Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call .
To insure your satisfaction and for follow-up service, register your Heatwave Rotisserie online at
WARNING:
Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-435-5194
www.grillregistration.com
07101378 • 42804237 • 02-11-08
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance
and immediately call your fire department.
Failure to follow these instructions could result in
fire or explosion, which could cause property
damage, personal injury or death.
DANGER
1. Never operate this appliance unattended.
2. Never operate this appliance within 10ft (3m) of
any structure, combustible material or other gas
cylinder.
3. Never operate this appliance within 25 ft (7.5 m)
of any flammable liquid.
4. If a fire should occur, keep away from the
appliance and immediately call your fire
department.
Installation Safety Precautions
• Use your Heatwave Rotisserie, as purchased, only with LP
(propane) gas and the regulator/valve assembly supplied.
• Your Heatwave Rotisserie installation must conform with local
codes, or in their absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/ 4, Natural Gas
and Propane Installation Code, CSA B149.1, and Propane
Storage and Handling, CSA B149.2, Canadian Electrical Code,
CSA C22.1 or the Standard for Recreational Vehicles, ANSI
A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational
Vehicle Code, as applicable.
• The Heatwave Rotisserie is not for use in or on recreational
vehicles and/or boats.
• This Heatwave Rotisserie is safety certified for use in the
United States and/or Canada only. Do not modify for use in
any other location. Modification will result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
NFPA 5
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
Failure to follow these instructions could result in
fire, explosion or burn hazard, which could cause
property damage, personal injury or death.
WARNING
2 • 07101378
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
CAUTION
For residential use only. Do not use for commercial
cooking.
• If you need assistance with your product or warranty parts call
1-800-435-5194. Hours of Service Center Operation are
8:00 A.M. To 6:00 P.M. EST Monday - Friday.
To insure your satisfaction
and for follow-up service,
register your
Heatwave Rotisserie
online at:
www.grillregistration.com
WARNING
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
• To order non-warranty replacement parts or accessories
please visit us on the web at www.charbroil.com or call
1-800-435-5194 and one of our friendly and knowledgeable
agents will be glad to assist you.
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
07101378 • 3
USE AND CARE
DANGER
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a hazard
due to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property
damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately get
away from the LP cylinder/appliance and call your fire
department.
• Keep LP tank at a minimum distance of 24” (inches) away
from appliance at all times.
24”
• A disconnected LP cylinder in
storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.
• Do not store an LP cylinder in an area where children play.
LP Cylinder
• The LP cylinder used with your appliance must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of Canada,
CAN/CSA-339, Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and commission, as
applicable. See LP cylinder collar for marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or the Heatwave Rotisserie.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
LP Cylinder Valve
Safety
Cap
Retainer Strap
OPD Hand Wheel
LP Cylinder Removal, Transport and Storage
• Turn OFF control knob and LP cylinder valve. Turn coupling nut
counterclockwise by hand only - do not use tools to
disconnect. Install safety cap onto LP cylinder valve. Always
use cap and strap supplied with valve. Failure to use safety
cap as directed may result in serious personal injury
and/or property damage.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
4 • 07101378
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
LP Cylinder Exchange
Connecting Regulator to the LP Cylinder
• Many retailers that sell offer you the
Heatwave Rotisserie’s
option of replacing your empty LP cylinder through an
exchange service. Use only those reputable exchange
companies that inspect, precision fill, test and certify their
cylinders. Exchange your cylinder only for an OPD safety
feature-equipped cylinder as described in the "LP
Cylinder" section of this manual.
• Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
• Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
LP Cylinder Leak Test
For your safety
• Leak test must be repeated each time LP cylinder is exchanged
or refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Appliance must be leak tested outdoors in a well-ventilated
area, away from ignition sources such as gas fired or electrical
appliances. During leak test, keep appliance away from open
flames or sparks.
1. LP cylinder must be properly secured onto . (Refer to
appliance
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.
4. Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.
c
k
w
o
i
l
s
e
Strap and Cap
OPD Hand Wheel
Type 1 outlet with
thread on outside
Safety Relief Valve
C
f
f
O
• Use a clean paintbrush and a 50/50 mild soap and water
solution.
Brush soapy solution onto areas indicated by arrows
in figure below.
• Do not use household cleaning agents. Damage to gas train
components can result.
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipple has to be centered
into the LP cylinder valve.
WARNING
If “growing” bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!
07101378 • 5
Leak Testing Valves, Hose and Regulator
1. Turn control knob to OFF.
Straight
Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled below.
DANGER
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
WARNING
• This appliance is not intended to be installed in or on a
boat.
This appliance
•is not intended to be installed in or on an
RV.
