Hefter TF MEGA-A Instruction Manual

Page 1
Be sure to read this manual prior to use.
Please leave this manual at the site of use for easy reference.
TF MEGA-A
FOLDER
Instruction Manual
Page 2
Introduction
product arise in the future.
Symbols
In this manual, several symbols are used to indicate important warnings. Please make sure to read instructions accompanied by these symbols. These symbols have the following
meanings.
Describes instructions which must be followed in use. Be sure to read the instructions to avoid problems due to incorrect operations.
Indicates supplementary or useful information.
Describes names of related items and supplementary instructions.
Trademark
The product name and company name used in this manual are trademarks or registered trademarks of the respective companies.
Page 3
For EU
DECLARATION OF CONFORMITY
HEFTER Systemform GmbH, Am Mühlbach 6, 83209 Prien am Chiemsee, Germany, declares that the product (or products) complies with the provisions dened in the regulations. The reference table is mentioned below.
Name of product Model
Regulation
Low Voltage Directive 2006/95/EC under
Electromagnetic Compatibility Directive 2004/108/EC under
Paper Folder TF MEGA-A IEC60950-1: 2005 + EN60950-1:
2006 + A11: 2009
EN61000-6-3: 2007 EN 55014-1: 2006 EN 55014-2: 1997 + A1: 2001 + A2: 2008 EN61000-3-2: 2006 EN61000-3-3: 2008
En
KONFORMITÄTSERKLÄRUNG
HEFTER Systemform GmbH, Am Mühlbach 6, 83209 Prien am Chiemsee, Deutschland, erklärt hiermit, dass das Produkt (oder die Produkte) die in den Vorschriften denierten Bestimmungen erfüllt. Die Bezugstabelle ist unten aufgeführt.
Bezeichnung des
Produkts
Modell
Richtlinie
Niederspannungsrichtlinie 2006/95/EG unter
Richtlinie zur elektromagnetischen Verträglichkeit 2004/108/EG unter
Papierfalzmaschine TF MEGA-A IEC60950-1: 2005 + EN60950-1:
2006 + A11: 2009
EN61000-6-3: 2007 EN 55014-1: 2006 EN 55014-2: 1997 + A1: 2001 + A2: 2008 EN61000-3-2: 2006 EN61000-3-3: 2008
Ge
DECLARATION DE CONFORMITE
HEFTER Systemform GmbH, Am Mühlbach 6, 83209 Prien am Chiemsee, Allemagne, déclare que le ou les produits sont conformes aux dispositions dénies par la réglementation. Un tableau de référence est proposé ci-dessous.
Nom du produit Modèle
Réglementation
Directive Basse tension 2006/95/CE en application de la
Directive sur la compatibilité électromagnétique 2004/108/CE en application de
Plieuse de papier TF MEGA-A IEC60950-1: 2005 + EN60950-1:
2006 + A11: 2009
EN61000-6-3: 2007 EN 55014-1: 2006 EN 55014-2: 1997 + A1: 2001 + A2: 2008 EN61000-3-2: 2006 EN61000-3-3: 2008
Fr
DICHIARAZIONE DI CONFORMITÁ
HEFTER Systemform GmbH, Am Mühlbach 6, 83209 Prien am Chiemsee, Germania, dichiara che il prodotto (o i prodotti) è/sono conforme/i ai requisiti deniti dalle norme sottoelencate. La tabella di riferimento è riportata qui di seguito.
Nome del prodotto Modello
Direttiva Bassa Tensione
Direttiva 2006/95/CE relativa alle apparecchiature a bassa tensione
Direttiva di compatibilità elettromagnetica 2004/108/CE in base a
Macchina piegantesi di carta
TF MEGA-A IEC60950-1: 2005 + EN60950-1:
2006 + A11: 2009
EN61000-6-3: 2007 EN 55014-1: 2006 EN 55014-2: 1997 + A1: 2001 + A2: 2008 EN61000-3-2: 2006 EN61000-3-3: 2008
It
DECLARACIÓN DE CONFORMIDAD
HEFTER Systemform GmbH, Am Mühlbach 6, 83209 Prien am Chiemsee, Alemania, declara que el producto (o los productos) cumple con las disposiciones previstas en los reglamentos. Seguidamente se indica la tabla de referencia.
Nombre del producto Modelos
Reglamentación - Reglamentaciones
Directiva sobre baja tensión 2006/95/CE, según
Directiva sobre compatibilidad electromagnética 2004/108/CE, según
Máquina que dobla de papel
TF MEGA-A IEC60950-1: 2005 + EN60950-1:
2006 + A11: 2009
EN61000-6-3: 2007 EN 55014-1: 2006 EN 55014-2: 1997 + A1: 2001 + A2: 2008 EN61000-3-2: 2006 EN61000-3-3: 2008
Sp
Page 4
For North America Note:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o and on, the user is encouraged to try to correct the interference by one or more of the following measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and receiver.
– Connect the equipment into an outlet on a circuit dierent from that to which the receiver is connected.
– Consult the dealer or an experienced radio/TV technician for help.
Page 5
Disposal of Old Electrical & Electronic Equipment
is symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for recycling advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative eects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden darf. Bitte informieren Sie sich bei Ihren örtlichen Behörden oder bei Ihrem Händler hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreenden Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling­Prozess zu.
Indem sie sicherstellen, dass das betreende Produkt durch richtige Behandlung, Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas être éliminé comme des ordures ménagères.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignez-vous auprès de votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’ environnement et la santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consumate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo corretto), aiuterete a prevenire eetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los países europeos este producto no deberá eliminarse como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana.
Sp
For EU
Page 6
i
Safety Precautions
Safety Precautions
In this manual, operations and handling of the unit which are hazardous are described using the following marks to prevent personal injury or property damage to the user and others.
Ignoring this mark could result in the possibility of serious injury or even death.
Ignoring this mark could result in the possibility of injury or physical damage.
This mark indicates a “Warning” or “Caution”.
A graphic may be shown inside the mark to describe the warning or caution more specically.
This mark indicates a forbidden action.
A graphic may be shown inside the mark to describe the forbidden action more specically.
This mark indicates actions that must be performed.
A graphic may be shown inside the mark to describe the action to be performed more specically.
Power Supply
• This unit shall be installed near the socket-outlet where the plug on the power supply cord is easily accessible.
• Make sure the power supply used is always within the following range.
Power supply : 220-240 V AC, 50 Hz (EU) 120 V AC, 60 Hz (North America)
• When you power other appliances from the same AC outlet, make sure that the combined power consumption does not exceed the power supply capacity.
Rated current (Rated power) : 0.5 A (EU), 0.85 A (North America)
Use only the power supply voltage specied on the main nameplate.
Using other voltages could result in a re or an electrical shock.
Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles.
Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch a re.
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ii
Safety Precautions
Operating Environment
Operate this unit in the following environment.
• where the temperature range is between 5 and 35°C/41 and 95°F (-10 to +50°C/14 to 122°F in storage)
• where the humidity range is between 20 and 80% RH (10 to 90% RH in storage, however no condensation)
• which is not subject to direct sunlight
• which is reasonably free from dust
• which is subject to little or no vibration
• which is free from air-borne salt
• where there are no harmful chemicals
• where the unit is not exposed to water
Keep this unit and the power cord away from heaters and heater vents.
Excessive heat could melt the cover or power cord covering, and result in a re or an electrical shock.
Do not place metal objects or vessels containing liquids on top of the unit.
The entry of any metal object or liquid could result in a re or an electrical shock.
Do not insert any metal or easily-combustible object inside this unit.
This could result in a re or an electrical shock.
Do not use ammable sprays inside or near the unit (e.g. when cleaning the unit).
Such ammable gas may ignite and cause a re or combustion.
Do not install this unit in a location where there is excessive humidity or where contact with water is possible.
Poor choice of location could result in deterioration of the insulation, a re or an electrical shock.
Install this unit on a level, stable stand or oor, with sucient space around it.
Failure to do so could result in the unit overturning and causing injury.
Disconnect the power plug from the power outlet before attempting to move this unit.
Failure to do so could result in power cord damage, a re or an electrical shock.
Always disconnect the power plug from the power outlet when the unit is not to be used for an extended period.
Failure to do so could result in a re due to leakage current if the insulation should deteriorate.
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iii
Safety Precautions
Maintenance / Other
Do not damage the power cord or power plug.
Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.
This could result in damage, a re or an electrical shock.
Do not touch the power switch with wet hands.
Otherwise electric hazards may occur.
Do not remove the cover or back panel.
This unit contains high-voltage components that could cause an electrical shock.
Do not disassemble, modify or repair this unit.
There is a danger of re, electrical shock or injury.
