Page 1
OPERATING INSTRUCTIONS AND OWNER’S MANUAL
HEATSTAR
MODEL
HST35, HST45
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions.
Place instructions in a safe place for future reference. Do not allow
anyone who has not read these instructions to assemble, light, adjust or
operate the heater.
enerRADIANT
®
Gas-Fired, Low-Intensity Infrared Heaters
approved for residential Garage/Commercial Applications
WARNING:
cause injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency or the gas supplier.
— WHAT TO DO IF YOU SMELL GAS
• Open Windows
• DO NOT try to light any appliance.
• DO NOT use electrical switches.
• DO NOT use any telephone in your house. Immediately call your local gas supplier from a
neighbor’s telephone. Follow the gas supplier’s instructions.
• Do not touch any electrical switch; do not use any phone in your building.
• Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
• If you cannot reach your gas supplier, call the Fire Department.
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
Improper installation, adjustment, alteration, service or maintenance can
WARNING: If the information in these instructions are not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
12/03 Revision L1 #02833Enerco Group, Inc., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500
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WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU
OPERATE THIS HEATER.
L’AVERTISSEMENT:
Votre surete est importante a vous et donc s’il vous plait
lire ces instructions avant d’operer cet appareil de
chauffage.
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN
RESULT IN DEATH, SERIOUS BODILY INJURY AND
PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE,
EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW
THE INSTRUCTIONS SHOULD USE OR SERVICE THIS
HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION
SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC.
CONTACT THE MANUFACTURER.
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING
MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED
BY THE INSTRUCTIONS NEVER USE THE HEATER IN
SPACES WHICH DO OR MAY CONTAIN VOLATILE OR
AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS
GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
L’AVERTISSEMENT:
Le feu, les brulures, le danger d’inhalation et explosion
garder combustibles solide tel que les materiels de
papier ou le carton.
Une distance sure eloigne de l’appareil chauffage
comme recommande.
Par les instructions, ne utiliser l’appareil de chauffage
dans les espaces qui forme contenir combustibles
volatiil ou aeroporte, ou les produit qu’essence, les
dissolvants, peindre plus mines, les particles de
poussiere ou les produits chimiques inconnus
L’AVERTISSEMENT GENERAL DE DANGER:
L’Echec pour se conformer aux precautions et aux
instructions a fourni avec cet appareil de chauffage,
avoir pour resultat la mort blessure et la perte de
propriete ou les dommages physiques serieuses du
danger de feu, l’explosion, la brulure l’asphyxie,
monoxide de carbone empoisonant, et/ou le choc
electrique.
Seulement les personnes qui peuvent comprendre et
peut suibre les instructions doivent utiliser ou doivent
entretenir cet appareil de chauffage.
Si vous avez besoin de l’information d’assistance ou
appareil de chauffage telle qu’un manuel d’instruction,
les etiquettes,etc, contactez le fabricant
CONTENTS
Section 1 INTRODUCTION ............................................................ 3
Section 2 PLANNING .................................................................... 6
Section 3 INSTALLATION .............................................................. 8
Section 4 VENTING ......................................................................12
Section 5 OPERATION ................................................................. 18
Section 6 MAINTENANCE ............................................................19
Section 7 TROUBLESHOOTING .................................................... 20
Section 8 ILLUSTRATED PARTS .................................................... 22
WARRANTY ................................................................................ 24
INSTRUCTIONS FOR ORDERING PARTS ....................................... 24
WARNING:
The State of California requires the following warning:
COMBUSTION BY-PRODUCTS PRODUCED WHEN USING
THIS PRODUCT CONTAIN CARBON MONOXIDE, A
CHEMICAL KNOWN TO THE STATE OF CALIFORNIA TO
CAUSE CANCER AND BIRTH DEFECTS (OR OTHER
REPRODUCTIVE HARM).
L’AVERTISSEMENT:
L’etat de Californie exige les avertissement siuvants.
Derives de combustion ont produit en utilisant ce
produit contient monoxide de carbone, un chimique/gaz
connu dans l’etat de californie pour causer les defauts de
cancer et naissance (ou autre le mal reproducteur)
Enerco | enerRadiant® HST Series Heater Operating Instructions and Owner’s Manual
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BEFORE YOU BEGIN
Available Accessories
Read this manual carefully before installing or servicing this
equipment. Improper installation, servicing or maintenance will
cause death, injury or property damage. Check the minimum
required safe distances from combustibles given on the outside of
each burner to make sure that the product is suitable for your
application. The minimum required safe distances from
combustibles is also found on page 9 of this manual. Installer must
be a licensed contractor of representative. After the installation is
complete, check product operation as provided in these
instructions.
Unpacking the Heater
Manpower Requirements
To prevent personal injury and damage to the heater, two persons
will be required to remove the heater from the carton. Both ends
of the heater should be lifted from the carton at the same time.
The burner box should be lifted by gripping the bottom of the box.
The reflector end of the heater should be lifted using the rear
moveable hanger.
Safety
Thin sheet metal parts, such as the reflector portion of the heater
and the various venting components, have sharp edges. To prevent
injury, the use of work gloves is recommended. The use of gloves
will also prevent the transfer of body oils from the hands to the
surface of the reflector.
(2) Protective Grille Kits
HST-35 Kit includes (06035):
(3) Formed Grille
(1) End Grille
HST-45 Kit includes (06050):
(4) Formed Grille
(1) End Grilles
Installation Kit (02834)
1. (1) ½” x 24" Long Stainless
Flex Hose
2. (1) ½”NPT Ball Shut-Off
Valve
3. (1) ½”NPT Pipe Tee
4. (1) ½” x 4" Long Nipple
5. (1) ½”NPT Pipe Cap
End Grille
Formed Grille
3
Section 1 INTRODUCTION
About The Heater
The enerRadiant HST is a factory-assembled, gas fired, low-intensity
heating system. The system has been designed for easy installation
and will provide years of economical operation and trouble-free
service. Not only is infrared heat efficient, it also provides the most
comfortable conditions in open areas, such as garages.
Gas-Fired means it uses clean-burning Natural or LP gas.
Low-Intensity means that the radiant surface of the heat
exchanger tube does not glow red. Instead, it operates at a lower
temperature (less than 1000 F) and radiates energy at a lower
intensity per square foot of radiating surface. The lower
temperature and intensity levels are within a range that is most
effective in establishing and maintaining personal comfort levels.
An aluminum reflector directs the radiant energy downward to the
occupied area.
Radiant refers to the energy radiated by the enerRadiant HST
heater. Because the energy is in the form of infrared rays, it does
not directly heat the air. Instead, the rays heat objects such as the
floor, cars, machines and people. The warm objects, in turn, heat
the air. These combined features are the key to the exceptional
comfort and fuel efficiency provided by the enerRadiant HST
heater.
Vent Kit (F102840)
1. (2) 3" x 2' Pipe 26GA.
2. (1) 36" x 3" B-Vent
3. (1) Gas Vent Top 3"
4. (1) Adj. Wall Thimble
5. (1) Storm Collar
6. (1) 3" Elbow
7. (1) Adj. Roof Flashing
1
2
1
2
6
4
5
3
4
5
7
Operating Instructions and Owner’s ManualEnerco | enerRadiant® HST Series Heater
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About The Heater
Burner Box
Front Fixed Hanger
Reflector
Exhaust Vent
Heat Exchanger
Intake Vent
1/2" NPT
Power Cord
- Rear View -
Rear Movable Hanger
Control Side
Access
Burner Box Contains the electrical components (i.e. blower motor, power transformer, etc.) and gas distribution components
(i.e. gas valve, etc.) that make the heater work. There are no owner serviceable items contained in this box.