• Never attempt to attach this to the selfcontained LP gas system of a camper trailer or motor
home.
• Do not use until leak-tested.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close LP
cylinder valve and call LP gas supplier or your fire
department!
appliance
appliance
5. If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement
parts. Order new parts by giving the serial, model number and
name and part number of items needed (see parts list) to the
Grill Service Center at 1-800-435-5194.
6. Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
6 • 07101378
WARNING
For Safe Use of Your Heatwave Rotisserie and to Avoid
Serious Injury:
• The use of alcohol, prescription or non-prescription
drugs may impair the consumer's ability to properly
assemble or safely operate the appliance.
• When cooking, the appliance must be on a level, stable
noncombustible surface in an area clear of combustible
material. An asphalt surface (blacktop) may not be
acceptable for this purpose.
• Do not leave appliance unattended. Keep children and
pets away from the appliance at all times.
• Do not place empty cooking vessel on the appliance
while in operation. Use caution when placing anything in
cooking vessel while the appliance is in operation.
• Do not move the appliance when in use. Allow the
cooking vessel to cool to 115°F (45°C) before moving or
storing.
• This appliance is not intended for and should never be
used as a heater.
• This appliance will be hot during and after use. Use
insulated oven mitts or gloves and long-handled
barbecue utensils for protection from hot surfaces or
splatter from cooking liquids.
• Keep appliance area clear and free from materials that
burn.
• Keep appliance area clear and free from combustible
materials, gasoline and other flammable vapors and
liquids.
• Keep fuel supply hose away from any heated surfaces.
• Use only in well-ventilated space. NEVER use
appliance
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
• Use appliance at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire or
sources of ignition such as pilot lights on water heaters,
live electrical appliances, etc.
3 ft.
24”
3 ft.
• Apartment Dwellers:
Check with management to learn the requirements and
fire codes for using an LP gas appliance in your
apartment complex. If allowed, use outside on the ground
floor with a three (3) foot clearance from walls or rails. Do
not use on or under balconies.
• NEVER attempt to light burner with any type of
closed cover . A buildup of non-ignited gas inside a
closed appliance is hazardous.
• Never operate appliance with LP cylinder out of
correct position specified in assembly instructions.
• Always close LP cylinder valve and remove coupling
nut before moving LP cylinder from specified
operation position.
Safety Tips
• Before opening LP cylinder valve, check the coupling nut for
tightness.
• When appliance is not in use, turn off control knob and LP
cylinder valve.
•The grease tray must be inserted into appliance and emptied
after each use. Do not remove grease tray until appliance
has completely cooled.
• If you notice grease or other hot material dripping from
appliance onto valve, hose or regulator, turn off gas supply at
once. Determine the cause, correct it, then clean and inspect
valve, hose and regulator before continuing. Perform a leak
test.
• Do not store objects or materials under the appliance
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
• The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
• If you have an appliance problem see the "Troubleshooting
Section".
•If the regulator frosts, turn off appliance and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUTION
• Putting out grease fires by closing the lid is not
possible. This appliance is well ventilated for safety
reasons.
• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs
and LP cylinder off.
• Do not leave appliance unattended while burning
off food residue. If appliance has not been regularly
cleaned, a grease fire can occur that may damage
the product.
07101378 • 7
Ignitor Lighting
• Do not lean over appliance while lighting.
1. Turn ON LP gas cylinder.
2. Press and turn the control knob to HIGH.
3. Turn ROTARY IGNITOR knob rapidly.
4. If ignition does not occur in 5 seconds, turn the burner control
knob OFF, wait 5 minutes, and repeat lighting procedure.
If ignition still does not occur, follow match-lighting
instructions.
WARNING
Turn control knob and LP cylinder OFF when not in
use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the
control knob OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
s Do not lean over appliance while lighting.
1. Turn ON LP cylinder.
2. Swing match hole plate to expose match lighting hole. Place
lit match into match lighting hole of appliance as pictured
below. Make sure lit match is placed inside hole and near
burner.
3. Push in and turn control knob to HIGH. Be sure burner lights
and stays lit.
4. Once lit, swing match hole plate back to cover up match
lighting hole. Caution: Plate maybe hot.
Control
Knob
Match
Match
Hole
Plate
Swing Plate
to expose
Matchlighting
Hole
View is from side of appliance
Lighting
Hole
Match
Burner Flame Check
• Light burner, rotate knob from HIGH to LOW. Looking through
viewing hole on top of appliance, you should see the flame
height decrease when turning knob from HIGH to LOW.
Always check flame prior to each use. If only low flame is seen
refer to "Sudden drop or low flame" in the Troubleshooting Section.
Turning Appliance Off
• Turn control knob to position. Turn LP cylinder off by
turning hand-wheel clockwise to a full stop.
