Heatstar HSP500ID-A User Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS.
Read and follow all instructions. Place instructions in a safe place for future reference. Do not allow
anyone who has not read these instructions to assemble, light, adjust or operate the heater.
MODEL#
HSP500ID-A
PORTABLE INDUSTRIAL OIL-FIRED
INDIRECT HEATER
WARNING: If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury, or loss of life.
– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
– Service must be performed by a service agency.
WARNING: Improper adjustment, alteration, service or maintenance can cause injury or property
damage. Refer to this manual for correct installation and operational procedures. For Assistance or
additional information consult a service agency.
WARNING: This is an indirect oil-fired portable heater. It uses air (oxygen) from the area in which
it is used. Provisions for adequate combustion and ventilation air must be provided.
ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 · 866-447-2194
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING
TO ASSEMBLE, OPERATE, OR SERVICE THIS HEATER. IMPROPER USE OF THIS HEATER CAN
CAUSE SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK,
AND/OR CARBON MONOXIDE POISONING.
GENERAL HAZARD WARNING:
ONLY PERSONS WHO CAN UNDERSTAND
AND FOLLOW THE INSTRUCTIONS SHOULD
USE OR SERVICE THIS HEATER.
WARNING: FIRE, BURN, INHALATION,
AND EXPLOSION HAZARD. KEEP SOLID
COMBUSTIBLES, SUCH AS BUILDING
MATERIALS, PAPER, OR CARDBOARD A
SAFE DISTANCE AWAY FROM THE HEATER.
AS RECOMMENDED BY THE INSTRUCTIONS
NEVER USE THE HEATER IN SPACES WHICH
DO OR MAY CONTAIN VOLATILE OR
AIRBORNE COMBUSTIBLES, OR PRODUCTS
SUCH AS GASOLINE, SOLVENTS, PAINT
THINNER, DUST PARTICLES, OR UNKNOWN
CHEMICALS.
DANGER: CARBON MONOXIDE
POISONING MAY LEAD TO DEATH. USING A
PORTABLE HEATER IN AN ENCLOSED AREA
CAN PRODUCE DEADLY CARBON MONOXIDE.
CARBON MONOXIDE POISONING:
Early signs of carbon monoxide poisoning
resemble the flu, with headaches, dizziness,
or nausea. If you have these signs, the heater
may not be working properly. Get fresh air
at once! Have heater serviced. Some people
are more affected by carbon monoxide than
others. These include pregnant women,
persons with heart or lung disease or anemia,
those under the influence of alcohol, and
those at high altitudes.
WARNING: NOT FOR HOME OR
RECREATIONAL VEHICLE USE
THE STATE OF CALIFORNIA REQUIRES THE
FOLLOWING WARNING:
WARNING: This product can expose you to
chemicals including lead and lead compounds,
which are known to the State of California
to cause cancer and birth defects or other
reproductive harm. For more information visit
www.P65Warnings.ca.gov
CONTENTS
HAZARD WARNINGS ................................................. 2
CLEARANCES TO COMBUSTIBLES .............................. 3
SPECIFICATIONS ......................................................... 3
PRECAUTIONS ............................................................ 3
UNPACKING & ASSEMBLY .......................................... 4
FRESH AIR AND VENTILATION ................................... 5
OPERATION ............................................................... 6
TRANSPORTATION ..................................................... 8
STORAGE ................................................................... 8
MAINTENANCE .......................................................... 8
TROUBLESHOOTING .................................................. 9
PARTS LIST AND DIAGRAM ....................................... 10
WIRING .................................................................... 19
Portable Indirect Oil-Fired Heaters
CONTACT INFORMATION
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
FOR QUESTIONS, PROBLEMS, MISSING PARTS BEFORE RETURNING
TO RETAILER PLEASE CALL WITH MODEL NUMBER AND SERIAL
NUMBER OF HEATER:
866-447-2194
MONDAY-FRIDAY 8-5 EASTERN TIME
OR E-MAIL USING THE HEATSTAR WEBSITE:
WWW.HEATSTARBYENERCO.COM
In order to provide the best service possible HEATSTAR is now
giving you more ways to get in touch with us. Find informational
videos at:
YouTube: youtube.com/heatstarTV
HEATSTAR’S full line of product are now at:
WWW.HEATSTARBYENERCO.COM
Installation Instructions and Owner’s Manual
2
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
SPECIFICATIONS
Heat Input (Max) (kBTU/hr) 500 (400 - Setting From Factory)
CFM Output/Static Pressure 4,032/1.08” WC
Fuel Types • #1 or #2 Fuel Oil
• K-1 Kerosene
Fuel Consumption (Max) (gal/h) 3.6 (2.9 - Setting From Factory)
Steinen Nozzle
Capacity (Max) (gal/hr)
Spray Angle (deg)
Spray Pattern
Pump Pressure 174 psi/1200 kPa/12 bar
Power Supply 1 Phase, 120V, 60Hz, 13.4A
Dimensions (L” x W” x H”) 68 x 27 x 60
Dry Weight (lb) 494
If you need assistance or heater information such as a instructions manuals, labels, etc. contact the
manufacturer.