Front Fixed Hanger Provides rigid support and mounting surface for the reflector. Holes are provided in the upper corners of the
bulkhead to accommodate suspension hardware required for installation of the heater.
Reflector The reflector is made from formed aluminum and reflects the radiant energy downward to the space to be
heated.
Heat Exchanger A U-shaped tube through which the heated products of combustion pass.
Rear Movable Hanger Provides support for the heat exchanger and reflector at the end that is furthest from the burner box. The
support may be moved (within limits) to accommodate hanging of the unit.
Service Door To be removed only by a licensed contractor. Removal of this service door provides access to the electrical and
gas distribution components.
Intake Vent Accomondates a 3" diameter combustion air inlet duct that delivers fresh air to the burner.
Exhaust Vent Accomondates the air-venting duct that carries the products of combustion to be vented outdoors.
Nipple – ½ NPT Point at which the gas supply is connected to the heater.
Power Cord Includes a three prong plug that must be connected to a dedicated and properly grounded three prong ceiling
outlet.
Enerco | enerRadiant® HST Series Heater Operating Instructions and Owner’s Manual
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Technical Specifications:
1/2"
11
Burner Box
Length
1" Max.
Reflector
Suspension Points
Heat
Exchanger
13
1/2
"
- Side View -
9"
Model No. BTU/hr Weight Length
HST-35 35,000 85 lbs. 8’0”
HST-45 45,000 96 lbs. 10’
HEATER SPECIFICATIONS
Electrical
Rating: 120VAC, 60Hz, single phase, 1 amp
Connection: 3 pin moulded plug
Gas Inlet Connection
Connection ½” Male NPT
Gas Inlet Pressure
The minimum inlet gas supply pressure for the purpose of input
adjustment.
Natural Gas:
Minimum - Inlet 5.0” w.c.
Maximum - Inlet 10.5” w.c.
LP Gas (propane):
Minimum - Inlet 11.0” w.c.
Maximum – Inlet 13.0” w.c.
Manifold Pressure
Natural Gas: 4.0” w.c.
LP Gas (propane): 10.0” w.c.
- End View -
Leading Particulars
VENTING SPECIFICATIONS
Vent/Flue
Length – 25 feet (Maximum)
5 feet (Minimum)
Flue Pipe – 3.0” diameter
Vent Pipe – 3” diameter
Operating Instructions and Owner’s ManualEnerco | enerRadiant® HST Series Heater
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Where can the heater be installed?
The enerRadiant HST heater is intended for installation in the
following areas:
• Residential applications, such as:
Section 2 PLANNING
General
This section provides the following information:
— garages
— greenhouses
— workshops
• Light industrial/commercial applications, such as:
— entranceways
— lobby areas
— Lunch rooms
— aircraft hangars (see Section 2 for restrictions)
— public garages ( see Section 2 for restrictions)
Where can’t the heater be installed?
The enerRadiant HST heater is not intended for installation in the
following areas:
•Residential living or sleeping areas
•Basements
Installer’s responsibility
The enerRadiant HST heater, as well as the gas and electrical
supply, and the venting of the heater must be installed in
accordance with applicable specifications and codes. Only firms (or
individuals) well qualified in this type of work should install the
system. Consult local Building Inspectors, Fire Marshals or your
local Enerco Independent Representative for guidance.
Use the information given in this manual together with the cited
codes and regulations to perform the installation. If any aspects of
the installation are unclear, consult your Enerco Independent
Representative for clarification. The installer must furnish all needed
materials that are not furnished as standard equipment. It is also
the installer’s responsibility to see that the materials and
installation methods used, result in a job that is workmanlike in
appearance and is in compliance with all applicable codes and
requirements to this manual. The installer must give this manual to
the owner.
•Defines the gas, electric and venting requirements for the
enerRadiant HST heater.
•Specifies the national standards and applicable codes that
apply to the gas, electric and venting requirements.
•Specifies the national standards and applicable codes that
apply to non-residential installations.
Gas Service Requirements:
System Requirements
Inlet Connection
Connection: ½” Male NPT
Inlet Pressure
Natural Gas:
Minimum - Inlet 5.0” w.c.
Maximum – Inlet 10.5” w.c.
LP Gas (propane):
Minimum – Inlet 10.5” w.c.
Maximum – Inlet 14.0” w.c.
Manifold Pressure
Natural Gas: 4.0” w.c.
LP Gas (propane): 10.0” w.c.
Type of Gas
The type of gas appearing on the nameplate must be the type of
gas used. Installation must comply with local codes and
recommendations of the local gas company. United States: Refer to
National Fuel Gas Code, ANSI Z223.1 – latest revision, (same as
NFPA Bulletin 54). Canada: Refer to Can 1-B149.1: Installation
Codes for Gas Burning Appliances.
Gas Supply Lines
The size of the gas supply lines must comply with local codes and
recommendations of the local gas company. United States: Refer to
National Fuel Gas Code, ANSI Z223.1 – latest revision, (same as
NFPA Bulletin 54). Canada: Refer to CAN 1-B149.1: Installation
Codes for Gas Burning Appliances.
A 1/8” NPT plugged tap must be installed in the gas line
connection immediately upstream of the heater that is farthest
from the gas supply meter. The tap is required for checking system
gas pressure.
Enerco | enerRadiant® HST Series Heater Operating Instructions and Owner’s Manual
Meter and Service
Meter and service must be large enough to handle all the heaters
being installed plus any other connected load. The gas line which
feeds the system must be large enough to supply the required gas
with a maximum pressure drop of ½” w.c. When gas piping is not
included in the layout drawing, the local gas supplier will usually
help in planning the gas piping.
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Electrical Service Requirements:
System Requirements
The enerRadiant HST heater requires a grounded three-prong
electrical outlet to be installed within 18 inches of the rear surface
of the heater’s burner box. It is recommended that the outlet for
the heater be ceiling-mounted and should be on a dedicated
circuit. DO NOT use an electrical extension cord to operate the
heater.
Heater Rating: 120 VAC, 60 Hz, Single Phase, 1 Amp
WARNING
Electrical Shock Hazard
Plug heater into grounded three-prong ceiling receptacle.
Do not cut or remove the grounding prong from this plug.
Do not use with an extension cord.
Failure to follow these instructions will result in death or
electrical shock.
ATTENTION
Risque d’electrocution
Brancher le cordon du radiateur sur un socie a 3 broches
et a la masse, situe au plafond.
Ne pas sectionner ou retirer la broche de masse de cette
prise.
N’utilliser aucun cable de rallonge.
Le non-respect de ces consignes peut entrainer mort ou
electrocution.
Grounding
The heater must be electrically grounded in accordance with the
following codes: United States: Refer to National Electrical Code
ANSI/NFPA-70 – latest revision. Wiring must conform to the most
current National Electrical Code and local ordinances. Canada:
Refer to Canadian Electrical Code, CSA C22.1 Part 1 – latest
revision.
ATTENTION
Risque de monoxyde de carbone
L echappement du radiateur doit s’effectuer a l’exterieur.
Utillisez le materiel fourni.
Le non-respect de ces consignes peut entrainer mort ou
blessures.
