Installation and Operating Instructions
Variable-Area Flow Meter
for Horizontal and Vertical Installation
BGF
Subject to change without notice
Heinri
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BGF Installation and Operating Instructions
Page 2 of 38
Contents
1 Introduction ............................................................................................................................................. 4
2 Identification............................................................................................................................................ 4
2.1 Supplier/manufacturer .................................................................................................................................... 4
2.2 Product type .................................................................................................................................................... 4
2.3 Issue date ......................................................................................................................................................... 4
2.4 Version no. ....................................................................................................................................................... 4
3 Applications ............................................................................................................................................. 4
4 Safety instructions ................................................................................................................................... 4
4.1 Intended use .................................................................................................................................................... 4
4.2 Installation, start-up and operating personnel ................................................................................................ 4
5 Packaging / Storage / Transportation ....................................................................................................... 4
6 Operational mode and system design ...................................................................................................... 5
6.1 Measuring principle ......................................................................................................................................... 5
6.2 System design .................................................................................................................................................. 5
7 Input ........................................................................................................................................................ 5
7.1 Measured variable ........................................................................................................................................... 5
7.2 Measuring range (lower-range and upper-range value) ................................................................................. 5
7.3 Measuring range chart .................................................................................................................................... 6
8 Output (electrical equipment, options) .................................................................................................... 6
8.1 Binary output ................................................................................................................................................... 6
8.1.1 KEI 1 or KEI 2 limit switches ............................................................................................................................. 6
8.1.2 KEM 1 or KEM 2 limit transducers (special version) ........................................................................................ 6
8.2 Analog output with the electronic transmitter ES .......................................................................................... 6
8.3 Model ES-PPA and ES-FF .................................................................................................................................. 7
9 Characteristic values ................................................................................................................................ 7
9.1 Measuring Accuracy ........................................................................................................................................ 7
9.1.1 Reference conditions ....................................................................................................................................... 7
9.1.2 Measured error................................................................................................................................................ 7
9.1.3 Repeatability .................................................................................................................................................... 7
9.2 Influence of ambient temperature .................................................................................................................. 7
9.3 Influence of fluid temperature ........................................................................................................................ 7
10 Conditions of use ..................................................................................................................................... 7
10.1 Installation conditions ..................................................................................................................................... 7
10.1.1 Mounting/start-up ........................................................................................................................................... 8
10.1.2 Device settings ................................................................................................................................................. 9
10.1.3 Adjusting the switch point for the inductive limit switch KEI ......................................................................... 9
10.1.4 Adjusting the switch point of the SPDT Micro Switch KEM ............................................................................ 9
10.1.5 Installation in hazardous areas ...................................................................................................................... 10
10.2 Ambient conditions ....................................................................................................................................... 11
10.2.1 Ambient temperature ranges ........................................................................................................................ 11
10.2.2 Storage temperature ..................................................................................................................................... 11
10.2.3 Climatic category ........................................................................................................................................... 11
10.2.4 Degree of protection ..................................................................................................................................... 11
10.2.5 Shock resistance/vibration resistance ........................................................................................................... 11
10.2.6 Electromagnetic compatibility ....................................................................................................................... 11
10.3 Fluid conditions ............................................................................................................................................. 12
10.3.1 Fluid temperature ranges .............................................................................................................................. 12
10.3.2 Diagrams: Max. ambient temperature based on the fluid temperature for the ES ...................................... 12
10.3.3 Fluid pressure limit ........................................................................................................................................ 13
10.3.4 Inlet and outlet sections ................................................................................................................................ 13
10.3.5 Physical state ................................................................................................................................................. 13
10.3.6 Density ........................................................................................................................................................... 13
10.3.7 Viscosity ......................................................................................................................................................... 13
10.3.8 Pressure (for gas measurement) ................................................................................................................... 13
10.3.9 Pressure Drop ................................................................................................................................................ 13
11 Construction details ............................................................................................................................... 13
11.1 Type of construction/dimensions .................................................................................................................. 13
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BGF Installation and Operating Instructions
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11.1.1 Aluminum indicator housing ......................................................................................................................... 13
11.1.2 Dimensional drawing with heating connection ............................................................................................. 14
11.1.3 Indicator housing made of stainless steel ..................................................................................................... 15
11.2 Weights .......................................................................................................................................................... 16
11.3 Materials ........................................................................................................................................................ 16
11.4 Process connection ........................................................................................................................................ 17
11.5 Magnetic filter ............................................................................................................................................... 17
11.6 Electrical connection ..................................................................................................................................... 18
11.6.1 Wiring diagram for ES transmitter (signal output 4-20 mA with HART) ..................................................... 18
11.6.2 Wiring diagram for ES transmitter with 4-20 mA output and 2 limit switches ............................................. 19
11.6.3 Wiring diagram for ES transmitter with 4- 20 mA output, pulse output and limit switch ............................. 19
11.6.4 Wiring diagram for inductive limit switches KEI ............................................................................................ 20
11.6.5 Wiring diagram for KEM 1 and KEM 2 micro switches .................................................................................. 20
11.6.6 Devices with unconnected cable end ............................................................................................................ 20
12 Indicator unit ......................................................................................................................................... 20
13 Power supply ......................................................................................................................................... 20
14 CE marking ............................................................................................................................................. 21
15 Order information .................................................................................................................................. 21
16 Standards and directives, certificates and approvals .............................................................................. 21
17 Maintenance .......................................................................................................................................... 21
18 Installing and removing the resetting spring and the measuring body ................................................... 21
19 Trouble shooting .................................................................................................................................... 21
20 Returning devices for repair and service ................................................................................................ 22
21 Spare parts ............................................................................................................................................. 22
22 Exploded views ...................................................................................................................................... 23
22.1 Fitting with measuring body .......................................................................................................................... 23
22.1.1 BGF-.... standard version DN 15-25 .............................................................................................................. 23
22.1.2 BGF-.... standard version DN 50-80 .............................................................................................................. 23
22.2 Indicator unit ................................................................................................................................................. 24
22.2.1 Complete indicator unit, local with scale ...................................................................................................... 24
22.2.2 Complete indicator unit with 1 limit switch SJ 3,5 N .................................................................................... 24
22.2.3 Complete indicator unit with 2 limit switches SJ 3,5 N ................................................................................ 25
22.2.4 Complete indicator unit with 1 pc SPDT micro switch ................................................................................... 25
22.2.5 Complete Indicator unit with 2 pcs SPDT micro switches KEM ................................................................... 25
22.2.6 Complete Indicator unit with transmitter ES Ex HART ............................................................................. 25
22.3 Model Code ................................................................................................................................................... 26
23 Decontamination certificate for device cleaning .................................................................................... 29
24 EC Type Examination Certificate ............................................................................................................. 30
25 Declaration of conformity ...................................................................................................................... 36
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BGF Installation and Operating Instructions
Page 4 of 38
1 Introduction
These Installation and Operating Instructions serve as a tool for the correct installation, operation and maintenance of the device.
They are a supplement to the BGF Device Description. Read the manual carefully before the device is installed and put into use. It
does not include special versions or applications.
All devices are thoroughly checked for order compliance and operability before delivery. Upon receipt, please conduct a visual
inspection of possible damage that may be identified as having occurred during shipment. If you discover any defect, please
contact our head office in Cologne or the local sales office responsible for your area (see the telephone directory at the end of this
manual or on our Web site). Apart from a description of the error, we will need the equipment type and serial number of the
delivery.
Heinrichs Messtechnik shall not furnish guarantee for any repair work done without prior notice. Unless otherwise agreed on, the
rejected parts must be made available to us in case a claim is made.
2 Identification
2.1 Supplier/manufacturer
Heinrichs Messtechnik GmbH
Robert-Perthel-Str. 9 ⋅ D-50739 Köln
Phone +49 (221) 49708 - 0
Fax +49 (221) 49708 - 178
Internet: http://www.heinrichs.eu
E-mail: mailto:info@heinrichs.eu
2.2 Product type
Mechanical flow meter in all-metal design
2.3 Issue date
19.10.2016
2.4 Version no.
File: BGF_BA_16.02_en
3 Applications
The BGF flow meter is suitable for flow measurement of liquid or gaseous products in pipes. The special advantage is that it can
be used for all directions. It shows the current flow rate in volume or mass per unit in time.