2.75 (2.25 - Setting From Factory)
60
Solid
CLEARANCES TO COMBUSTIBLES
Clearances between these HEATSTAR PRO
indirect heaters and adjacent combustible
material (which is part of the building or its
contents) shall not be less than:
Top: 5ft (1.5m)
Sides: 5ft (1.5m)
Front: 8.5ft (2.5m)
Back: 5ft (1.5m)
THEORY OF OPERATION
The burner pump aspires the fuel from the tank
and sends it to the pressurised nozzle, where
it is nebulised and mixed to the comburent air
in the combustion chamber. A spark triggers
combustion while the exhaust fumes are
expelled from the chimney. A series of sensors
constantly checks the correct operation of the
heater, stopping the cycle in the case of a fault.
The fan, located at the rear of the heater, cools
the combustion chamber and the flue gas
pass, transferring heat from the latter into the
environment.
PRECAUTIONS
Caution: When using Thermostat, heater
can start unexpectedly. Turn heater off when
unattended.
WARNING:
• DO NOT USE GASOLINE, NAPHTHA OR
VOLATILE FUELS.
• STOP HEATER BEFORE ADDING FUELS.
• ALWAYS FILL OUTDOORS AWAY FROM
OPEN FLAME
• DO NOT OPERATE HEATER WHERE
FLAMMABLE LIQUIDS OR VAPORS MAY BE
PRESENT
• DO NOT START HEATER WHEN EXCESS
FUEL HAS ACCUMULATED IN THE
CHAMBER
• DO NOT PLACE COOKING UTENSILS ON
TOP OF THE HEATER.
• PLUG ELECTRICAL CORD INTO A PROPERLY
GROUNDED THREE-PRONG RECEPTACLE.
Portable Indirect Oil-Fired Heaters
Installation Instructions and Owner’s Manual
3
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Circuit
Please observe the following precautions
when operating your HEATSTAR product.
1. Check the heater thoroughly for damage. DO
NOT operate a damaged heater.
2. Only a qualified service person should service
and repair heater.
3. Before using the heater, read and understand
all instructions and follow them carefully. The
manufacturer is not responsible for damages
to goods or persons due to improper use.
4. Operate only on a stable, level surface.
5. Not suitable for operation with external tank.
6. Check that fire-fighting equipment is available
and suitable to the potential of the heater.
7. The use of the unit shall be in accordance
with the regulations and legislation of
authorities having jurisdiction.
8. Make sure heater is always under surveillance
and keep children and animals away from it.
9. Do not operate the unit in close proximity to
combustible surfaces or materials.
10. Heaters used near tarpaulins, curtains or
other similar covering materials must be kept
at a safe distance. It is advised to use fire-
proof covering material.
11. If the heater will be installed, an exhaust gas
pipe connection must be installed.
Caution: When this heater is connected to
a flue pipe, the flue pipe shall terminate in
a vertical section at least two feet long and
sufficient draft shall be created to assure safe
and proper operation of the heater.
12. Heaters must be powered only with the
correct voltage and frequency values as
specified on the heater’s identification plate
or specifications table.
13. Keep all air inlet (rear) and air outlet (front)
clear, free of debris or any blockage.
14. Do not start the heater when the chamber is
hot.
regarding capacity, type of nozzles and pump
pressure. An increase in burner power could
damage the heater.
17. Turn off and unplug heater and let cool
before servicing or transporting.
18. Unplug heater when not in use.
UNPACKING
WARNING: The packaging material is not a
toy. Keep the plastic bag out of the reach of
children; danger of suffocation!
1. Remove all protective material which may have
been applied to the heater for shipment.
2. The heater is placed on a platform. Lift it
delicately using hooks and chains. Use the
holes on the structure to lift the heater.
3. Check the heater for possible shipping
damage. If any damage is found immediately
contact the manufacturer at 866-447-2194.
UNIT INSTALLATION
WARNING: Closely follow all the operations
described in this paragraph. Installation must
only be carried out by qualified personnel.
ELECTRIC AL CONNECTION
WARNING: When you connect the power
supply plug, check the light lamp with “spark
icon”. See Figure 1. In case the lamp stays
OFF, you must remove the plug, rotate it 180°
and reconnect.
Safety
Thermostat
Light
Burner
Reset
Light
Light Lamp
Breaker
Reset
Fan
Button
15. Do not attempt to use heater to cook or
warm food.
16. Use original spare parts when replacing the
burner, strictly complying with indications
Portable Indirect Oil-Fired Heaters
FIGURE 1
CAUTION: The electric power line of the heater
must be equipped with an grounding system,
residual current device, and cut-off switch.
Installation Instructions and Owner’s Manual
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NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
The standard supply of the heater includes
all the control and safety devices essential for
its proper operation: electric panel, burner,
manually reset safety thermostat are already
connected.
During installation, prepare the power supply
connection with cables having an appropriate
cross-section in compliance with national
standards in force and the technical data label
applied to the heater.
NOTE: CHECK THE ELECTRIC CONNECTIONS
BEFORE STARTING THE HEATER.
