Heatstar HSP400ID-G User Manual

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS. Read and follow all instructions. Place instructions in a safe place for future reference. Do not allow
anyone who has not read these instructions to assemble, light, adjust or operate the heater.
MODEL#
HSP400ID-G
PORTABLE INDUSTRIAL NATURAL GAS/ PROPANE INDIRECT HEATER
WARNING: If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury, or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
– Service must be performed by a service agency.
WARNING: Improper adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For Assistance or additional information consult a service agency.
WARNING: This is an unvented gas-fired portable heater. It uses air (oxygen) from the area in which it is used. Provisions for adequate combustion and ventilation air must be provided. Refer to “FRESH AIR AND VENTILATION” on page 6.
ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 · 866-447-2194
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING
TO ASSEMBLE, OPERATE, OR SERVICE THIS HEATER. IMPROPER USE OF THIS HEATER CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK,
AND/OR CARBON MONOXIDE POISONING.
GENERAL HAZARD WARNING:
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
WARNING: FIRE, BURN, INHALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER, OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER. AS RECOMMENDED BY THE INSTRUCTIONS NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES, OR UNKNOWN CHEMICALS.
DANGER: CARBON MONOXIDE POISONING MAY LEAD TO DEATH. USING A PORTABLE HEATER IN AN ENCLOSED AREA CAN PRODUCE DEADLY CARBON MONOXIDE.
WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE
CARBON MONOXIDE POISONING:
Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness,
or nausea. If you have these signs, the heater
may not be working properly. Get fresh air
at once! Have heater serviced. Some people
are more affected by carbon monoxide than
others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
WARNING: Fuels used in liquefied
propane gas appliances, and the products of
combustion of such fuel, can expose you to chemicals including benzene, which is known
to the state of California to cause cancer and
cause birth defects or other reproductive harm,
for more information go to www.P65Warnings. ca.gov
WARNING: This product can expose you to
chemicals including lead and lead compounds,
which are known to the State of California to cause cancer and birth defects or other
reproductive harm. For more information visit www.P65Warnings.ca.gov
CONTENTS
HAZARD WARNINGS .......................................................... 2
CLEARANCES TO COMBUSTIBLES ....................................... 3
SPECIFICATIONS .................................................................. 3
PRECAUTIONS ..................................................................... 3
UNPACKING & ASSEMBLY ................................................... 5
FRESH AIR AND VENTILATION ............................................ 6
OPERATION ........................................................................ 8
TRANSPORTATION ............................................................ 10
STORAGE .......................................................................... 10
MAINTENANCE ................................................................. 10
TROUBLESHOOTING .......................................................... 11
PARTS LIST AND DIAGRAM ............................................... 12
WIRING ............................................................................ 21
Portable Indirect Natural Gas/ Propane Heaters
CONTACT INFORMATION
RETAIN THIS MANUAL FOR FUTURE REFERENCE. FOR QUESTIONS, PROBLEMS, MISSING PARTS BEFORE RETURNING TO RETAILER PLEASE CALL WITH MODEL NUMBER AND SERIAL NUMBER OF HEATER:
866-447-2194
MONDAY-FRIDAY 8-5 EASTERN TIME OR E-MAIL USING THE HEATSTAR WEBSITE:
WWW.HEATSTARBYENERCO.COM
In order to provide the best service possible HEATSTAR is now giving
you more ways to get in touch with us. Find informational videos at:
YouTube: youtube.com/heatstarTV
HEATSTAR’S full line of product are now at:
WWW.HEATSTARBYENERCO.COM
Installation Instructions and Owner’s Manual
2
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
SPECIFICATIONS
Heat Input (Max) (kBTU/hr) 399
Fuel Types Natural Gas (NG)
Propane (LP)
Fuel Consumption 0.4 MCF (NG) 18.53 lb./hr (LP)
Heating Area (Sq. Ft.) 9,875
CFM Output/Static Pressure 4,032/1.08” WC
Inlet Pressure Minimum: 7” WC Minimum: 11” WC
Maximum: 10” WC Maximum: 14” WC
Outlet Pressure 3.5” WC
Max. Outlet Temperature 257˚F
Power Supply 1 Phase, 120V, 60Hz, 13.4A
Dimensions (L” x W” x H”)
68 x 27 x 60
Dry Weight (lb) 406
If you need assistance or heater information such as a instructions manuals, labels, etc. contact the
manufacturer.