Applications: flow measurement, dosing, monitoring, adjusting and control of liquid and gaseous products.
The meter’s design makes it ideal for processes under difficult and adverse operating conditions.
The devices are available with additional electrical equipment for process monitoring and control.
4 Safety instructions
4.1 Intended use
The BGF variable area flow meter may be used only for flow measurements of liquid and gaseous media. The
manufacturer shall not be liable for damages that may result from improper or unintended use.
When dealing with an aggressive medium, clarify the material durability of all wetted parts. When using the device in
hazardous areas, follow the applicable national installation rules.
4.2 Installation, start-up and operating personnel
Only trained specialists authorized from the system operator may carry out the installation, electrical installations,
startup, maintenance and operation. They must read and understand the operating manual and follow its instructions.
Basically, follow the conditions and provisions applicable in your country.
5 Packaging / Storage / Transportation
Carefully unpack the device to avoid damage. The magnet body is secured against damage in transit depending on the device size.
Remove this transport protection from the fitting. By pressing the float from the bottom upwards (using a wooden stick, for
example), check whether the float can easily be moved upwards and slides back downwards. The pointer position of the indicator
unit must follow the direction of movement of the float.
With the help of the delivery note enclosed in the packaging, check whether all technically relevant data correspond with your
requirements.
Storage and installation must be done in a clean and dry room so that contamination – especially of the interior of the fitting – is
avoided. Follow the limit values for ambient temperature. When transporting the device to a remote mounting location, we
recommend that you reuse the factory-issued packaging and the transport protection.
Instruments series BGF will be
delivered without label stickers.
All important informations such as:
-Measuring range
-Manufacturer
-Serial number
-Model code
-CE marking
-Neccessary Ex marking
are printed on instrument scale and
can be read from there.
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BGF Installation and Operating Instructions
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6 Operational mode and system design
6.1 Measuring principle
The measuring element consists of a sharp-edged measuring ring and a conical measuring body with a compression spring.
If a medium flows with sufficient velocity through the measuring ring, the position of the measuring body will be shifted until the flow
force and the measuring body plus the spring tension establish equilibrium.
The position of the measuring body in the measuring ring serves as the measure of the flow and is converted to a rotary motion by
the permanent magnet embedded in the measuring body through a magnetic coupling system. It is then transmitted to the scale
and the additional electrical equipment.
6.2 System design
The meter consists of a cylindrical fitting pipe with flange connections on both sides, a measuring ring is firmly inserted in it and a
vertically movable, conical measuring body.
The position of the measuring body resulting from the flow rate is converted to a rotary motion on the pointer axis of the analog
indicator unit via the built-in permanent magnet through the magnetic tracking system.
7 Input
7.1 Measured variable
Volume flow
7.2 Measuring range (lower-range and upper-range value)
Lower-range value 10% of full scale value
Upper range value 100% of full scale value
Measuring range span 10-100%
Smallest measuring range 10-100 l/h water
Largest measuring range 6000-60000 l/h water (standard Version 1.4571 / 316 TI)
1 Fitting
2 Resetting spring / guide
3 Measuring ring
4 Measuring body
5 Magnet tracking system
6 Scale
7 Indicator unit
1
2
4
6
7
5
3
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BGF Installation and Operating Instructions
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7.3 Measuring range chart
Measuring range chart BGF
DN
4)
EN1092-1
ASME
4)
B16.5-2003
Body
S… st.st.
P… PTFE
H… Hastelloy
Range
code
Measuring rang water
(1000 kg/m3; 1 mPas)
Measuring range air
(1.013 bar abs., 20°C) 3)
Press.
loss
(mbar)
Note
15 1/2”
S15 H 10 - 100 I/h 0,3 - 3 m3/h 110
1)
S15 I 16 - 160 l/h 0,5 - 4,6 m3/h 110
1)
20 3/4"
S15 J 25 - 250 I/h 0,7 - 7,0 m3/h 110
1)
25 1”
S15 K 40 - 400 I/h 1,0 - 11 m3/h 110
1)
32 1 ¼”
S15 L 60 - 600 I/h 1,7 - 17 m3/h 120
1)
15 3/4"
S25 M 100 - 1000 I/h 3 - 30 m3/h 90
1)
20 1”
S25 N 160 - 1600 I/h 4 - 46 m3/h 105
1)
25 1 ¼”
S25 P 250 - 2500 I/h 7 - 70 m3/h 130
1)
32 1 ½”
S25 Q 400 - 4000 I/h 11 - 110 m3/h 240
1)
40 1 ½”
S40 P 250 - 2500 I/h 7 - 70 m3/h 75
1)
S40 Q 400 - 4000 I/h 11 - 110 m3/h 110
1)
S40 R 600 - 6000 I/h 17 - 170 m3/h 130
1)
S40 S 1000-10000 l/h 29-290 m3/h ?
1)
50 2”
S50 Q 400 - 4000 I/h 11 - 110 m3/h 100
2)
65
S50 R 600 - 6000 I/h 17 - 170 m3/h 110
2)
S50 S 1000 - 10000 I/h 29 - 290 m3/h 120
2)
S50 T 1600 - 16000 I/h 46 - 460 m3/h 130
2)
S50 U 2500 - 25000 I/h 70 - 700 m3/h 200
2)
80 3”
S80 T 1600 - 16000 I/h 46 - 460 m3/h 110
2)
S80 U 2500 - 25000 l/h 70 - 700 m3/h 130
2)
S80 V 4000 - 40000 I/h 110 - 1100 m3/h 200
2)
S1H W 6000 - 60000 I/h 170 - 1700 m3/h
2)
1)
Measuring body PTFE or stainless steel
2)
Measuring body PP, PTFE or stainless steel
3)
with only atmospheric pressure a measurement is not possible. Indicated values are for orientation. For gas
measurements a factor of 2-3 of the inlet pressure should be considered
4)
Restrictions for instruments with PTFE lining
8 Output (electrical equipment, options)
8.1 Binary output
Using the segments of the slot-type initiators or the eccentric discs of the micro switches, any switching point between 10% and
90% of the flow rate can be set.
8.1.1 KEI 1 or KEI 2 limit switches
KEI 1 = 1 limit switch
KEI 2 = 2 limit switches
Model: SJ 3,5N, manufacturer Pepper l+ Fuchs (special switch possible, e.g. safety version)
Safety class: PTB Nr. 99 ATEX 2219 X
PTB Nr. 00 ATEX 2048 X
8.1.2 KEM 1 or KEM 2 limit transducers (special version)
SPDT micro switches whose switching point is activated by a cam plate.
KEM 1 = 1 SPDT micro switch
KEM 2 = 2 SPDT micro switches
Maximum switching capacity:
230 VAC 50/60Hz 6 A
24 VDC 0.5 A
110 VDC 0.2 A
8.2 Analog output with the electronic transmitter ES
The electronic transmitter ES is factory-calibrated to the delivered scale values. The signal output can only be supplied in a twowire connection with 4-20 mA. The 4-20 mA signal includes HART protocol - alternatively it can have PROFIBUS PA® or
FIELDBUS FOUNDATION® interface - see point 8.3
Additional options: 2 limit values, alternatively 1 limit value and 1 pulse output
The signal output and the limit values can be configured using a HART modem operating on the following configuration programs:
SensorPort from Bopp & Reuther, PDM from Siemens or AMS from Rosemount. Furthermore, a HART hand-held terminal (with
DD software) can also be used.
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BGF Installation and Operating Instructions
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For more information about configuration, please refer to the separate operating Instructions for ES-PPA and ES-FF.
Safety class: DMT 00 ATEX 075 / II2G Ex ia IIC T6
When installing electrical equipment in hazardous areas, the conditions and provisions specified in the
approval documents must be followed. See also Fehler! Verweisquelle konnte nicht gefunden werden.
8.3 Model ES-PPA and ES-FF
The ES-PPA and ES-FF transmitters are FISCO field devices which are connected via a two-wire field bus circuit according to the
FISCO model.
The devices can also be connected to intrinsically safe field bus circuits which not correspond to the FISCO model. In this case the
electrical maximum values (Ui, Ii, Pi, Li and Ci) must be observed.