Contact your dealer when repairs are necessary.
If any foreign object such as metal or liquid should enter this unit, immediately turn the unit o at the power switch and disconnect the power plug from the power outlet.
Failure to do so could result in a re or an electrical shock.
Contact your dealer immediately.
Before cleaning this unit, turn the unit o at the power switch and disconnect the power plug from the power outlet.
Accidental operation of the unit during cleaning could result in injury.
Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend.
Accumulated dust could result in a re.
Always grip the plug when disconnecting the power plug from the power outlet.
Forcibly pulling on the power cord could cause damage, resulting in a re or an electrical shock.
Do not touch or insert foreign objects into any rotating part during operation.
This could result in injury.
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iv
Safety Precautions
WARNING / CAUTION Labels
"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety. Do not remove or change them. When the labels become dirty or are lost, be sure to contact your dealer for a new one.
When changing a fuse, make sure that the fuse rating is same as that indicated on this label.
North America
EU
H
H
Page 10
v
Contents
Contents
Safety Precautions .............................................i
Power Supply .................................................................................i
Operating Environment ...........................................................ii
Maintenance / Other ............................................................... iii
WARNING / CAUTION Labels ................................................ iv
Chapter1 Before Operation
1. Features ................................................... 1-1
2. Setting Up the Machine ......................... 1-2
2-1. Components ..............................................................1-2
2-2. Removing the Press Release Lever ................... 1-3
2-3. Locking the Bearing Support Levers ............... 1-4
2-4. Attaching the Parts ................................................. 1-5
3. Names and Functions ............................. 1-8
4. Describing Control Panel ..................... 1-10
5. Screen Menus ........................................1-11
6. Handling Paper ..................................... 1-12
6-1. Paper Used ...............................................................1-12
6-2. Precautions on Stacking Paper ........................1-12
7. Emergency Stop....................................1-14
Chapter2 Basic Operation
1. Standard Folding of Standard Paper .... 2-1
1-1. Standard Paper ......................................................... 2-1
1-2. Standard Folding ..................................................... 2-2
1-3. Operation Procedures ...........................................2-2
Chapter3 Advanced Operation
1. Standard Folding of Special Paper ....... 3-1
1-1. Single Folding Thick Paper ...................................3-1
1-2. Double Folding Thick Paper ................................ 3-2
1-3.
Double Folding B6 Thin Paper (EU)/Small
Thin Paper (North America) ............................................3-4
2. Custom Folding of Standard Paper ...... 3-7
3.
Standard Folding of Non-Standard Size
Paper .............................................................. 3-11
4. Cross Folding ........................................3-13
4-1. Cross Folding Standard Size Paper .................3-14
4-2. Cross Folding Non-Standard Size Paper .......3-17
5. Using Art Paper and Coated Paper ..... 3-19
5-1. Characteristics of Art Paper and Coated
Paper ...........................................................................3-19
5-2. Operation Procedures .........................................3-19
6. Correcting Folding Misalignment .......3-20
6-1. Correcting Folding Misalignment along
Vertical Length of Paper .....................................3-20
6-2. Correcting Folding Misalignment along
Sides of Paper ..........................................................3-23
Chapter4
Troubleshooting Guide
1. Correcting Deformed Folding .......................4-1
2. Removing Jammed Paper ...................... 4-1
2-1. When Paper Has Jammed Near the Paper
Feed Ring .................................................................... 4-1
2-2. When Paper Has Slipped at the Paper
Feed Section .............................................................. 4-2
2-3. When Paper Has Coiled Around the Rubber
Roll ................................................................................. 4-3
2-4. When Paper Has Jammed at the First
Folding Plate .............................................................. 4-4
2-5. When Paper Has Jammed at the Second
Folding Plate .............................................................. 4-5
2-6. When Paper Has Jammed Near the
Stacker.......................................................................... 4-7
3. Error Messages ....................................... 4-8
4. Troubleshooting ..................................... 4-9
Chapter5 Cleaning the Unit
1. Cleaning Each Section ............................ 5-1
1-1. Cleaning the Rubber Roll ..................................... 5-1
1-2. Cleaning the Paper Feed Rings .......................... 5-2
1-3. Cleaning the Paper Separator ............................ 5-3
1-4. Cleaning the Paper Sensor .................................. 5-4
1-5. Cleaning the Ejection Gate Sensor ................... 5-4
1-6. Cleaning the Paper Ejection Belts ..................... 5-4
Chapter6 Appendix
Specication .................................................. 6-1
Page 11
1-1
Chapter1 Before Operation
Chapter1 Before Operation
1. Features
The TF MEGA-A is designed to fold paper into six popular folding modes and is capable of folding the following number of sheets:
For EU
Approximately 125 sheets of paper per minute when single folding A4 size ne quality paper 64 g/m
2
For North America
Approximately 135 sheets of paper per minute when single folding 11 lb of ne quality LT paper
Single fold Double fold Irregular accordion fold Letter fold Accordion fold Gate fold
The TF MEGA-A is also able to create cross single fold and cross letter fold as shown in the gure.
Cross fold
Cross single fold
Cross letter fold
Note that the nish of cross folding is not as accurate as that of the six folding modes mentioned above.
(Fold out)
(Z fold)
Page 12
1-2
Chapter1 Before Operation
2. Setting Up the Machine
2-1. Components
[1] [2] [3]
[4] [5] [6]
[7]
220 to 240 V (For EU)120 V (For North America)
No. Name Qty. Remark
[1] First folding plate 1 Attached to the right upper section on the operator's side.
[2] Second folding plate 1 Attached to the right lower section on the operator's side.
[3] Instruction manual 1 This manual
[4] Scale label 1 Used to measure non-standard size paper. Attach the scale.
[5] Guide plate unit 1 Used when folding B6 size thin paper into four. (EU)
Used when folding small sized medium thickness paper into four. (North America)
[6] Cross folding lever 1 Used when cross folding paper.
[7] Power cord 1
Page 13
1-3
Chapter1 Before Operation
2-2. Removing the Press Release Lever
The press release levers are attached to the unit at shipment to prevent the rubber roll from becoming distorted. Be sure to remove them when setting up the machine.
The two types of press levers are attached to either side of the rubber roll.
Press release lever (A)
Operator’s side
Rubber roll
Press release lever (B)
Press release lever (A)
Press release lever (B)
Non-operator’s side
Rubber roll
The machine will be damaged if it is used without removing the lever.
1
To remove the press release lever (A) on the non-operator’s side, push it inwards and pull it out.
Press release lever (A)
Press release lever (A)
2
To remove the press release lever (A) on the operator’s side, push it inwards and pull it out.
3
To remove the press release lever (B) on the non-operator’s side, push it inwards and pull it out.
Press release lever (B)
Press release lever (B)
4
To remove the press release lever (B) on the operator’s side, push it inwards and pull it out.
Page 14
1-4
Chapter1 Before Operation
2-3. Locking the Bearing Support Levers
The bearing support levers are released at shipment to prevent the rubber roll from becoming distorted. After removing the press release levers, be sure to lock the bearing.
Support paper feed plate
Paper receiving stopper
Paper receiving tray
1
Unfold the paper receiving tray.
2
Unfold the support paper feed plate.
• If you unfold the support paper feed plate before unfolding the paper receiving tray, the paper receiving stopper may be damaged. Make sure that you unfold the paper receiving tray rst.
• The paper receiving tray and support paper feed plate are foldable so that you can easily move or store the machine. Make sure that you unfold them before using the machine.
Top cover
3
Open the top cover.
Bearing support lever
Operator’s side
4
Turn the bearing support lever on the operator’s side in the direction of the arrow.
The bearing will be locked.
Page 15
1-5
Chapter1 Before Operation
Bearing support lever
Non-operator’s side
5
Turn the bearing support lever on the non-operator’s side in the direction of the arrow.
The bearing will be locked.
Because the bearing support lever presses down the rubber roll, if it is not locked, thick paper may not be folded properly.
6
Close the top cover.
2-4. Attaching the Parts
1
Attach the second folding plate.
Second folding plate
Lock lever
UNLOCK
LOCK
1) Move the lock lever of the second folding plate to the position of “UNLOCK.”
2) Slide the second folding plate to the machine along the shaft on each side of the frame, then insert the U-shaped gutter on the edge of each side into the shaft located on the back of the frame.
3) Move the lock lever to the position of “LOCK.”
Page 16
1-6
Chapter1 Before Operation
First folding plate
UNLOCK
LOCK
Lock lever
2
Attach the rst folding plate.
1) Move the lock lever of the rst folding plate to the position of “UNLOCK.”
2) Slide the rst folding plate to the machine along the shaft on each side of the frame, then insert the U-shaped gutter on the edge of each side into the shaft located on the back of the frame.