CLEARANCES TO COMBUSTIBLES
Clearances between these HEATSTAR PRO indirect heaters and adjacent combustible material (which is part of the building or its contents) shall not be less than: Top: 5ft (1.5m) Sides: 5ft (1.5m) Front: 8.5ft (2.5m) Back: 5ft (1.5m)
PRECAUTIONS
Caution: When using Thermostat, heater
can start unexpectedly. Turn heater off when
unattended.
WARNING:
Do not use to heat homes or residential buildings; for use in public buildings, refer
to national regulations.
• This heater is not suitable for use by
THEORY OF OPERATION
By opening the supply circuit, the gas arrives to
the pressurised nozzle, where it is nebulised and mixed to the combustive air in the combustion chamber. A spark triggers combustion while the exhaust fumes are expelled from the chimney. A series of sensors constantly checks the correct
operation of the heater, stopping the cycle in the case of a fault. The fan, located at the rear of the
heater, cools the combustion chamber and the
flue gas pass, transferring heat from the latter into the environment.
persons (including children) with redu-
ced physical, sensory or mental capacities
or with lack of experience or knowledge unless supervised by a person responsible for their safety. Children must be supervised to make sure they do not play
with the heater. Keep animals at a safe distance from the heater.
Improper use of this heater may cause damage or endanger the life of people,
injuries, burns, explosions, electric shock
or poisoning. The first symptoms of
suffocation by carbon monoxide are similar to those of flu with headache, light-
Portable Indirect Natural Gas/ Propane Heaters
Installation Instructions and Owner’s Manual
3
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
headedness and/or nausea. These symptoms could be caused by the faulty functioning of
the heater. IF THESE SYMPTOMS OCCUR, GO OUTDOORS IMMEDIATELY and have the
heater repaired by technical support.
All cleaning, maintenance and repair
operations that involve access to dangerous
parts (such as replacing a damaged power cable) must be performed by the manufacturer, by their technical support centre, or by a person with a similar qualification, in order to prevent any risk,
even if disconnection from the mains is required.
Please observe the following precautions when operating your HEATSTAR product.
1. The manufacturer declines any liability for damage to property/persons deriving from
improper use of the heater.
2. Comply with all local laws and regulations in force when using the heater.
3. For correct use of the heater and to preserve the fuel, follow all local laws and the regulations in force.
4. Fuel tanks must be kept at a minimum distance from the heater, in accordance with current standards.
5. Check that the firefighting equipment is
available and suitable to the potential of the
heater.
6. The appliance must only be used as a
hot air heater (heating mode) or fan (ventilation mode, for models that include this functionality). Follow these instructions
scrupulously.
7. Only power the heater by using the type of fuel expressly specified and with current
having the voltage and frequency indicated on the data plate applied on the heater.
8. The electric power line of the heater must be
equipped with an grounding system, residual
current device, and cut-off switch.
9. Check correct grounding.
10. Only use extensions with suitable section, with grounding wire.
11. The heater must function on a levelled, stable
and fire-proof surface, in order to prevent fire hazards.
12. It is strictly prohibited to use the appliance in basements or rooms below ground level.
13. Never handle or conduct maintenance on the heater when it is hot, connected to the power supply or in operation.
14. Keep animals at a safe distance from the heater.
15. Only use in well-ventilated areas. Set-up
a suitable opening in line with current
standards, with the purpose of introducing fresh air from outdoors.
16. Never use the heater in frequently used rooms, camping vans, caravans, motorhomes.
17. The heater must not be used in places where explosive dusts, fumes, gases, fuels, solvents, paints or other highly flammable vapours are
present.
18. Recommended safety distances between the heater and flammable substances: front output 2.5 m (8.5 ft.); on the side, at the top and at the back = 1.5 m (5 ft.).
19. Heaters used near tarpaulins, curtains or other similar covering materilas must be kept at a safe distance. It is advised to use fire-
proof covering material.
20. If the power supply cable is damaged, it must be replaced by an authorized technical support center to prevent any risk.