Details for the use and operation can be found in separate instruction manual ES-PPA and ES-FF
9 Characteristic values
9.1 Measuring Accuracy
9.1.1 Reference conditions
Water 20°C
9.1.2 Measured error
BGF-S/P ± 2.0 % of actual value acc VDI/VDE 3513-2 (qG=50%) for local display
Additional inaccuracy for: ES transmitter = ± 0.2%
9.1.3 Repeatability
±0.8 % of full scale
9.2 Influence of ambient temperature
1. Without electrical equipment and with limit switches without influence
2. With ES transmitter:: ± 0.5 % / 10 K reference temperature 22°C
9.3 Influence of fluid temperature
Deviations in fluid temperature from the temperature observed during calibration can result in a proportional display fault because of
the corresponding change in density. Changes in viscosity cause a non-linear display fault..
10 Conditions of use
The VDI/VDE guidelines 3513, Sheet 3, must be observed. The meter is suitable for:
1) Liquids with sufficient flow ability which are free of solids, do not bond and do not tend to settle.
2) Gases with linear flow behavior and an adequate inlet pressure.
Viscosity specifications ≥ 1 mPas cannot be considered for calibration.
10.1 Installation conditions
Vertical or horizontal installation, according to the direction of flow specified in the order.
For horizontal installation, make sure the indicator unit is not pointing upwards. This is to prevent water lodging on
the glass window and entering the device under the protective shroud of the housing.
The limit values for temperature and air humidity at the mounting location must be maintained. Avoid corrosive atmospheres. If this
cannot be avoided, ventilation must be installed.
Please make sure that there is adequate clearance from parts that might cause magnetic interferences such as
solenoid valves and ferromagnetic components like steel brackets/supports. We recommend that the minimum
lateral distance between two adjacently mounted devices be 300 mm. The devices can be mounted close together if
vertically offset by one device length. The minimum lateral clearance for interfering steel parts should be 200 mm. In
case of doubt, check the interference by moving the device back and forth in the selected distance by about 200 mm
and testing whether the pointer position changes.
Select the mounting location so as to enable a reliable reading of the scale values. Please take note as well of the space
requirement for any possible disassembly of the device.
As a rule, inlet and outlet sections in front of and behind the device are unnecessary if the medium has a linear flow profile. Avoid
mounting accessories converging on one side in front of the device. However, if this is indispensable maintain a minimum device
length of 250 mm as an inlet section.
The nominal size of the pipes to be connected must correspond to that of the meter. Avoid fittings converging on one side directly in
front of the device. As a rule, install valves behind the measuring equipment if there are gases involved.
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BGF Installation and Operating Instructions
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Flow from left to right
Flow from top to bottom
Flow from right to left
10.1.1 Mounting/start-up
Before installation check whether the measuring body is free from containment. The instrument must be mounted vertically or
horizontally according the ordered confirmed flow direction.
The nominal size of the device and the process pipes must be identical. The pressure ratings and, hence, the dimensions of the
flanges must correspond. The surface roughness of the flange sealing surface must be suitable for the prescribed gaskets.
Please check whether possible accessories like spring stops, gas/viscous-type damping sets are still correctly sitting on the flange.
Check whether the mounting clearance between the flanges of the pipes corresponds to the assembly dimension of the device plus
two gaskets. To achieve stress-free mounting, the flanges of the pipes must be aligned parallel to each other.
Use connecting bolts and gaskets in the prescribed dimensions. The gaskets must be suitable for the operating pressure, the
temperature and the measured medium. With PTFE-coated devices, use gaskets whose interior and exterior diameter correspond
to the sealing strip of the device.
Tighten the screws crosswise so that the process connections are tight. See to the tightening torques of screws especially with
PTFE-coated devices.
The maximum torques for PTFE-coated devices are:
DN15/DN25 = 14 Nm/DN50 = 25 Nm/DN80 = 35 Nm/DN100 = 42 Nm (following VDI/VDE Guideline 3513).
Please check whether the pipe is adequately stable mounted so that vibration or swinging of the device can be excluded.
Do not use any mounting parts made of steel directly on the device.
When gas is used as the medium, pay special attention to the position of any adjusting valves (e.g. special option). If the device is
calibrated to more than 1.013 bars absolute pressure, the valve is usually installed behind the flow meter. At 1.013 bars absolute
pressure (free exhaust) install it in front of the device.
If there is risk of dirt or solid matter penetrating the process pipes, flush them beforehand so that these materials do not stick in the
device. Ferromagnetic solid matter such as spatter can lead to the breakdown of the device. If these materials cannot be excluded
during normal operating conditions, mount a magnetic filter (accessory) in front of the device.
10.1.1.1 Liquid Measurement / start up
When using liquids, flush to avoid a surge of gas bubbles. Basically avoid activation of solenoid valves to prevent the
measuring body from rocketing upwards. In general water hammers must be avoided to prevent measuring body from
damages.
10.1.1.2 Gas measurement / start up
When using gases, slowly increase the operating pressure. At the same time, vary the operating pressure through a
setting valve so that the measuring body will not be exposed by any flow hammer - otherwise this would damage the
measuring element.
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BGF Installation and Operating Instructions
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10.1.2 Device settings
The measuring equipment is delivered ready for operation according to your order specifications. The limit transducers are set to
the desired values. If you have submitted no requirements, the basic setting for
1 switch: Minimum contact switching point at 10% of descending flow (damped/closed-circuit principle).
2 switches: Minimum contact switching point at 10% of descending flow and maximum contact switching point at
90% of ascending flow.
10.1.3 Adjusting the switch point for the inductive limit switch KEI
The inductive contact can be adjusted via a limit switch indicator (2) located at the front side of the scale
1) unscrew 4 screws of the front cover and lift off the cover
2)
!! do not remove the scale (4) !!
3) unfasten 2 locking screws (3) of the red limit switch indicator (2)
4) move the red switch indicator to the desired switch point on the scale
and tighten the locking screws (3) again
5) mount the cover and tighten it´s four screws again
10.1.4 Adjusting the switch point of the SPDT Micro Switch KEM
KEM1 and KEM2 limit switches do not have limit switch indicators.
Switch point(s) are normally factory set.
To adjust the switch points use the following procedure:
1) Ensure that the supply lines are powerless and will not be switched
active during operation.
2) unscrew 4 screws of the front cover and remove the cover
3)
!! do not remove the scale (4) !!
4) Move the pointer (3) carefully in direction of the desired switch point
5) Unfasten the screws (1) of the disc (2) carefully and move the disc
^ towards the lever of the micro switch
6) Depending on the switching function ( N/O or N/C ) the switch must be
activated (for N/C ) or non activated (for N/O )
NOTE
Due to hysteresis of KEM switches they must not be used for ranges below 250 l/h water
1 Pointer
2 Limit switch indicator (fig. MIN)
3 Limit switch indicator locking srews
4 Locking screw switching disc
5 Switching disc KEI
1 Locking screws switching disc
2 Switching disc
3 Pointer
4 Scale
5 Switching lever
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BGF Installation and Operating Instructions
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10.1.5 Installation in hazardous areas
10.1.5.1 Without electrical equipment
The basic version of the flow meter is a non-electrical device without its own ignition sources and meets DIN EN 13463-1
requirements. It can be used in hazardous areas that require Category 2 equipment.
Marking:
II 2GD c
Reg. No.: BVS 03 ATEX H/B 112
Tech. File Ref. 03-02 X
Since the device does not have its own power sources that would result in a temperature increase, the fluid temperature is decisive
for the maximum surface temperature.
When used in potentially explosive dust atmospheres, the device must be cleaned regularly in order to avoid deposits exceeding
5 mm.
10.1.5.2 With built-in limit switches
When the limit switches are installed, the device becomes an electrical assembly and gets a marking in accordance with
DIN EN 60079 of built-in electrical limit transducers.
The electrical and thermal data and the special conditions of the EC Type Examination Certificate of the built-in limit transducers
must be observed (see also the diagram in Section 10.2.1.