Venting Codes
The location, size, installation and termination of vents, as well as
the minimum required safe distances when penetrating
combustible walls, must comply with local codes and
recommendations of the local gas company. United States: Refer
to National Fuel Gas Code, ANSI Z223.1 – latest revision, (same as
NFPA Bulletin 54). Canada: Refer to Can 1-B149.1 : Installation
Codes for Gas Burning Appliance.
Non-residential Installations:
Aircraft Hangars
The enerRadiant HST heater may be used in certain areas of
aircraft hangars. Installation in aircraft hangars must be in
accordance with the following codes: United States: Refer to
Standard for Aircraft Hangars, ANSI/NFPA-409 – latest revision.
Canada: Refer to Standard CGA B149-1M91.
Heaters in aircraft storage or service areas must be installed a
minimum of 10 feet above the upper surface of wings or engine
enclosures of the highest aircraft which may be housed in the
hangar. (This should be measured from the bottom of the heater
to the top of the wing, or engine enclosure, whichever is highest
from the floor).
In other sections of aircraft hangars, such as shops or office,
heaters must be installed a minimum of 8 feet above the floor.
Heaters installed in aircraft hangars shall be located so as not to be
subject to damage by aircraft, cranes, movable scaffolding or other
objects.
When installed over hoists, the minimum required safe distances to
combustibles must be maintained from the uppermost point of the
combustible materials placed on the hoist.
Venting Requirements:
System Requirements
The enerRadiant HST heater must be installed with venting or with
one of the optional venting kits available from Enerco. DO NOT
connect this heater to a separate chimney. Gas appliances must not
be connected to a chimney flue serving a seperate solid-fuel
burning appliance. DO NOT common vent with any other fuel
burning appliance.
Maximum Length: 25 feet
Minimum Length: 5 feet
WARNING
Carbon Monoxide Hazard
Heater must be exhausted outside.
Use materials supplied.
Failure to follow these instructions will result in death or
injury.
Public Garages
The enerRadiant HST heater may be used in public garages.
Installation in public garages must be in accordance with the
following codes: United States: Standard for Parking Structures
NFPA-88A – Latest revision, or the Standard for Repair Garages,
NFPA-88B – latest revision. Canada: Refer to Can 1-B149.1:
Installation Codes for Gas Burning Appliances.
Heaters must be installed a minimum of eight feet above the floor.
Minimum required safe distances to combustibles must be
maintained from vehicles parked below the heater.
When installed over hoists, the minimum required safe distances to
combustible must be maintained from the uppermost point of the
combustible materials placed on the hoist.
Hazardous Locations
Where there is the possibility of exposure to combustible airborne
material or vapor, consult the local Fire Marshal, the Fire Insurance
Carrier or other authorities for approval of the proposed
installation.
Operating Instructions and Owner’s ManualEnerco | enerRadiant® HST Series Heater
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Section 3 INSTALLATION
Installation Materials
WARNING
Several steps are involved in the installation of the heater.
DO NOT attempt to operate the heater until ALL steps of
the installation have been accomplished. Failure to follow
this warning will cause death, injury or property damage.
ATTENTION
Plusieur étapes sont impliquées dans l’installation de
l’appareil de chauffrage. PAS la tentative pour opérer
l’appareil chauffrage jusqu’à ce que TOUTES étapes de
l’installation ont été accomplies. L’echec pour suivre cet
avertissement causera la mort, les dommages de blessure
ou propriété.
Safety Equipment
Use of the following safety equipment is recommended for
installation of the enerRadiant HST heater:
• Work gloves
• Safety glasses
Installation Tools
Tools required for the installation of the enerRadiant HST heater
include at a minimum the following:
• Tape measure
• Electric drill (with an assortment of drill bits)
• Pipe wrenches – 2 required
• Screwdriver
• Tin snips
• Hacksaw
• Wire strippers
• Staple gun
• Level
• Pliers
Materials required for the installation of the enerRadiant HST
heater include at a minimum the following:
• High temperature silicone sealant
• Suspension hooks (capable of supporting 150 pounds
each)
• Sheetmetal screws
The following items may be required for your particular installation:
• Plastic drain hose
• Additional vent pipe
• Roof flashing
• Rain collar
• Chain – 2/0, or equivalent
• S-hooks (as required)
Choose Location for Heater
When selecting a suitable mounting location for the enerRadiant
HST heater it is important to consider the following:
1. The heater must meet the minimum mounting height
requirement of 7 feet above the floor. For aircraft hangars and
public garages, the heater must meet the minimum mounting
height requirement of 8 feet above the floor.
2. The proposed mounting location allows for the minimum
required safe distances from combustibles (combustibles
include vehicles, wood gasoline and flammable objects, liquids
and vapors)
3. The proposed mounting location of the heater will not restrict
motion of passageway doors or windows.
4. The proposed location will not interfere with operation of the
overhead garage door.
5. The proposed location will provide the best coverage of the
total area to be heated.
6. The proposed location must provide for adequate combustion
and ventilation air.
7. The proposed location must provide for adequate accessibility
clearance for service and proper operation.
8. Consideration be given to the types of vehicles that will be
parked in the garage (cars, vans, boats, RV’s etc.).
9. The proposed location will allow for the minimum required
safe distances from combustibles with respect to the vehicles
parked in the garage.
10. The proposed location will allow the required utilities (i.e.: gas
and electric) and venting to be installed (maximum vent length
is 25 feet).
11. Sufficient clearances will exist to allow for maintenance.
12. Overhead structural members (rafters, beams, etc.) are
accessible for attaching the heater.
13. Location must allow for adequate clearance around air
openings into the combustion chamber.
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General Guidelines (Residential)
Regardless of the venting arrangement that will be connected to the
heater, the following general guidelines for venting must be
followed:
1. The installation must conform with local codes or in the absence
of local codes with the National Fuel Gas Codes, ANSI Z223.1/
NFPA 54, Natural Gas and Propane Installation Code, CSA
BI49.1 for Canada.
2. Appliance input ratings are based on sea level operation and
need not be changed for operating up to 2,000 feet (609.9m)
elevation. For operation at elevations above 2,000 feet (609.9m)
manufactured to specified deration condition for Canada and the
United States.
3. The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of ½
psi. (3.5kPa.).
The appliance must be isolated from the gas piping system by
closing equipment shutoff valve during pressure testing of the
gas supply piping system at test pressures equal to or less than
½ psi. (3.5kPa.).
(WARNING) Materials and items, when stored under this heater,
will be subjected to radiant heat and could be seriously
damaged.
4. All horizontal venting sections must slope away from the heater
at a rate of ¼” per foot.
5. The total length of vent pipe (horizontal and vertical runs
combined, plus the length of the exterior termination) must not
exceed 25 feet, and must not be less than 5 feet.
6. The vent terminal, mounted outside of the building, should not
be located above walkways. Condensate produced during
operation of the heater could drip onto the walkway and could
form ice during cold weather.
7. Be sure that the venting installation is in accordance with all
applicable local codes and recommendations of the local gas
company.
8. DO NOT connect this heater to a separate chimney, and DO
NOT common vent with any other fuel burning appliance. Gas
appliances must not be connected to a chimney flue serving a
seperate solid-fuel burning appliance.
9. Maintain a minimum of 1-inch clearance from combustibles
around all vent pipes.
10. Seal all vent pipe connections with high temperature silicone
sealant and secure each connection with three sheetmetal
screws.