21. The air vent (rear side) and/or the air outlet vent (front side) cannot be totally or partially obstructed for any reason.
22. Only use original kits to direct the air coming in and/or going out (where applicable).
23. If the heater does not switch on or switch-on is faulty, consult the “TROUBLESHOOTING”
section.
24. The heater must never be moved, handled or subjected to any maintenance operations
while running.
25. In any condition of use or non-use of the appliance, make sure that the flexible gas hose is not damaged (crushed, bent, twisted, taut).
Portable Indirect Natural Gas/ Propane Heaters
Installation Instructions and Owner’s Manual
4
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
26. If the smell of gas is perceived, switch the
appliance off immediately, close the gas cylinder, disconnect the mains plug and then contact technical support.
27. When it is controlled by a thermostat, the
heater can turn on at any time.
28. When it is not used, disconnect the heater
from the mains plug, close the gas supply, disconnect the gas hose from the heater and plug the gas inlet on the heater.
29. Use original spare parts when replacing the burner, strictly complying with indications regarding capacity, type of nozzles and pump pressure. An increase in burner power could
damage the heater.
30. Only use a soft cloth to clean the heater (do
not use detergents). Do not use water for this
operation.
31. Ask the technical support service to check
that the heater is working properly at least once a year and/or as required.
GAS SUPPLY CONNECTION
CAUTION: Gas supply connection to the
manifold installed on the heater must only
be performed by qualified personnel and in
compliance with local laws. Pipes and valves
of appropriate section must be used. We recommend using a manual shut-off valve and a flexible joint to be positioned between
the gas manifold and main supply piping. Refer to Figure 1.
FIGURE 1
UNPACKING
WARNING: The packaging material is not a
toy. Keep the plastic bag out of the reach of children; danger of suffocation!
1. Remove all protective material which may
have been applied to the heater for shipment.
2. The heater is placed on a platform. Lift it delicately using hooks and chains. Use the
holes on the structure to lift the heater.
3. Check the heater for possible shipping damage. If any damage is found immediately
contact the manufacturer at 866-447-2194.
UNIT INSTALLATION
WARNING: Closely follow all the operations
described in this paragraph. Installation must only be carried out by qualified personnel.
CAUTION: If the heater is connected to
natural gas, installation must be compliant
with local laws and, in case of no specific regulations, refer to the national regulation
on gas fuel ANSI Z223.1/NFPA 54 and to
the natural gas and propane gas installation
regulation CSAB149.1.
CAUTION: Before any switch-on, make sure
the heater is correctly configured. Gas supply
must be in line with the heater configuration.
IF PROPANE GAS (L.P.G.) IS CONNECTED BY
USING A SUPPLY CYLINDER, STRICTLY COMPLY WITH THE FOLLOWING:
WARNING:
INSTALLATION MUST BE COMPLIANT
WITH LOCAL LAWS AND, IN CASE OF NO SPECIFIC REGULATIONS, REFER TO THE NATIONAL REGULATION ON GAS
FUEL ANSI Z223.1/NFPA 54 AND TO
THE NATURAL GAS AND PROPANE GAS
INSTALLATION REGULATION CSAB149.1.
Portable Indirect Natural Gas/ Propane Heaters
Installation Instructions and Owner’s Manual
5
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Circuit
• 5.1.2. TO DETERMINE THE SUPPLY
CYLINDER CAPACITY, WE RECOMMEND CONSULTING YOUR PROPANE GAS
(L.P.G.) SUPPLIER AND USING QUALIFIED
PERSONNEL.
5.1.3. WHEN THE HEATER IS NOT BEING
USED, ALWAYS CLOSE THE GAS SUPPLY BY USING THE SPECIFIC VALVES. THE GAS CYLINDER MUST ALSO BE CLOSED, DISCONNECTED AND STORED IN A SAFE LOCATION ACCORDING TO THE STANDARDS AND REGULATIONS IN FORCE, SAFE FROM POSSIBLE RISKS.
ELECTRIC AL CONNECTION
WARNING: When you connect the power
supply plug, check the light lamp with “spark icon”. See Figure 2. In case the lamp stays
OFF, you must remove the plug, rotate it
180° and reconnect.