The influence of the fluid temperature on the built-in limit transducers must be observed. The over-temperature of the maximum
fluid temperature based on the maximum ambient temperature must be considered with a factor according to the following table:
Nominal size Factor for standard
version
Factor for instruments with the
indicator on disctance
DN15 and DN25 / 1/2" and 1" 0.2 0.07
DN40 and DN50 / 1,5" and 2" 0.25 0.085
DN80 / 3" 0.3 0.1
Example for built-in limit switch at DN 15 / (1/2") and DN 25 / (1"):
Max. ambient temperature T
amb
= 40°C
Max. fluid temperature Tm = 120°C
Factor for brought-in heat F = 0.2
Temperature class T4
Tü = Over-temperature
Ta = Ambient temperature of limit switch
CCCTambFTüTa
CCCTambTmTü
°=°+°=+=
°=°−°=−
=
56402,0*80*
8040120
In accordance with the tables in the PTB 99 ATEX 2219 X EC Type Examination Certificate, the SJ 3,5-... N... inductive sensor must
be operated in the T5 temperature class with an intrinsically safe circuit that does not exceed the maximum values of the Type 3
circuit.
When using the device in hazardous areas, follow the applicable national installation rules.
Example for calculating the max. fluid temperature based on the max. ambient temperature for the built-in sensor Type ES
for DN 15/25.
Ta = 70°C
T
amb
= 60°C
F = 0.2
CC
CC
Tamb
F
TambTa
Tm °=°+
°−°
=+
−
= 11060
2,0
6070
10.1.5.2.1 Marking for the device with built in SJ 3,5...N... limit switch
PTB 99 ATEX 2219 X
II 2G EEx ia IIC T6
ZELM 03 ATEX 0128 X
II 1D Ex iaD 20 T108°C
10.1.5.2.2 Marking for the device with built in electric transmitter ES
DMT 00 ATEX 075
II2G Ex ia IIC T6
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BGF Installation and Operating Instructions
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10.1.5.3 Atmospheric conditions
In accordance with EN 1127, a “potentially explosive atmosphere“ is defined as a mixture of air and combustible gases, vapour, mist
or dust under atmospheric conditions. Such conditions are defined in EN 13463-1, para. 1, with values Tatm = -20 °C to +60 °C and
Patm = 0.8 to 1.1 bar. Outside this range, safety parameters for most ignition sources are not available.
Usually, variable-area flow meters operate under operating conditions outside the atmospheric conditions of 0.8 to 1.1 bar.
Irrespective of the zone classification –safety parameters of explosion protection – are basically not applicable to the inside of the
measuring tube.
Therefore operation with combustible products is only allowed if a potentially explosive air mixture is not formed inside
the flow meter. Where this condition are not met, the operator will need to assess the ignition hazard in each individual
case and give due consideration to existing parameters (e.g. pressure, temperature, process product, materials of
construction for the measuring tube).
10.1.5.4 Earthing of the instrument
In variable-area flow meters, in principal it is possible that through the flow of non-conductive liquids a charge separation occur
inside the measuring tube. A dissipation of such charge carriers from the metal flow tube through permanent ground connection
must be ensured.
If grounding cannot be made via the process connections ( e.g. on plastic process connections or undefined connections), the flow
meter must be connected to the local grounding cable. potential via a separate ground cable .
10.2 Ambient conditions
10.2.1 Ambient temperature ranges
Without electrical accessories:
-40°C to +80°C
With limit switches:
-40 °C to +65°C
With ES signal output:
-40°C to +70°C
For the hazardous area version, take note of the maximum ambient temperatures depending on the temperature class as specified
on the Type Examination Certificate.
10.2.2 Storage temperature
The storage temperatures are identical to the ambient temperature ranges.
10.2.3 Climatic category
Weather-protected and/or unheated locations, class C according to IEC 654 Part 1
10.2.4 Degree of protection
IP 65 (Aluminum indicator unit)
IP 67 (Stainless steel indicator unit)
10.2.5 Shock resistance/vibration resistance
The meter should be protected from extreme shocks and vibrations, which could cause damage.
10.2.6 Electromagnetic compatibility
EN 61000-6-2:2011 Störfestigkeit Industriebereich / immunity industrial environment
EN 61000-6-3:2011 Störaussendung Wohnbereich / emission residential, commercial
EN 55011:2011 Gruppe 1, Klasse B , Funkstörungen / Group 1 Class B , ISM ratio-frequency equipment
EN61326-1:2013 EMV-Anforderungen / EMC requirements
NAMUR recommendation NE 21
Subject to change without notice
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BGF Installation and Operating Instructions
Page 12 of 38
10.3 Fluid conditions
10.3.1 Fluid temperature ranges
The effect of the fluid temperature on the indicator unit and its built-in components must be considered. A pulled-forward indicator
unit is necessary if the fluid temperature rises above 200°C.
10.3.2 Diagrams: Max. ambient temperature based on the fluid temperature for the ES
Model
Fitting
Material
Measuring body
Material
Fluid-
Temperature
BGF-S st.st. st.st. -40°C up to 200°C
BGF-S st.st. PTFE -20°C up to 125°C
BGF-S st.st. PPH 0°C up to 80°C
BGF-P st.st./PTFE PTFE -20°C up to 125°C
Subject to change without notice
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BGF Installation and Operating Instructions
Page 13 of 38
10.3.3 Fluid pressure limit
Standard version: BGF-S DN 15/25/40/50/80 PN 40
BGF-P DN 15/25/50/80 PN 16
Special version: BGF-S up to PN 400
10.3.4 Inlet and outlet sections
Inlet and outlet sections are not required for a linear flow profile of the fluid. For an extremely non-linear flow profile (e.g. shutoff/control valves are located in front of the meter), we recommend an inlet section with a mounting length of 250 mm (see also
guidelines in accordance with VDI/VDE 3513).
10.3.5 Physical state
Liquid or gaseous
10.3.6 Density
Liquids: up to 2.0 kg/l
Gases: no restrictions
10.3.7 Viscosity
Cannot be considered for the calibration.
10.3.8 Pressure (for gas measurement)
The measured values only apply to the calibrated fluid data stated on the scale. Any change or deviation in pressure causes a
display fault in gases. Viscosity factors cannot be considered by the system.
10.3.9 Pressure Drop
Pressure loss: Depends on the device size and the measuring range (see Measuring range chart).
11 Construction details
11.1 Type of construction / dimensions
11.1.1 Aluminum indicator housing
11.1.1.1 Version with flange connection
Dimensions:
Fitting
DN
/ ASME
PN
/ CL Ø l.W.
(mm)
A
(mm)
S15 15 / 1/2" 40 / (150/300) 26 77,0
S25 25 / 1" 40 / (150/300) 32 80,1
S40 40 / 11/2" 40 / (150/300) 46 87,9
S50 50 / 2" 40 / (150/300) 70 100,9
S80 80 / 3" 40 / (150/300) 102 117,4
*
=+100 mm for indicator on distance
Subject to change without notice
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BGF Installation and Operating Instructions
Page 14 of 38
11.1.1.2 Version with threaded connection
Dimensions:
11.1.2 Dimensional drawing with heating connection
Connections for the heating jacket
Fitting
NPT(f) / G(f)
(in)
PN / CL SW A
(mm)
S15 1/4-3/8-1/2-3/4 40 / 300 36 77,0
S25 1/4-3/8-1/2-3/4 40 / 300 36 80,1
S40 3/4-1-1 1/4 40 / 300 60 87,9
S50 1 1/4-1 1/2-2 40 / 300 80 100,9
DN /
ASME
PN / CL B
(Flange)
(mm)
B
(Ermeto
)
(mm)
S
(mm)
X
(mm)
15 / 1/2" 40 / (150/300) 110 53 150 3,0
25 / 1" 40 / (150/300) 110 58,5 150 4,9
40 / 11/2" 40 / (150/300) 130 63 150 2,65
50 / 2" 16 / (150/300) 140 77,5 150 3,5
80 / 3" 16 / (150/300) 160 93,5 150 4,5
Pipe for Ermeto 12 mm
Thread ½“ NPT(f)
Flanges acc.. DIN/EN DN15 or DN251) PN40
Flanges acc. ASME ½“ 150lbs
*
=+100 mm for indicator on distance
*
=+100 mm for indicator on distance
1)
Flanges DN25 - special version.
Subject to change without notice
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BGF Installation and Operating Instructions
Page 15 of 38
11.1.3 Indicator housing made of stainless steel
11.1.3.1 Version with flange connection
Dimensions
11.1.3.2 Version with threaded connection
Dimensions:
Fitting
DN
/ ASME
PN
/ CL Ø l.W.