3) Move the lock lever to the position of “LOCK.”
Connector 1
Control cable 1
Control cable 2
1
2
2
1
Connector 2
3
After attaching the folding plates, connect the control cable of the rst folding plate to the connector "1" and that of the second folding plate to the connector "2."
• Be careful not to connect the control cable to a wrong connector.
• Be sure to turn o the power before connecting or disconnecting the control cable. Otherwise the unit will malfunction.
Guide plate unit
4
Place the guide plate unit on the magnet under the top cover.
Cross folding lever
5
Insert the cross folding lever to the shaft located on the operator's side under the top cover.
Page 17
1-7
Chapter1 Before Operation
Memo
Page 18
1-8
Chapter1 Before Operation
3. Names and Functions
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[13]
[14]
[15]
[16] [17]
[18]
[12]
Under the main cover
Paper feed tray (operator’s side)
Page 19
1-9
Chapter1 Before Operation
No. Name Function
[1] First folding plate Guide plate for deciding a paper folding position. First folding is
made using this plate.
[2] Control panel Used when operating the machine. Error messages are also
displayed on the LCD display.
[3] Second folding plate Paper folded at the rst folding plate is sent to the second folding
plate. Second folding is made using this plate. This plate is not used when folding paper into two.
[4] Power switch Turns on and o the power.
[5] Paper receiving tray Receives folded paper ejected out.
[6] Paper receiving stopper Stops paper ejected out from the machine.
[7] Stacker rollers Ejects folded paper from the machine.
[8] Paper set lever When lowered, the paper feed tray is raised.
[9] Support paper feed plate Supports paper stacked on the paper feed tray.
[10] Paper feed tray Used to stack paper to be folded.
[11] Side guide Holds paper stacked on the paper feed tray.
[12] Top cover Prevents the user from touching the moving parts.
[13] Jam correction knob Removes paper jammed around the rubber roll by turning the
knob.
[14] Paper feed ring Feeds paper into the machine.
[15] Rubber roll Sends paper to the rst folding plate.
[16] Separating pressure adjustment dial Adjusts the paper separating pressure.
[17] Paper feed pressure adjustment knob Adjusts paper feed pressure.
[18] Slant correction paper feed knob Corrects misalignment along sides of paper.
Page 20
1-10
Chapter1 Before Operation
4. Describing Control Panel
[1]
[2][3][4][5][6][7][8][9][10]
[12][13][14][15]
[11]
No. Name Function
[1] Counter/LCD display A paper size, folding mode, the number of folded paper or error
messages are displayed.
[2]
key
When pressed, the machine stops.
[3]
key
When pressed, the machine starts folding operations.
[4] C (clear) key • When the machine is stopped with paper on the paper feed tray,
pressing this key for more than two seconds makes the counted number return to "0."
• When a mis-feed has occurred, pressing this key clears the
message.
• When set to subtract count, pressing this key cancels the subtract
count mode and returns to the add count mode.
[5]
(test) key
Starts test folding.
[6] key, key Sets the details for non-standard size paper, custom folding or
folding position correction, species the number for subtract count, or changes the stacker rollers position.
[7]
(count) key
Switches the count mode from add count to subtract count.
[8]
(stacker roller position correction)
key
Corrects the automatically set position of the stacker rollers.
[9]
(second folding stopper
adjustment) key
Adjusts the automatically set folding position or species the size of custom folding.
[10]
(rst folding stopper adjustment)
key
Adjusts the automatically set folding position or species the size of custom folding.
[11]
(paper length setting) key
Species the paper length when folding non-standard size paper in a standard folding mode.
[12] Folding mode, paper feed/eject
direction lable
Shows the paper feed direction and front/back of paper and how folded paper is discharged from the machine. Use this label when selecting a folding mode using the folding mode key.
[13]
(folding mode) key
Selects a folding mode (six patterns).
[14] (paper size) key Selects a paper size from A3, B4, A4, B5, A5, B6, LP (non-standard
size) and CF (paper for custom folding). (EU)
Selects a paper size from LD, LG, LT, ST/IN, LP (non-standard size) and CF (paper for custom folding). (North America)
[15] Paper feed pressure label Refer to this label when setting paper feed pressure according to
the paper quality.
Page 21
1-11
Chapter1 Before Operation
5. Screen Menus
The top screen is a screen displayed rst when you turn on the power.
For EU
A3
Single fold
[1]
Count:0
[2] [3] [4]
For North America
[1]
[2] [3] [4]
LD
Single fold
Count:0
No. Name Function
[1] Folding mode Displays a currently selected folding mode. The default setting is
[Single fold].
[2] Paper size Displays a currently selected mode. The default setting is [A3] (EU)/
[LD] (North America).
[3] Count mode Indicates a count mode.
: add count mode, : subtract count mode
The default setting is .
[4] The number of folded paper Displays the number of processed sheets in the add count mode (0
to 9999) and the number of sheets to be processed in the subtract count mode (0 to 999).
Page 22
1-12
Chapter1 Before Operation
6. Handling Paper
6-1. Paper Used
•
Make sure that the printing ink on the paper has dried completely prior to use.
• If used without the ink completely dried, the folding roller or paper may become dirty.
• Paper printed with special ink may cause the swelling and deformation of the rubber rolls, leading to folding misalignment.
•
If curled paper is used, depending on the environmental condition (temperature, humidity), paper quantity, paper type, and paper ber, it may not ow smoothly into the folding plate or may not be folded properly. Flatten the paper prior to use.
•
When folding B6 size paper, if you use ne quality paper of 64 g/m2 or thicker, the paper may not be able to be ejected. (EU)
•
Fan paper well prior to use.
6-2. Precautions on Stacking Paper
•
Do not stack paper on the paper feed tray with the left and right sides of the paper unaligned or some sheets protruding out.
•
Do not stack paper on the paper feed tray with the lead and tail edges unaligned or some sheets protruding out.
If the paper is protruding at the lead or tail edge, paper will not be fed stably, resulting in problems such as paper feed error and folding misalignment.
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Chapter1 Before Operation
Paper
Guide plate
Paper set lever
•
When stacking just a few sheets of paper on the paper feed tray, lower the paper set lever while pressing the lead edge of the paper against the guide plate.
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Chapter1 Before Operation
7. Emergency Stop
Do not put neither hands nor ngers inside the machine during operation. You also need to be careful not to get your hair, accessories and wear caught in the machine.
An emergency stop device to ensure safety has been installed to the top cover. Opening the cover during operations will stop the machine.
To resume operations, follow the procedures below.
Top cover
1
Close the top cover.
2
Press the key.
Operations will start.
If an error occurs when opening the top cover, an error message will be displayed on the LCD display after closing the cover ( p.4-8). Fix the error and press the key to resume operations.
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Chapter2 Basic Operation
Memo
Chapter2 Basic Operation
1. Standard Folding of Standard Paper
1-1. Standard Paper
For EU
There are six types of standard paper sizes; A3, B4, A4, B5, A5, and B6.
Paper Size Long×Wide (mm) Paper Size Long×Wide (mm)
A3 420×297 B4 364×257
A4 297×210 B5 257×182
A5 210×148 B6 182×128
These sizes except A4 and B5 are detected as standard paper only when stacked with short edge feed.
Stacking
Direction
Paper Size
A3 A4 A5 B4 B5 B6
Short edge feed
O O O O O O
Long edge feed
X O X X O X
Can be used as standard paper : O Cannot be used as standard paper : X
For North America
There are ve types of standard paper sizes; LD (double letter) , LG (legal), LT (letter), ST (statement) and IN (invoice).
Paper Size Long×WIde (inch)
LD 17 x11
LG 14 x 8.5
LT 11 x 8.5
ST 8.5 x 7
IN 8.5 x 5.5
LD and LG are detected as standard paper only when stacked with short edge feed.
Stacking
Direction
Paper Size
LD LG LT ST IN
Short edge feed
O O O O O
Long edge feed
X X O X X
Can be used as standard paper : O Cannot be used as standard paper : X
2-1
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Chapter2 Basic Operation
1-2. Standard Folding
There are six types of standard folding modes: single fold, double fold, irregular accordion fold (fold out), letter fold, accordion fold (z-fold) and gate fold. Paper is folded as shown below when the paper is placed on the paper feed tray with its print side facing upward.
Single fold Double fold Irregular
accordion fold
Letter fold Accordion fold Gate fold
Paper feed direction
Paper ejection direction
1-3. Operation Procedures
Do not put neither hands nor ngers inside the machine during operation. You also need to be careful not to get your hair, accessories and wear caught in the machine.
Power switch
1
Insert the power cord in the wall socket and turn on the power.