Safety Thermostat Light
Breaker Reset
Fan Button
Burner Reset Light
FIGURE 2
Light Lamp
CAUTION: The electric power line of the
heater must be equipped with an grounding system, residual current device, and cut-off
switch.
DUCT ADAPTERS
The heater comes with a dual 12” duct adapter attached. A single 16” duct adapter is available as an additional accessory as shown in Table 1 below.
ADDITIONAL ACCESSORIES
Table 1 details additional accessories approved for use with the heater. Instructions for assembly
and operation of accessories are included in
accessory’s packaging.
TABLE 1: ADDITIONAL ACCESSORIES CHART
Description Part Number
Air Recycle
Kit
Digital
Thermostat
Analog
Thermostat Single Duct
Adapter 16”
F105128 24”x25’ Duct & 24” Clamp
F105127 Adapter Ring
F105106
F105108
F 10512 6
FLUE GAS EXHAUST CONNECTION
Thermal efficiency and correct operation of the
heater are directly linked to the correct draught of the flue gas exhaust chimney. It is recommended not to make elbows, which may get clogged, or reductions in the cross-section of the flue gas exhaust chimney. If the heater is not connected to an external flue gas exhaust chimney, it must be
provided with an essentially vertical steel flue gas
exhaust and a draught regulator, respecting the
specifications provided in this technical manual.
The standard supply of the heater includes all the control and safety devices essential for
its proper operation: electric panel, burner,
manually reset safety thermostat are already connected. During installation, prepare the power supply
connection with cables having an appropriate cross-section in compliance with national standards in force and the technical data label
applied to the heater. NOTE: CHECK THE ELECTRIC CONNECTIONS BEFORE STARTING THE HEATER.
Portable Indirect Natural Gas/ Propane Heaters
Installation Instructions and Owner’s Manual
6
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
WARNING: In case of gas supply circuit pres-
sure test, it is required to close the manual clos­ing valve, isolating the heater and gas manifold from the rest of the system.
HEATER CONFIGURATION
The heater is pre-set by the manufacturer, and the configuration is shown on the data label applied on the product. The heater may be configured to operate with propane gas (L.P.G.) or natural gas.
The manual gas selection valve is used to select the correct gas supply configuration. Rotating
the manual gas selection valve by 90°degrees changes from natural gas to propane gas (L.P.G.) and vice-versa. The manual gas selection valve is normally locked by a safety device, in order to
prevent accidental tampering. This safety device
must be removed by qualified personnel, strictly
following the instructions provided in this manual.
To rotate the manual gas selection valve knob, follow the steps below:
1. Unscrew and remove the two screws (A) locking the valve fastening and remove the
safety device. See Figure 3.
1. Unscrew the screw outlet gas pressure collection point and connect an appropriate pressure gauge. See Figure 4.
Inlet Gas Pressure Collection Point
Gas Pressure Adjustment Screw
Outlet Gas Pressure Collection Point
Manual Gas Opening & Closing Knob
FIGURE 4
2. Rotate the gas pressure adjustment screw until obtaining the value of 3.5” W.C..
3. Remove the pressure gauge and retighten the outlet gas pressure collection point screw,
making sure there are no gas leaks.
FIGURE 3
2. Select the type of gas desired by rotating the knob by 90 degrees.
3. Replace the safety device and fasten with the screws removed earlier.
If required, check the correct burner gas supply
pressure:
OPERATION
BEFORE SWITCHING HEATER ON
Before any attempt of starting the heater
is made, familiarize yourself with warnings, specifications and precautions page 2 - 5.
• Check that minimum safety clearances from combustibles, listed in “CLEARANCES TO COMBUSTIBLES” on page 3, is achieved in
all directions.
• Make sure that flue gas is adequately ventilated
from the chimney.
Attach a duct to the outlet if directed venting of output clean hot air is desired. Ducting can
be installed with the specific clamp or quick coupling. Refer to “ACCESSORY CHART” on page 20 for the correct Duct adapter.
• Check that your electrical supply and any extension cable can meet the requirements listed in the specifications table.
Portable Indirect Natural Gas/ Propane Heaters
Installation Instructions and Owner’s Manual
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