It is important to keep the minimum required safe distances from
combustibles at all times to avoid death, personal injury or property
damage. Clearances from vehicles parked beneath heaters must be
maintained. Signs should be posted to identify any possible
violation of the clearance distances form the heater in the vehicle
areas. Maximum allowable stacking height in storage areas should
be identified with signs or appropriate markings. The illustrations
and Table on the adjoining page specify the minimum required safe
distances from combustibles.
Horizontal Installations
A
B
C
F
B
Note: Dimension “C” indicates the minimum required safe
distances from combustibles, it DOES NOT indicate
the required mounting height. The minimum mounting height is 7 feet, except for aircraft hangars and
public garages.
45° Tilted Installations
24" Min
Approx. 45°
D
A
G
F
Minimum Required Safe Distances from
Combustibles
In all situations, the minimum required safe distances from
combustibles must be maintained. Combustibles are materials which
may catch on fire and include many common items such as wood,
paper, rubber, fabrics, etc. Combustible materials such as those
noted, and any other combustible materials must not be placed
closer to any base or side of the enerRadiant HST heater than the
distances noted in the diagrams on the following page. If you have
any questions about the minimum required safe distances from
combustibles, or the associated diagrams, please contact your
installer, Enerco representative or distributor, of Enerco Technical
Products during normal business hours which are Monday through
Friday, 8:15 a.m. to 4:45 p.m., Eastern Time.
Telephone: (800) 251-0001 or (216) 881-5500
Note: Dimension “E” indicates the
minimum required safe distances
from combustibles, it DOES NOT
indicate the required mounting
height. The minimum mounting
height is 7 feet, except for aircraft
hangars and public garages.
MINIMUM REQUIRED SAFE DISTANCES
Model BTU/Hr A B C D E F G
HST-35 35,000 5" 24" 54" 32" 36" 6" 4"
HST-45 45,000 5" 24" 54" 38" 36" 6" 4"
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E
Page 10
Hang the Heater
Residential garages come in a variety of sizes, shapes, styles and
methods of construction. Because of all these variables, it is not
possible to include mounting hardware with the enerRadiant HST
heater. Although wooden rafters and joists are the most common
overhead structural members in residential garage applications,
other structural configurations are also illustrated below.
In the typical suspension methods shown below, lengths of chain
are shown as a means of lowering the heater. However, for most
residential applications it may not be necessary to lower the heater.
Instead, it may be possible to screw hook-type hardware into the
underside of a beam. The exposed hook could directly engage one
of the two mounting holes in the front fixed hanger, while another
hook could engage in one of the three suspension loops of the
rear movable hanger.
Whichever method of suspension is selected, the two required
suspension points must be capable of supporting a minimum
of 150 pounds each.
Horizontal Installation
1. Using S-hooks, attach two equal lengths of 2/0 chain, or
equivalent, to the two uppermost holes in the front fixed
hanger.
2. Slip the free end of both chains onto another S-hook, as shown.
3. The uppermost S-hook can now be installed on the suspension
hardware that you have installed for suspension of the unit. An
additional length of chain may also now be installed, if required,
to lower the heater.
NOTE: The hook portion of hook-type suspension hardware
may directly engage the two holes in the front fixed
hanger and the center loop of the rear moveable
hanger.
Wood Beam
Most common for
residential
applications
Threaded Hook
Screw Hook
min. 3/8" (10 mm)
Washer
Locknut
Washer
Wood Beam
Beam Clamp
I-Beam
Bar Joist Clip
Truss
As Req'd
S-Hook
Most common for non-residential applications
Front Fixed Hanger
Concrete Beam
Anchor
Rear Movable Hanger
45° Tilted Installation
1. Determine if the heater is going to be tilted left, or tilted right.
The front and rear suspension points selected must be on the
same side (left or right) of the heater as shown below.
2. Attach suspension hooks and/or chains to the selected
suspension points of the heater.
Heater Orientation
The enerRadiant HST heater may be installed in any of the three
orientations indicated below. Select the heater orientation that is
best suited for the location that you have chosen for your heater.
• Horizontally
• Tilted 45° Right
• Tilted 45°° Left
NOTE: If the heater is going to be vented through the roof,
be sure to carefully review the roof option installation portion of this section. Ensure that the selected
mounting site will satisfy the measurement parameters (vent length not to exceed 25 feet) described in
that section. Horizontal Installation
Enerco | enerRadiant® HST Series Heater Operating Instructions and Owner’s Manual
10
Use these two suspension
points for Tilted 45°
Right Installation
Use these two suspension points for
Tilted 45° Lef t Installation
Tilted Left
Tilted Right
Page 11
HST UNIT ASSEMBLY INSTRUCTIONS
1. Place gaskets from Gasket kit (02885) on each side of the burner
box. Use the four mounting studs around each of the three-inch
holes for location.
2. Slide the tube flanges over the studs as was done in the prior
step with the gaskets. The tube ends extend through the flanges
to help with alignment.
3. Using the four long and four short nuts from the bolt kit (02876)
secure the tube set to the burner box. As shown in the diagram,
use the four long nuts in the center and the four short nuts on
the outside.
4. Slide the bulkhead and reflector assembly forward until it stops
on the long nuts. Using the (4) 5/16-18 X 1/2" long screws form
the (02876) bolt kit secure the bulkhead to the burner box.
USE CAUTION AS NOT TO
OVERTIGHTEN ASSEMBLY AS IT
MAY CAUSE DAMAGE TO PARTS
OF ASSEMBLY
11
Operating Instructions and Owner’s ManualEnerco | enerRadiant® HST Series Heater
Page 12
Typical Installation
Section 4 VENTING
The Illustration below shows a typical installation of the
enerRadiant HST heater. The installation drawing shown has a
straight horizontal venting arrangement and specifies the minimum
space required for maintenance, as well as the allowable range of
distances between the two suspension points.
Detailed venting arrangements are illustrated in following portions
of this section.
Vent terminal
Exterior Wall
Minimum
Recommended
for servicing
24"
Outside wall thickness 10" max. 1/2" min.
15 "
Burner Box
1" Max.
X
Suspension
Points
Reflector
Minimum Mounting
Height- 7 feet*
6" Min
X Dimension
Model Min. Max.
HST-35 60" 72"
HST-45 102" 114"
(*) For minimum mounting height in aircraft hangars and public
garages.
This appliance is certified under the ANS/CSA Standard for Vented
Gas-Fired Space Heating Appliances. In accordance with these
standards all sidewall venting must conform to the supplied
diagram for Vent Terminal Clearances, which are stated for both
U.S. and Canadian installations. These clearances should be
compared to but not less than those specified in the current ANSI
Z223.1/NFPA 54, National Fuel Gas Code, or CSA B149.1, Natural
Gas and Propane Installation Code. Clearances not covered in the
table or above listed codes must comply with local installation
codes and the requirements of your local gas supplier.