Press “ I ” to turn on the power. Press “O" to turn o the power.
When the power is turned on, the folding stopper of each folding plate and the stacker rollers move to the default positions. Wait until the machine stops completely.
Side guide
Fixing screw
Side guide
Fixing screw
2
Loosen the xing screws of the side guides, and move the side guides to t the paper width.
(Fold out)
(Z fold)
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Chapter2 Basic Operation
Paper
Paper set lever
Guide plate
3
Raise the paper set lever and place some paper on the paper feed tray.
Push in the paper until its lead edge touches the guide plate.
The message "No paper" displayed on the LCD dispaly disappears.
Fan the paper well and stack them neatly at the center of the paper feed tray.
Side guide
Side guide
Fixing screw
Fixing screw
4
After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides.
Paper can be stacked to a height of approximately 45 mm/1.77 inches at one time. Do not stack too many sheets of paper.
Paper set lever
5
Lower the paper set lever.
The paper feed tray will be raised.
Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop.
A3
Single fold
Count:0
6
Press the key to select the size of the paper on the paper feed tray.
Each time you press the key, paper sizes are displayed on the LCD display in the following order with a gure:
A3, B4, A4, B5, A5, B6, LP, CF (EU) LL, LG, LT, ST/IN, LP, CF (North America)
When stacking A4 and B5 size paper with long edge feed, select [A5] and [B6] respectively. (EU)
When stacking letter size paper with long edge feed, select [ST/IN]. (North America)
A3
Single fold
Count:0
7
Press the key to select the desired folding mode.
Each time you press the key, the folding modes are displayed on the LCD display in the
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Chapter2 Basic Operation
following order with a gure: Single fold, Double fold, Fold out (irregular
accordion fold), Letter fold, Z fold (accordion fold), Gate fold
Paper pressure adjustment knob
8
Move the paper feed pressure adjustment knob to "0."
Move the knob to the right or left while pulling it upward.
If the paper slips and no paper is conveyed, change the paper feed pressure to “1.”
If several sheets of paper are fed at the same time (double-feed), decrease the paper feed pressure to “–1.”
Top cover
9
Open the top cover.
Separating pressure adjustment dial
10
Set the separating pressure adjustment
dial to “0”.
If several sheets of paper are fed at the same time (double-feed), increase the paper separating pressure to "1" or "2."
When adjusting the separating pressure, increase the pressure gradually in steps of 0.5.
Paper separating pressure increases as the scale value increases.
11
Close the top cover.
12
Press the key for test folding.
When the key is pressed, the folding stopper starts moving to the certain position according to the set paper size and folding mode. Two sheets of paper will be ejected.
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Chapter2 Basic Operation
Test folded sample
13
Check the nish of test folding.
Check for folding misalignment using the second test folded sample.
If folding misalignments occur, refer to Chapter 3 "ADVANCED OPERATION"“5. Correcting Folding Misalignment” ( p.3-20 ).
Depending on the count mode you choose, the procedures to follow will change.
Use the subtract count mode to specify the number of sheets to be processed.
Otherwise use the add count.
Subtract count mode: go to step 14. Add count mode: go to step 16.
SR set
1
14
If the paper is not ejected smoothly,
change the position of the stacker rollers.
While pressing the key, press the or key to change the position.
When gate folding large size paper such as A3 (EU)/ LD (North America) under high temperature and high humidity, folded paper may misalign. Change the position
of the stacker rollers to "2" from "1."
15
Change the count mode to the subtract
count mode.
A3
Single fold
Count:0
The add count mode has been selected by default and [ Count : 0] is displayed on the LCD display.
A3
Single fold
Count:0
To change it to the subtract count mode, press the key to display [ Count : 0].
A3
Single fold
Count:100
16
Specify the number of sheets to be
processed.
While pressing the key, press the or key to specify the number.
17
Press the key to start folding
operations.
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Chapter2 Basic Operation
Add count mode:
Press the key to interrupt or stop the operations. Pressing the key again will resume operations.
When there is no paper on the paper feed tray, the machine will stop automatically and the counted number and "No paper" will be displayed.
When paper is loaded on the paper feed tray, the counted number, paper size, and the folding mode will be displayed.
If you press the C key for more than two seconds, the counter returns to "0." If you press the key without pressing the C key, folding operations will resume and the accumulated number will be displayed.
Subtract count mode:
When the process of the specied number is complete, the machine stops automatically and the counter returns to the specied number.
Press the key to interrupt or stop the operations. Pressing the key again will resume operations.
When there is no paper on the paper feed tray, the machine will stop automatically and the counted number and "No paper" will be displayed.
When paper is loaded on the paper feed tray, the counted number, paper size, and the folding mode will be displayed.
If you press the C key for more than two seconds, the counter returns to "0." If you press the key without pressing the C key, folding operations will resume and the subtracted number will be displayed.
Note that you cannot move onto the next procedure until you place paper on the paper feed tray.
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Chapter3 Advanced Operation
1. Standard Folding of Special Paper
Do not put neither hands nor ngers inside the machine during operation. You also need to be careful not to get your hair, accessories and wear caught in the machine.
1-1. Single Folding Thick Paper
When folding ne quality thick paper 104.7 g/m2/34 lb into two, the edge of the folding line of the paper or a part near the center may bend due to environmental conditions (temperature, humidity), paper size, paper ber direction, etc. When this occurrs, follow the procedures below.
Bent corner
Bend near the center
A3 CF2 length
0.0mm
1
While pressing the key, press the key to change [CF2 length] from [0.0mm] to [0.4mm](EU)/[0.02inch](North America).
The folding stopper of the second folding plate moves by 0.4 mm/0.02 inch to widen the paper conveyance path, resulting in smooth conveyance of thick paper.
If mis-feed or double-feed occurs, refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
Test folded sample
3
Check the nish of test folding.
Check for folding misalignment using the second test folded sample.
If folding misalignments occur, refer to Chapter 3 "ADVANCED OPERATION"“5. Correcting Folding Misalignment” ( p.3-20 ).
4
After completing adjustments, set the count mode either to the add count or to the subtract count, then press the
key to start folding operations.
Refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3.
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Chapter3 Advanced Operation
Operation Procedures ( p2-2).
After completing single folding of thick paper, turn o and on the power to return the folding stopper to its original position. If thin paper is single-folded before doing this procedure, the thin paper will not be folded neatly.
1-2. Double Folding Thick Paper
When folding ne quality thick paper 104.7 g/m2/28 lb into four, its folding section may open when ejected to the stacker because of the paper thickness and consequently the folded paper may not be able to pass through the stacker rollers, resulting in paper jam. To prevent this, follow the procedures below.
Do not fold ne quality thick paper 127.9 g/m2/34 lb into four because paper jam inside the machine or paper ejection problem may occur.
Side guide
Fixing screw
Side guide
Fixing screw
1
Loosen the xing screws of the side guides, and move the side guides to t the paper width.
Paper
Paper set lever
Guide plate
2
Raise the paper set lever and place some paper on the paper feed tray.
Push in the paper until its lead edge touches the guide plate.
Side guide
Side guide
Fixing screw
Fixing screw
3
After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides.
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Chapter3 Advanced Operation
Paper set lever
4
Lower the paper set lever.
The paper feed tray will be raised.
Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop.
A3
Single fold
Count:0
5
Press the key to select a paper size.
A3
Double fold
Count:0
6
Press the key to select [Double fold].
Stacker roller
Lever
Belt
Stacker lever
7
While lifting up the stacker rollers with your hand, pull the levers (left and right) attached to the stacker lever in the direction of the arrow so that contact pressure on the belts by the stacker rollers is relieved.
8
Press the key for test folding.
The stacker rollers will move to the position of "5."
For double letter size, the stacker rollers will move to the position of "4." (North America)
Check if the paper is ejected smoothly.
If mis-feed or double-feed occurs, refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
SR set
4
9
If the paper is not ejected smoothly, change the position of the stacker rollers to "4" or "3."
While pressing the key, press the key to change [SR set] from [5] to [4] or [3].
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Chapter3 Advanced Operation
10
Press the key again for test folding
and check the nish of test folding.
Check for folding misalignment using the second test folded sample.
If folding misalignments occur, refer to Chapter 3 "ADVANCED OPERATION"“5. Correcting Folding Misalignment” ( p.3-20).
11
After completing adjustments, set the
count mode either to the add count or to the subtract count, then press the
key to start folding operations.
Refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
Stacker roller
Lever
Belt
Stacker lever
12
After the operations have completed,
move the left and right levers attached to the stacker lever in the direction of the arrow.
If the stacker rollers are left lifted up, problems will occur when the normal paper size is used.
Once a paper size or folding mode is changed or the power is turned o, the stacker rollers will return to the automatically set position.