(mm)
A
(mm)
S15 15 / 1/2" 40 / (150/300) 26 99,5
S25 25 / 1" 40 / (150/300) 32 102,6
S40 40 / 11/2" 40 / (150/300) 46 110,4
S50 50 / 2" 40 / (150/300) 70 123,4
S80 80 / 3" 40 / (150/300) 102 139,7
Fitting
NPT(f) / G(f)
(in)
PN / CL SW A
(mm)
S15 1/4-3/8-1/2-3/4 40 / 300 36 99,5
S25 1/4-3/8-1/2-3/4 40 / 300 36 102,6
S40 3/4-1-1 1/4 40 / 300 60 110,4
S50 1 1/4-1 1/2-2 40 / 300 80 123,4
*
=+100 mm for indicator on distance
*
=+100 mm for indicator on distance
Subject to change without notice
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BGF Installation and Operating Instructions
Page 16 of 38
11.2 Weights
Fitting
Fitting Size
DIN EN
Weight (kg)
c/w
Alum.Indicator
Weight (kg)
c/w
St.st. indicator
S15 DN 15 4,0 4,7
S25 DN 25 5,0 5,7
S40 DN 40 6,9 7,6
S50 DN 50 9,3 10,0
S80 DN 80 12,8 13,5
Fitting
Fitting Size
ASME CL 150
Weight (kg)
c/w
Alum.Indicator
Weight (kg)
c/w
st.st. indicator
S15 ¾“, 150 lbs, ASME B16.5 3,0 3,7
S25 1“, 150 lbs, ASME B16.5 4,2 4,9
S40 1 ½“, 150 lbs, ASME B16.5 6,0 6,7
S50 2“, 150 lbs, ASME B16.5 7,5 8,2
S80 3“, 150 lbs, ASME B16.5 13,0 13,7
Fitting
Fitting Size
ASME CL 300
Weight (kg)
c/w
Alum.Indicator
Weight (kg)
c/w
st.st. indicator
S15 ¾“, 300 lbs, ASME B16.5 3,4 4,2
S25 1“, 300 lbs, ASME B16.5 4,7 5,4
S40 1 ½“, 300 lbs, ASME B16.5 6,8 7,5
S50 2“, 300 lbs, ASME B16.5 8,5 9,2
S80 3“, 300 lbs, ASME B16.5 14,5 15,2
Fitting
Thread
NPT(f) / G(f)
(in)
Weight (kg)
c/w
Alum.Indicator
Weight (kg)
c/w
st.st. indicator
S15 1/4-3/8-1/2-3/4 3,0 3,7
S25 1/4-3/8-1/2-3/4 3,2 3,9
S40 3/4-1-1 1/4 4,2 4,9
S50 1 1/4-1 1/2-2 6,1 6,8
Note:
All weights for st.st. fitting with PTFE measuring body.
11.3 Materials
Fitting
Model
Spring
Meas
uring
pipe
Meas.pipe
-
lining
Flange
Flange lining
Measuring body
BGF – S DN15-DN40 st.st. st.st. non st.st. non PTFE / st.st.
BGF – S DN50-80 st.st. st.st. non st.st. non PP / PTFE / st.st.
BGF – P DN15-DN40 Hastelloy st.st. PTFE st.st. PTFE PTFE / st.st.
Indicator
Model
Base plate
Cover
BGF – S/P aluminum aluminum, window safety glass
Optional st.st. st.st., window safety glass
Special flanges can be supplied on request.
Subject to change without notice
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BGF Installation and Operating Instructions
Page 17 of 38
11.4 Process connection
Fitting
BGF-S BGF-P
DN 15 PN 40 PN 16
DN 25 PN 40 PN 16
DN 40 PN 40 PN 16
DN 50 PN 40 PN 16
DN 80 PN 40 PN 16
Fitting
BGF-S BGF-P
ASME ¾“ B16.5 150 lbs 300 lbs 1) 150 lbs 2) 300 lbs 2)
ASME 1“ B16.5 150 lbs 300 lbs 1) 150 lbs 2) 300 lbs 2)
ASME 1 ½“ B16.5 150 lbs 300 lbs 1) 150 lbs 2) 300 lbs 2)
ASME 2“ B16.5 150 lbs 300 lbs 1) 150 lbs 2) 300 lbs 2)
ASME 3“ B16.5 150 lbs 300 lbs 1) 150 lbs 2) 300 lbs 2)
1)
Entire unit PN40
2)
Entire unit PN16
Optional available:
Special flanges (e.g. JIS), Food connections (e.g. TriClamp), Weld ends etc.
Special versions also for higher pressure ratings available.
11.5 Magnetic filter
When dealing with flow media with magnetic particles, the installation of a magnetic filter can relief.
The mounting must be carried out at the inlet of the flow meter.
To protect both magnetic filter types, MF-S (stainless steel) and MF-P/S (PTFE/stainless steel), from corrosion, encapsulated
permanent magnets are laid out in spiral form. The spiral mounting produces optimum effect at small pressure loss.
The filter can be supplied with groove and/ or ring joint*), projection or return*), other standards or special connections according to
customer wishes.
*
only st.st. version
Dimensions:
DN
Ø
g (mm)
15 45
25 68
40 88
50 102
65 122
80 138
Subject to change without notice
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BGF Installation and Operating Instructions
Page 18 of 38
11.6 Electrical connection
Wiring
To connect the power supply, remove the indicator cover, insert the connector cable into the cable gland and attach it to the
terminals according to the terminal diagram. Tighten the cable gland securely, remount the indicator cover and close it tightly.
Please observe the following wiring instruction carefully.( Improper wiring will cause loss of guarantee)
• Cable glands are not part of the delivery
• Customer used cable glands must fit to the specified cable gland thread
• The cable gland must fit to the diameter of the cable
• The cable must form a pig tale in front of the gland to avoid
water ingress - see sketch on the right
• Cable gland must not point upward
• The delivered cable gland connection sealing screw - delivered with
instruments with no electrical output signals - must not be removed
• The sealing of the cable glands must correspond with the instructions
of the original cable gland manufacturer. Wrongly or incorrect tightened
cable glands will cause water ingress into the indicator housing
11.6.1 Wiring diagram for ES transmitter (signal output 4-20 mA with HART)
Subject to change without notice
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BGF Installation and Operating Instructions
Page 19 of 38
11.6.2 Wiring diagram for ES transmitter with 4-20 mA output and 2 limit switches
11.6.3 Wiring diagram for ES transmitter with 4- 20 mA output, pulse output and limit switch
Subject to change without notice
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BGF Installation and Operating Instructions
Page 20 of 38
11.6.4 Wiring diagram for inductive limit switches KEI
11.6.5 Wiring diagram for KEM 1 and KEM 2 micro switches
11.6.6 Devices with unconnected cable end
For simple electrical connection, especially at the units with stainless steel display housing, the device can be supplied with a cable
end (silicon cable). The standard cable length is 2.5 m. The cable has 7 wires, yellow / green for earth and 6 black wires with white
numbers 1-6. The function of the wires (1-6) corresponds to the terminal numbers.
If the connection is made in a hazardous area, the cable must be connected in a housing that meets the requirements according to
IEC EN 60079-14.
12 Indicator unit
- Analog indicator approx. 90° with pointer
- Customized product scale
double scale possible ( please tell process data )
- ES transmitter with freely programmable user interface
- Parameters may be changed based on the ES Operating Instructions.
13 Power supply
see Electrical connection
Subject to change without notice
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BGF Installation and Operating Instructions
Page 21 of 38
14 CE marking
The measuring system meets the statutory requirements of the following EU directives: Directive 94/9/EC (Equipment and
Protective Systems for Use in Potentially Explosive Atmospheres), the Electromagnetic Compatibility (EMC) Directive 89/336/EEC
and the Pressure Equipment Directive 97/23/EC.
Heinrichs Messtechnik confirms compliance with the directives by attaching the CE mark.
15 Order information
Please include the following information in your order: Product data, specific weight, temperature, pressure, viscosity, material
design, connection size, measuring range, desired accessories, required approvals and material certificates. See Device selection
by model code.
16 Standards and directives, certificates and approvals
See EU Declaration of Conformity Point 25
17 Maintenance
The device requires no maintenance if used according to its intended purpose. However, if cleaning is necessary to remove dirt
from the measuring ring or the float, take note of the following aspects:
- Please take note that, with devices with built-in electrical equipment, removing the indicator cover restricts the EMC protection.