DUCT ADAPTERS
The heater comes with a dual 12” duct adapter
attached. A single 16” duct adapter is available
as an additional accessory as shown in Table 1
below.
ADDITIONAL ACCESSORIES
Table 1 details additional accessories approved
for use with the heater. Instructions for assembly
and operation of accessories are included in
accessory’s packaging.
TABLE 1: ADDITIONAL ACCESSORIES CHART
Description Part Number
OPERATION
BEFORE SWITCHING HEATER ON
Before any attempt of starting the heater
is made, familiarize yourself with warnings,
specifications and precautions page 2 - 5.
• Check that the fuel is appropriate. Check
that there is sufficient fuel in the fuel tank by
reading the fuel gage. If not already closed,
close the tank cap by rotating it clockwise. It
is recommended to use winter diesel oil below
ambient temperatures of 41 °F.
• Check that minimum safety clearances from
combustibles, listed in “CLEARANCES TO
COMBUSTIBLES” on page 3, is achieved in
all directions.
• Make sure that flue gas is adequately ventilated
from the chimney.
• Attach a duct to the outlet if directed venting
of output clean hot air is desired. Ducting can
be installed with the specific clamp or quick
coupling. Refer to “ACCESSORY CHART” on
page 18 for the correct Duct adapter.
• Check that your electrical supply and any
extension cable can meet the requirements
listed in the specifications table.
Air Recycle
Kit
Digital
Thermostat
Analog
Thermostat
Single Duct
Adapter 16”
F105128 24”x25’ Duct & 24” Clamp
F105127 Adapter Ring
F105106
F105108
F 10512 6
FLUE GAS EXHAUST CONNECTION
Thermal efficiency and correct operation of the
heater are directly linked to the correct draught of
the flue gas exhaust chimney. It is recommended
not to make elbows, which may get clogged, or
reductions in the cross-section of the flue gas
exhaust chimney. If the heater is not connected to
an external flue gas exhaust chimney, it must be
provided with an essentially vertical steel flue gas
exhaust and a draught regulator, respecting the
specifications provided in this technical manual.
SWITCH-ON
1. Check the presence of fuel inside the gas
tank.
2. Connect the heater to the electrical supply.
3. Adjust the air damper of the burner according
to your needs. See Figure 2.
FIGURE 2
Portable Indirect Oil-Fired Heaters
Installation Instructions and Owner’s Manual
5
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
START-UP IN HEATING MODE
Press the on-off button (the burner starts first
and after about one minute, ventilation starts).
Refer to the Control Panel in Figure 1.
NOTE: THE HEATER HAS A SENSOR THAT
CONSTANTLY MONITORS THE OUTLET AIR
TEMPERATURE [FOR NORMAL OPERATION,
THE OUTLET AIR TEMPERATURE MUST BE
BELOW 105˚C (221˚F). IF THE OUTLET AIR
TEMPERATURE EXCEEDS 105˚C (221˚F), THE
HEATER TURNS OFF THE BURNER. WHEN THE
TEMPERATURE RETURNS BELOW 105˚C (221˚F),
THE BURNER AUTOMATICALLY REACTIVATES.
UNDER 105˚C (221˚F) THE HEATER MODULATES
VENTILATION TO ENSURE THE BEST OUTLET
AIR TEMPERATURE, IN RELATION TO THE
ENVIRONMENTAL CONDITIONS DETECTED.
START-UP IN VENTILATION MODE
Press the fan button. See Figure 1.
SWITCHING OFF THE HEATER:
IMPORTANT: Never unplug the heater to
switch it off or before it is completely off.
The heater turns off by pressing the “OFF”
button. The burner box will turn off, and the fan
will continue running to cool off the burner box.
Do not unplug the heater until this cooling
cycle has totally ended. When the outlet air
temperature drops below 50˚C (122˚F), the fan
turns off and the luminous signal of the button
turns on to indicate the presence of voltage
(stand-by condition).
RESETTING THE HEATER
The appliance stops when an anomaly occurs.
RESETTING THE BURNER: If the burner is blocked,
the indicator light on the control panel turns on.
Refer to Figure 1. Identify and remove the cause
of the block. To reactivate the burner, press the
reset button on it for at least 10 seconds. See
Figure 3.
Burner
Reset
Button
FIGURE 3
RESETTING THE SAFETY THERMOSTAT: Safety
thermostat operation is identified by an indicator
light. Refer to Figure 1. Identify and remove the
cause that triggered the safety thermostat. Press
the reset button located at the back of the heater
all the way.
RESETTING THE CIRCUIT BREAKER: Identify and
remove the cause of activation of the circuit
breaker. Press the reset button to release it. See
Figure 1.
THE EXTERNAL THERMOSTAT SOCKET
The heater can only work automatically when a
control device, such as a thermostat or a timer,
is connected to the heater. F105106, a 33ft
digital Thermostat, and F105108, a 33ft analog
thermostat are both approved for use by the
manufacturer with the heater. Connection to
the heater is made by removing the thermostat
socket cap and connecting the room thermostat
to the socket. If no room thermostat will be
connected the cap must be inserted into the
socket.
Portable Indirect Oil-Fired Heaters
Installation Instructions and Owner’s Manual
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