HeatStar HS125NG, HS125LP Operating Instructions And Owner's Manual

OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe place for future reference. Do not allow anyone who has not read these instructions to assemble, light, adjust or operate the heater.
MODEL
HS125NG, HS125LP
GAS-FIRED INFRA-RED PORTABLE CONSTRUCTION HEATER
DO NOT LEAVE HEATER UNATTENDED OR IN OPERATION WHILE SLEEPING
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS INSTRUCTION MANUALS, LABELS, ETC., CONTACT THE MANUFACTURER.
WARNING:
FIRE, BURN, INHALATION AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES SUCH AS BUILDING MATERIALS, PAPER OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE
01/15 18666 2015 JMHEATSTAR by ENERCO, 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 866-447-2194
SPECIFICATIONS
MODEL NO. .................................. HS125LP .......... HS125NG
GAS TYPE ........................................ LP-Gas ........ Natual Gas
MAX. INLET PRESSURE. ........... 14 IN. W.C. ....... 14 IN. W.C.
MIN. INLET PRESSURE .............. 14 IN. W.C. ....... 14 IN. W.C.
MANIFOLD PRESSURE .............. 12 IN. W.C. .......6.5 IN.W.C.
WARNING
DO NOT EXCEED ½ psi (14” w.c.) GAS
PRESSURE TO THE GAS CONTROL VALVE.
VENTILATION
WARNING
THIS APPLIANCE IS UNVENTED AND MUST BE USED ONLY IN A WELL VENTILATED AREA.
The flow of combustion and ventilation air must not be obstructed. DO NOT use in a tightly enclosed area.
Any combustion process requires and consumes oxygen, and may produce carbon monoxide. This heater must be operated with adequate ventilation. Two openings directly to the outdoors must be provided, one low and one high, preferably on opposite sides of the area to be heated. Each of these openings must provide
at least three square inches of combustion air-intake area and
exhaust outlet area for every 1000 BTUs per hour of heater input rate in order to complete the combustion/ventilation process.
Provide additional ventilation for any additional fuel-burning
appliances and/or additional occupants.
CLEARANCE (Minimum clearances to combustible materials)
Do not exceed the gas supply pressures shown on rating plates. The maximum inlet gas supply pressures and minimum inlet supply pressures
(for purposes of input adjustment) for LP-Gas and Natural gas are shown as follows:
MODEL NO. BTU/HR RATING NORMAL OPERATING CLEARANCES TO TYPE GAS POSTION COMBUSTIBLES
NATURAL LP-GAS TOP SIDES BACK HS125LP 95 - 125,000* VERTICAL 48” 60” 60” HS125NG 72 -2125,000 VERTICAL 48” 60” 60”
*Tank size and tank temperature can directly affect BTU output
CONTENTS
Installation Instructions ..................................................... 3
Location ............................................................................ 3
Piping ............................................................................... 3
Operating Instructions ...................................................... 4
Lighting and Shut Down ...................................................4
Maintenance Instructions ..................................................5
Replacement Parts List ...................................................... 6
Service and Parts Ordering Information .............................8
THE STATE OF CALIFORNIA REQUIRES THE FOLLOWING WARNINGS:
FOR YOUR SAFETY
Do not use this heater in a space where gasoline or other liquids having flammable vapors are stored or used.
The heater is designed and approved for use as a construction
heater under ANSI Z83.7 / CGA 2.14
We cannot anticipate every use which may be made of our heaters. CHECK WITH YOUR LOCAL FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS.
Other standards govern the use of fuel gases and heat producing products in specific applications. Your local authority can advise you about these.
This appliance is intended to be used for temporary heating of buildings under construction, alteration or repair.
WARNING: Combustion by-products produced when using this product contain carbon monoxide, a chemical
known to the State of California to cause cancer and birth defects (or other reproductive harm).
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.
Operating Instructions and Owner’s ManualGas-Fired Infra-Red Portable Construction Heater
2
INSTALLATION INSTRUCTIONS GENERAL:
READ THESE INSTRUCTIONS CAREFULLY. Read and adhere to these instructions. DO NOT allow anyone who has not read these instructions to assemble, light, adjust or operate this heater.