- Before removing a device, make sure that the pipeline is free from the product, is pressureless and has cooled down.
- Fittings with the insides coated may be carefully cleaned after removal with a brush and the appropriate cleansing agent.
Carefully clean the float from possible coating.
- Attention: do not treat the measuring ring/cone and measuring body with hard objects
(see Removing/installing the measuring body / spring).
-
- The switch points of the limit switches are adjustable. To do this, remove the indicator cover, unfasten the contact point
indicator located on the scale and readjust it. After the adjustment, reattach the bolts of the contact point indicator. Reinstall
and tighten the indicator cover.
- The parameterization of the ES is possible and is done via HART. Please refer to the separate Operating Instructions for the
ES.
- The gas and viscous damping cylinders can be checked for dirt (see Installing/removing the damping sets).
18 Installing and removing the resetting spring and the measuring
body
The interior structure of the devices differ according to nominal size.
DN 15 (1/2") and DN 25 (1"): To remove the resetting spring, secure the measuring body from turning by using a suitable tool from
above. Unscrew the lock nuts from below and remove the spring. The measuring body can be pulled out upwards after removing
the bottom guide.
DN 40/DN 50 (1,5"/2") and DN 80 (3"): To remove the return spring, press the cross-bar downwards from both lateral locking
brackets. Since the locking brackets are compressed together beneath the bar, some force must be applied. After the bar is
removed, the spring can now be taken out from above. To disassemble the measuring body, secure it from turning by using a
suitable tool, remove the nuts and guide brackets from below and then pull the measuring body upwards.
Proceed in reverse order when reinstalling these parts.
19 Trouble shooting
Diagnosis
Possible reason
Corrective action
Indicator window
steamed
Indicator cover damaged
Indicator sealing damaged
Cable gland not tightened
high temperature differences
aggressive ambient atmosphere
- change indicator cover
- tighten cable gland
- indicator with pressure relief
- install rinsing connection for N2 gas
Indicator cover
not tight
indicator sealing damaged - change indicator cover
- fasten indicator cover screws
Indicator window icy
ambient temperature too low - install N23 rinsing connection
- change to high tem. distance housing
Instrument shows wrong
measuring values
-
calibration does not meet process
conditions
pointer de-adjusted
- review operating conditions, on deviations new
calibrations from manufacturer is recommended
- re-adjust pointer (RP on meas. scale)
No reaction on pointer
despite flow
pointer is behind the stopper ( RP)
magnet body is sticked
(pollution)
- remove cover, re-adjust pointer
- remove instrument from process and clean magnet
body and all inner parts carefully
- if sticking parts in the process use of magnet filter
recommended
Subject to change without notice
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BGF Installation and Operating Instructions
Page 22 of 38
Magnet body is sticked
pollution / residues in the process
Measuring pipe damaged
Resetting spring broken
- remove instrument from the process and clean
carefully
- resend the instrument to the manufacturer for
evaluation / repair
Pointer indication is
pulsating
Inlet pressure too low - increase inlet pressure, instrument for recalibration
back to manufacturer (gases) or
- use of instrument with low pressure loss
- re-equip with double turbulent flow damping
- locate valves, gate valves etc. after the instrument
Electrical equipment e.g.
transducer, limit swithes
without function
wrong wiring / power supply
defective el. parts
- check wiring diagram acc. instruction manual
- change el. parts ( e.g. limit switches ) or sent the
instrument back to manufacturer
Un-known
Sent the instrument back to the manufacturer and
include a detailed failure description
20 Returning devices for repair and service
Note: In accordance with the applicable German waste disposal legislation, the owner/client is responsible for the disposal of
special waste and hazardous materials. Consequently, all devices sent to us for repair must be free of any hazardous materials.
This also applies to possible hollow spaces and fissures in the devices. If repair is necessary, confirm the above-mentioned item in
writing (please use the form in the Appendix).
If hazardous materials remain in or on the device after it has been returned, Heinrichs Messtechnik shall be authorized to remove
them at the client’s expense without further inquiry.
21 Spare parts
The following parts can be ordered as replacement parts:
Group
Description
Info
Indicator
Indicator cover aluminum c/w window/gasket/screws
Scale, blank
Scale incl. customer operating values
Indicator unit(B)-aluminum, c/w. blank-scale
Indicator unit(B)-aluminum, c/w. limit switches KEI1 (SJ3,5-N)
Indicator unit(B)-aluminum, c/w. limit switches KEI2 (SJ3,5-N)
Switching disc for KEI
Electrical. transducer ES, 4-20mA, Hart®
Indicator unit(B)-aluminum, c/w. el. transmitter ES
Bearing unit c/w (B)-standard c/w .axle, bearings and magnets
Bearing unit (B) for indicator on distance
Pointer unit complete. (standard)
Pointer unit complete for el. transducer ES
Base plate(B)-aluminum, c/w cover screw for cable entry(standard)
Base plate(B)-aluminum, c/w cover screw for cable entry(standard)
for indicator on distance
Cable gland M20x1,5, grey, Polyamide
Cable gland M20x1,5, blue, Polyamide
Flow tube
Float st.st. c/w guiding star on request
Float st.st. c/w guiding star, and liquid or gas damping system on request
Mounting
sets
Retrofit set for KEI1 (SJ3,5-N)
Retrofit set for KEI2 (SJ3,5-N)
NOTE:
When ordering spare parts please always mention the serial number of the instrument.
If the float is being removed we recommend a new calibration of the instrument always. Without new calibration additional
measuring errors must be considered.
For further instruction on spare parts please contact the Heinrichs Messtechnik GmbH service department
Subject to change without notice
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BGF Installation and Operating Instructions
Page 23 of 38
22 Exploded views
22.1 Fitting with measuring body
Name Part no.
Fitting 1
Measuring body 2
Resetting spring 3
22.1.1 BGF-.... standard version DN 15-25
22.1.2 BGF-.... standard version DN 50-80
Subject to change without notice
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BGF Installation and Operating Instructions
Page 24 of 38
22.2 Indicator unit
22.2.1 Complete indicator unit, local with
scale
22.2.2 Complete indicator unit with 1
limit switch SJ 3,5 N
Name
Part no.