Canadian Installations1 US Installations2
A= Clearance above grade, 12 inches (30 cm) 12 inches (30 cm)
veranda, porch, deck or
balcony
B= Clearance to window or door 6 inches (15 cm) for appliances < 6 inches (15 cm) for appliances <
that may be opened 10,000 Btuh (3 kW), 12 inches (30 10,000 Btuh (3 kW), 9 inches (23
C= Clearance to permanently * *
closed window
D= Vertical clearance to ventilated * *
soffit located above the
terminal within a horizontal
distance of 2 feet (61 cm) from
the center line of the terminal
E= Clearance to unventilated soffit * *
F= Clearance to outside corner * *
G= Clearance to inside corner * *
H= Clearance to each side of 3 feet (91 cm) within a height 15
center line extended above feet (4.5 m) above the *
meter/regulator assembly meter/regulator assembly
I= Clearance to service regulator 3 feet (91 cm) *
vent outlet
J= Clearance to nonmechanical air 6 inches (15 cm) for appliances < 6 inches (15 cm) for appliances <
supply inlet to building or the 10,000 Btuh (3 kW), 12 inches (30 10,000 Btuh (3 kW), 9 inches (23 cm)
combustion air inlet to any cm) for appliances > 10,000 Btuh (3 for appliances > 10,000 Btuh (3 kW)
other appliance kW) and < 100,000 Btuh (30 kW), and < 50,000 Btuh (15 kW), 12
K= Clearance to a mechanical air 6 feet (1.83 m) 3 feet (91 cm) above if within 10 feet
supply inlet (3 m) horizontally
L= Clearance above paved 7 feet (2.13 m) + *
sidewalk or paved driveway
located on public property
M= Clearance under veranda, 12 inches (30 cm) ++ *
porch deck, or balcony
1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.
2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code.
+ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
++ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
* For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, one of the following shall be indicated:
a) A minimum clearance value determined by testing in accordance with section 2.19.6, or;
b) A reference to the following footnote:
“Clearance in accordance with local installation codes and the requirements of the gas supplier.”
cm) for appliances > 10,000 Btuh cm) for appliances > 10,000 Btuh
(3 kW) and < 100,000 Btuh (30 (3 kW) and < 50,000 Btuh (15
kW), 36 inches (91 cm) for kW), 12 inches (30 cm) for
appliances > 100,000 Btuh (30 kW) appliances > 50,000 Btuh (15 kW)
36 inches (91 cm) for appliances inches (30 cm) for appliances >
> 100,000 Btuh (30 kW) 50,000 Btuh (15 kW)
Enerco | enerRadiant® HST Series Heater Operating Instructions and Owner’s Manual
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Page 13
BASIC FLUE VENTING (Residential Only)
• Venting must be in compliance with the latest edition of the
National Fuel Gas Code (ANSI. Z223.1 latest edition: or the
authority having jurisdiction.
• Uninsulated single-wall metal pipe shall not be used outdoors
in cold climates for venting of these heaters as specified by
Section 7.8 of the ANSI Z223.1/NFPA 54 National Fuel Gas
Code-latest edition.
• For the installation of a single-wall metal pipe through an
exterior combustible wall, refer to the latest edition of the
National Fuel Gas Code or the authority having jurisdiction.
• In regions of the country where prevailing winds are
consistently higher than 40 mph, it may be necessary to
terminate the vent system above the roof level.
Other venting references can be found in equipment volume of the
ASHRAE Handbook.
A. SINGLE HEATER VENTING
a) Vertical Through the Roof
NOTE: For residential applications, the heater must
not be connected to a separate chimney,
but must be installed using the venting
system as specified below.
1. When venting the heater to outside of building through a roof,
use 3 inch O.D. single-wall metal pipe. This is to be constructed
of galvanized sheet metal or other approved noncombustible,
corrosion-resistant material as indicated by state and/or local
codes.
2. A Vent passing through a combustible roof shall extend
through a 2-inch clearance roof thimble. Double-wall, Type B
vent must be used for the portion of the vent system which
passes through the roof. An approved vent cap (such as Leslie
“VersaCap” Type B) must be attached to the end of the flue.
3. The maximum equivalent length of vent pipe should be
carefully observed. A safety switch in the heater is designed to
shut the heater off before excessive flue restriction causes bad
combustion.
Minimum Equivalent Length = 5 feet of Pipe
Maximum Equivalent Length = 25 feet of Pipe
Use the following correction factors to obtain the equivalent
length:
a) Subtract 15 feet if the run is horizontal.
b) Subtract 10 feet for an approved vent cap.
c) Subtract 10 feet for each elbow beyond 15 feet from the
heater.
d) Subtract 15 feet for each elbow within 15 feet of the heater.
4. Limit the quantity of 90° elbows to two. When vent pipe is in a
horizontal run, it must rise not less than ¼ inch per foot from
the start of the vent system towards the vent terminal.
5. Joints between sections of piping shall be fastened by sheet
metal screws or other approved means.
The seams along the length of the piping and the joints
between sections of piping should be sealed to prevent a
potential leakage of flue gas into building. Use 100% RTV
Silicone Rubber Adhesive sealant suitable for 500°F.
6. All portions of the vent pipe shall be supported to prevent
from sagging.
7. When the vent pipe passes through areas where the ambient
temperature is likely to induce condensation of the flue gasses,
the vent pipe should be insulated and a condensation drain
should be provided.
8. The minimum clearance to combustible materials for singlewall flue pipe shall be 6 inches. This may be reduced when the
combustible material is protected as specified in the National
Fuel Gas Code or the authority having jurisdiction.
9. Single-wall metal pipe shall not originate in any unoccupied
attic or concealed space and shall not pass through any attic,
inside wall or concealed space, or through any floor.
10. A venting system shall terminate at least 3 feet (0.9m) above
any forced air inlet located within 10 feet (3.1m).
Vent Cap
(Leslie VersaCap)
Typ e B
2' Min.
10'
or less
Flashing
2" Clearance Thimble
Seal joint &
annular space.
VERTICAL
THROUGH THE ROOF
2' Min.
(when no wall or
parapet exist)
Ven t
Dia.
4"
2' Min.
(when no wall or
parapet exist)
Total Vent
Height
(5' Min.)
SINGLE HEATER VENTING
¼ per ft. rise
Lateral
b) Vent Termination (Residential Installations)
1. The vent terminal shall terminate above the roof line so that no
discharge opening is less than 2 feet (0.6m) horizontally from
the roof surface. The lowest discharge opening will be no closer
than the minimum height specified in the following table.
These minimum heights may be used provided the vent is not
less than 8 feet (2.4m) from any vertical wall or similar
obstruction.
Not less than 8ft.
2ft. min.
H (Min.)
Vertical Wall
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Page 14
MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
Roof Pitch H (Min)
Flat to 6/12 1.0 Feet
Over 6/12 to 8/12 1.5 Feet
Over 8/12 to 10/12 2.5 Feet
Over 10/12 to 12/12 4.0 Feet
Over 12/12 to 16/12 6.0 Feet
Over 16/12 to 20/12 7.5 Feet
2. All other gas vents shall terminate not less than 2 feet (0.6m)
above the highest point where they pass through the roof and
at least 2 feet (0.6m) higher than any portion of a building
located within 10 feet (3.1m) as shown in the following
illustration.
Vent Cap
Type B
Vent Pipe
Type B
(Double Wall)
Storm Collar
10ft. or less
2ft. min.
NOTE: To minimize problems associated with
condensation in long runs, vent pipe can be
insulated.
3. The horizontal venting system approved with this heater consists
of the Side Wall Vent Kit (02840) shown are page 3.
4. Limit the quantity of 90° elbows to two. When vent pipe is in a
horizontal run, it must be pitched downward ¼ inch per foot
towards the vent terminal. The heater must be installed level.
5. The horizontal venting system shall not terminate:
a) Less than 4 feet (1.2m) below, 4 feet (1.2m) horizontally from,
or 1 foot (30cm) above any door, window or gravity air inlet into
any building. The bottom of the vent terminal shall be located at
least 7 feet (2.1m) above grade or above snow accumulation
levels as determined by local codes.
b) Less than 3 feet (0.9m) from a combustion air inlet.
c) Less than 3 feet (0.9m) from any other building opening or
any gas service regulator.
d) Directly over areas where condensate or vapor could create a
nuisance or hazard or be harmful to the operation of gas utility
meters, regulators, relief valves, or other equipment. Building
materials should be protected from flue gases and condensate.