DO NOT attempt to operate the heater with any gas other than that indicated on the heater nameplate.
For the U.S. and/or Canada, the installation of this appliance must comply with local and/or Provincial codes or, in the absence of these codes,
With the (U.S.) National Fuel Gas Code, ANSI Z223.1 –
Latest Edition (for Natural and LP-Gas operation, Models
HS125NG and HS125LP), and with the (U.S) Standard for the Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58 (for LP Gas operation, Model MH125LP, HS125LP), or
with the current (Canadian) CAN/CGA B149.1 AND
B149.2 INSTALLATION CODES.
This heater (including hose and regulator assembly if applicable) must be inspected before each use and at least annually by a qualified service person. If the hose for Model HS125LP shows evidence of excessive abrasion or wear, or if the hose is cut, it must be replaced prior to the heater being put into operation. The replacement hose assembly shall be that specified by the manufacturer. See the parts list.
LOCATION
The heater (and LP-Gas supply cylinder if applicable) must be located on a hard, flat, level surface to minimize the risk of
accidental tipping. If an LP Gas supply cylinder is used (i.e. with Model HS125LP), the cylinder should be adequately restrained to prevent accidental tipping. DO NOT operate this heater with
the supply cylinder in any other than the upright position.
This appliance must be installed only in locations where the potential for physical damage to the appliance (i.e., due to physical contact) is reduced to a minimum.
The installer must inform the owner/operator of this appliance
that precautions must be taken to protect the appliance from
physical damage.
This appliance produces radiant heat. Therefore, it must be located
at least six feet away from any LP-Gas container and must not be directed toward any LP-Gas container within 20 feet.
The heater must be installed in a location such that it will not be exposed directly to water spray, rain, and/or dripping water.
Use of this heater in a draft/windy area decreases its efficiency. If possible, operate the unit in a draft free area.
PIPING
For Model HS125LP (for use with LP-Gas)
This model may be connected to a self-contained LP-Gas
supply system using the hose and regulator assembly supplied with the appliance, OR, it may be connected to a
permanently installed LP-Gas supply system.
If connected to a self-contained LP-Gas supply system, the
hose assembly must be inspected prior to each use of the heater. If it is evident that there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to the heater being put into operation.
If connected to a self-contained LP-Gas supply system, the
cylinder must have no less than a minimum capacity of 40 pounds and no more than a maximum capacity of 100
pounds of LP-Gas. DO NOT connect this appliance to a
cylinder having less than a nominal 40 pounds capacity of
LP-Gas.
WARNING
NEVER USE A FORK LIFT TRUCK TYPE CYLINDER.
The connection of Model HS125LP to an LP-Gas cylinder must
be made in a well ventilated area using the regulator and hose assembly supplied with the appliance. DO NOT attempt to adjust this regulator. It has been preset at the factory to provide
safe and proper operation of the appliance. Use a 7/8” open end
wrench to connect the POL fitting (supplied with the LP regulator)
to the LP-Gas cylinder. Turn the POL nut in a counter-clockwise
direction (left hand thread) until tight. DO NOT use pipe compound on POL threads.
The heater must be located at least six feet away from any
LP-Gas cylinder and must not be directed toward any LP-Gas
cylinder within 20 feet. If more than one heater is used, they and the supply cylinders must be separated by at least 20
feet. Check local codes.
The gas supply must be turned off at the LP-Gas supply
cylinder when the heater is not in use.
When the heater is to be stored indoors, the connection
between the LP-Gas supply cylinder and the heater must be
disconnected and the cylinder removed from the heater and stored in accordance with Chapter 5 of the Standard for the Storage and Handling of Liquefied Petroleum Gases. ANSI/
NFPA 58 (U.S.) OR CAN/CGA B149.2 (Canada).
If connected to a permanently installed LP-Gas supply system, the system requires the use of a two-stage gas regulator
assembly which is normally provided by your LP Gas dealer
as part of the LP-Gas supply system. Consult with your local
LP Gas dealer for details concerning proper equipment and installation.