Indicator base plate 1 x M 20 x 1.5 10
Inner earthing connection 15
Bearing assembly 20
Fixing screws for bearing unit 30
Dummy plug M 20 x 1.5 c/w o.ring 40
Cable gland blue (intrinsically safe ) c/w o-ring M20 x 1,5 41
Cable gland grey (ATEX) c/w o-ring M20 x 1,5 42
Scale, blank 50
Fixing screw for the scale 60
Zero-point screw with nut 70
Indicator cover with glass window, gasket, screws 80
Scale pointer 90
Scale pointer c/w 1 switching disc KEI 91
Scale pointer c/w 2 switching discs KEI 92
Scale pointer c/w 1 switching disc KEM 93
Scale pointer c/w 2 switching discs KEM 94
Scale pointer c/w ES position magnet 95
1. SJ 3,5 N limit switch c/w limit value indicator incl. c/w mounting parts 110
1 SPDT micro switch KEM 1 c/w mounting parts 114
2. SJ 3,5 N limit transducer with limit value indicator 120
2 SPDT micro switches KEM 2 c/w mounting parts 124
Distortion lock c/w screw 130
Installation assembly for 1 micro switch KEM 1 131
Installation assembly for 2 micro switches KEM 2 132
ES HART® transmitter c/w fixing screws
140
Subject to change without notice
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BGF Installation and Operating Instructions
Page 25 of 38
22.2.3 Complete indicator unit with 2
limit switches SJ 3,5 N
22.2.4 Complete indicator unit with
1 pc SPDT micro switch
22.2.5 Complete Indicator unit with
2 pcs SPDT micro switches KEM
22.2.6 Complete Indicator unit with
transmitter ES Ex HART
Subject to change without notice
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BGF Installation and Operating Instructions
Page 26 of 38
22.3 Model Code
BGF
-
Material
S Stainless Steel, process temperature
≤ 350°C
P Stainless Steel, Wetted Parts PTFE, process temperature
≤ 125°C, process pressure max. 16 bar (not for size "H5" available)
Nominal Fittin
g-Size Measuring Range
-
Code
15 1/2" Measuring ranges see table
H-L
25 1" Measuring ranges see table
M-Q
40 11/2" Measuring ranges see table
P-S
50 2" Measuring ranges see table
Q-U
80 3" Measuring ranges see table
T-W
(15)
Flang
e connections
305B DN15 PN40 Form B1 DIN EN 1092
-1
203R 1" Class 150 RF ASME B16.5
-
2003
3A5B DN20 PN40 Form B1 DIN EN 1092
-1
223R 1" Class 300 RF ASME B16.5
-
2003
309B DN25 PN40 Form B1 DIN EN 1092
-1
204R 1¼" Class 150 RF ASME B16.5
-
2003
309D DN25 P
N40 Form D DIN EN 1092
-1
224R 1¼" Class 300 RF ASME B16.5
-
2003
313B DN32 PN40 Form B1 DIN EN 1092
-1
406R 15A 10K RF JIS B2220
313D DN32 PN40 Form D DIN EN 1092
-1
407R 15A 16K RF JIS B2220
201R ½" Class 150 RF ASME B16.5
-
2003 (verringerte Dichtleiste)
406F 15A 10K FF JIS B2220
221R ½" Class 300 RF ASME B16.5
-
2003 (verringerte Dichtleiste)
407F 15A 16K FF JIS B2220
202R ¾" Class 150 RF ASME B16.5
-
2003
222R ¾" Class 300 RF ASME B16.5
-
2003
Thread connections (installation length: 300
mm, float not removable)
4000 G1/4" female thread
6030 1/2" NPT(f)
4010 G3/8" female thread
6040 3/4" NPT(f)
4020 G1/2" female thread
6832 DN25 TriClamp ISO 2852
4030 G3/4" female thread
6830 DN25 TriClamp DIN 32676
6010 1/4" NPT(f)
6630 RD52
x1/6" DIN11851
6020 3/8" NPT(f)
(25)
Flange connections
305B DN15 PN40 Form B1 DIN EN 1092
-
1 (verringerte Dichtleiste)
204R 1¼" Class 150 RF ASME B16.5
-
2003
3A5B DN20 PN40 Form B1 DIN EN 1092
-
1 (verringerte Dichtleiste)
224R 1¼" Class 300 RF
ASME B16.5
-
2003
309B DN25 PN40 Form B1 DIN EN 1092
-1
205R 1½" Class 150 RF ASME B16.5
-
2003
309D DN25 PN40 Form D DIN EN 1092
-1
225R 1½" Class 300 RF ASME B16.5
-
2003
313B DN32 PN40 Form B1 DIN EN 1092
-1
416R 25A 10K RF JIS B2220
313D DN32 PN40 Form
D DIN EN 1092
-1
417R 25A 16K RF JIS B2220
202R ¾" Class 150 RF ASME B16.5
-
2003 (verringerte Dichtleiste)
416F 25A 10K FF JIS B2220
222R ¾" Class 300 RF ASME B16.5
-
2003 (verringerte Dichtleiste)
417F 25A 16K FF JIS B2220
203R 1" Class 150 RF ASME B16
.5-2003
223R 1" Class 300 RF ASME B16.5
-
2003
Thread connections (installation length: 300mm, float not removable)
4000 G1/4" female thread
6030 1/2" NPT(f)
4010 G3/8" female thread
6040 3/4" NPT(f)
4020 G1/2" female thread
6842 DN25 TriClamp ISO 2852
4030 G3/4" female thread
6840 DN25 TriClamp DIN 32676
6010 1/4" NPT(f)
6640 RD52x1/6" DIN11851
6020 3/8" NPT(f)
(40)
Flange connections
317B DN40 PN 40 Form B1 DIN EN 1092
-1
426R 40A 10K RF JIS B2220
317D DN40 PN 40 Form D DIN EN 1092
-1
427R 40A 16K RF JIS B2220
205R 1½" 150 lbs RF ASME B16.5
-
2003 426F 40A 10K FF JIS B2220
225R 1½" 300 lbs RF ASME B16.5
-
2003 427F 40A 16K FF JIS B2220
Thread connections (installation length: 300mm, float not removable)
4030 G3/4" female thread
6060 1-1/4" NPT(f)
4040 G1" female thread
6862 DN50 TriClamp ISO 2852
4050 G1-1/4" female thread
6860 DN50 TriClamp DIN 32676
6040 3/4" NPT(f)
6660 RD78x1/6" DIN 11851
6050 1" NPT(f)
(50)
Flange connections
321B
DN50 PN40 Form B1 DIN EN 1092
-1
207R 2½" Class 150 RF ASME B16.5
-
2003
321D DN50 PN40 Form D DIN EN 1092
-1
227R 2½" Class 300 RF ASME B16.5
-
2003
325B DN65 PN16 Form B1 DIN EN 1092
-1
431R 50A 10K RF JIS B2220
325D DN65 PN16 Form D DIN EN 1092
-1
432R 50A 16K RF JIS B2220
326B DN65 PN40 Form B1 DIN EN 1092
-1
431F 50A 10K FF JIS B2220
326D DN65 PN40 Form D DIN EN 1092
-1
432F 50A 16K FF JIS B2220
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 27 of 38
206R 2" Class 150 RF ASME B16.5
-
2003
226R 2" Class 300 RF ASME B16.5
-
2003
Thread conne
ctions (installation length: 300mm, float not removable)
4050 G1-1/4" female thread
6060 1-1/4" NPT(f)
4060 G1-1/2" female thread
6070 1-1/2" NPT(f)
4070 G2" female thread
6080 2" NPT(f)
(80)
Flange connections
330B DN80 PN16 Form B1
DIN EN 1092
-1
209R 3½" Class 150 RF ASME B16.5
-
2003
330D DN80 PN16 Form D DIN EN 1092
-1
229R 3½" Class 300 RF ASME B16.5
-
2003
331B DN80 PN40 Form B1 DIN EN 1092
-1
441R 50A 16K FF JIS B2220
331D DN80 PN40 Form D DIN EN 1092
-1
442R 50A 16K FF JIS B2220
208R 3" Class 150 RF ASME B16.5
-
2003 441F 50A 16K FF JIS B2220
228R 3" Class 300 RF ASME B16.5
-
2003 442F 50A 16K FF JIS B2220
Measuring ranges (Water 20°C, 1 mPas)
H 10 -
100 l/h
I 16 -
160 l/h
J 25 -
250 l/h
K 40 -
400 l/h
L 60 -
600 l/h
M 100 -
1000 l/h
N 160 -
1600 l/h
P 250 -
2500 l/h
Q 400 -
4000 l/h
R 600 -
6000 l/h
S 1000 -
10000 l/h
T 1600 -
16000l /h
U 2500 -
25000l /h
V 4000 -
40000 l/h
W 6000 -
60000 l/h
Magnet bearer
K Standard PP bis 80 °C
P 81 -
125 °C PTFE
S stainless steel
Flow direction
O Top to bottom
L Left to right
R Right t
o left
U Bottom to top
Heating / cooling
0 without heating / Cooling
1 Heating / cooling, connection EO12 mm
(stainless steel)
2 Heating / cooling, connection DN15, PN 40
(stainless steel)
3 Heating / cool
ing, connection ½" Class 150 ANSI
(stainless steel)
4 Heating / cooling, connection ½" NPT (F)
(stainless steel)
- Certificates
0 without
1 Certificate of compliance with the order 2.1
2 Test report 2.2
B I
nspection certificate 3.1 with material certificate (DIN EN 10204:2004)
C Inspection certificate 3.2 with material certificate (DIN EN 10204:2004)
N Material certificate NACE
- Display
S
Standard display housing,
Process temperature ≤ 150°C for electrical output,
Process temperature ≤ 200°C for local indication
V Standard display housing forward advanced, process temperature
≤ 350°C
E Stainless steel display housing IP67, working temperature
≤ 150°C
H Stain
less steel display housing IP67 forward advanced, process temperature
≤ 350°C
T
Standard display housing with pressure compensation,
Process temperature ≤ 150°C for electrical output,
Process temperature ≤ 200°C for local indication
W Standar
d display housing with pressure compensation forward advanced, process temperature
≤ 350°C
Scale
1 %-Scale (Water)
2 Measuring range
-
Scale (Water)
F Double
-
scale (acc. customer preference)
4 %-Scale (Media)
5 Measuring range
-
Scale (Media)
Switches / electrical output
0 ohne
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 28 of 38
1 1 x inductive switch, Type SJ 3,5 N
2 2 x inductive switch, Type SJ 3,5 N
3 1 x inductive switch, Type SJ 3,5 SN (safety design)
4 2 x inductive switch, Type SJ 3,5 SN (safety design)
6 Transmitter ES with HART
-
protocol, 4
-
20 mA, EEx ia
7 Transmitter ES with HART
-
protocol, 4
-
20 mA, EEx ia / 2x NAMUR
-
switch
8 Transmitter ES with HART
-
protocol, 4
-
20 mA, EEx ia
/ 1x NAMUR
-
switch, 1x pulse output
9 Transmitter ES with Profibus PA, EEx ia
C 1 x microswitch
D 2 x microswitch
E 1 x inductive switch, Type SB 3,5
-
E2, three wire
F 2 x inductive switch, Type SB 3,5
-
E2, three wire
G 1 x induktiver Grenzkontakt NCB2
-
12GM40
-Z0
I Transmitter ES with HART
-
protocol and counter module
K Transmitter ES with Foundation Fieldbus
- Accessories
0 without
X special (separate specification nece
ssary)
- Dessign
H Heinrichs
K Kobold
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 29 of 38
23 Decontamination certificate for device cleaning
Company: ............................................ Name: ..........................................