1-3.
Double Folding B6 Thin Paper (EU)/Small Thin Paper (North America)
Paper jam may occur when folding B6 size ne quality paper of between 64 g/m2 and 81.4 g/m2 (EU)/folding
5.00 (W) x 7.00 (L) inch size ne quality paper of 22 lb or thinner (North America) into four. Using the supplied guide plate unit will prevent paper jam.
Guide plate unit
1
Remove the guide plate unit stored inside the top cover.
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Chapter3 Advanced Operation
Paper ejection belt
Guide plate unit
2
Attach the guide plate unit to the innermost center between the two paper ejection belts.
Guide plate unit
Paper ejection belt
SR set
4
3
Move the stacker rollers to "4."
While pressing the key, press the key to change [SR set] to [4] from [5].
4
Press the key for test folding and check if the paper is ejected smoothly.
If mis-feed or double-feed occurs, refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
5
If the paper is not ejected smoothly, change the position of the stacker rollers again.
Folded sample
6
Check the nish of test folding.
Check for folding misalignment using the second test folded sample.
If folding misalignments occur, refer to Chapter 3 "ADVANCED OPERATION"“5. Correcting Folding Misalignment” ( p.3-20)
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Chapter3 Advanced Operation
7
After completing adjustments, set the count mode either to the add count or to the subtract count, then press the
key to start folding operations.
Refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
8
After completing the work, remove the guide plate unit.
• Leaving the guide plate unit attached may result in problems when other types of paper are used.
• When folding ne quality paper 52.3 g/ m2 (EU)/ 14 lb (North America) into four, do not use the guide plate unit.
9
Store the removed guide plate unit inside the top cover.
Once a paper size or folding mode is changed or the power is turned o, the stacker rollers will return to the automatically set position.
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Chapter3 Advanced Operation
2. Custom Folding of Standard Paper
Do not put neither hands nor ngers inside the machine during operation. You also need to be careful not to get your hair, accessories and wear caught in the machine.
Custom folding is the method of folding paper where you specify the folding stoppers of the rst and second folding plates. The following describes the custom folding procedures taking accordion fold as an example.
Side guide
Fixing screw
Side guide
Fixing screw
1
Loosen the xing screws of the side guides, and move the side guides to t the paper width.
Paper
Paper set lever
Guide plate
2
Raise the paper set lever and place some paper on the paper feed tray.
Push in the paper until its lead edge touches the guide plate.
Side guide
Side guide
Fixing screw
Fixing screw
3
After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides.
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Chapter3 Advanced Operation
Paper set lever
4
Lower the paper set lever.
The paper feed tray will be raised.
Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop.
Accordion fold (example)
5
Fold a piece of paper as desired and measure the dimensions of the A, B and C.
The folding sizes should be within the following ranges.
A: 40 to 325 mm/1.57 to 12.80 inches
(folded size for the rst folding plate)
B: 40 to 216 mm/1.57 to 8.50 inches
(folded size for the second folding plate)
C: 216 mm/8.50 inches or shorter
(folded paper length)
Single fold Double fold Irregular
accordion fold
Letter fold Accordion fold Gate fold
Paper feed direction
Paper ejection direction
A (B=0mm)
B
A
B
A
B
B
A
A
B
A
The position of A and B
CF
Count:0
6
Press the key to set a paper size to [CF].
CF CF1 length
40.0mm
CF
7
Set the stopper position of the rst folding plate to the dimension of A.
While pressing the key, press the or key to change [CF1 length] from [40.0mm](EU)/ [1.57inch](North America) to the dimension of A.
CF CF2 length
0.0mm
CF
8
Set the stopper position of the second folding plate to the dimension of B.
While pressing the key, press the or key to change [CF2 length] from [0.0mm](EU)/ [0.00inch](North America) to the dimension of B.
(Fold out)
(Z fold)
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Chapter3 Advanced Operation
Stacker roller
9
Move the stacker rollers to the appropriate position referring to the following Table of Stacker Rollers Position.
SR set
1
While pressing the key, press the or key to set [SR set] to a disired value.
Use the table just as a reference. You may need ne adjustments according to various conditions such as environmental conditions (temperature, humidity), paper quality, paper thickness, paper ber direction, cutting accuracy and printing conditions.
Table of Stacker Rollers Position (EU)
Stacker
Rollers
Position
Length of Folded Paper (C) Folding Mode
1 182 to 216 mm A3: single fold, irregular accordion fold (fold out), gate fold
B4 : single fold
Single fold larger than A3 size
2 148.5 to 182 mm B4: Irregular accordion fold (fold out), gate fold
3 128.5 to 148.5 mm A4: single fold, irregular accordion fold (fold out), gate fold
A3: letter fold, accordion fold (Z fold)
4 105 to 128.5 mm A5: single fold, irregular accordion fold (fold out), gate fold
B5: single fold, irregular accordion fold (fold out), gate fold
B4: letter fold, accordion fold (Z fold)
5 40 to 105 mm B6: single fold, double fold, letter fold, accordion fold (Z fold),
irregular accordion fold (fold out), gate fold
A5: double fold, letter fold, accordion fold (Z fold)
B5: double fold, letter fold, accordion fold (Z fold)
A4: double fold, letter fold, accordion fold (Z fold)
B4: double fold
A3: double fold
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Table of Stacker Rollers Position (North America)
Stacker Rollers
Position
Length of Folded Paper (C) Folding Mode
1 7.0 to 8.5 inches LD: single fold, irregular accordion fold (fold out), gate fold
Single folded paper larger than LD
2 6.0 to 7.0 inches LG: Irregular accordion fold (fold out), gate fold
3 5.0 to 6.0 inches LT: single fold, irregular accordion fold (fold out) gate fold
LD: letter fold, accordion fold (Z fold)
4 4.0 to 5.0 inches LG: letter fold, accordion fold (Z fold)
LD: double fold
5 1.6 to 4.0 inches LT: double fold, letter fold, accordion fold (Z fold)
LG: double fold
10
Press the key for test folding and
check if the paper is ejected smoothly.
If mis-feed or double-feed occurs, refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
11
If the paper is not ejected smoothly,
change the position of the stacker rollers again.
Folded sample
12
Check the nish of test folding.
Check for folding misalignment using the second test folded sample.
If folding misalignments occur, refer to Chapter 3 "ADVANCED OPERATION"“5. Correcting Folding Misalignment” ( p3-20).
13
After completing adjustments, set the
count mode either to the add count or to the subtract count, then press the
key to start folding operations.
Refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p2-2).
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Chapter3 Advanced Operation
3.
Standard Folding of Non-Standard Size Paper
Do not put neither hands nor ngers inside the machine during operation. You also need to be careful not to get your hair, accessories and wear caught in the machine.
Paper other than the standard size paper are called non-standard size paper. The paper size that can be used as non-standard size paper is as follows.
Length(L): 182 to 432 mm/
7.16 to 17.00 inches
Paper feed direction
Width:128 to 297 mm/
5.04 to 11.69 inches
Maximum: 297 (W) x 432 (L) mm/11.69 (W) x 17.00 (L) inches Minimum: 128 (W) x 182 (L) mm/5.04 (W) x 7.16 (L) inches * Minimum for single fold: 90 (W) x 135 (L) mm/
3.54 (W) x 5.31 (L) inches
1
Measure the length (L).
Side guide
Fixing screw
Side guide
Fixing screw
2
Loosen the xing screws of the side guides, and move the side guides to t the paper width.
Paper
Paper set lever
Guide plate
3
Raise the paper set lever and place some paper on the paper feed tray.
Push in the paper until its lead edge touches the guide plate.
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Chapter3 Advanced Operation
Side guide
Side guide
Fixing screw
Fixing screw
4
After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides.
Paper set lever
5
Lower the paper set lever.
The paper feed tray will be raised.
Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop.
LP
Single fold
Count:0
6
Press the key to set the paper size to [LP].
A3
Single fold
Count:0
7
Press the key to set the folding mode.
Paper length
297.0mm
8
While pressing the key, press the or key to change [paper length] from [297.0mm](EU)/[11.00inch] (North America) to the length measured in step
1.
9
Press the key for test folding and check if the paper is ejected smoothly.
If mis-feed or double-feed occurs, refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
10
If the paper is not ejected smoothly,
change the position of the stacker rollers again.
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Chapter3 Advanced Operation
Folded sample
11
Check the nish of test folding.
Check for folding misalignment using the second test folded sample.
If folding misalignments occur, refer to Chapter 3 "ADVANCED OPERATION"“5. Correcting Folding Misalignment” ( p.3-20).
12
After completing adjustments, set the
count mode either to the add count or to the subtract count, then press the
key to start folding operations.