For Model HS125NG (for use with natural gas)
Operating Instructions and Owner’s ManualGas-Fired Infra-Red Portable Construction Heater
3
For Model HS125NG (for use with natural gas)
Piping must be clean and free from scale or burrs.
Install regulator supplied with heater. Connect with 1/2” NPT
nipple (not included) to Control Valve.
Connect the appliance to an appropriately designed and installed fuel supply system. This system must include an
approved manual shut-off valve which is readily accessible and
is located within six (6) feet of the appliance. Additionally, a sediment trap or drip leg must be located upstream of this
manual shut-off valve. Refer to the appropriate (natural gas)
installation code noted above. If a flexible connector is used, it must be of an approved type.
Before attempting to ignite the appliance, all gas fittings and
connections must be thoroughly checked for gas leaks. Apply a
small amount of a mild soap and water solution to all fittings and
connections and observe for escaping bubbles. If any leaks are
detected, shut off the gas supply to the appliance immediately.
Wait a minimum of five minutes, repair the leak(s) and retest for leakage. Dry all fittings and connections after leak testing.
WARNING
NEVER USE A FLAME FOR GAS LEAK TESTING.
OPERATING INSTRUC TIONS
ODOR FADE WARNING
WARNING
• Do not use in unventilated areas.
• The flow of combustion and ventilation air must
• Proper ventilation air must be provided to
• Refer to the specification section of the heater’s
• Lack of proper ventilation air will lead to
• Improper combustion can lead to carbon
DO NOT operate this heater if any part has been under water. Call a qualified service technician to inspect the appliance
and to replace any part of the control system or gas control valve which has been under water.
This appliance must be installed and operated only in locations where the potential for physical damage to the appliance is reduced to a minimum. The owner/operator of this appliance
must ensure that precautions are taken to protect the appliance
from physical damage.
WARNING
Asphyxiation Hazard
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
not be obstructed.
CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
support the combustion air requirements of the heater being used.
CAUTION
manual, heater dataplate, or contact the factory to determine combustion air ventilation
THIS APPLIANCE IS HOT DURING NORMAL
requirements of the heater.
OPERATION, AVOID PHYSICAL CONTACT.
improper combustion.
monoxide poisoning leading to serious injury or
CAUTION
death. Symptom of carbon monoxide poisoning
DO NOT PLACE CLOTHING OR OTHER
can include headaches, dizziness and difficulty
COMBUSTIBLE MATERIALS ON THIS APPLIANCE.
in breathing.
FUEL GAS ODOR
LP gas and natural gas have man-made odorants added specifically for detection of fuel gas leaks. If a gas leak occurs you should be able to smell the fuel gas. Since Propane (LP) is heavier than air you should smell for the gas odor low to the floor. ANY GAS ODOR IS YOUR SIGNAL TO GO INTO IMMEDIATE
ACTION!
• Do not take any action that could ignite the fuel gas.
Do not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or any other source of flame. Do not use your telephone.
• Get everyone out of the building and away from the
area immediately.
• Close all propane (LP) gas tank or cylinder fuel supply
valves, or the main fuel supply valve located at the meter if you use natural gas.
• Propane (LP) gas is heavier than air and may settle in
low areas. When you have reason to suspect a propane
leak, keep out of all low areas.
• Use your neighbor’s phone and call your fuel gas supplier and your fire department. Do not re-enter the
building or area.
• Stay out of the building and away from the area until
declared safe by the firefighters and your fuel gas supplier.
• FINALLY, let the fuel gas service person and the firefighters check for escaped gas. Have them air out
the building and area before you return. Properly trained
service people must repair any leaks, check for further leakages, and then relight the appliance for you.
ODOR FADING - NO ODOR DETECTED
• Some people cannot smell well. Some people cannot
smell the odor of the man-made chemical added to
propane (LP) or natural gas. You must determine if you can smell the odorant in these fuel gases.
• Learn to recognize the odor of propane (LP) gas and
natural gas. Local propane (LP) gas dealers will be more than happy to give you a scratch and sniff pamphlet. Use it to become familiar with the fuel gas odor.
• Smoking can decrease your ability to smell. Being
around an odor for a period of time can affect your sensitivity to that particular odor. Odors present in
animal confinement buildings can mask fuel gas odor.