Street: ............................................. Tel.-Nr.: .......................................
PLZ / postal code............................. / Town: ............................................................
The enclosed Flow Meter Model ……………..………..…..
Comm.-Nr. / Ser.Nr.:
has been used with media :.......................................................................................
As the used media is :
harmless
toxic
harmful
caustic
radioactive
explosive
oxidizing
biological harmful
other ……………………………………………………………………..….
we have doen the following things:
all cavities have been tested to be free the used process media
all cavities are rinsed and neutralized
all sealing surfaces and wetted parts have been cleaned
instrument housing and surfaces have been completely cleaned
We herewith confirm that due to the re-delivery of the above mentioned
instrument there is no danger for human and environment which may be
caused by residues of the process media.
Date: .................................. Signature: ....................................
Stamp
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 30 of 38
24 EC Type Examination Certificate
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 31 of 38
Subject to change without notice
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chs Messtechnik
BGF Installation and Operating Instructions
Page 32 of 38
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 33 of 38
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 34 of 38
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 35 of 38
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 36 of 38
25 Declaration of conformity
Konformitätserklärung
Declaration of Conformity
No. 16.4111.02
Hersteller:
Manufacturer:
Heinrichs Messtechnik GmbH
Robert-Perthel-Strasse 9
50739 Köln
Produktbeschreibung:
Product description:
Schwebekörper
-
Durchflussmessgerät vom Typ BG*
Variable Area Flowmeter Model BG*
Hiermit erklären wir, in alleiniger Verantwortung, dass das oben genannte Messsystem den Anforderungen der folgenden EURichtlinien, einschließlich allen bis heute veröffentlichten Änderungen bzw. Nachträgen entspricht:
We declare herewith, in sole responsibility, that the product described above is conform with the provisions of the following EUdirectives, including all published changes and amendments as of today:
2014/30/EU
(EMC)
EU-Richtlinie über die Elektromagnetische Verträglichkeit
EU-Directive relating to electromagnetic compatibility
2014/34/EU (ATEX)
EU-Richtlinie über Geräte zur Bestimmungsgemäße Verwendung in explosionsgefährdeten
Bereichen.
EU-Directive relating to electrical equipment intended for use in potentially explosive
atmospheres
2014/35/EU
(LVD)
EU-Richtlinie
über die Bereitstellung elektrischer Betriebsmittel zur Verwendung innerhalb
bestimmter Spannungsgrenzen auf dem Markt
EU-Directive relating to the making available on the market of electrical equipment designed for
use within certain voltage limits
2014/68/EU (PED)
EU-Richtlinie zur Harmonisierung der Rechtsvorschriften der Mitgliedstaaten über die
Bereitstellung von Druckgeräten auf dem Markt
EU-Directive on the harmonisation of the laws of the Member States relating to the making
available on the market of pressure equipment
Anhang N und X sind ein integraler Bestandteil dieser Erklärung
Annex N and X are an integral part of this declaration
Köln, den 02.09.2016
Frank Schramm
(Geschäftsführung / General Manager)
Kontakt
:
Tel: +49 (221) 49708-0
Contact: Email: info@heinrichs.eu
Web: www.heinrichs.eu
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 37 of 38
Anhang N zur Konformitätserklärung
Annex N of the Declaration of Conformity
No. 16.4111.02
Produktbeschreibung:
Product description:
Schwebekörper-Durchflussmessgerät vom Typ BG*
Variable Area Flowmeter Model BG*
Die Konformität mit den auf Seite 1 genannten Richtlinien diese Erklärung wird nachgewiesen durch die Einhaltung folgenden
Normen (gegebenenfalls abhängig von Gerätvariante):
Conformity to the Directives referred to on Page 1 of this Declaration is assured through the application of the following
standards (possibly dependent on version of device):
X: Zutreffende Norm / Applicable Standard
Name und Anschrift der Benannte Stelle / Name and Address of the Notified Body
TÜV-SÜD-Industrie Service GmbH
TÜV SÜD Gruppe
Westendstraße 193
D-80686 München
ID-Nr. / ID-No.: RL 2014/68/EU: 0036
DEKRA EXAM GmbH
Carl-Beyling-Haus
Dinnendahlstraße 9
D-44809 Bochum
ID-Nr. / ID-No.: RL 2014/34/EU: 0158
Richtlinie
Direktive
Norm
–
Ref. Nr.
Standard /
Ref. No.
DIN EN -
Ausgabe
Edition
Norm Beschreibung
Standard Description
ES
BGN
BGF
2014/30/EU
61000-6-2 2011 Immunity Industrial enviroment X
61000-6-3 2012 Emission residential enviroment X
55011 2011 Radio frequency disturbance X
61326-1 2013 EMC requirements X
2014/34/EU
60079-0 2012+A11 General requirements X
60079-11 2012 Intrinsic Safety „i“ X
13463-1 2009-07
General requirements non electrical
devices
X X
13463-5 2011 Protection by constructional safety „c“ X X
2014/35/EU 61010 2011 Safety requirements X
2014/68/EU AD 2000-Merkblätter Module H X X
Subject to change without notice
Heinri
chs Messtechnik
BGF Installation and Operating Instructions
Page 38 of 38
Anhang X zur Konformitätserklärung
Annex X of the Declaration of Conformity
No. 16.4111.02
Produktbeschreibung:
Product description:
Schwebekörper-Durchflussmessgerät vom Typ BG*
Variable Area Flowmeter Model BG*
Gerät Zulassungen / Device certification
EG-Baumusterprüfbescheinigung
EC-type examination certificate
Nachtrag
Supplement
Kennzeichnung
Marking
ES
BGN
BGF
DMT 00 ATEX E 075 1 II 2G X
BVS 03 ATEX H/B 112 1 II 2GD c X X
Tech. File Ref. - 03-02 X X X
X: Zutreffende Norm / Applicable Standard
Konformitätserklärungen für die als Option verwendeten Schalter werden von der Hersteller auf deren Homepage bereitgestellt.
For proximity switches offered as an option in conjunction with the above-mentioned products, the Declarations of Conformity
are provided by the switch manufacturer on their homepage.
Die oben genannten Produkte entsprechen der Richtlinie 2014/34/EU. Neue Editionen können bereits eine oder mehrere der in
den jeweiligen EG-Baumusterprüfbescheinigungen genannten Normen ersetzt haben.
Der Hersteller erklärt, dass alle in dieser Konformitätserklärung erwähnt Produkte auch die Anforderungen der neuen Ausgaben
einhalten, da die veränderten Anforderungen der neuen Ausgaben entweder keinen Einfluss auf das Produkt haben, oder das
Produkt die Anforderungen erfüllt.
The above-mentioned products comply with the Directive 2014/34/EU. New editions may have already replaced one or more of
the Standards stated in the respective EC-Type-examination certificates. The manufacturer declares that all products mentioned
in this Declaration of Conformity also comply with the requirements of the new editions since either the changed requirements of
the new editions do not affect the product, or the product also fulfills the requirements.
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