•
Refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
•
For custom folding of non-standard size paper, refer to "2.Custom Folding of Standard Paper" ( p.3-7).
4. Cross Folding
Do not put neither hands nor ngers inside the machine during operation. You also need to be careful not to get your hair, accessories and wear caught in the machine.
Cross fold
Cross single fold
Cross letter fold
Cross folding is to fold single-folded paper another time into two or three.
• The maximum paper thickness is
104.7 g/m2 (EU)/28 lb (North America). However, this thickness may dier slightly according to various conditions such as environmental conditions (temperature, humidity), paper size, and paper ber direction.
folding
• When the paper is cross folded, Σ folding (folding slippage in the horizontal) and folding misalignment along sides of paper may occur due to conditions such as environmental conditions (temperature, humidity), paper size and paper ber direction. This is not a malfunction of the machine.
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Chapter3 Advanced Operation
4-1. Cross Folding Standard Size Paper
The paper size that can be cross folded is A3, B4, A4 and B5 (EU)/ LD, LG and LT (North America). The following describes the cross single folding procedures of A3 (EU)/LG (North America) size paper.
s
Only short edge feed is available for cross folding.
1
Fold A3 (EU)/LG (North America) size paper into two according to Chapter 1 "BASIC OPERATION" "1.Standard Folding of Standard Paper" ( p.2-1).
2
Press along the folded line of the single­folded paper rmly with your ngers to prevent the paper from slipping and buckling in the horizontal direction when folded.
Paper
Side guide
Paper set lever
36 mm/1-1/2 inches
3
Raise the paper set lever and stack the single-folded paper on the paper feed tray with the folded line facing the non­operator's side.
The amount of paper stacked on the paper feed tray should be approximately 2/3 (36 mm/1-1/2 inches) of the height of the side guide.
4
Loosen the xing screws of the side guides.
Side guide
Side guide
Fixing screw
Fixing screw
5
After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides.
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Chapter3 Advanced Operation
Paper set lever
6
Lower the paper set lever.
The paper feed tray will be raised.
Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop.
A4
Single fold
Count:0
7
Press the key to change the paper size from [A3](EU)/[LD](North America) to [A4](EU)/[LT](North America).
A4
Single fold
Count:0
8
Check if [Single fold] is displayed on the LCD display. If not, press the key to select [Single fold].
Top cover
9
Open the top cover.
Set screw
Paper feed ring
10
Loosen the set screw of the paper feed
ring.
11
Move the paper feed ring at the far end
to the folded line of the paper.
12
Tighten the set screw of the paper feed
ring.
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Chapter3 Advanced Operation
Cross folding lever
13
Take out the cross folding lever stored
inside the top cover.
14
Close the top cover.
Cross folding lever
Weight roller
Side guide
15
Attach the cross folding lever to the
pillar located on the side guide of the non-operator' side.
Place the weight roller on the folding line.
Cross folding lever
To replenish paper, lift the cross folding lever.
16
Press the key for test folding and
check if the paper is ejected smoothly.
If mis-feed or double-feed occurs, refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
17
If the paper is not ejected smoothly,
change the position of the stacker rollers.
While pressing the key, press the or key to change the stacker rollers to a desired position.
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Chapter3 Advanced Operation
Folded sample
18
Check the nish of test folding.
Check for folding misalignment using the second test folded sample.
If folding misalignments occur, refer to Chapter 3 "ADVANCED OPERATION"“5. Correcting Folding Misalignment” ( p.3-20).
19
After completing adjustments, set the
count mode either to the add count or to the subtract count, then press the
key to start folding operations.
Refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” "1-3. Operation Procedures ( p.2-2).
20
Store the cross folding lever.
4-2. Cross Folding Non-Standard Size Paper
Paper other than the standard size paper are called non-standard size paper. The paper size that can be cross folded is as follows.
Length:182 to 432 mm/
7.16 to 17.00 inches
Width:128 to 297 mm/
5.04 to 11.69 inches
Paper feeding direction
Maximum: 297 (W) x 432 (L) mm/11.69 (W) x 17.00 (L) inches Minimum: 128 (W) x 182 (L) mm/5.04 (W) x 7.16 (L) inches * Minimum for single fold: 90 (W) x 135 (L) mm/
3.54 (W) x 5.31 (L) inches
1
Fold the paper into two according to Chapter 3 "ADVANCED OPERATION" "3.Standard Folding of Non-Standard Size Paper" ( p.3-11).
L
Paper feeding direction
2
Measure the length (L) of the single­folded paper.
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Chapter3 Advanced Operation
3
Press along the folded line of the single­folded paper rmly with your ngers to prevent the paper from slipping and buckling in the horizontal direction when folded.
Paper
Side guide
Paper set lever
36 mm/1-1/2 inches
4
Raise the paper set lever and stack the single-folded paper on the paper feed tray with the folded line facing the non­operator's side.
The amount of paper stacked on the paper feed tray should be approximately 2/3 (36 mm/1-1/2 inches) of the height of the side guide.
5
Loosen the xing screws of the side guides.
Side guide
Side guide
Fixing screw
Fixing screw
6
After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides.
Paper set lever
7
Lower the paper set lever.
The paper feed tray will be raised.
Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop.
LP
Single fold
Count:0
8
Check if [LP] is displayed on the LCD display. If not, press the key to select [LP].
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Chapter3 Advanced Operation
LP
Single fold
Count:0
9
Check if [Single fold] is displayed on the LCD display. If not, press the key to select [Single fold].
Paper length
297.0mm
10
While pressing the key, press the or
key to select the length measured in
step 2.
Refer to procedures between steps 9 to 20 in "4-1. Cross Folding Standard Size Paper" for rest procedures.
5. Using Art Paper and Coated Paper
5-1. Characteristics of Art Paper and Coated Paper
Art paper and coated paper often stick to each other due to the printing ink and become dicult to separate, resulting in double-feed. When using these types of paper, follow the procedure below.
Some recycled art paper and coated paper may be imsy and inappropriate for folding. The recommended ream weight is 104.7 to 127.9 g/m2 /28 to 34lb. Note that the environmental conditions (temperature, humidity) may also aect folding procedures and a nish.
5-2. Operation Procedures
1
Fan paper well.
Art paper and coated paper need to be fanned well compared to ne quality paper such as copy paper.
2
Stack paper neatly on the paper feed tray, then set the side guides.
Refer to Chapter 1 "Before Operation" "6. Handling Paper" "6-2. Precautions on Stacking Paper"( p.1-
11) for details on stacking paper.
Do not stack too many sheets of paper on the paper feed tray, the amount of which should be about half the height of the paper feed guide (approx. 25 mm/1 inch). If too many sheets are stacked, the paper will stick to each other from its weight and become dicult to separate, resulting in double-feed.
3
Move the paper feed pressure adjustment knob to "3."
If paper slips and mis-feed occurs, increase the paper feed pressure to “4” or “5.” Paper feed pressure increases as the scale value increases.
4
Open the top cover and set the separating pressure adjustment dial to "2.5."
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Chapter3 Advanced Operation
If double-feed occurs, increase the paper separating pressure by 0.5 at a time. Paper separating pressure increases as the scale value increases.
Do not use ne quality paper such as copy paper with the paper feed pressure and paper separating pressure settings for art paper and coated paper. Due to the high paper feed pressure, double-feed occurs more easily. In addition, due to the high paper separating pressure, the paper may be damaged at the lead edge. When using ne quality paper, always return to paper feed pressure and paper separating pressure settings to levels suitable for ne quality paper.
5
Close the top cover.
6
Press the key for test folding and check the nish.
Other steps are the same as standard folding of standard paper. Refer to Chapter2 "Basic Operation" “1.Standard Folding of Standard Paper” ( p2-1).
6. Correcting Folding Misalignment
Folding misalignment consists of two types; “folding misalignment along the vertical length of the paper” and “folding misalignment along the sides of the paper.”
6-1. Correcting Folding Misalignment along Vertical Length of Paper
Paper feeding direction
Misalignment to be corrected
When folded paper is misaligned along the vertical length as shown in the gure, turn the ne adjustment knob to correct the misalignment.
• Use the mark on the folding plate just as a reference. You may need ne adjustments according to various conditions such as environmental conditions (temperature, humidity), paper quality, paper thickness, paper ber direction, cutting accuracy and printing conditions.
• The ne adjustment position of the folding stopper cannot be registered. Once a paper size or folding mode is changed or the power is turned o, the stacker rollers will return to the automaticallyy set position. You need to adjust the position again.
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Chapter3 Advanced Operation
Adjusting Fine Adjustment Knob of the First Folding Plate
Folding Style Fold Surface A Adjustment
Single fold
Feeding direction
When A is
longer
While pressing the key, press the key.