6. In regions of the country where prevailing winds are consistently
higher than 40 mph, it may be necessary to terminate the vent
system above the roof level.
Vent Cap
Boot Flashing
2" Clearance
Seal joint &
Vent Pipe
(Single Wall)
annular space.
c) Horizontal Through the Sidewall
This heater, when horizontally vented, must be installed with
the approved venting system.
When venting the heater horizontally through a combustible
outside wall, the same requirements listed previously for Venting
Through the Roof apply except as follows:
1. When venting the heater to the outside of the building through
a sidewall, use 3 inch O.D. single-wall metal pipe. This is to be
constructed of galvanized sheet metal or other approved
noncombustible, corrosion-resistant material as indicated by
state and/or local codes.
2. For horizontal venting, the vent lengths may be as follows:
Minimum Equivalent Length = 5 feet of Pipe
Maximum Equivalent Length = 25 feet of Pipe
Use the following correction factors to obtain the equivalent
length:
a) Subtract 15 feet if the run is horizontal
b) Subtract 10 feet for an approved vent cap.
c) Subtract 10 feet for each elbow beyond 15 feet from the
heater.
d) Subtract 15 feet for each elbow within 15 feet of the heater.
Type “B” Vent
Single-Wall
18"
Wall
Vent Pipe
Wall Thimble
Venting/Ducting
For Commercial and Industrial Installations Only
General Requirements
Use aluminum or teflon tape suitable for 550°F (3M Company
tapes #433 or #363) or RTV silicone sealant.
Heater must be vented in accordance with specification ANSI
Z223.1 - latest revision. Partial information relating to this
specification is provided in this section with regard to size and
configurations for venting arrangements. For complete information
consult ANSI Z223.1 - latest revision and applicable local codes.
Use the following guidelines to help insure an adequate, safe
ventin arrangement.
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14
Page 15
a) Be sure that method selected for venting heater complies with
all codes as required for each particular location.
b) Exhaust end of heater will accept a three (3") inch flue pipe
using the flue pipe adapter.
c) Heater may be vented to the outdoors either vertically or
horizontally.
d) If heater is to be vented horizontally:
1) Vent must exit building not less than seven (7') feet above
grade when located adjacent to public walkways.
2) Vent must terminate at least three (3') feet above any forced
air inlet located within ten feet (10').
3) Vent must terminate at least four (4') feet below, for (4')
feet horizontally from, or one (1') foot above any door,
window, or gravity inlet into any building.
4) Vent terminal shall be located at least twelve (12") inches
from any opening through which vent gases could enter the
building.
e) Vent terminal opening must be beyond any combustible
overhang.
f) If condensation in the flue is a problem, the flue length should
be shortened or insulated.
g) For vent specifications all of the following conditions must be
met:
The maximum equivalent length of vent pipe should be
carefully observed. A safety switch in the heater is designed to
shut the heater off before excessive flue restriction causes bad
combustion.
Minimum Equivalent Length = 5 feet of Pipe
Maximum Equivalent Length = 25 feet of Pipe
Use the following correction factors to obtain the equivalent
length:
1) Subtract 15 feet if the run is horizontal.
2) Subtract 10 feet for an approved vent cap.
3) Subtract 10 feet for each elbow beyond 15 feet from the
heater.
4) Subtract 15 feet for each elbow within 15 feet of the heater.
Limit the quantity of 90º elbows to two. When vent pipe is in a
horizontal run, it must rise not less than 1/4 inch per foot from
the start of the vent system towards the vent terminal.
Single Wall
Single wall vent run
Single wall terminal end
Double Wall
Double wall vent run and
Double wall terminal end
Alternative Arrangements /Optional
Equipment for Venting
Horizontal Venting
a) In combustible or noncombustible walls, use vent kits on page
(3). Follow vent manufacturer's instructions for proper
installation.
b) Three (3") inch O.D. flue pipe is required. Twenty five (25') feet
maximum length is recommended.
c) All flue joints should be sealed using suitable product such as
General Electric RTV 106 or Permatex Form-A-Gasket Red High
Temperature Silicone Adhesive Sealant.
d) Vent terminal should be installed at a height sufficient to
prevent blockage by snow.
e) Building materials should be protected from degradation by flue
gases.
Vertical Venting
a) Three (3") inch O.D. flue pipe, maximum twenty five (25') feet in
length may be used as shown with approved vent cap.
b) An insulated thimble may be required to pass through
combustible structures (check local codes).
c) All flue joints should be sealed using suitable products (see
recommendation for horizontal venting).
Operating Instructions and Owner’s ManualEnerco | enerRadiant® HST Series Heater
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Page 16
Vertical Venting
3' Min.
Flashing
VERTICAL THROUGH THE ROOF
Vent Cap
(Leslie VersaCap)
3" Dia.
Single-Wall Pipe
6" Min.
Air For Combustion (Residential)
If indoor combustion air is to be supplied for a tightly enclosed
area, one square inch of free area opening shall be provided below
the heater for each 1,000 Btu/hr of heater input.
When outside air is used, the opening below the heater shall be
one square inch of free area for each 4,000 Btu/hr of heater input.
In contaminated atmospheres or high humidity areas, optional
outside air for combustion is recommended.
Adequate clearances around the perforated fresh air plate must be
maintained at all times. In larger open areas of buildings,
infiltration normally is adequate to provide air for combustion.
Direct Outside Air For Combustion (Residential)
Outside combustion air should be supplied directly to the heater
when the building is subject to negative pressure or contaminants
are present in the building air. These contaminates include paints,
solvents, corrosive vapors or any other foreign particles that may
cause damage to the heater or result in poor combustion.
Outside combustion air can be brought directly to the heater by a 3
inch diameter duct less than 25 feet long or equivalent. This is
attached to a 3 inch starting collar that is fitted to the top of the
control cabinet after first removing and discarding the perforated
cover. An approved vent cap must be placed directly to the end of
the outside combustion air inlet pipe. The combustion air inlet
should be a minimum of 3 feet, either vertically or horizontally,
from the flue vent termination. The air intake terminal must be
located not less than one foot above grade. It is good installation
practice to supply combustion air from the same pressure zone as
the vent outlet.
In colder climates, where necessary, insulate the fresh air duct.
Avoid locating the fresh air duct directly above the control box.
Provide a capped cleanout T as necessary.
3" Starting Collar
¼” per ft.
downwards
Intake Vent
Outside Combustion Air Supply
The Ener-Radiant HST heater is approved for installation with an
outside air supply system. Some compounds such as halogenated
hydrocarbons or other corrosive chemicals in the air can be drawn
into the equipment and cause an accelerated rate of corrosion of
some of the heater components. The use of such chemical
compounds near the enclosure should be avoided.
IMPORTANT: If the building has a slight negative pressure or
contaminants are present in the air, an outside combustion air
supply to the heaters is strongly recommended.
For an outside air supply a three (3") inch O.D. single wall pipe may
be attached to the heater. The duct may be up to twenty five (25')
feet maximum length or two (2') feet minimum length with no
more than two (2) elbows.
The air supply duct may have to be insulated to prevent
condensation on the outer surface. The outside air terminal should
be securely fastened to the outside wall by drilling four (4) holes in
the outside flange; wood screws or bolts and expansion sleeves
may be used to fasten terminal.