OFF
Ignitor Check
• Turn gas off at LP cylinder. Turn ignitor knob. "Click" should
be heard each time at electrode. See "Troubleshooting" if no
click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valve. Knob locks in position. To check valve,
OFF
first push in knob and release, knob should spring back. If knob
does not spring back, replace valve assembly before using
your Heatwave Rotisserie. Turn knob to HIGH position then
turn back to position. Valve should turn smoothly.
OFF
Hose Check
• Before each use, check to see if hose is cut, worn or kinked. Replace damaged hose before using applaince. Use only
valve/hose/regulator specified by manufacturer.
Normal
Hose
Kinked
Hose
General Appliance Cleaning
• Meat Thermometer: Do not immerse or soak in water. Wash
with warm soapy water and wipe dry.
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors are not painted at the factory (and should never be painted). Apply a strong solution of detergent
and water or use a grill cleaner with scrub brush on insides of
appliance lid and bottom. Rinse and allow to completely air dry.
Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain the high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
8 • 07101378
CAUTION
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER TUBE
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the venturi’s.
CONTROL PANEL
VALVE
In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of
gas to the burner. The backed-up gas can ignite in the venturi behind
the control panel. This is known as a flashback and it can damage
your grill and even cause injury.
To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for an extended period.
SPIDER WEBS
INSIDE VENTURI
BURNER
Cleaning the Burner Assembly (Continued)
7.Clean inner burner as recommended below, shown E.
We suggest three ways to clean the burner tube. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run hook through burner tube several
times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through burner
tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
8.Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
9.Attach electrode to burner.
10. Carefully replace control panel assembly .
VERY IMPORTANT: Burner tube must re-engage over valve
opening. See illustration, shown F.
11. Reposition inner liner, cooking basket and top cover.
Top Cover
Cooking
Basket
Cooking
Pot
A
Burner
(exposed)
C
B
D
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting appliance.
1. Turn gas off at control knob and LP cylinder and
disengage regulator from cylinder.
2.Remove top cover, cooking basket and inner liner, shown A.
This will expose the burner tube from inside, shown B.
3.Wire brush entire outer surface of burner to remove food
residue and dirt.
4.Clean any blocked ports with a stiff wire such as an open
paper clip.
5.Disconnect electrode wire underneath appliance, shown C.
6.Remove screws and disengage control panel assembly from
unit, shown D.
Electrode
Wire
Tube cleaner
(see above
recommendations)
Electrode
Burner
(exposed)
Control
Panel
Assembly
Screws
E
Valve
Burner Tube
Valve engaged inside burner
tube end correctly
(Control panel hidden to show clearer)
F
07101378 • 9
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am4:00 pm EST.
Grease Tray
• Never use drippings from grease tray.
How To Tell If Meat Is Cooked Thoroughly
• Meat and poultry cooked on the appliance often browns very
fast on the outside. Use only thawed meat and a meat
thermometer to be sure food has reached a safe internal
temperature, and cut into food to check for visual signs of
doneness.
• We recommend food to be at least 40°F before cooking in your
appliance.
• Whole poultry should reach 165° F. Juices should run clear and
flesh should not be pink.
• Beef, veal and lamb steaks, roasts and pork chops can be
cooked to 160° F.
• NEVER partially cook meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
Storing Your Appliance
• Clean cooking basket.
• Store in dry location.
• When LP cylinder is connected to appliance, store outdoors in
a well-ventilated space and out of reach of children.
• If Regulator is disconnected from the LP cylinder, a hook is
provided to hang Regulator from the handle as shown.
• Cover appliance if stored outdoors. Choose from a variety of
covers offered by manufacturer.
• Store indoors ONLY if LP cylinder is turned off and
disconnected, removed from appliance and stored outdoors.
• When removing appliance from storage, follow “Cleaning the Burner Assembly” instructions before starting.
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular model. However, the method of assembly remains the same.
07101378 • 11
ASSEMBLY – Model No. 07101378
1
• Turn unit upside down.
• Attach legs to body using two #10-24 x 1/2" screws for each leg. Screw on from outside. Assure legs with rating label are
attached behind burner tube outlet as pictured.
Qty: 8
#10-24x1/2" Screw
• Remove lid, roaster basket and cooking pot.
Leg Assemblies
with Rating Labels
#10-24x1/2”
Screw
Burner
2
• Attach grease tray rails to body with #10-24x3/8" screws and #10-24 keps nuts.
#10-24x3/8" Screw
#10-24x3/8”
Screw
#10-24
Nut
Qty: 4
Grease Tray Rail
Qty: 4
#10-24 Keps Nut
#10-24x3/8”
Screw
12 • 07101378
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