When A is
shorter
While pressing the key, press the key.
Double fold
Feeding direction
When A is
longer
While pressing the key, press the key.
When A is
shorter
While pressing the key, press the key.
Irregular
accordion
fold
(Fold out)
Feeding direction
When A is
longer
While pressing the key, press the key.
When A is
shorter
While pressing the key, press the key.
Letter fold
Feeding direction
When A is
longer
While pressing the key, press the key.
When A is
shorter
While pressing the key, press the key.
Accordion
fold
(Z fold)
Feeding direction
When A is
longer
While pressing the key, press the key.
When A is
shorter
While pressing the key, press the key.
Gate fold
Feeding direction
When A is
longer
While pressing the key, press the key.
When A is
shorter
While pressing the key, press the key.
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Chapter3 Advanced Operation
Adjusting Fine Adjustment Knob of the Second Folding Plate
Folding Style Fold Surface A Adjustment
Single fold The second folding plate is not used in single folding.
Double fold
Feeding direction
When B is
longer.
While pressing the key, press the key.
When B is
shorter.
While pressing the key, press the key.
Irregular
accordion
fold
(Fold out)
Feeding direction
When B is
longer.
While pressing the key, press the key.
When B is
shorter.
While pressing the key, press the key.
Letter fold
Feeding direction
When B is
longer.
While pressing the key, press the key.
When B is
shorter.
While pressing the key, press the key.
Accordion
fold
(Z fold)
Feeding direction
When B is
longer.
While pressing the key, press the key.
When B is
shorter.
While pressing the key, press the key.
Gate fold
Feeding direction
When B is
longer.
While pressing the key, press the key.
When B is
shorter.
While pressing the key, press the key.
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Chapter3 Advanced Operation
6-2. Correcting Folding Misalignment along Sides of Paper
Paper feeding direction
When folded paper is misaligned along the sides of paper as shown in the gure, turn the slant correction knob to correct the misalignment.
You may need ne adjustments according to various conditions such as environmental conditions (temperature, humidity), paper quality, paper thickness, paper ber direction, cutting accuracy and printing conditions.
Slant correction knob
1
Turn the slant correction knob to adjust the folding slippage.
Slant correction knob
If folding slippage is as shown in Figure A, turn the knob in the direction of the arrow.
Slant correction knob
If folding slippage is as shown in Figure B, turn the knob in the direction of the arrow.
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Chapter3 Advanced Operation
Pin
Round hole
Slant correction knob
2
After nishing operations, be sure to turn the slant correction knob to align the round holes of the paper feed tray with the pin.
The position at which the round hole meets the pin is the standard position.
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4-1
Chapter4 Troubleshooting Guide
Chapter4 Troubleshooting Guide
1. Correcting Deformed Folding
Check the following when deformed folding occurs.
Deformed folding
•
Fan the paper well before stacking.
•
Check if the folding plates have been installed properly. ( p.1-5)
•
Spray a commercially-available air duster on the rubber roll because the static electricity may have resulted in deformed folding.
Do not use paper other than those specied. This will cause not only deformed folding but also malfunction of the machine.
2. Removing Jammed Paper
When paper jam has occurred, "Feed error/jam" will be displayed on the LCD display. Check the machine to nd out where the jam has occurred and remove the jammed paper following the procedures below.
2-1. When Paper Has Jammed Near the Paper Feed Ring
Paper feed tray
Paper
Paper set lever
1
Raise the paper set lever to lower the paper feed tray downwards.
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4-2
Chapter4 Troubleshooting Guide
2
Pull the jammed paper towards you.
2-2. When Paper Has Slipped at the Paper Feed Section
Paper pressure adjustment knob
•
Increase the paper feed pressure.
Increase the paper separating pressure gradually in steps of 1.
•
Fan the paper well before stacking.
•
Decrease the stacking amount of paper.
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4-3
Chapter4 Troubleshooting Guide
2-3. When Paper Has Coiled Around the Rubber Roll
Turn o the machine before following the procedures below.
Top cover
1
Open the top cover.
Bearing support lever
Rubber roll
Paper
Bearing support lever
Non-operator’s side
Operator’s side
2
Turn the two bearing support levers in the direction of the arrow to relase them.
3
Pull the coiled paper towards you to remove it while turning the jam correction knob.
4
Return the bearing supprt levers.
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4-4
Chapter4 Troubleshooting Guide
2-4. When Paper Has Jammed at the First Folding Plate
Turn o the machine before following the procedures below.
1
2
2
1
Control cable 1
Connector 1
1
Remove the control cable 1 from the connector 1 of the rst folding plate.
First folding plate
UNLOCK
LOCK
Lock lever
2
Move the lock lever to the position of "UNLOCK."
First folding plate
3
Remove the rst folding plate from the machine.
Top cover
4
Open the top cover.
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4-5
Chapter4 Troubleshooting Guide
5
Pull the jammed paper towards you.
6
Close the top cover.
7
Return the rst folding plate.
8
Move the lock lever to the position of "LOCK."
9
Connect the control cable to the connector.
• Check that the rst folding plate has been installed properly.
• When you remove and return the folding plate, make sure that you use both hands.
2-5. When Paper Has Jammed at the Second Folding Plate
Turn o the machine before following the procedures below.
1
2
2
1
Control cable 2
Connector 2
1
Remove the control cable 2 from the connector 2 of the second folding plate.
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4-6
Chapter4 Troubleshooting Guide
Second folding plate
UNLOCK
LOCK
Lock lever
2
Move the lock lever to the position of "UNLOCK."
Second folding plate
3
Remove the second folding plate from the machine.
4
Pull the jammed paper towards you.
5
Return the second folding plate.
6
Move the lock lever to the position of "LOCK."
7
Connect the control cable to the connector.
• Check that the second folding plate has been installed properly.
• When you remove and return the folding plate, make sure that you use both hands.
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Chapter4 Troubleshooting Guide
2-6. When Paper Has Jammed Near the Stacker
Paper
Remove the paper stuck in the stacker section towards you.
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4-8
Chapter4 Troubleshooting Guide
3. Error Messages
When a paper jam has occurred or the top cover is open, an error message is displayed on the LCD display. Follow the procedures below to x the error. If you cannot solve the trouble, contact your dealer.
Message Cause Solution
No paper When the power is turned on, there
is no paper on the paper feed tray.
Stack paper on the paper feed tray.
No paper/****(the number of folded paper)
After paper is fed and folded, there is no paper left on the paper feed tray.
Stack paper on the paper feed tray.
Feed tray error When the paper feed tray is lowered,
the key or key was pressed.
Lower the paper set lever. The paper feed tray will go up.
Top cover open The top cover is open. Close the top cover.
Feed error A paper jam has occurred at the
paper feed section.
Remove the jammed paper and press the C key. ( p.4-1
A mis-feed has occurred at the paper feed section.
Stack paper properly on the paper feed tray and press the C key. ( p.1-12, 4-2)
Jam exit A paper jam has occurred at the
paper exit section.
Remove the jammed paper and press the C key. ( p.4-7)
Plate1 set error The rst folding plate has not been
installed properly.
Install the rst folding plate properly. ( p.1-6)
Plate2 set error The second folding plate has not
been installed properly.
Install the second folding plate properly. ( p.1-5)
Plate1 cable err The control cable of the rst folding
plate has not been connected properly.
Turn o the power and connect the control cable properly. ( p.1-6)
Plate2 cable err The control cable of the second
folding plate has not been connected properly.
Turn o the power and connect the control cable properly.( p.1-6)
Main motor err A paper jam has caused the main
motor to become overloaded.
Remove the jammed paper and turn o and on the power.
Stack motor err A paper jam has caused the
positioning motor of the stacker to become overloaded.
Remove the jammed paper and turn o and on the power.
Plate1 motor err A paper jam jam has caused the
stopper motor of the rst folding plate to become overloaded.
Remove the jammed paper from the leading end of the rst folding plate, then turn o and on the power.
Plate2 motor err A paper jam has caused the stopper
motor of the second folding plate to become overloaded.
Remove the jammed paper from the leading end of the second folding plate, then turn o and on the power.
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Chapter4 Troubleshooting Guide
4. Troubleshooting
When trouble has occurred, nd the symptom from the table below and solve the trouble according to the solution. If you cannot solve the trouble, contact your dealer.
Symptom Cause Solution
The machine does not start
even when the key is
pressed.
The power cord is not inserted to the wall socket.
Insert the power cord to the wall socket.
The power is not on. Turn on the power switch. ( p.2-2)
There is no paper on the paper feed tray.
Stack paper on the paper feed tray. ( p.2-2)
Paper has not reached the guide plate of the paper feed tray.