Non-Pressurized Outside Air Supply Duct
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Page 17
Electrical Service Installation:
System Requirements
The enerRadiant HST heater requires a grounded three-prong
electrical outlet to be installed within 18”of the rear surface of the
heater’s burner box. It is recommended that the outlet for the
heater be ceiling-mounted and should be on a dedicated circuit.
DO NOT use an electrical extension cord to operate the heater.
Heater Rating: 120 VAC, 60Hz, Single Phase, 1 Amp
CAUTION Label all wires prior to disconnection when
servicing controls. wiring errors can cause improper and
dangerous operation. Verify proper operation after servicing.
WARNING Electrical Shock Hazard
Plug heater into grounded three prong ceiling receptacle.
Do not cut or remove the grounding prong from this plug.
Do not use with an extension cord. Failure to follow these
instructions will result in death or electrical shock.
ATTENTION Risque d’électrocution
Brancher le cordon du radiateur sur un socle à 3 broches
et à la masse, situé au plafond. Ne pas sectionner ou
retirer la broche de masse de cette prise. N’utilliser aucun
cable de rallonge. Le non-respect de ces consignes peut
entrainer mort ou electrocution.
Grounding
The heater must be electrically grounded in accordance with the
following codes: United States: Refer to National Electrical Code,
ANSI/NFPA-70 – latest revision. Wiring must conform to the most
current National Electrical Code and local ordinances. Canada:
Refer to Canadian Electrical Code, CSA C22.1 Part 1– latest
revision.
The appliance, when installed, must be electrically grounded in
accordance with local code, or in the absence of local codes, with
the National Electrical Code (ANSI/NFPA 70) or Canadian Electrical
Code (CSA 22.1), if an external electrical source is utilized.
Gas Service Installation
Install Gas Supply Lines
A ½” gas supply connection is required as shown below. To check
system pressure, a plugged 1/8” NPT tapping is required upstream
of the manual gas shut-off valve supplied with the heater.
Before connecting the heater to the supply system, verify that all
high pressure testing of the gas piping has been completed.
DO NOT HIGH PRESSURE TEST THE GAS PIPING WITH THE
BURNER CONNECTED.
Follow these instructions to ensure a safe gas supply system
installation:
1. Support all gas piping with suitable pipe hanging materials.
2. Use wrought iron or wrought steel pipe and malleable iron
fittings. The use of copper tube and brass fittings is acceptable
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Operating Instructions and Owner’s ManualEnerco | enerRadiant® HST Series Heater
Page 18
when such use is in compliance with local codes. All pipe, tube
and fittings should be new and free from defects. Carefully
ream the pipe and tube ends to remove obstructions and burrs.
3. Use LP-resistant joint compound on all threads.
4. Check the pipe and tube connections for leaks before placing
heating equipment into service. When checking for gas leaks,
use a soap and water solution; never use an open flame.
NOTE: A plugged 1/8” NPT tapping must be provided upstream
of the gas supply to the heater. The gas supply line
connecting to the heater appliance should be such that it
allows for some movement of the unit. The appliance will
go through expansion and contraction during a heating
cycle.
Section 5 OPERATION
Supplied
by others
Heater
Flex Pipe
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Page 19
Operation of the Heater
CHILDERN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS
OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO
AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDERN SHOULD BE CAREFULLY SUPERVISED WHEN
THEY ARE IN THE SAME SPACE AS THE HEATER.
CLOTHING OR OTHER FLAMMABLE MATERALS SHOULD NOT BE
HUNG FROM THE HEATER, OR PLACED ON OR NEAR THE HEATER.
ANY GUARD OR OTHER PROTECTIVE DEVICE REMOVED FOR
SURVICING THE HEATER MUST BE REPLACED PRIOR TO OPERATING
THE HEATER.
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED
SERVICE PERSON. THE HEATER SHOULD BE INSPECTED BEFORE USE
AT LEAST ANNUALLY BY A QUALIFIED SERVICE PERSON. MORE
FREQUENT CLEANING MAY BE REQUIRED AS NECESSARY. IT IS
IMPERATIVE THAT THE CONTROL COMPARTMENT, AIR
PASSAGEWAYS AND BURNER (S) OF THE HEATER ARE KEPT CLEAN.
1. Turn the thermostat up. When the thermostat calls for heat,
the blower motor will energize.
2. When the motor approaches nominal running speed, the air
proving switch closes and activates the ignition module which in
turn initiates the purge.
3. The ignition module then energizes the spark igniter.
4. When sparking begins, the gas valve is energized.
5. If a flame is detected, the gas valve remains open. When the
call for heat is satisfied, and the system control mechanism deenergizes, the burner line voltage supply and the gas valve are
turned off.
6. If no flame is detected, the gas valve is closed, and a purge
period begins. After the purge period, the ignition module
energizes the spark igniter and the gas valve. If a flame is still
not established, a third and final purge/ignition sequence is
begun. After three failed attempts, the system control
mechanism will lock out for a period of one hour, or until the
unit is reset. Reset is accomplished by removing power from the
heater for at least five seconds.
7. With a three-try module, when the flame is established and
then lost on the first or second trial, the gas valve will
automatically turn off. A purge and trial for ignition will then
occur.
8. Periodic visual check of burner flame while unit is in operation
through sight glass in bottom of unit.
For best performance, the following maintenance procedures
should be performed by a qualified service agency before each
heating season:
1. A qualified service agency should be contacted for service other
than routine maintenance.
WARNING Turn off the gas and electrical supplies to
the heater before performing any service or maintenance.
Failure to observe this warning will cause death, injury or
property damage.
ATTENTION le virage du gaz et les provisions
électriques à l’appareil de chauffrage l’avant d’exécuter
service de anr ou l’entretien. L’échec pour observer que
cet avertissment causera la mort, les dommages de
blessure ou propriété.
2. Check condition of blower scroll and motor. Dirt and dust may
be blown out with compressed air, or a vacuum cleaner may be
used.
3. Check the condition of the burner cup. Carefully remove any
dust or debris form inside burner cup.
4. Inspect the igniter. Replace igniter if there is excessive carbon
residue, erosion of electrodes of other defects.
5. Check to see that the burner observation window is clean and
free of cracks or holes. Clean or replace as required.
6. Check the flue pipe for soot, dirt or obstructions. The flow of
combustion and ventilation air should not be obstructed. After
cleaning as necessary, re-attach the flue pipe to the heater.
7. Outside surfaces of heater reflector may be cleaned by wiping
with a damp cloth.
8. Check vent terminal and outside air inlet to see that they have
not become blocked during the non-heating season. If either
pipe is restricted, the air switch won’t close, resulting in a noheat situation.
9. Verify proper operation after service.
Proper Operating Flame
Section 6 MAINTENANCE
Pre-Season Maintenance
Heater area to be kept clear and free form combustible materials,
gasoline and other flammable vapors and liquids.
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and replace any part of the control system and any gas
control, which has been under water.
(CAUTION) Label all wires prior to disconnection when servicing
controls. wiring errors can cause improper and dangerous
operation.
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Operating Instructions and Owner’s ManualEnerco | enerRadiant® HST Series Heater
Page 20
Section 7 TROUBLESHOOTING
General
This troubleshooting quide has been designed to assist you in locating and correcting minor problems that may occur with the enerRadiant
HST heater.
BLOWER DOES NOT COME ON
Possible Cause Try This….
