service check is performed
The following general terms apply to the warranty:
Heka Dental does not cover the authorised dealer’s labour on warranty
repairs.
Heka Dental cannot be held liable for defects and consequential damage in
the event of failure to use the equipment correctly.
Heka Dental cannot be held liable for defects and consequential damage
caused by wear and tear, incorrect cleaning or maintenance, lack of compliance with operating, maintenance and connection manuals, calcium build-up, corrosion, contaminated air, water supply or chemical and/or electrical factors that are regarded as abnormal or do not accord with the manufacturer’s specifications and instructions.
This warranty does not cover electrical bulbs/LEDs, glass, rubber parts, O-
rings, chair upholstery or other wearing parts or discoloration of plastic parts.
OEM products (instruments, handpieces, suction systems, amalgam
separators, separators, water purification systems etc.) which are not proprietary Heka Dental products are covered by the manufacturer’s 12- or
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24-month warranty – please see individual manufacturer websites for information on warranty terms.
Defects and consequential damage that can be attributed to the Heka
Dental authorised dealer or modifications made to the product by third parties are not covered by this warranty.
Exchangeable parts
In order to provide our customers with a fast and efficient service after the end of the warranty period, Heka Dental offers a number of exchangeable parts at a fixed repair price outside the warranty. These only apply to equipment being serviced (standard service and annual service) by an authorised Heka Dental dealer. Original Heka Dental parts must be used for both standard services and annual services. 18.0 Installation /Service Card. This installation/service card is located in a plastic folder on the inside of the cover plate for the console.
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11. Installation- / Servicecart
This installation/service card is placed in a plastic folder at the inner side of the cover plate for the console.
Attention
Warranty is only valid if the Dental Delivery System is serviced annually with recommended service kit and the installation/service cards and service-kit serial­numbers are submitted to Heka Dental A/S.
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12. EMC Information
Guidance and manufacturer’s declaration – electromagnetic emissions
The UnicLine 5D dental unit is intended for use in the electromagnetic environment specified below. The customer or the user of the UnicLine 5D dental unit should assure that it is used in such an environment.
RF emissions
CISPR 11
Group 1
UnicLine 5D dental unit uses RF energy only for its internal function. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment.
RF emissions
CISPR 11
Class B
UnicLine 5D dental unit is suitable for use in all establishments, including domestic establishments and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purpose.
Harmonic emissions
IEC 61000-3-2
Class A
Voltage fluctuations/ Flicker emissions
IEC 61000-3-3
Complies
Emmissions test
Compliance
Electromagnetic environment - guidance
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EMC Information (cont.)
Guidance and manufacturer’s declaration – electromagnetic emissions
The UnicLine 5D dental unit is intended for use in the electromagnetic environment specified below. The customer or the user of the UnicLine 5D dental unit should assure that it is used in such an environment.
Immunity test
IEC 60601 Test level
Compliance level
Electromagnetic environment­guidance
Electrostatic Discharge (ESD)
IEC 61000-4-2
±6 kV contact ±8 kV air
±6 kV contact ±8 kV air
Floor should be wood, concrete or ceramic tile. If floors are covered with synthetic material, the relative humidity should be at least 30%.
Electrical fast transient/burst
IEC 61000-4-4
±2 kV for power supply lines
±1 kV for input/output lines
±2 kV for power supply lines
±1 kV for input/output lines
Mains power quality should be that of a typical commercial or hospital environment.
Surge
IEC 61000-4-5
±1 kV line to line
±2 kV line to earth
±1 kV line to line
±2 kV line to earth
Mains power quality should be that of a typical commercial or hospital environment.
Voltage dips, short interruptions and voltage variations on power supply input lines.
IEC 61000-4-11
<5 % UT (>95 % dip in UT) for 0,5 cycle
40 % UT (60 % dip in UT) for 5 cycles
70 % U
T
(30 % dip in UT) for 25 cycles
<5 % UT (>95 % dip in UT) for 5 s
<5 % UT (>95 % dip in UT) for 0,5 cycle
40 % UT (60 % dip in UT) for 5 cycles
70 % U
T
(30 % dip in UT) for 25 cycles
<5 % UT (>95 % dip in UT) for 5 s
Mains power quality should be that of a typical commercial or hospital environment. If the user of UnicLine 5D unit requires continued operation during power mains interruptions, it is recommended that the UnicLine 5D unit be powered from an uninterruptible power supply.