• The odorant in propane (LP) gas and natural gas is colorless and the intensity of its odor can fade under some circumstances.
• If there is an underground leak, the movement of gas
through the soil can filter the odorant.
• Propane (LP) gas odor may differ in intensity at different
levels. Since Propane (LP) gas is heavier than air, there may be more odor at lower levels.
• Always be sensitive to the slightest gas odor. If you continue to detect any gas odor, no matter how small,
treat it as a serious leak. Immediately go into action as
discussed previously.
Operating Instructions and Owner’s ManualGas-Fired Infra-Red Portable Construction Heater
4
Piping must be clean and free from scale or burrs.
ATTENTION - CRITICAL POINTS TO
Install regulator supplied with heater. Connect with 1/2” NPT
REMEMBER!
nipple (not included) to Control Valve.
• Propane (LP) gas has a distinctive odor. Learn to
Connect the appliance to an appropriately designed and
recognize these odors. (Reference Fuel Gas Odor and
installed fuel supply system. This system must include an
Odor Fading sections above.
approved manual shut-off valve which is readily accessible and
• Even If you are not property trained in the service and
is located within six (6) feet of the appliance. Additionally, a
repair of the heater, ALWAYS be consciously aware of
sediment trap or drip leg must be located upstream of this
the odors of propane (LP) gas and natural gas.
manual shut-off valve. Refer to the appropriate (natural gas)
• If you have not been properly trained in repair and
installation code noted above. If a flexible connector is used,
service of propane (LP) gas then do not attempt to
it must be of an approved type.
light heater, perform service or repairs, or make any
Before attempting to ignite the appliance, all gas fittings and
adjustments to the heater on the propane (LP) gas fuel
connections must be thoroughly checked for gas leaks. Apply a
system.
small amount of a mild soap and water solution to all fittings and
connections and observe for escaping bubbles. If any leaks are
detected, shut off the gas supply to the appliance immediately.
Wait a minimum of five minutes, repair the leak(s) and retest for
OPERATING INSTRUC TIONS
leakage. Dry all fittings and connections after leak testing.
WARNING
WARNING
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS
NEVER USE A FLAME FOR GAS LEAK TESTING. EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL
OPERATING INSTRUC TIONS
INJURY, OR LOSS OF LIFE.
WARNING
CAUTION
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS
THIS APPLIANCE IS HOT DURING NORMAL EXACTLY, A FIRE OR EXPLOSION MAY RESULT
OPERATION, AVOID PHYSICAL CONTACT. CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
CAUTION
DO NOT PLACE CLOTHING OR OTHER
CAUTION
COMBUSTIBLE MATERIALS ON THIS APPLIANCE. THIS APPLIANCE IS HOT DURING NORMAL
OPERATION, AVOID PHYSICAL CONTACT.
DO NOT operate this heater if any part has been under water. Call a qualified service technician to inspect the appliance
and to replace any part of the control system or gas control valve which has been under water.
This appliance must be installed and operated only in locations where the potential for physical damage to the appliance is reduced to a minimum. The owner/operator of this appliance
must ensure that precautions are taken to protect the appliance
from physical damage.
DO NOT operate this heater if any part has been under water. Call a qualified service technician to inspect the appliance
and to replace any part of the control system or gas control valve which has been under water.
This appliance must be installed and operated only in locations where the potential for physical damage to the appliance is reduced to a minimum. The owner/operator of this appliance
must ensure that precautions are taken to protect the appliance
from physical damage.
CAUTION
DO NOT PLACE CLOTHING OR OTHER COMBUSTIBLE MATERIALS ON THIS APPLIANCE.
LIGHTING AND SHUT DOWN
Lighting the Heater
1 Before attempting to light the heater, smell all around
the heater area for gas. Be sure to smell next to the floor because LP Gas is heavier than air and will settle on the
floor. Turn on the gas supply to the appliance and check all fittings and connections for gas leaks using a mild
soap and water solution. NEVER use a match to check for gas leaks. Should a gas leak occur, shut off the gas
supply to the appliance immediately. Wait a minimum of
five minutes before repairing the leak.