Power cord is not plugged in. Plug power cord into a grounded three prong Outlet.
Thermostat setting is too low. Increase thermostat temperature setting.
DSI module needs to be reset. Unplug heater power cord from the electrical Outlet: wait for a
minimum of five seconds. Plug heater cord back into outlet.
No power at electrical outlet. Replace fuse or reset circuit breaker
Faulty blower motor Replace blower motor.
IGNITER DOES NOT SPARK
Possible Cause
DSI module needs to be reset.
Try This…..
Unplug heater power cord from the electrical outlet: wait for a
minimum of five seconds. Plug heater cord back into outlet.
Faulty igniter or ignition wire.
Air switch does not operate.
Igniter spark gap incorrect.
Unplug heater power cord from the electrical outlet; check igniter and
ignition wire for damage. If damaged, replace igniter and/or ignition
cable.
Check flue/air supply duct for obstructions; remove obstructions as
required. Check for loose/leaky air hoses to the air switch; repair/
replace/tighten hoses as required. Check for 24V across the secondary
terminals 4 and 5 (red and yellow wires) of the transformer. IF NO:
Check for 120V across the primary terminals 1 and 3 (black and white
wires) of the transformer. If 120V is present, replace transformer. If
120V is not present, check wiring between power cord, blower motor
and transformer. IF YES: Connect a jumper wire across air switch
terminals; if jumper wire allows blower to operate, replace pressure
switch (see replacement parts list for part number that applies to your
unit rating).
Reset spark gap to 1/8’ (0.125”).
Enerco | enerRadiant® HST Series Heater Operating Instructions and Owner’s Manual
20
Page 21
BURNER DOES NOT LIGHT
Possible Cause
Air in the gas line.
Improper gas inlet pressure.
Gas valve does not open.
Low gas outlet pressure.
Try This….
Purge gas lines.
Check gas inlet pressure at the 1/8” NPT plugged tap. Gas inlet
pressure should be as follows:
Natural Gas: 5.0”w.c. min.; 10.5” max.
LP Gas: 11”w.c. min.; 13.0” max.
If gas inlet pressure does not meet inlet pressure requirements
contact the gas company.
Check for 24V across valve terminals.
Check Shutoff On Valve.
IF NO: Check wiring between the ignition module and the valve.
Repair/replace wires as required. If wiring is OK, replace ignition
module. IF YES: Replace gas valve.
Check gas manifold pressure. Measure manifold pressure at the
pressure tap on the gas valve.
Check gas manifold pressure. Measure manifold pressure at the
pressure tap on the gas valve. Natural Gas: 4.0” w.c. LP Gas: 10.0”
w.c. If manifold pressure does not meet requirements, adjust valve
outlet pressure with the adjustment screw on the valve. NOTE:
Proper inlet gas pressure must be verified before performing outlet
pressure testing.
BURNER DOES NOT STAY LIT
Possible Cause
Damaged wires between DSI module and electrode.
Faulty DSI module
Try this…..
Replace wires as required.
Replace DSI module.
21
Operating Instructions and Owner’s ManualEnerco | enerRadiant® HST Series Heater
Page 22
Section 8 ILLUSTRATED PARTS
Illustrated Parts
This section provides the part numbers and pictorials for
components of the enerRadiant HST heater. Callout letters on the
illustrations are keyed to the associated parts list.
I
J
F
B
H
G D
A
C
E
ITEM PART NUMBER DESCRIPTION HST-35 HST-45
A 02808 Spark Electrode 1 1
B 02837 Ignition Wire 1 1
C 05735 Orifice (HST35 NG) 1 *
05795 Orifice (HST 45 NG) * 1
05750 Orifice (HST35 LP) 1 *
05747 Orifice (HST 45 LP) * 1
D 02795 Sight Window 1 1
E 02814 Blower Motor 1 1
F 02810 Ignition Moduel 1 1
G 08364A Transformer 1 1
H 02806 Manifold 1 1
I 02822 Pressure Switch (HST35/45) 1 1
J 02812 Gas Valve (N.G.) 1 1
02811 Gas Valve (L.P.) 1 1
Enerco | enerRadiant® HST Series Heater Operating Instructions and Owner’s Manual
22
Page 23
Enerco • enerRadiant® HST Series Heater • Model #HST-35 • HST-45
A
B
E
D
C
REPLACEMENT PARTS LIST FOR HEATER MODELS HST-35 and HST-45
REF.# ITEM# DESCRIPTION
A F102844 HST-35NG Burner Box for (F108844)
F102847 HST-35LP Burner Box for (F108847)
F102850 HST-45NG Burner Box for (F108850)
F102851 HST-45LP Burner Box for (F108851)
B F106000 HST-35 Tube Set (Short)
F106250 HST45 Tube Set (Long)
C 06014 Hanger
D 06016 Hanger Clamp
E 06008-7 HST-35 Reflector (Short)
06008-9 HST-45 Reflector (Long)
F 06009 Reflector End Cap
F
ALL WARRANTY CLAIMS REQUIRE PROOF OF PURCHASE
23
Operating Instructions and Owner’s ManualEnerco | enerRadiant® HST Series Heater
Page 24
OPERATING INSTRUCTIONS AND OWNER’S MANUAL
HEATSTAR
MODEL
HST35, HST45
WARNING:
USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS
COULD CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE
DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE
AGENCY.
FOR INFORMATION REGARDING SERVICE OR PARTS:
Contact your local heating service technician or dealer.
FOR ADDITIONAL INFORMATION:
Please call Toll-Free 800-251-0001—www.enerco.com
Our office hours are 8:30 AM — 5:00 PM, EST, Monday through Friday.
Please have the model number, serial number and date of purchase ready.
LIMITED WARRANTY
The company warrants this product to be free from imperfections in material or
workmanship, under normal and proper use in accordance with instructions of The
Company, for a period of one year from the date of delivery to the buyer. The Company, at
its option, will repair or replace products returned by the buyer to the factory,
transportation prepaid within said one year period and found by the Company to have
imperfections in material or workmanship.
If a part is damaged or missing, call our Customer Service Department at 800-251-0001.
Address any Warranty Claims to the Customer Service Department, ENERCO, 4560 W.
160TH ST., CLEVELAND, OHIO 44135. Include your name, address and telephone number
and include details concerning the claim. Also, supply us with the purchase date and the
name and address of the dealer from whom you purchased our product.
The foregoing is the full extent of the responsibility of the Company. There are no other
warranties, express or implied. Specifically there is no warranty of fitness for a particular
purpose and there is no warranty of merchantability. In no event shall the Company be
liable for delay caused by imperfections, for consequential damages, or for any charges of
the expense of any nature incurred without its written consent. The cost of repair or
replacement shall be the exclusive remedy for any breach of warranty. There is no warranty
against infringement of the like and no implied warranty arising from course of dealing or
usage of trade. This warranty will not apply to any product which has been repaired or
altered outside of the factory in any respect which in our judgment affects its condition or
operation.
Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you. This Warranty gives you
specific legal rights, and you may have other rights which vary from state to state.
Enerco reserves the right to make changes at any time, without notice or obligation, in colors, specifications, accessories, materials and models.
Enerco, 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500
© 2003, Enerco/Mr. Heater. All rights reserved
CSA REQUIREMENT 7-89
ANSI Z21.86B 2002
ANS Z83.20 • CSA 2.34-2003
Enerco | enerRadiant® HST Series Heater Operating Instructions and Owner’s Manual
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