Power frequency (50/60 Hz) magnetic field
IEC 61000-4-8
3 A/m
3 A/m
Power frequency magnetic fields should be at levels characteristic of a typical location in a typical commercial or hospital environment. The power frequency magnetic field should be measured in the intended installation location to assure that it is sufficiently low.
NOTE: UT is the a.c. mains voltage prior to application of the test level
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Guidance and manufacturer’s declaration – electromagnetic emissions
The UnicLine 5D dental unit is intended for use in the electromagnetic environment specified below. The customer or the user of the UnicLine 5D dental unit should assure that it is used in such an environment.
Immunity
test
IEC 60601
Test level
Compliance
level
Electromagnetic environment- guidance
Conducted RF IEC 61000-4-6
3 Vrms 150 kHz to 80 MHz
3 Vrms
Portable and mobile RF communications equipment should be used no closer to any part of the UnicLine 5D dental unit, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter.
Recommended separation distance
d = 1.2√P
d = 1.2√P 80 MHz to 800 MHz
d = 1.2√P 800 MHz to 2.5 GHz
Where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended separation distance in meters (m). Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey, a) should be less than the compliance level in each frequency range b)
Interference may occur in the vicinity of equiptment marked with the following symbol:
Note 1: At 80 MHz and 800 MHz, the higher frequency range applies.
Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and refection from structures, objects and people.
a) Field strengths from fixed transmitters, such as base stations for radio(cellular/cordless)
telephones and land mobile radios, amateur radio, AM & FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the UnicLine 5D dental unit is used exceeds the applicable RF compliance level above, the UnicLine 5D dental unit should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the UnicLine 5D dental unit.
b) Over the frequency range 150 kHz to 80MHz, field strengths should be less than 3 V/m
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Recommended separation distances between
Portable and mobile RF communications equipment and UnicLine 5D dental unit
The UnicLine 5D dental unit is intended for use in an electromagnetic environment in wich radiated RF disturbances are controlled. The customer or the user of UnicLine 5D dental unit can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the UnicLine 5D dental unit as recommended below, according to the maximum output power of the communications equipment.
Rated maximum
output power of
transmitter
W
Separation distance according to frequency of transmitter
m
150 kHz to 80 MHz
d = 1.2√P
80 MHz to 800 MHz
d = 1.2√P
800 MHz to 2.5 GHz
d = 2.3√P
0.01
0.2
0.2
0.3
0.1
0.4
0.4
0.7 1 1.2
1.2
2.4
10
4.0
4.0
8.0
100
12.0
12.0
24.0
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12. Disposal of the unit
In order to reduce the environmental impact of the product throughout its lifetime, the UnicLine 5D is designed to be as safe as possible to manufacture, use and dispose of. Components suitable for recycling should always be sent to a recycling centre once all hazardous materials have been removed. Obsolete units are disposed of at the owner's own responsibility and risk. All components and parts containing hazardous materials must be disposed of in compliance with current legislation and the guidelines issued by the environmental authorities. Risks must be taken into account and the necessary precautionary measures must be taken when handling waste products.
Part
Primary
materials for
disposal
Recyclable
materials
Landfill/
waste
disposal site
Hazardous waste
(separate
collection)
Frame and screening
- Metal
- Plastic
- Rubber
- Glass
- Porcelain
Aluminium
Galvanized steel
PVC PUR Other plastic
X
X
X
X
X
X
X
X
Motor
(X)
Component board
(X)
Cables, transformers
Copper Steel
X X
Amalgam separator*)
- Filters
- Collection
devices
X X
Packaging
Wood Cardboard Paper
X X X
Other parts
X
*) See the manufacturer's instructions.
Baldershøj 38 * DK-2635 Ishøj * Denmark
Tel. +45 4332 0990 * Fax +45 4332 0980
www.heka-dental.dk
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