Push in the paper until its lead edge touches the guide plate. ( p.2-2)
A paper jam has occurred. Remove the jammed paper.
( p.4-1)
The top cover is open. Close the top cover.
A trouble has occurred inside the machine.
Call your dealer.
The paper feed tray has been lowered.
Lower the paper set lever to raise the paper feed tray. ( p.2-3 )
When the key is pressed, the paper feed rings rotate but no paper is fed.
The paper has not been fanned well. Fan the paper well. ( p.1-12 )
The paper is curled. Straighten the paper curl.
The paper is thick. Move the paper feed pressure adjustment
knob to increase the paper feed pressure level. ( p.2-4)
The paper is outside the specications.
Use paper that meets specications. ( p.6-1)
The paper is not folded at the proper folding position.
The paper folding plate is not installed properly.
Install the paper folding plate properly. ( p.1-5)
Static electricity has occurred in the paper.
Fan the paper well. ( p.1-12)
Spray a commercially-available air duster on the rubber roll.
Use thicker paper.
Paper is double-fed frequently. The paper feed pressure is strong. Move the paper feed pressure adjustment
knob to decrease the paper feed pressure level. ( p.2-4)
The separating pressure is weak. Turn the separating pressure adjustment
dial to increase the separating pressure. ( p.2-4)
The paper separator is dirty. Clean it with alcohol. ( p.5-3)
The sheets of paper are sticking to each other and cannot be separated.
Fan the paper well. ( p.1-12)
The paper is outside the specications.
Use paper that meets specications. ( p.6-1 )
A trouble has occurred inside the machine.
Call your dealer.
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Chapter4 Troubleshooting Guide
Symptom Cause Solution
Paper slips at the paper feed section frequently.
The paper feed pressure is weak. Move the paper feed pressure
adjustment knob to increase the paper feed pressure level. ( p.2-4)
The separating pressure is strong. Turn the separating pressure
adjustment dial to decrease the separating pressure. ( p.2-4)
The paper feed ring is dirty. Clean it with alcohol. ( p.5-2)
The sheets of paper are sticking to each other and cannot be separated.
Fan the paper well. ( p.1-12)
The paper is outside the specications.
Use paper that meets specications. ( p.6-1)
The side guides press against the paper too tightly.
Set the side guides so that they push against the paper lightly. ( p.2-3)
A trouble has occurred inside the machine.
Call your dealer.
Paper jams frequently. The rubber roll is dirty. Clean it with alcohol. ( p.5-1)
Paper shreds are stuck inside the paper conveyance passage.
Check inside the machine and remove any paper shreds.
The stacker rollers position is not correct.
Adjust the position of the stacker rollers.( p.3-9)
The paper is curled. Straighten the paper curl.
The guide plate unit is left attached to the paper ejection plate.
Remove the guide plate unit. ( p.3-6 )
Static electricity has occurred in the paper.
Spray a commercially-available air duster on the rubber roll.
Paper slips in the vertical direction. The folding position is not correct. Correct the folding misalignment.
( p.3-20)
Paper slips in the horizontal direction.
The paper is stacked unevenly. Stack the paper neatly on the paper
feed tray. ( p.1-12)
There is space between the paper and side guide.
Set the side guides so that they push against the paper lightly. ( p.2-3)
The rubber roll is deformed. Call your dealer.
Paper jam at the rubber roll when thick paper or cross folded thick paper is folded into two.
The paper is outside the specications.
Use paper that meets specications. ( p.6-1 )
The space inside the internal paper conveyance passage is narrow.
Adjust the position of the stopper using the key. ( p.3-1)
Small paper is fed continuously (stream-fed).
The paper is outside the specications.
Use paper that meets specications. ( p.6-1)
The paper feed pressure is strong. Move the paper feed pressure
adjustment knob to decrease the paper feed pressure level. ( p.2-4)
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Chapter5 Cleaning the Unit
Chapter5 Cleaning the Unit
1. Cleaning Each Section
The adherence of paper dust and printing ink on the rubber rolls and paper feed rings may cause problems such as paper feed errors and folding misalignment. Adherence of paper dust near sensors will also cause misdetection. Clean the machine once a week. We recommend that you use a commercially-available air duster for oce equipment to clean sensors.
• Prior to cleaning, be sure to disconnect the power cord from the outlet.
• After cleaning, make sure that the areas that were cleaned are completely dry before resuming paper folding operations.
1-1. Cleaning the Rubber Roll
Top cover
1
Open the top cover.
Connector 1
Control cable 1
Control cable 2
1
2
2
1
Connector 2
2
Remove the control cables from the connectors.
Do not use ammable sprays or solvent inside or near the unit (e.g. when cleaning the unit).
Such ammable gas may ignite and cause a re or combustion.
Take precautions against re and ensure ventilation when using alcohol, and store the
alcohol in a safe place after use. Also note that use of other solvents can damage the
rubber rollers and resin inside the unit, resulting in malfunctions.
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5-2
Chapter5 Cleaning the Unit
UNLOCK
LOCK
Second folding plate
UNLOCK
LOCK
Lock lever
First folding plate
3
Move the lock lever of the folding plate to the position of “UNLOCK.”
Second folding plate
First folding plate
4
Remove the rst folding plate and second folding plate from the machine.
Rubber roll
Jam collection knob
5
While turning the jam correction knob to rotate the rubber roll, clean o the dirt with a cloth moistened with alcohol.
1-2. Cleaning the Paper Feed Rings
Top cover
1
Open the top cover.
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5-3
Chapter5 Cleaning the Unit
Paper feed ring
2
Rotate the rubber roll, and clean o the dirt with a cloth moistened with alcohol.
1-3. Cleaning the Paper Separator
Top cover
1
Open the top cover.
Paper separator
Cloth
Paper feed ring (middle)
2
Insert a cloth moistened with alcohol between the paper feed ring (middle) and the paper separator.
3
Turn the paper feed rings in the direction of the arrow.
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5-4
Chapter5 Cleaning the Unit
1-4. Cleaning the Paper Sensor
Paper sensor
Clean the paper sensor using an air duster or a cotton bud.
1-5. Cleaning the Ejection Gate Sensor
Ejection gate sensor
Stacker rollers
Clean the ejection gate sensor, located on the back of the stacker rollers using an air duster.
1-6. Cleaning the Paper Ejection Belts
Stacker roller
Paper ejection belt
1
Move the stacker rollers to “5” by hand.
2
Rotate the stacker roller, and clean o the dirt with a cloth moistened with alcohol.
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Chapter6 Appendix
Chapter6 Appendix
Specification
Model TF MEGA-A
Type Oce use, desktop
Paper size
that can be folded
Min. 128 (W) x 182 (L) mm/5.04 (W) x 7.16 (L) inches
Max. 297 (W) x 432 (L) mm/11.69 (W) x 17.00 (L) inches
Paper quality Rough paper, ne quality paper, stencil paper, recycled paper, specied art/coated
paper (104.7 to 127.9 g/m2/28 lb to 34 lb
Folding mode Single fold, double fold, ireegular accordion fold (Fold out), letter fold, accordion
fold (Z fold), gate fold, custom fold, special cross fold (ne quality paper 52.3 to
104.7 g/m2/14 lb to 28 lb)
Paper thickness 52.3 to 127.9 g/m2 /14 lb to 34 lb
127.9 g/m2/34 lb paper cannot be folded into four.
Loading capacity of paper
feed tray
500 sheets (64 g/m2/17 lb)
Procesing speed 125 sheets/min. (For single folding A4 size ne quality paper 64 g/m2) (EU)
135 sheets/min. (For single folding 11 lb of ne quality LT paper) (North America)
Paper feed method 3 rings automatic paper separation method, slant correction device
Counter Digital display, 4-digit for add count, 3-digit for subtract count
Folding stopper Automatic setting
Stacker roller Automatic setting 5 steps
Detection function Opening/closing of top cover, no paper, mis-feed, paper jam, rst and second
folding plates improper setting, motor overload, up and down of the paper feed tray, connecting error of the control cable of the rst and second folding plates
Power supply AC220-240 V 50 Hz (EU)
120 V 60 Hz (North America)
Power Consumption 0.5 A (EU)
0.85 A (North America)
Dimensions In use 930 (W) × 480 (D) × 535 (H) mm/36.61 (W) x 18.90 (D) x 21.06 (H) inches
In storage 620 (W) × 480 (D) × 535 (H) mm/24.41 (W) x 18.90 (D) x 21.06 (H) inches
Weight 35.5 kg/78.28 lb
Design and specications are subject to change without notice.
Page 70
6-2
Chapter6 Appendix
Memo
Page 71
6-3
Chapter6 Appendix
Memo
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