2 Use only the fuel intended for this appliance. Check the
appliance rating plate for the correct fuel information.
3 Depress knob then turn the gas valve knob clockwise to
the “OFF” position. See Fig. 1 and Fig. 2 for location of
appliance parts.
4 Wait a sufficient length of time (at least five minutes)
to allow gas which may have accumulated in burner compartment to escape.
5 Turn on the main gas supply.
6a Depress and turn Control Knob counterclockwise to
“Pilot” position and hold for 1-2 minutes. This may take
longer to purge air from the supply hose depending on the length of the hose being used.
Depress red spark ignition button to light pilot flame
(repeat until pilot lights) and continue to hold Control
Knob at “Pilot” positionfor 30-60 seconds to enable Pilot
Light Safety System.
Fully turn Control Knob to “ON” position to light burner.
or...
6b To light the pilot, move the lighting hole cover aside
(see Fig. 1) and place a lighted match into the hole.
Depress the gas valve knob and hold while lighting
and observing the pilot burner. Ensure that the pilot burner ignites from the match. Allow the pilot to burn approximately 30 seconds before releasing the gas valve
knob. If pilot does not remain lighted, repeat the lighting
operation allowing a longer period of time before
releasing the gas valve knob.
NOTE: In cases where long runs of gas supply lines have been
installed ahead of the appliance, it may be necessary to bleed trapped air out of the supply lines before lighting the pilot. New installations generally require bleed of supply lines. Wait a minimum of five minutes after bleeding the supply lines before attempting to light the heater.
Adjust pilot if necessary as noted under “Pilot Burner Adjustment.”
7. Turn the gas valve knob counter-clockwise to the “ON” position (see Fig. 1). The burner will light. Turn knob clockwise until stop for low fire position.
8. IMPORTANT: DO NOT attempt to adjust the main burner input beyond stop, for this may cause the pilot
and thermocouple to shut down the burner (Fig. 2).
Operating Instructions and Owner’s ManualGas-Fired Infra-Red Portable Construction Heater
5
OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe place for future reference. Do not allow anyone who has not read these instructions to assemble, light, adjust or operate the heater.
WARNING:
USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS
COULD CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE AGENCY.
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any Mr. Heater or HeatStar local dealer or direct from the factory
FOR INFORMATION REGARDING SERVICE
Please call Toll-Free 866-477-2194 www.enerco.com • www.heatstarbyenerco.com Our office hours are 8:00 AM – 5:00 PM, EST, Monday through Friday.
Please include the model number, date of purchase, and description of problem in all communication.
MODEL
HS125NG, HS125LP
WARRANTY
Gas Fired Infra Red Portable Construction Heater HS125NG & HS125LP
HEATSTAR by ENERCO warrants that Infra Red Heaters manufactured and sold will be free
from defects in material and workmanship.
Parts assemblies controls, etc. furnished by HEATSTAR by ENERCO will carry a one (1) year warranty on the applicable warranties of the suppliers.
The sole responsibility of HEATSTAR by ENERCO under this warranty shall be to replace or repair any part for which a written claim is made to HEATSTAR by ENERCO within the time
limit of this warranty which is returned upon request to HEATSTAR by ENERCO – F.O.B. Cleveland Ohio – or F.O.B. an HEATSTAR by ENERCO authorized service facility and which is
proved to be defective upon inspection by HEATSTAR by ENERCO Technical Products.
This warranty shall not apply to any part or product which has been subjected to misuse or neglect, damaged by accident, or rendered defective by reason of improper installation. THIS WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, and of any other responsibility of HEATSTAR by ENERCO for parts or products sold by HEATSTAR by ENERCO, including consequential or special damages.
HEATSTAR by ENERCO reserves the right to make changes at any time, without notice
or obligation, in colors, specifications, accessories, materials and models.
PRODUCT REGISTRATION: Thank you for your purchase. Please log in to http://www.egiregistration.com to register your product.
HEATSTAR by ENERCO, 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 866-447-2194 Enerco and Mr. Heater are registered trademarks of Enerco Group, Inc.
© 2015, Enerco/Mr. Heater. All rights reserved
ANSI Z83.7b/CSA 2.14b - 2009
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